global milling advances august 2013 issue
TRANSCRIPT
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7/29/2019 Global Milling Advances August 2013 Issue
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PowerinMotionNew Kubex
Pellet Mill
Issue4August2013
In this issue:
Feed Pellet Press Productivity
Alapala Product Line
2013 Events
ByBuhler
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Contents
BuhlerPower in motion New KubexTMpellet mill
MuyangPractical waysto improve feedconditioning efciency
Allance Pellet Mil
AlapalaProduct Line
Events 2013Upcoming events
EditorialWelcome to the summer issue of Global Milling Advances.In this issue we take a look at pellet press technology, witharticles from Jiangsu Muyang Group and Allance Machinery.
Jiangsu Muyang Group focus on the practical ways to improvefeed conditions efciency and Allance Machinery talk usthrough inuencing factors of feed pellet press productivity.
Global Milling will be exhibiting at UK Grain in November, ifyou are visiting this event please call by our stand No. 14 andpick up your free copies of our magazines.
Keep up to date with events happening in your industry!Download your copy of our 2014 wall planner today atwww.globalmilling.com
Published by:
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Editorial ManagerNicky BarnesTel: +44 117 2306494Email: [email protected]
International Marketing ManagerSabby MajorTel: +44 117 2306493Email: [email protected]
News EditorMartin LittleEmail: [email protected]
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Events 2013Upcoming events
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The new Kubex T pellet mill takes the successul
oundation o the popular Kubex to a new dimension,
continuing the tradition o robustness, reliability and
ease o operation o the previous model, but driving
it to an even more ecient and powerul level. Up
to 30 %1 less energy consumption, high production
capacities o up to 80 t/h2 and a customer driven
design are the result o extensive research anddevelopment by Bhler in cooperation with leading
eed millers.
Direct drive sets new standard
in energy eciency
A or a long time awaited drive concept has now
become reality: without gearbox and transmission
belts, the machines direct drive signicantly reduces
maintenance requirements and increases the pellet
mills uptime. Thanks to ecient power transmission,
the new Kubex T saves up to 30 % 1 energy perton o produced pellets compared to conventional
drive systems. Another advantage is the variable
die speed that is adjustable during operation. The
fexibility provided by this eature enables on-going
optimization o the production process and the pellet
quality based on the eed ormulation, and also
extends the lietime o the die.
High perormance, small ootprint
The new Kubex T pellet mill is available in two
versions, with Kubex T12 being the most powerulmodel with power o up to 585 kW and 1200 mm die
diameter, delivering high pelleting perormance o up to
80 tons/hour 2. The smaller version Kubex T9 comes
with motor power o up to 410 kW and a 900 mm die,
suitable or production capacities o up to 50 t/h 2.
Characterized by its very compact design, the new
Kubex T pellet mill ts the exact space requirements
o every eed mill due to its small ootprint in length,
width and especially height. In existing eed mills, line
capacity expansion is made possible without costly
building and process modication works.
Customer driven design
Bhler innovators have worked closely with leading
eed producers to ensure the Kubex T pellet mill
ulls the aspirations o eed millers or hygienic,
ergonomic and robust machine design. Wide-
opening, smooth-running sliding doors on both sides
provide ull access to the machine or ast and easy
maintenance, while the slightly pressurized machine
housing eciently prevents dust settlements in
critical areas. An improved die change concept with
access to the screws and ttings rom the clean motorchamber signicantly reduces the time needed or
the die change, maximizing machine uptime. Another
new development is the ABS control or the press
rolls, preventing roll slippage and thus protecting the
machine against blockages and equipment damage.
Power orward
Quite simply, selecting Bhler as a partner means
gaining access to the best technology and process
expertise in the eed milling industry. Close
collaboration with customers is always aimed atincreasing their productivity and competitiveness.
Bhler is continually empowering eed
Global Milling Advances Page 4
Power in motion New KubexTM pellet mill
More information:Michael Tremp,
Produktmanager Grain Milling
Buhler AG
CH-9240
Uzwil, Switzerland
Email: [email protected]
Web: www.buhlergroup.com
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ONE SHOW
Over26,000industryleadersfromover110countriesOver1,100exhibitorsrangingfromproductiontopointofsaleOver24+acresofexhibitspaceExceptionaleducationalprogramsscheduledfortheentireweekOneofthemostaffordableattendeeregistrationfeesintheworld
INDUSTRIESThe Worlds Largest Annual Poultry,Feed, and Meat Technology Exposition
January 28 - 30, 2014
GeorgiaWorldCongressCenter
Atlanta,GeorgiaUSA
www.ippexpo.org
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The primary purpose o conditioning is to improve
pellet quality and pellet mill throughput. I being
correctly operated and controlled, a given conditioner
could be optimized to achieve the best quality at the
best production rate possible or a pelleting system.
According to the report o Energy Intensity o
Agriculture and Food System published on July 29,2011, eed provision contributes, on average, 75% o
energy inputs to livestock production in U.K, about
86% or eedlot bee production in the United States,
and about 90% o cradle-to-arm gate energy use or
salmon produced globally. Sourcing energy-ecient
eed inputs thereore oers considerable opportunity to
decrease energy use in arming industries.
Under this trend, only processes, systems and
equipment that saving energy in eed production
can help eed manuacturers keep competitive in the
market.
Conditioning is one o the most important processing
steps in pellet eed production. How to cut
energy usage and improve processing eciency
o a conditioner has been the question that eed
manuacturers always concerned.
We at Muyang have studied the possible ways to solve
this question or years. In this article, we will introduced
some practical ways to improve eed conditioning
eciency through careully controls on conditioning
temperature, retention time and water addition in
production.
Conditioning temperatureMoisture, heat, and pressure combine to gelatinize or
break down protein components in the eed ingredients
during conditioning, which permits better digestibility
and durability or eed pellets.
Table 1 shows the eects o conditioning temperature
on pelleting perormance. As eed mash temperature
increased in conditioning stage, the durability o
pellet products is improved while the energy used or
producing per ton o eed is reduced. A great dealo heat contributes to easy penetration o steam into
eed mash molecules, orming hydration water, which
binding with ingredients will make eed mash more
pelletable.
However, not all materials are adapted to the above
mentioned eed mash temperature and pelleting
perormance rule. For eed mash o heat sensitive
ingredients such as whey, milk, urea, etc., conditioning
temperature that higher than their gelatinization
temperature or solution temperature (usually is about
60c) will cause over-gelatinized or too much water in
eed mash, resulting in blockage in die holes. While orcereals
Table 1: Effects of conditioning temperature on palleting
Mash Temp/CEnergy Consumptoion/
(kW-h/t)Pellet Durability/%
21 30.7 69.5
65 17.3 90.6
80 11.9 96
and materials o high protein content, a conditioning
temperature that higher than 85c can be able to
increase the plasticity, cohesiveness and pellet abilityo eed mash. Thereore, conditioning temperature is
ormulation dependent. It should be controlled properly
to achieve good conditioning.
Retention timeThe time available or heat and moisture to penetrate
into the core o each particle beore pelleting is reerred
to as retention time. It is limited and supposed to be
less than the time needed or a given particle to move
through the conditioning chamber, because eed mash
doesnt contact with steam in the distance between
eeding inlet and steam inlet. However, retention
time cannot be measured precisely and, in reality, it
represents the average amount o time mash retaining
in the chamber. To optimize conditioning operations,
retention time must be optimized.
Trails were carried out in a eed mill in Guangdong
Province o China to study the impacting actors and
nd out practical methods to optimize conditioning
retention time.
The rst trail was set up to evaluate the infuence o
paddle angle on conditioning perormance. It was
subjected to 4 paddle settings giving:
Setting 1: all paddles are orward ones
(retained at ex-works setting) (Fig.1-a)
Setting 2: with 4 backward paddles (Fig.1-b);
Global Milling Advances Page 6
Practical ways to improveeed conditioning eciency
By Zhou Xiang, Ye Zhen,Jiangsu Muyang Group Co., Ltd, China
More information:Jiangsu Muyang Group Co., Ltd
No.1 Muyang Road,
Yangzhou, China
Postcode 225127
Tel: +86 514 87848880
Fax: +86 514 87848686
Email contacts: [email protected]
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Setting 3: with 8 backward paddles (Fig.1-c);
Setting 4: with 12 backward paddles (Fig.1-d);
The results showed in Fig.2 tell
that retention time is
adjustable by changing the
angle o paddles. As the
number o backward paddles
increased, it achieves better
conditioning and pelletingresults. The lling level o a
conditioner is increased too,
and ewer nes are generated
rom pellet products.
The second trail was designed to evaluate the eects o
shat speed on conditioning and pelleting perormance.
It was set up base on paddles installed with Setting 4.
The shat speed was changed by a variable-requency
controller on the drive motor.
See Fig.3, a slower shat
speed (37Hz) allows eed
mash to settle to the bottom
o the conditioner and be
pushed gently along the
barrel. This obviously allows
or a longer retention time
and a high lling level.
However, too slow a
shat speed will lead to
a steady state, namely
a state o steady lling
level and retention time. There is not enough linearvelocity and centriugal orce to lit up the eed mash.
In Fig.3, the longer retention time and higher lling level
in a requency o 30Hz are the results o eed mash
accumulation. In this case, eed mash cannot mix with
steam suciently. To guarantee satisactory result, the
conditioner usually should be designed with a linear
velocity o 6-8m/s.
By comparing with the
results shown in Fig.2, we
also can nd out that shat
speed contributes little tones generation o pellet
products i under the same
conditioning eect.
Thereore, it is suggested to
optimize retention time and
improve conditioning eect
by careully controlling the
shat speed, and to lower
power consumption in mash pelleting by reducing the
compression ratio o die holes.
Water addition Dierent moisture contents are required
to eed in dierent processes, the moisture content
usually are: 1) 11.5~12.5% ater grinding and mixing;
2) 15~16.5% ater conditioning and beore pelleting; 3)
14~15% ater pelleting; and 4) 11~13% ater cooling to
be nished product.
A well understanding o the eects and unctions o
moisture content in dierent
processing steps can bring
more prots to eed
production. Feed mash to
be pelletized i with a
moisture level less than
15% may cause poor
pelletability and problems
such as die blockage,pellets with bad durability,
burned surace, cracks,
brokens, etc. While nished
pellet products i with a moisture content that higher than
a saety level will result in mould in transport and storage,
which will degrade eed quality and shorten the shel lie.
Thereore, the moisture content should be strictly
controlled to achieve qualied and protable eed pellets.
Fig.4 shows the result o a 25 actorial arrangement o
conditioning processes that set up to evaluate the eects
o two steam introducing manners (multiple entry ports
and single entry port) on the moisture-rise (H) o eed
mash beore and ater conditioning with ve samples.
An optimum steam introducing manner can improve
the eect o steam contacting and mixing with eed
mash. Compared to the single entry port manner, steam
introduced into the conditioning through multiple entry
ports achieves conditioned mash with a more steady and
higher average moisture content. Namely, water adding
to eed mash is more uniorm.
Conclusion
Studies on conditioning temperature, retention time
and water addition in conditioning production provideeciently practical ways to improve pellet quality,
maximize energy usage and minimize eed and energy
losses during production:
1) Temperature and moisture required or conditioning
depends on the characteristics o ingredients used in
eed. The processing o dierent types o eeds should
ollow dierent guidelines. Generally, more heat can
achieve better pellet durability and reduced power
consumption or pelleting process.
2) Retention time can be optimized by adjusting paddleangle and shat speed. Increasing the number o
backward paddles can prolong the retention time and
improve the lling level o eed mash in a conditioner.
Slow shat speed also allows or longer retention time
and higher lling level. However, the speed should be
great enough to provide good agitation and movement
down the conditioner. An appropriate linear speed or
shat is 6~8m/s.
3) Steam introduced into conditioner through multiple
entry ports is benet or getting conditioned eed mash
uniorm moisture content.
In a word, well know the conditioning process and
optimize the operation with available methods are the
easible ways to add value to a given pellet mill.
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Feed pellet press is to produce pellets or poultry,
livestock and aquacultural animals. The main raw
materials or eed pellet press are crushed or milled corn,
bean cakes, straw, grass, rice husk, etc. Feed pellet
press can be divided into three types which are ring die
eed pellet press, fat die pellet mill and double roller eed
pellet press. However, due to pellet press manuacturing
technology and missoperation, eed pellets productivity
can hardly satisy the expected requirement; besides,
the eed pellets surace is rough, ragile and high powder
rate. We will analyze the actors, which infuence eed
pellet press productivity.
1. Raw materials
Raw materials play the direct role in eed pellet
production. Dierent raw material component, milling
condition and the mixing rate can exert great infuence
on eed pellets.
1.1 Material components
Materials with high starch content are easy to begelatinized and sticky enough to orm eed pellets ater
conditioning. For those materials with high crude ber
content, a certain amount o at addition can reduce
riction between raw materials and ring die during
pelletizing, and is good to orm smooth eed pellets.
The common at addition amount is about 1% or more
addition will make pellet loose. I more at is needed,
we can consider spraying at ater pelletizing, which
is especially suitable to, high standard eed pellets
production.
1.2 Milling granularityGrain material milling granularity decides eed pellet
surace area which means the ner granularity, the larger
size, the aster speed o moisture absorption; then it
is easy or eed material conditioning and pelletizing.
From the perspective o pelletizing, the ner material,
the higher pelletizing strength; but more steam will block
pellet press. Besides, the ner material will consume
more powder. I the materials are too crude, the wear
o ring die and roller will be increased and make it hard
to pelletizing. For pellet press with little die holes, it is
harder to orm pellets; whats more, the material will have
bad gelatinization, low productivity and high powder
rate in eed pellets. Thereore, or the common poultry
and livestock eed pellets, corn milling should adopt 2.5-
3.0mm sieving plates which can avoid too ness and
ensure eed granularity or conditioning or less powder
content.
1.3 Grain material mixing
The evenness o grain material mixing should be paid
attention as well. Because o the complexity o eed
ormula, the huge dierences o dierent materials,
we should choose the right mixing time according to
the ormulas with the aim o controlling the variable
coecient o evenness to 5% and laying a good
oundation or pelletizing.
Feed Pellet Press Productivity
Infuencing FactorsBy Amanda Zhou, Allance Machinery, China, Email: [email protected]
More information:Allance Pellet Mill
Weiyi Road,
Zhengzhou,
China, 450000
Web: www.pellet-machine.net
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THE
RICE & GRAIN INDUSTRYFOR
ISRMAX DELHI
IARI Ground, PUSANew Delhi, India
20-22 February 2014
Organizer
Pixie Consulting Solutions Ltd.
EXHIBITOR PROFILE
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2. Steam quality control
Using steam or eed pellets can improve pellet press
production and pellet quality. Steam is the source o
both moisture addition or conditioning and starch
gelatinization. Adding a certain amount o steam in
conditioner can kill some bacteria and also dilute the
natural binder in eed materials; in this way, the particles
surace orms a layer o thin water-bearing stratum which
is in avor o gelatinization and pelletizing. The correct
design o steam pipe should ensure not only pressure
and fow but also prevent condensate water entering
conditioner.
Generally, raw material moisture content is about 12%
beore conditioning, steam pressure is high and moisture
content is low; while ater conditioning, moisture content
is above 16.5% and pellets are dicult to store. The
conditioning temperature is 85c or common animal
eed pellets; but change it lower or higher in winter and
summer respectively.
3. Feeding fow control
Feeding fow control is to ensure pellet press work
continuously and uniormly and thus quite important.
Feeder part should be unobstructed or smooth eeding.
Take SZLH series 400 as an example, the eeding fow
should be no less than 10t/h. In order to make the even
eeding fow, it is wise to install a surge bunker on top o
eed press. It is dicult to ensure even eed fow without
a surge bunker or other connecting pipes (longer than
0.5m). In a general way, when eed pellet press worksstably, steam supplies adequately, all eeding gates
open, eeding speed is the rated value but the main
motor can never achieve the rated power value, we can
judge that the eeding fow is insucient.
4.Pelletizing operation
4.1 Adjust the space between roller and die. Too small
space between roller and die will make easier to create
wear and loud noise; too big space will infuence
material pressing; thus the space is about 0.05- 0.30mm.
Sometimes a eeler gauge is good to help.
4.2 Industrial butter is needed
Butter is needed on roller so that bearings can be
protected saely rom high temperature.
4.3 Feeding knives adjustment
Adjust eeding knives in case materials cant enter the
space between roller and die. Part o raw materials will
go out o die holes and orm more powder; thus the
adjustment should make sure the space between the
curves on the upper edge and die is 2-3mm.
4.4 Feed pelletizing
Start pellet press, conditioner and eeder successively;at this time, eeder should be in the smallest eeding
amount. In order to avoid sundries enter to the die, the
operator should open the discharge door outside pellet
press or removing impure materials. When the materials
are clean, we can lead them to ring die. The important
thing is that we should eed part o the material to see i
there are eed pellets ormed. I everything works
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well, we can increase raw material and steam to the rated current. I the
materials enter pressing chamber but no eed pellets orming, with the
electric current increasing; we should open discharge door outside pellet
press and watch i the electric current lowers down. Mechanically, the
pelletizing process involves orcing sot eed through holes in a metal ring
die or fat die. The holes may be round or square, tapered or nontapered.
This is done either by using locally abricated pelleting machine, which isoperated by diesel engine, electricity powered machine or manually, or
by using automatic highly sophisticated machines with hot air or water
conditioning. It consists basically o cylindrical dies o dierent diameters
to pelletize varying sizes o eed, which depends on the age, size and
species o animals involved. Most eed produced is a compressed pellet.
Pelleted eed has numerous advantages which include less eed wastage,uniorm eed intake, and destruction o growth inhibitors.
It is noteworthy that at the beginning stage o eeding, we should not add
steam anxiously. Because at this time, raw materials are in small amount
and the steam amount is hard to control. More steam and less material
is easy to block pellet press. Besides, beore close down pellet press,
we should add some oil material to ring die holes to prevent materials
becoming hard.
Feed pellet production is simple but good eed pellet is
not so easy because it needs not only pelletizing technology but also rich
experience. We hope this analysis will assist you in improving eed pelletproductivity to some extent. For both domestic and commercial eed
pellet production, we can customize the most cost-eective pelletizing
solutions.
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AlapalaProduct Line
More information:ALAPALA Machine Industry & Trade Inc.
Flour and Feed Technology
Istanbul Division
World Trade Center A-1 No: 15/453
Yesilkoy
Istanbul
Turkey
Tel: +90 212 465 6040-41
Fax: +90 212 465 6042
Web: www.alapala.com
The new Similago has been studied and developed by Alapala to
provide the utmost technology in roller mill design with elegance and
durability. This new roller mill satises the most stringent hygiene
standards together with milling precision and simple maintenance
making it the most versatile roller mill or any new or existing plantdesign. The new state o the art electronics make the Similago II
making it user riendly and fexible The quick roll change module
cartridge has been updated by using the latest state o the art
components The Similago II roller mill is also available in the 8
roll superimposed version with option or either 250 mm or 300
mm roll diameters.
This machine is an evolution o our highly successul model DISA
giving higher eciency, integrated with optimal illumination o the
screen. A new generation o vibration mountings and maintenance
ree motors ensure low energy consumption and low maintenance
with minimum o downtimes.
PURIFIER
SIMILAG
OII
QU
ADRO
PL
ANSIFTER
Ingeniously designed to comply with the highest hygiene standards,
easy to operate, minimum maintenance, modular design constructed
in stainless steel and with a large siting area.
An important part o this plansiter is that on the basic main rame
with a redesigned oscillating mechanism, it is possible to attach
rom 2 to 8 sections. These sections are insulated with ABS or
anti condensation properties.
With great consideration all the components have beendesigned and developed with the use o rounded recesses and
proles to stop product build up leading to inestation
Global Milling Advances Page 14
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THE
RICE & GRAIN INDUSTRYFOR
ISRMAX AsiaIMPACT Exhibition andConvention Center
Bangkok, Thailand
29-31 August 2014
Mr. Vishal GuptaChairman, PCSLMob: +91 [email protected]
Organizer
Pixie Consulting Solutions Ltd. MUYANG THONG THANI
EXHIBITOR PROFILE
?
?Boilers
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?Material Handling
Systems
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?Silos
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Mfrs.
Abrasive wheels
VISITOR PROFILE
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scientists/universities/Students
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of Commerce
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Agents/Institutional
Buyers?Technical
Consultants,Supply Chain
Executives
?
Equipments Disrtibutors
www.isrmaxasia.net
Mr. Sirapat KettarnProject Manager, IMPACTTel: +66 2833 [email protected]
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Milling WorldMilling World, a new blog from NISA Media
Ltd, bringing together agriculture news storiesfrom around the world.
As well as looking at events and shows we look at companies
involved in agriculture, food production and animal production aswell as the feed industry and veterinary aspects of farming and
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The blog runs side by side with our online resource Global MillingAnnual. Publishing press releases from key companies and keygures in the agriculture world, books releases and information
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Another aspect of the agriculture world is the ever-changing effectof climate change on the industry, and as natural disasters occur,
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Contact Martin ([email protected]) with your latest news!
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August
7th-9th AugustLivestock Philippines 2013Manila, PhilippinesWeb: www.livestockphilippines.com
15th-17th AugustISRMAX Asia 2013Bangkok, ThailandWeb:www.isrmaxasia.net
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September
10th-12th SeptemberLiquid Feed SymposiumSt Louis, Missouri, USAWeb: www.aa.org
17th-19th September2013 International ModernAgriculture ExhibitionShanghai World ExpoExhibition& ConventionCenter, ChinaWeb: www.modernagri.cn
24th-26th September7th InternationalConferenceFlour Mill 2013International IndustrialAcademy, Moscow, RussiaEmail: [email protected]
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October
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Reims, FranceWeb: www.jtic.eu
December
8th-10th DecemberNGFA Country ElevatorConference & TradeshowSt Louis, Missouri, USAWeb: www.ngfa.org
2013Events List
Global Milling Advances Page 18
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7/29/2019 Global Milling Advances August 2013 Issue
19/20Global Milling Advances Page 19
G R A I N
2013THE GRAIN BUSINESS EVENT
Post Harvest Technology
Storage
Drying
Handling
Marketing
Organised by FarmSmart Events in association with the HGCA as Grain Quality partner
www.farm-smart.co.uk 0845 4900 142 [email protected]
Wednesday 6th NovemberEast of England Showground,
Peterborough PE2 6XE
Tickets 15 on the day Save 5 by pre-booking
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7/29/2019 Global Milling Advances August 2013 Issue
20/20
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