gold dredge number 8 - asme · finally extended into fairbanks in 1925. the alaska agricultural...

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Gold Dredge Number 8 National Historic Mechanical Engineering Landmark May 16, 1986 The American Society of Mechanical Engineers

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Page 1: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

Gold Dredge Number 8

National HistoricMechanical Engineering Landmark

May 16, 1986The American Society of Mechanical Engineers

Page 2: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

introductionGold Dredge Number 8 represents an exciting part

of the history of development in the West. The dredgeis a reminder of the “gold fever” that swept the nationand lured miners and entrepreneurs into the frontiers ofAlaska. The machinery exemplifies the best in practicalengineering solutions to resource development obstacles.It also represents stability in the mining industry and abreak in the boom and bust cycle that plagues Alaskanemployment. Gold Dredge Number 8 provided jobs andan economic base for Fairbanks residents from the timeit was assembled near Fox in 1928 until the mining opera-tion was closed in 1959. The equipment stands as a monu-ment to the engineers who designed it and the minerswho used the machinery to produce more than 7.5million ounces of gold from the Fairbanks Mining District.

Dredge Number 8 was manufactured in 1927-28 byBethlehem Steel Company, Ship Building Division. Theequipment was shipped from Pennsylvania by transcon-tinental railroad and by ocean-going barge and wasassembled in early 1928 just west of Fox, Alaska, at thehead of the Goldstream Valley.

The dredge vessel has a steel hull, 99 feet long, 50feet wide, and 10.5 feet deep. Fully loaded, its 7.75 footdraft displaces 1,065 tons, including the ballast of steelmachinery and on-board equipment. A coal-fired boilerproduced steam which powered generators, air com-pressors, and pumps on board. The dredge itself waspowered by electricity from the large coal-fired generatingplant in Fairbanks.

The dredge crew worked in three shifts a day forabout eight months each year. Work stopped each fallwhen the dredge pond froze solid and resumed eachspring when crews excavated four to five feet of ice fromthe ponds in the spring to start the dredges again. Minorrepairs were made only during periodic cleanups; if possi-ble, major maintenance work was held until the wintershut down. The work crews consisted of a skilled winch-man, two oilers and one or two roustabouts or generalpurpose hands. The three shifts were supervised by adredgemaster who supervised the twelve to fourteen peo-ple needed to operate the dredge. For between 150 and180 days each year, other laborers operated the 36 to 48giants, huge water nozzles, used to thaw and remove over-burden at an average rate of about 9 inches per day. Gold-

Gold Dredge Number 8Gold Stream Valley

1928-1959DREDGES WERE BROUGHT IN TO MINE

GOLD-BEARING DEPOSITS IN THE FAIRBANKS MINING DISTRICT AFTER 1920. THISBUCKETLINE OR LADDER DREDGE HAS 68BUCKETS EACH WITH A CAPACITY OF 6CUBIC FEET. THE BUCKET LINE WAS DRIVENBY A 150 HORSEPOWER MOTOR THATENABLED EXCAVATION TO DEPTHS OF 28FEET. THE GOLD-BEARING GRAVEL WASSORTED AND WASHED ON THE DREDGE.

DREDGING BECAME POSSIBLE IN THE1920s AFTER THE UNITED STATESSMELTING, REFINING AND MINING COM-PANY (USSR&M) BROUGHT WATER TO THEAREA VIA THE 90-MILE DAVIDSON DITCH.THE DREDGE WAS BUILT BY BETHLEHEMSTEEL’S SHIPBUILDING DIVISION IN PENN-SYLVANIA AND ASSEMBLED IN THE FOXAREA IN 1928. IT OPERATED EACH YEARUNTIL 1959.

bearing gravel was thawed in place to await the powerfulbuckets of the dredge.

During thirty-two years of operation, the dredge hasmoved a distance of 4.5 miles, leaving a trail of rock debrisbehind. The mechanical giant was capable of digging 35feet below the water line. Gravels were scooped from theancient stream bed by the dredge’s continuous bucketchain, to be sorted, and washed. Gold was trapped onthe riffles of the gold tables and waste gravels were sentout on a conveyor chute to be deposited behind thedredge. In late 1982, John and Ramona Reeves purchasedGold Dredge Number 8 and the surrounding land. Sincethat time, the Reeves have moved two historic buildingsonto the property—remnants of better days in the Fair-banks Mining District. The dredge is open to visitors fromMay 15 to October 15.

Page 3: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

backgroundBoom

On July 22, 1902, Felix Pedro discovered gold onPedro Creek, 16.5 miles northeast of Fairbanks. Pedro’sdiscovery launched a gold rush in the area which resultedin other discoveries and the establishment of camps onGoldstream, Cleary, Ester, Dome, Eldorado, Fish, Fair-banks, and Vault Creeks. The camps were connected bythe narrow-gauge Tanana Valley Railroad.

In the stampedes that followed in 1903 and 1904, thetown of Fairbanks was established. The thriving miningcommunity was named by Judge James A. Wickershamfor his friend Senator Charles Fairbanks of Indiana (Fair-banks later became Vice President of the United Statesunder Theodore Roosevelt). The 1910 census lists apopulation of 3,541 in Fairbanks; miners living besidetheir claims on the creeks north of town were not countedin the census, however, and the Fairbanks Mining Districtpopulation has been estimated to have been 11,000people.

Fairbanks became the administrative center of theThird Judicial Division when Judge Wickersham movedhis court from the mining town of Eagle. The AlaskaRailroad reached Nenana from Seward in 1915 and wasfinally extended into Fairbanks in 1925. The AlaskaAgricultural College and School of Mines (now theUniversity of Alaska) was established in Fairbanks in1917.

BustDuring the years following Pedro’s discovery,

numerous small mining ventures used placer and crudeunderground mining methods to extract nearly $7 millionworth of gold. The gold-bearing gravels were reached bysinking vertical shafts to bedrock and striking out in anynumber of directions. The frozen gravel stood with little

thawed the rich pay gravel lying on the bedrock withsteam points driven into the gravel face. They hoisted theore to a surface dump and sluiced the material to recoverthe gold when water became available in the spring andsummer. By 1920 when miners exhausted the supply ofreadily accessible gold, few mines remained active.

or no support, and mining operations were limited to thewinter months when tunnels chould be kept dry. Miners

Winches and cables under the control roommaneuvered the dredge on its 4.5 mile trek throughthe Goldstream Valley.

Page 4: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

Second ChanceIn 1920 Fairbanks Exploration Company entered the

field north of Fairbanks and acquired large blocks ofalready-worked claims. The organization invested an ad-ditional $10 million in equipment and in constructionof the Davidson Ditch which delivered water to the minesites and allowed for operation of eight giant dredges.

The company revolutionized mining in the districtand constructed a complex of warehouses and offices. Thecomplex included a large, completely equipped machineshop and a smaller building housing the “gold rooms”where assaying and retorting were handled. Gold fromthe dredges was melted down into large bars. The com-pany also constructed a large, coal-fired electric powergeneration plant which was not dismantled until 1974.In addition, the company built a score of houses for itsemployees, many of which stand in Fairbanks today.

James M. Davidson was the ingenious civil engineer

who proposed, and then built, the 90-mile ditch whichmade massive strip mining, dredge, and hydraulic opera-tions, possible in the Fairbanks Mining District. Duringthe earlier phases of pick-and-shovel placer and hard-rockmining in the District, water had been the critical ele-ment for sluicing the stockpiles of ore which had beenhand-dug from tunnels and shafts during each winterseason. Ditches had been constructed on a local basisfrom creek to creek, following the contours of the lowhills, but in the near-desert climate of Alaska’s Interior,water was a major stumbling block for mining operations.

Davidson’s routing of vast amounts of water from theChatanika River to Fox and the Goldstream Valley wasa requisite part of Fairbanks Exploration Company’s planto mine the valley. Most of the water was used to thawfrozen soils and wash away overburden that covered gold-bearing gravels.

The dredge master’s control room was located in an enclosure on the upper deck above the bucket line.

Page 5: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

mining operationsGold-bearing deposits in the Goldstream Valley The first step in the mining operation was to drill the

typically were overlain by 10 to 150 feet of silty over- ground to determine the gsold content. This was done withburden or muck. To compound this problem the over- Keystone churn-type drills. Holes were spaced from 200burden, gravel and bedrock were frozen. All of the to 400 feet apart. Results of the test holes determinedmaterials had to be thawed before they could be moved. what areas could be economically dredged.

Manganese steel buckets weighting 1,583 pounds eachwere mounted on the digging ladder assembly. Eachbucket had a capacity of 6 cubic feet.

Frozen muck was removed with hydraulic ‘giants‘(huge water nozzles). The stripping operation took up tothree seasons depending upon the depth of the silty over-burden. The gold-bearing gravel was thawed by drivingpipes or “thaw points” down to bedrock and forcing waterthrough them. The points were ordinarily spaced 16 feetapart and took at least six weeks to thaw the groundaround them. Once the ground was thawed it did notfreeze back; thawing was usually completed at least a yearin advance of dredging as a safeguard against water short-ages. Harsh weather limited thawing operations to fouror five summer months.

Where the gravel was extraordinarily deep, up to 50feet of barren gravel was stripped away with draglines anddiscarded by conveyors. Dredging was done with standardfloating bucket-line dredges of the California type. U. S.Smelting, Refining, and Mining Company had seven ofthese machines operating near Fairbanks at one time. Thelargest of the dredges was capable of digging to a depthof 70 feet below water level and handling 10,000 cubicyards of gravel a day.

OPERATION OF UNITED STATES SMELTING REFINING AND MINING COMPANY

STRIPPINGDREDGING

THAWING

Page 6: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

dredge operationTo open the ponds in the spring, rectangular steam

cutters, drawing steam from the dredge boiler, cut 3,000to 5,000 pound blocks of ice. Chains were looped aroundthe blocks of ice and the stern gantry, the liftingmechanism that controls the height of the “stacker” orconveyor arm that moves tailings during dredging, wasused to lift the blocks to a dump point some distance fromthe pond.

Dredges, floating on ponds, scooped up alluvial gold-bearing gravels with a bucket chain. The gravels were then

washed and sorted, and the gold separated over the goldtables. On the tables, gold was trapped in a series of in-tricate riffles.

Gold Dredge Number 8 has a 43 foot 9 inch high bow-gantry which supported the belt-driven bucket line, withits seventy manganese steel buckets, each with a capaci-ty of 6 cubic feet and weight of 1,583 pounds. The bucketswere mounted on a steel digging ladder which measuredin excess of 84 feet. The bucket line discharged gravelinto a dump-hopper at a rate of 22.2 buckets per minute.The gravel passed from the dump-hopper to a belt-driventrommel-screen, where perforations ranging in size from3/8 to 1-5/8 inches, sized the gravel. During this process,an occasional large gold nugget would stick in the screensas the dredged material traveled down a gentle incline(the slope was usually 1.5/8 inch decline per foot inlength). In the trommel, the relatively heavy gold fellthrough the screens; the rocks and gravels passed ontoa conveyor belt to be discharged. Nozzles inside the trom-mel drum were used to wash the gold from the gravelbefore it was carried by a steel-reinforced conveyor beltto the tailings pile behind the dredge.

The 32-inch wide, belt-driven stacker conveyoroperated at a rate of 262 feet per minute and was capableof stacking tailings to a height 27 feet above water level.The stacker was supported by a 56 foot high stern gantry.

Two steel “I” beams called “spuds” were connectedby winch lines to anchors set in the gravel near the dredgepond. By adjusting the tension on the lines, crewsmaneuvered the dredge in a sweeping motion so thedredged channel would always be wider than the craft’shull. The machinery advanced as it took material from

The bow-gantry lifted the bucket line as it movedgold-bearing gravels into the dump hopper at a rateof 22.2 buckets per minute.

Page 7: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

in front of the dredge and stacked it behind, moving thepond in which the dredge floated slowly forward.

After passing through the trommel screens, gold-bearing material was sent to a series of twenty-six 30-inchwide tables. On the extraction tables which were set atan incline of 1-1/4 inches per foot, the majority of thegold was recovered. From here, the remaining gold-bearing material moved on to pulsing and milling jigs toextract more gold. The resulting fine slurry was sluicedover special coco matting where the gold was mixed withmercury to become amalgam. Gold was recovered fromthe amalgam in the retorting process, where mercury wasdistilled off, leaving nearly pure gold. This entire processresulted in removal of approximately 97 percent of thegold from the rich gravels.

Hoist machinery connected to winch lines raised and lowered the bucket line or digging ladder.

Page 8: Gold Dredge Number 8 - ASME · finally extended into Fairbanks in 1925. The Alaska Agricultural College and School of Mines (now the University of Alaska) was established in Fairbanks

The American Society of Mechanical Engineers

The American Society of Mechanical Engineers(ASME) was founded in 1880 as an educational andtechnical society. With a membership of 113,000, ASMEseeks to provide an impetus for the continuing profes-sional development of its individual members and ad-vancement of the state-of-the-art of mechanicalengineering.

Through its National Historic Mechanical Engineer-ing Landmarks Program, ASME recognizes artifacts oftechnological evolution and seeks to educate the generalpublic, as well as the engineer, about America’s richtechnological heritage.

Gold Dredge Number 8 is the 83rd ASME NationalHistoric Mechanical Engineering Landmark. During thepast decade, the Society’s History and Heritage Com-

mittee has designated nearly 120 regional, national, andinternational landmarks. Each landmark represents aprogressive step in the evolution of mechanical engineer-ing, and each reflects an influente on society. The Land-mark program illuminates our rich technologicalheritage and serves to encourage the preservation of thephysical remains of historically important works. It pro-vides a roster for engineers, students, educators,historians, and travelers and highlights milestones alongthe paths of technological development.

For further information contact the American Socie-ty of Mechanical Engineers. Public Information, 345East 47 Street, New York, New York 10017 Phone: (212)705-5540.

officersDr. L. S. Fletcher, PresidentFred W. Smith, Vice President, Region VIIIFrederick C. Duthweiler, History and Heritage, Region VIIIPaul F. Allmendinger, Executive Director

asme history and heritage committee alaska section officers

Dr. R. Carson Dalzell, ChairmanCurator Robert M. Vogel, SmithsonianDr. Richard S. HartenbergDr. J. Paul HartmanDr. Robert B. GaitherJoseph P. Van OverveenProfessor Euan F. C. SomerscalesCarron Garvin-Donohue, Staff Liason

Nanette L. Hallman, ChairmanRobert Valantas, Vice ChairmanRoss Degerstedt, SectretaryPatricia O’Sullivan, Treasurer

acknowledgments

The Alaska Section of ASME gratefully acknowledgesthe efforts of all who participated in the landmarkdesignation of Gold Dredge Number 8. We wish to extendspecial thanks to John and Ramona Reeves, owners ofthe dredge; to Judy Bittner and Paul Chattey, State ofAlaska, Division of Parks, Office of History and Ar-chaeology; and to Sue A. Degler.

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