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GE Sensing & Inspection Technologies Ultrasonic P/N 1259551 Rev. 1 February 2009 DM5E Operating Manual

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Page 1: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

GE

Sens

ing

& In

spec

tion

Tech

nolo

gies

Ultr

ason

ic

P/N

125

9551

Rev

. 1Fe

brua

ry 2

009

DM

5EO

pera

ting

Man

ual

Page 2: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic
Page 3: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

GES

ensi

ngIn

spec

tion.

com

©20

09 G

ener

al E

lect

ric C

ompa

ny. A

ll rig

hts

rese

rved

.Te

chni

cal c

onte

nt s

ubje

ct to

cha

nge

with

out n

otic

e.

DM

5ECo

rros

ion

Thic

knes

s G

auge

Ope

ratin

g M

anua

l

P/N

125

9551

Rev

. 1Fe

brua

ry 2

009

Page 4: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

[no

cont

ent i

nten

ded

for t

his

page

- pr

ocee

d to

nex

t pag

e]

Page 5: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Cont

ents

DM

5E O

pera

ting

Man

ual

iii

Chap

ter 1

. Gen

eral

Info

rmat

ion

1.1

Supp

lyin

g Po

wer

to th

e D

M5E

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. 11.

2Po

wer

ing

the

Inst

rum

ent O

N a

nd O

FF. .

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. . 3

1.3

Key

Fea

ture

s of t

he D

M5E

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. 31.

3.1

DM

5E C

orro

sion

Thi

ckne

ss M

easu

rem

ent B

ase

Inst

rum

ent .

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. 5

1.4

Con

tent

s of t

his M

anua

l . .

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. 6

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

2.1

Key

pad

Feat

ures

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72.

2In

terp

retin

g th

e D

ispl

ay S

cree

ns. .

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. 9

2.3

Wor

king

with

the

Con

figur

atio

n D

ispl

ay .

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14

Page 6: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Cont

ents

ivD

M5E

Ope

ratin

g M

anua

l

Chap

ter

3. S

ettin

g U

p th

e D

M5E

3.1

Con

nect

ing

a Pr

obe

and

Load

ing

a Se

tup

File

. . .

. . .

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18

3.2

Con

figur

ing

the

Inst

rum

ent.

. . .

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. . 2

13.

2.1

Setti

ng th

e In

stru

men

t Gai

n. .

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. 23

3.2.

2Se

tting

the

Upd

ate

Rat

e. .

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. 24

3.2.

3Sp

ecify

ing

the

Nom

inal

Thi

ckne

ss .

. . .

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. . 2

53.

3In

stru

men

t Cal

ibra

tion

. . .

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26

3.4

Setti

ng th

e M

axim

um a

nd M

inim

um A

larm

s. .

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. . 3

03.

5B

-SC

AN

Dis

play

Ran

ge. .

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31

3.6

Lock

ing

and

Unl

ocki

ng In

stru

men

t the

Con

trols

. . .

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. 32

Chap

ter

4. M

easu

ring

Thi

ckne

ss

4.1

Sele

ctin

g th

e D

ispl

ayed

Vie

w M

ode.

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. 36

4.2

Nor

mal

Mea

sure

men

t Vie

w M

ode

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394.

3M

in S

can

and

Max

Sca

n M

easu

rem

ent V

iew

Mod

es. .

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. . 4

04.

4D

iffer

entia

l/Rat

e-of

-Red

uctio

n M

easu

rem

ent V

iew

Mod

e .

. . .

. . .

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. 41

4.5

B-S

CA

N M

easu

rem

ent V

iew

Mod

e. .

. . .

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424.

6D

ual M

ulti

Mea

sure

men

t Vie

w M

ode

. . .

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43

Page 7: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Cont

ents

DM

5E O

pera

ting

Man

ual

v

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

5.1

Cre

atin

g a

New

Dat

a R

ecor

der F

ile .

. . .

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. 46

5.2

Rec

allin

g an

d Er

asin

g St

ored

Dat

a R

ecor

der F

iles.

. . .

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. . 4

95.

2.1

Rec

allin

g a

Dat

a R

ecor

der F

ile. .

. . .

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. 49

5.2.

2Er

asin

g a

Dat

a R

ecor

der F

ile. .

. . .

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50

5.3

Rec

ordi

ng T

hick

ness

Mea

sure

men

ts in

Dat

a R

ecor

der F

iles.

. . .

. . .

. . .

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50

5.3.

1St

orin

g M

inim

um o

f B-S

can

in D

ata

Rec

orde

r File

s . .

. . .

. . .

. . .

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. . 5

15.

3.2

Nav

igat

ing

Thro

ugh

Dat

a R

ecor

der F

iles.

. . .

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51

Chap

ter

6. I/

O F

eatu

res

6.1

Con

nect

ing

the

DM

5E to

a P

C. .

. . .

. . .

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. 54

Chap

ter 7

. Spe

cific

atio

ns

7.1

Inst

rum

ent S

peci

ficat

ions

. . .

. . .

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. 56

7.2

Dat

a R

ecor

der O

ptio

n Fe

atur

es. .

. . .

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. 60

7.3

DM

5E P

robe

/Tra

nsdu

cer S

peci

ficat

ions

. . .

. . .

. . .

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. . .

. . 6

1

Page 8: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Cont

ents

viD

M5E

Ope

ratin

g M

anua

l

Chap

ter

8. M

aint

enan

ce

8.1

Car

e of

the

inst

rum

ent.

. . .

. . .

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. . .

638.

2Pr

oper

Cab

le H

andl

ing

. . .

. . .

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. . .

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. . .

638.

3B

atte

ries

. . .

. . .

. . .

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. . 6

3

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

A.1

Res

ettin

g th

e O

pera

ting

Softw

are.

. . .

. . .

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66

A.2

Firm

war

e U

pdat

es. .

. . .

. . .

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. . .

. . 6

7A

.3W

eb S

ite In

form

atio

n . .

. . .

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. . 6

9A

.4EM

C D

ocum

enta

tion

. . .

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. 70

A.5

Man

ufac

turin

g &

Cus

tom

er S

ervi

ce L

ocat

ions

. . .

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. . 7

1

Appe

ndix

B. R

egul

ator

y Co

mpl

ianc

e

B.1

Was

te E

lect

rical

and

Ele

ctro

nic

Equi

pmen

t (W

EEE)

Dire

ctiv

e. .

. . .

. . .

. . .

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74B

.2B

atte

ry D

ispo

sal .

. . .

. . .

. . .

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. . .

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. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

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. . .

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. . .

. 75

B.2

.1W

hat d

o th

e M

arki

ngs M

ean?

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

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. . .

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. 75

B.2

.2Th

e R

isks

and

You

r Rol

e in

Red

ucin

g Th

em .

. . .

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76B

.3EN

1531

7 Te

chni

cal S

peci

ficat

ions

. . .

. . .

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. . .

77

Page 9: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

DM

5E O

pera

ting

Man

ual

vii

Pref

ace

Impo

rtan

t Not

ice

The

follo

win

g in

form

atio

n m

ust b

e re

ad a

nd u

nder

stoo

d by

any

use

r of a

GE

Sens

ing

& In

spec

tion

Tech

nolo

gies

ultr

ason

ic th

ickn

ess g

auge

. Fa

ilure

to fo

llow

thes

e in

stru

ctio

ns c

an le

ad to

err

ors i

n th

ickn

ess m

easu

rem

ents

or o

ther

test

resu

lts. D

ecis

ions

bas

ed o

n er

rone

ous r

esul

ts

can,

in tu

rn, l

ead

to p

rope

rty d

amag

e, p

erso

nal i

njur

y or

dea

th.

Gen

eral

War

ning

s

Prop

er u

se o

f ultr

ason

ic te

st e

quip

men

t req

uire

s thr

ee e

ssen

tial e

lem

ents

:

•Se

lect

ion

of th

e co

rrec

t tes

t equ

ipm

ent

•K

now

ledg

e of

the

spec

ific

“tes

t app

licat

ion

requ

irem

ents

•Tr

aini

ng o

n th

e pa

rt of

the

inst

rum

ent o

pera

tor

This

ope

ratin

g m

anua

l pro

vide

s ins

truct

ion

in th

e ba

sic

setu

p an

d op

erat

ion

of th

e th

ickn

ess g

auge

. The

re a

re, h

owev

er, a

dditi

onal

fact

ors

whi

ch a

ffect

the

use

of u

ltras

onic

test

equ

ipm

ent.

Spec

ific

info

rmat

ion

rega

rdin

g th

ese

addi

tiona

l fac

tors

is b

eyon

d th

e sc

ope

of th

is m

anua

l. Th

e op

erat

or sh

ould

refe

r to

text

book

s on

the

subj

ect o

f ultr

ason

ic te

stin

g fo

r mor

e de

taile

d in

form

atio

n.

Page 10: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Pref

ace

viii

DM

5E O

pera

ting

Man

ual

Ope

rato

r Tr

aini

ng

Ope

rato

rs m

ust r

ecei

ve a

dequ

ate

train

ing

befo

re u

sing

ultr

ason

ic te

st e

quip

men

t. O

pera

tors

mus

t be

train

ed in

gen

eral

ultr

ason

ic te

stin

g pr

oced

ures

and

in th

e se

tup

and

perf

orm

ance

requ

ired

by a

par

ticul

ar te

st. O

pera

tors

mus

t und

erst

and:

•So

und

wav

e pr

opag

atio

n th

eory

•Ef

fect

s of t

he v

eloc

ity o

f sou

nd o

f the

test

mat

eria

l

•B

ehav

ior o

f the

soun

d w

ave

whe

re tw

o di

ffere

nt m

ater

ials

are

in c

onta

ct

•A

reas

cov

ered

by

the

soun

d be

am

Mor

e sp

ecifi

c in

form

atio

n ab

out o

pera

tor t

rain

ing,

qua

lific

atio

n, c

ertif

icat

ion,

and

test

spec

ifica

tions

is a

vaila

ble

from

var

ious

tech

nica

l so

ciet

ies,

indu

stry

gro

ups,

and

gove

rnm

ent a

genc

ies.

Page 11: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

DM

5E O

pera

ting

Man

ual

ix

Pref

ace

Test

ing

Lim

itatio

ns

In u

ltras

onic

test

ing,

info

rmat

ion

is o

btai

ned

only

from

with

in th

e lim

its o

f the

soun

d be

am. O

pera

tors

mus

t exe

rcis

e gr

eat c

autio

n in

mak

ing

infe

renc

es a

bout

the

test

mat

eria

l out

side

the

limits

of t

he so

und

beam

. For

exa

mpl

e, w

hen

test

ing

larg

e m

ater

ials

it m

ay b

e im

poss

ible

or

impr

actic

al to

insp

ect t

he e

ntire

test

pie

ce.

Whe

n a

less

-than

-com

plet

e in

spec

tion

is to

be

perf

orm

ed, t

he o

pera

tor m

ust b

e sh

own

the

spec

ific

area

s to

insp

ect.

Infe

renc

es a

bout

the

cond

ition

of a

reas

not

insp

ecte

d, b

ased

on

data

from

the

eval

uate

d ar

eas,

shou

ld o

nly

be a

ttem

pted

by

pers

onne

l ful

ly tr

aine

d in

app

licab

le

stat

istic

al a

nd p

roba

bilit

y te

chni

ques

. In

parti

cula

r, m

ater

ials

subj

ect t

o er

osio

n or

cor

rosi

on, i

n w

hich

con

ditio

ns c

an v

ary

sign

ifica

ntly

in

any

give

n ar

ea, s

houl

d on

ly b

e ev

alua

ted

by fu

lly tr

aine

d an

d ex

perie

nced

ope

rato

rs.

Soun

d be

ams r

efle

ct fr

om th

e fir

st in

terio

r sur

face

enc

ount

ered

. Bec

ause

of p

art g

eom

etry

and

ove

rlapp

ed fl

aws o

r ove

rlapp

ed su

rfac

es,

thic

knes

s gau

ges m

ay m

easu

re th

e di

stan

ce to

an

inte

rnal

flaw

rath

er th

an to

the

back

wal

l of t

he m

ater

ial.

Ope

rato

rs m

ust t

ake

step

s to

ensu

re th

at th

e en

tire

thic

knes

s of t

he te

st m

ater

ial i

s bei

ng e

xam

ined

.

Page 12: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Pref

ace

xD

M5E

Ope

ratin

g M

anua

l

Ultr

ason

ic T

hick

ness

Mea

sure

men

t Cri

tical

Ope

ratin

g Pr

oced

ures

The

follo

win

g op

erat

ing

proc

edur

es m

ust b

e ob

serv

ed b

y al

l use

rs o

f ultr

ason

ic th

ickn

ess g

auge

s in

orde

r to

min

imiz

e er

rors

in te

st re

sults

.

1.Ca

libra

tion

of S

ound

Vel

ocity

The

prin

cipl

e of

ope

ratio

n of

an

ultra

soni

c th

ickn

ess g

auge

is th

at th

e in

stru

men

t mea

sure

s the

tim

e of

flig

ht o

f an

ultra

soni

c pu

lse

thro

ugh

the

test

pie

ce a

nd m

ultip

lies t

his t

ime

by th

e ve

loci

ty o

f sou

nd in

the

mat

eria

l. Th

ickn

ess m

easu

ring

erro

r is m

inim

ized

by

ensu

ring

that

the

soun

d ve

loci

ty to

whi

ch th

e in

stru

men

t is c

alib

rate

d is

the

soun

d ve

loci

ty o

f the

mat

eria

l bei

ng te

sted

. Act

ual s

ound

vel

ociti

es in

mat

eria

ls

ofte

n va

ry si

gnifi

cant

ly fr

om th

e va

lues

foun

d in

pub

lishe

d ta

bles

. In

all c

ases

, bes

t res

ults

are

obt

aine

d if

the

inst

rum

ent i

s cal

ibra

ted

on a

ve

loci

ty re

fere

nce

bloc

k m

ade

from

the

sam

e m

ater

ial a

s the

test

pie

ce; t

his b

lock

shou

ld b

e fla

t and

smoo

th a

nd a

s thi

ck a

s the

max

imum

th

ickn

ess o

f the

test

pie

ce.

Ope

rato

rs sh

ould

als

o be

aw

are

that

the

soun

d ve

loci

ty m

ay n

ot b

e co

nsta

nt in

the

mat

eria

l bei

ng te

sted

; hea

t tre

atin

g, fo

r exa

mpl

e, c

an

caus

e si

gnifi

cant

cha

nges

in so

und

velo

city

. Thi

s mus

t be

cons

ider

ed w

hen

eval

uatin

g th

e ac

cura

cy o

f the

thic

knes

s pro

vide

d by

this

in

stru

men

t. In

stru

men

ts sh

ould

alw

ays b

e ca

libra

ted

befo

re te

stin

g, a

nd th

e ca

libra

tion

shou

ld b

e ch

ecke

d af

ter t

estin

g, to

min

imiz

e te

stin

g er

rors

.

2.Pr

obe

Zero

Pro

cedu

re

Bef

ore

perf

orm

ing

calib

ratio

n w

ith a

con

tact

pro

be, t

he p

robe

zer

o pr

oced

ure

mus

t be

perf

orm

ed fi

rst.

If th

e ze

ro p

roce

dure

is n

ot p

erfo

rmed

or

if it

is p

erfo

rmed

impr

oper

ly, i

nacc

urat

e th

ickn

ess r

eadi

ngs w

ill re

sult.

Page 13: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

DM

5E O

pera

ting

Man

ual

xi

Pref

ace

Ultr

ason

ic T

hick

ness

Mea

sure

men

t Cri

tical

Ope

ratin

g Pr

oced

ures

(con

t.)

3.Ef

fect

s of

Tem

pera

ture

on

Calib

ratio

n

Tem

pera

ture

var

iatio

ns c

hang

e th

e so

und

velo

city

of m

ater

ials

and

tran

sduc

er d

elay

line

s and

, the

refo

re, c

alib

ratio

ns. A

ll ca

libra

tions

shou

ld

be p

erfo

rmed

on-

site

and

with

test

blo

cks a

t the

sam

e te

mpe

ratu

re a

s the

test

pie

ce, t

o m

inim

ize

erro

rs d

ue to

tem

pera

ture

var

iatio

ns.

4.Tr

ansd

ucer

Sel

ectio

n

The

trans

duce

r use

d in

test

ing

mus

t be

in g

ood

cond

ition

, with

out n

otic

eabl

e w

ear o

f the

fron

t sur

face

. Bad

ly w

orn

trans

duce

rs w

ill h

ave

a re

duce

d ef

fect

ive

mea

surin

g ra

nge.

The

spec

ified

rang

e of

the

trans

duce

r mus

t inc

lude

the

com

plet

e ra

nge

of th

ickn

esse

s to

be te

sted

. The

te

mpe

ratu

re o

f the

mat

eria

l to

be te

sted

mus

t be

with

in th

e tra

nsdu

cer's

tem

pera

ture

rang

e.

5.U

se o

f Cou

plan

ts

Ope

rato

rs m

ust b

e fa

mili

ar w

ith th

e us

e of

ultr

ason

ic c

oupl

ants

. Tes

ting

skill

s mus

t be

deve

lope

d so

that

cou

plan

t is u

sed

and

appl

ied

in a

co

nsis

tent

man

ner t

o m

inim

ize

varia

tions

in c

oupl

ant l

ayer

thic

knes

s and

err

ors i

n te

st re

sults

. Cal

ibra

tion

and

actu

al te

stin

g sh

ould

be

perf

orm

ed u

nder

sim

ilar c

oupl

ing

cond

ition

s, us

ing

a m

inim

um a

mou

nt o

f cou

plan

t and

app

lyin

g co

nsis

tent

pre

ssur

e on

the

trans

duce

r.

Page 14: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Pref

ace

xii

DM

5E O

pera

ting

Man

ual

Ultr

ason

ic T

hick

ness

Mea

sure

men

t Cri

tical

Ope

ratin

g Pr

oced

ures

(con

t.)

6.D

oubl

ing

Ultr

ason

ic th

ickn

ess g

auge

s will

, und

er c

erta

in c

ondi

tions

, dis

play

read

ings

whi

ch a

re tw

ice

(or i

n so

me

case

s, th

ree

times

) the

act

ual

mat

eria

l thi

ckne

ss b

eing

mea

sure

d. T

his e

ffect

, com

mon

ly k

now

n as

“do

ublin

g,”

can

occu

r bel

ow th

e m

inim

um sp

ecifi

ed ra

nge

of th

etra

nsdu

cer.

If th

e tra

nsdu

cer b

eing

use

d is

wor

n, d

oubl

ing

is p

ossi

ble

at a

thic

knes

s gre

ater

than

the

min

imum

of t

he sp

ecifi

ed ra

nge.

Whe

n us

ing

a ne

w tr

ansd

ucer

, any

read

ing

whi

ch is

less

than

twic

e th

e m

inim

um sp

ecifi

ed ra

nge

of th

e tra

nsdu

cer m

ay b

e a

“dou

bled

”re

adin

g, a

nd th

e th

ickn

ess o

f the

mat

eria

l bei

ng te

sted

shou

ld b

e ve

rifie

d by

the

use

of o

ther

met

hods

. If t

he tr

ansd

ucer

show

s any

sign

of

wea

r, do

ublin

g m

ay o

ccur

at a

seco

nd e

cho,

or o

ther

ech

o si

gnal

com

bina

tions

may

pro

duce

a re

adab

le si

gnal

. The

inst

rum

ent r

eadi

ng a

nd

appa

rent

thic

knes

s are

up

to a

bout

twic

e th

e ac

tual

val

ue, r

esul

ting

in a

thic

knes

s gre

ater

than

twic

e th

e m

inim

um o

f the

spec

ified

rang

e.

This

thic

knes

s sho

uld

be d

eter

min

ed b

y ca

libra

ting

the

inst

rum

ent/t

rans

duce

r com

bina

tion

on re

fere

nce

bloc

ks th

at re

pres

ent t

he c

ompl

ete

rang

e of

pos

sibl

e th

ickn

esse

s tha

t may

be

enco

unte

red

in te

stin

g. T

his i

s par

ticul

arly

impo

rtant

whe

n a

test

pie

ce is

bei

ng u

ltras

onic

ally

m

easu

red

for t

he fi

rst t

ime

or in

any

cas

e w

here

the

hist

ory

of th

ickn

ess o

f the

test

spec

imen

is u

nkno

wn.

Page 15: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

DM

5E O

pera

ting

Man

ual

xiii

Pref

ace

Safe

ty In

form

atio

n

IMPO

RTAN

T:Th

e D

M5E

is a

n in

stru

men

t for

mat

eria

ls te

stin

g. A

ny u

se fo

r med

ical

app

licat

ions

or o

ther

pur

pose

s is n

ot a

llow

ed. T

he

DM

5E m

ay o

nly

be u

sed

in in

dust

rial

env

ironm

ents

.

IMPO

RTAN

T:Fo

r bat

tery

ope

ratio

n of

the

DM

5E, t

wo

“AA”

size

bat

teri

es a

re n

eede

d. Y

ou sh

ould

onl

y us

e th

e pr

oduc

ts re

com

men

ded

by

us fo

r bat

tery

ope

ratio

n. U

se o

f wel

l-kno

wn

batte

ry b

rand

s is h

ighl

y re

com

men

ded.

IMPO

RTAN

T:D

ispo

sal o

f all

com

pone

nts o

f the

DM

5E a

nd it

s bat

teri

es m

ust b

e do

ne in

com

plia

nce

with

all

appl

icab

le re

gula

tions

. See

A

ppen

dix

B, R

egul

ator

y C

ompl

ianc

e, fo

r det

aile

d in

form

atio

n.

Soft

war

e

Acc

ordi

ng to

the

curr

ent s

tate

of t

he a

rt, so

ftwar

e is

nev

er c

ompl

etel

y fr

ee fr

om e

rror

s. B

efor

e us

ing

any

softw

are-

cont

rolle

d te

st e

quip

men

t, pl

ease

mak

e su

re th

at th

e re

quire

d fu

nctio

ns o

pera

te p

erfe

ctly

in th

e in

tend

ed c

ombi

natio

n.

Page 16: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Pref

ace

xiv

DM

5E O

pera

ting

Man

ual

Def

ects

/Err

ors

and

Exce

ptio

nal S

tres

ses

If y

ou h

ave

reas

on to

bel

ieve

that

safe

ope

ratio

n of

you

r DM

5E is

no

long

er p

ossi

ble,

you

mus

t dis

conn

ect t

he in

stru

men

t and

secu

re it

ag

ains

t uni

nten

tiona

l rec

onne

ctio

n. R

emov

e th

e ba

tterie

s if n

eces

sary

.

Safe

ope

ratio

n is

no

long

er p

ossi

ble

if co

nditi

ons s

uch

as th

e fo

llow

ing

exis

t:

•Th

e in

stru

men

t sho

ws v

isib

le d

amag

es

•Th

e in

stru

men

t no

long

er o

pera

tes p

erfe

ctly

•Th

e in

stru

men

t has

bee

n su

bjec

ted

to p

rolo

nged

stor

age

unde

r adv

erse

con

ditio

ns su

ch a

s exc

eptio

nal t

empe

ratu

res a

nd/o

r esp

ecia

lly

high

air

hum

idity

, or c

orro

sive

env

ironm

enta

l con

ditio

ns

•Th

e in

stru

men

t has

bee

n su

bjec

ted

to h

eavy

stre

sses

dur

ing

trans

porta

tion

Serv

ice

Ever

y ef

fort

has b

een

mad

e to

pro

vide

you

with

a re

liabl

e pr

oduc

t. H

owev

er, s

houl

d se

rvic

e be

com

e ne

cess

ary,

GE

Sens

ing

& In

spec

tion

Tech

nolo

gies

, has

est

ablis

hed

a nu

mbe

r of F

acto

ry T

rain

ed S

ervi

ce C

ente

rs. F

or th

e lo

catio

n of

the

near

est f

acili

ty, s

ee th

e ba

ck c

over

ofth

is m

anua

l.

Page 17: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 1

. Gen

eral

Info

rmat

ion

DM

5E O

pera

ting

Man

ual

1

Chap

ter 1

.G

ener

al In

form

atio

n

The

DM

5E is

an

ultra

soni

c co

rros

ion

thic

knes

s mea

sure

men

t dev

ice.

The

inst

rum

ent i

s ava

ilabl

e in

thre

e ve

rsio

ns:

•D

M5E

Bas

ic

•D

M5E

with

Dua

l Mul

ti fu

nctio

nalit

y

•D

M5E

DL

with

Dua

l Mul

ti an

d D

ata

Rec

orde

r

This

cha

pter

intro

duce

s the

key

feat

ures

of t

he D

M5E

, and

the

next

cha

pter

exp

lain

s the

key

pad

func

tions

and

dis

play

-men

u co

nten

ts.

Clo

sely

revi

ewin

g th

e m

ater

ial i

n th

ese

two

chap

ters

will

hel

p yo

u m

ake

bette

r use

of t

he m

ore

deta

iled

info

rmat

ion

foun

d in

subs

eque

nt

chap

ters

of t

his m

anua

l.

1.1

Supp

lyin

g Po

wer

to th

e D

M5E

The

inst

rum

ent i

s pow

ered

by

two

“AA

” si

ze b

atte

ries,

prov

idin

g up

to a

ppro

xim

atel

y 10

0 ho

urs o

f ser

vice

life

. To

inst

all t

he b

atte

ries,

rem

ove

the

batte

ry-c

ompa

rtmen

t cov

er a

s sho

wn

in F

igur

e1

on p

age

2.

IMPO

RTAN

T:Yo

u ca

nnot

cha

rge

or p

ower

the

DM

5E th

roug

h its

USB

por

t.

Page 18: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 1

. Gen

eral

Info

rmat

ion

2D

M5E

Ope

ratin

g M

anua

l

1.1

Supp

lyin

g Po

wer

to th

e D

M5E

(con

t.)

Figu

re 1

: DM

5E C

onne

ctio

ns a

nd B

atte

ries

(sho

wn

with

bat

tery

cov

er re

mov

ed)

Rear

of I

nstr

umen

t

I/O

Dev

ice

Conn

ectio

n(m

ini U

SB)

Prob

e Ca

ble

Conn

ectio

n

Inst

all 2

“AA”

bat

teri

esin

com

part

men

t as

show

n

Top

of In

stru

men

t

Page 19: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 1

. Gen

eral

Info

rmat

ion

DM

5E O

pera

ting

Man

ual

3

1.1

Supp

lyin

g Po

wer

to th

e D

M5E

(con

t.)

Whe

n th

e ba

ttery

indi

cato

r is i

n th

e la

st q

uarte

r, as

indi

cate

d by

the

disp

lay-

scre

en sy

mbo

l , r

epla

ce th

e ba

tterie

s as s

oon

as p

ossi

ble.

The

D

M5E

aut

omat

ical

ly sh

uts O

FF w

hen

the

batte

ries a

re to

o w

eak

for r

elia

ble

oper

atio

n. H

owev

er, y

our s

ettin

gs a

re sa

ved

and

rest

ored

whe

n th

e in

stru

men

t is t

urne

d O

N a

gain

. Whe

n te

stin

g in

rem

ote

loca

tions

, alw

ays c

arry

spar

e ba

tterie

s.

1.2

Pow

erin

g th

e In

stru

men

t ON

and

OFF

Pow

er th

e in

stru

men

t ON

by

pres

sing

a

nd h

oldi

ng u

ntil

the

inst

rum

ent d

ispl

ay a

ctiv

ates

. Pre

ss

and

hol

d w

hile

the

inst

rum

ent i

sO

N to

turn

it O

FF.

1.3

Key

Feat

ures

of t

he D

M5E

•La

rge

hollo

w/fi

lled

thic

knes

s dig

its

•A

larm

bar

gra

ph

•St

anda

rd a

nd c

usto

m p

aram

eter

setu

ps

•Su

ppor

ts n

ew se

t of D

A5x

x pr

obes

•A

lpha

num

eric

nam

ing

of d

ata

files

(DM

5E D

L)

Page 20: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 1

. Gen

eral

Info

rmat

ion

4D

M5E

Ope

ratin

g M

anua

l

1.3

Key

Feat

ures

of t

he D

M5E

(con

t.)

•Lo

ckou

t fea

ture

with

pas

swor

d ac

cess

•La

rge

LCD

dis

play

with

bac

klig

ht a

nd a

djus

tabl

e co

ntra

st

•Im

porti

ng o

f dat

a re

cord

er fi

les d

irect

ly in

to M

icro

soft

Exce

l (D

M5E

DL)

•A

ppro

xim

atel

y 10

0 ho

urs o

f ope

ratio

n w

ith 2

“A

A a

lkal

ine

batte

ries

•Ea

sy-to

-use

, sin

gle-

leve

l men

u sy

stem

•M

ultip

le d

ispl

ay sc

reen

lang

uage

s

•U

ser-s

elec

tabl

e m

easu

rem

ent r

esol

utio

n to

0.0

01 in

ch (0

.01

mm

)

•N

orm

al (t

hick

ness

), M

inSc

an, M

axSc

an, a

nd D

iffer

entia

l/Rat

e of

Red

uctio

n M

easu

rem

ent m

odes

are

stan

dard

•Ti

med

B-S

can

•O

ptio

nal D

ual M

ulti

func

tion

(DM

5E a

nd D

M5E

DL)

•O

ptio

nal d

ata

reco

rder

(DM

5E D

L) st

ores

up

to 5

0,00

0 th

ickn

ess m

easu

rem

ents

in d

ata

reco

rder

file

•Fi

eld

upgr

ades

ava

ilabl

e

•C

ompa

tible

with

Ultr

aMAT

E© a

nd U

ltraM

ATE

LITE

© so

ftwar

e pr

ogra

ms

Page 21: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 1

. Gen

eral

Info

rmat

ion

DM

5E O

pera

ting

Man

ual

5

1.3.

1D

M5E

Cor

rosi

on T

hick

ness

Mea

sure

men

t Bas

e In

stru

men

t

1.3.

1aCo

nten

ts o

f the

DM

5E B

ase

Inst

rum

ent

•D

M5E

inst

rum

ent

•2

“AA

” ba

tterie

s

•Pl

astic

car

ryin

g ca

se

•C

oupl

ant s

ampl

e

•U

pgra

de U

tility

Pro

gram

on

CD

-RO

M (r

equi

res m

ini-U

SB to

PC

cab

le)

•O

pera

ting

man

ual i

n C

D-R

OM

•O

pera

ting

inst

ruct

ion

card

•C

ertif

icat

e of

con

form

ity

Not

e:A

min

i-USB

to P

C c

able

is o

nly

incl

uded

with

the

DM

5ED

L ve

rsio

n. T

his c

able

can

be

purc

hase

d se

para

tely

for u

se w

ith th

eD

M5E

Bas

ic o

r DM

5E v

ersi

on.

Page 22: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 1

. Gen

eral

Info

rmat

ion

6D

M5E

Ope

ratin

g M

anua

l

1.3.

1bIn

stru

men

t Ver

sion

s•

DM

5E B

asic

•D

M5E

with

Dua

l Mul

ti fu

nctio

nalit

y

•D

M5E

DL

with

Dua

l Mul

ti an

d D

ata

Rec

orde

r

1.4

Cont

ents

of t

his

Man

ual

This

DM

5E O

pera

ting

Man

ual i

s div

ided

into

eig

ht c

hapt

ers a

nd o

ne a

ppen

dix.

All

chap

ters

app

ly to

all

inst

rum

ent v

ersi

ons,

exce

pt fo

r tw

o fu

nctio

ns:

•D

ata

Reco

rder

, whi

ch is

des

crib

ed in

Cha

pter

5, a

pplie

s onl

y to

the

DM

5E D

L ve

rsio

n

•D

ual M

ulti

mod

e ap

plie

s onl

y to

the

DM

5E w

ith D

ual M

ulti

func

tiona

lity

and

to th

e D

M5E

DL

Not

e:An

y D

M5E

can

be

retro

fitte

d to

inco

rpor

ate

the

abov

e fu

nctio

ns.

Page 23: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

DM

5E O

pera

ting

Man

ual

7

Chap

ter 2

.U

nder

stan

ding

the

Keyp

ad, M

enu

Syst

em &

Dis

play

s

The

DM

5E's

disp

lay,

key

pad,

and

func

tiona

l com

man

ds a

re e

asy

to in

terp

ret a

nd u

se. I

n th

is c

hapt

er, y

ou'll

find

a b

rief e

xpla

natio

n of

all

disp

lay

and

keyp

ad fe

atur

es. Y

ou'll

als

o fin

d re

fere

nces

to m

anua

l sec

tions

whe

re m

ore

deta

iled

info

rmat

ion

is a

vaila

ble.

Not

e:Th

e D

M5E

's di

spla

y sc

reen

con

tent

s var

ies d

epen

ding

on

the

optio

nal f

eatu

res i

nsta

lled

and

the

oper

atio

nal s

ettin

gs se

lect

ed. T

hedi

spla

y sc

reen

s sho

wn

in th

is c

hapt

er a

re ty

pica

l of t

hose

foun

d in

all

the

inst

rum

ent c

onfig

urat

ions

.

2.1

Keyp

ad F

eatu

res

The

inst

rum

ent's

key

pad

incl

udes

a c

ombi

natio

n of

ded

icat

ed k

eys a

nd v

irtua

l fun

ctio

n ke

ys. T

he k

ey fu

nctio

ns, a

s illu

stra

ted

in F

igur

e2

on

page

8, a

re a

s fol

low

s:

•Ar

row

Key

s - U

se to

adj

ust t

he v

alue

of t

he se

lect

ed p

aram

eter

and

for o

n-sc

reen

nav

igat

ion.

•Fu

nctio

n Ke

ys -

Use

to a

ctiv

ate

any

func

tiona

l con

trol s

how

n in

the

disp

lay

dire

ctly

abo

ve th

e ke

y.

•Ca

l/O

n Ke

y - P

ress

onc

e to

laun

ch th

e ca

libra

tion

proc

ess o

r to

mak

e on

scre

en se

lect

ions

. Pre

ss a

nd h

old

to p

ower

the

inst

rum

ent

ON

and

OFF

.

•M

ode

Key

- Pre

ss to

act

ivat

e th

e st

anda

rd d

ispl

ay m

odes

and

any

opt

iona

l dis

play

mod

es th

at a

re in

stal

led.

Page 24: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

8D

M5E

Ope

ratin

g M

anua

l

2.1

Key

pad

Feat

ures

(con

t.)

Figu

re 2

: DM

5E K

eypa

d an

d Ke

y Fu

nctio

ns

Sele

ct a

pro

be s

etup

Sele

ct, a

djus

t and

con

firm

oper

atin

g se

ttin

gs

Thic

knes

s m

easu

rem

ent d

ispl

ay

Pres

s to

act

ivat

e th

e fu

nctio

nal c

ontr

ol(w

hen

pres

ent)

abov

e th

e ke

y.

Pres

s to

laun

ch th

e ca

libra

tion

proc

ess

or m

ake

on-s

cree

n se

lect

ions

. Pre

ss a

ndho

ld to

pow

er th

e in

stru

men

t ON

or O

FF.

Pres

s to

adj

ust t

he v

alue

of t

he s

elec

ted

para

met

er a

nd fo

r on-

scre

en n

avig

atio

n.

Pres

s to

act

ivat

e st

anda

rd d

ispl

ay m

odes

(sho

wn

here

) and

the

optio

nal d

ispl

aym

odes

(if i

nsta

lled)

. Opt

iona

l dis

play

mod

esin

clud

e D

ata

Reco

rder

Con

tent

s.

Page 25: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

DM

5E O

pera

ting

Man

ual

9

2.2

Inte

rpre

ting

the

Dis

play

Scr

eens

This

sect

ion

desc

ribes

the

layo

ut o

f the

DM

5E's

prim

ary

disp

lay

mod

es in

clud

ing:

•M

easu

rem

ent D

ispl

ay M

ode

- Ind

icat

es m

easu

red

thic

knes

s, co

ntai

ns st

atus

icon

s, di

spla

ys d

ata

reco

rder

loca

tion

and

file

nam

e (w

hen

this

opt

ion

is in

stal

led

and

activ

ated

). Fi

gure

3 on

pag

e10

show

s fou

r rep

rese

ntat

ive

disp

lay

scre

ens.

The

disp

lay'

s app

eara

nce

varie

s ba

sed

on th

e in

stal

led

inst

rum

ent o

ptio

ns a

s wel

l as i

nstru

men

t dis

play

setti

ngs.

Add

ition

al m

easu

rem

ent v

iew

mod

es a

re a

vaila

ble

whe

n th

e D

ual M

ulti

or D

ata

Rec

orde

r opt

ions

are

inst

alle

d.

•Pr

obe

Setu

p D

ispl

ay M

ode

- Allo

ws t

he u

ser t

o se

lect

a st

anda

rd p

relo

aded

inst

rum

ent s

etup

, eac

h of

whi

ch is

mat

ched

to a

spec

ific

prob

e m

odel

(see

Fig

ure

4 on

pag

e11

).

•Fi

le D

ispl

ay M

ode

- Allo

ws t

he u

ser t

o cr

eate

and

stor

e th

ickn

ess r

eadi

ngs i

n da

ta re

cord

er fi

les.

This

feat

ure

is o

nly

avai

labl

e w

hen

the

data

reco

rder

opt

ion

is in

stal

led

and

activ

ated

(see

Fig

ure

5 on

pag

e12

). W

hen

inst

alle

d an

d ac

tivat

ed, t

he d

ata

reco

rder

opt

ion

allo

ws

user

s to

crea

te d

ata

reco

rder

file

s, st

ore

thic

knes

s rea

ding

s, an

d na

viga

te th

roug

h fil

e co

nten

ts.

•Co

nfig

urat

ion

Dis

play

Mod

e - I

nstru

men

t con

trols

are

acc

esse

d th

roug

h th

is sc

reen

. The

con

trols

list

ed o

n th

e co

nfig

urat

ion

disp

lay

scre

en v

ary

depe

ndin

g on

the

inst

alle

d op

tions

(see

Fig

ure

6 on

pag

e13

). Th

e co

nten

ts o

f the

Con

figur

atio

n di

spla

y de

pend

s on

the

inst

rum

ent's

inst

alle

d-op

tion

conf

igur

atio

n.

Page 26: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

10D

M5E

Ope

ratin

g M

anua

l

2.2

Inte

rpre

ting

the

Dis

play

Scr

eens

(con

t.)

Figu

re 3

: Mea

sure

men

t Dis

play

Mod

e

Page 27: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

DM

5E O

pera

ting

Man

ual

11

2.2

Inte

rpre

ting

the

Dis

play

Scr

eens

(con

t.)

Figu

re 4

: Pro

be S

etup

Dis

play

Mod

e

Page 28: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

12D

M5E

Ope

ratin

g M

anua

l

2.2

Inte

rpre

ting

the

Dis

play

Scr

eens

(con

t.)

Figu

re 5

: File

Dis

play

Mod

e

Page 29: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

DM

5E O

pera

ting

Man

ual

13

2.2

Inte

rpre

ting

the

Dis

play

Scr

eens

(con

t.)

Figu

re 6

: Con

figu

ratio

n D

ispl

ay M

ode

Page 30: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

14D

M5E

Ope

ratin

g M

anua

l

2.3

Wor

king

with

the

Conf

igur

atio

n D

ispl

ay

By

repe

ated

ly p

ress

ing

, you

can

acc

ess t

he C

onfig

urat

ion

disp

lay

and

you

can

adju

st th

e fo

llow

ing

DM

5E se

tting

s:

•VI

EW M

OD

E - I

n ba

se-m

odel

uni

ts th

is p

aram

eter

offe

rs fi

ve se

tting

s. Se

e Se

ctio

n4.

1on

pag

e36

to se

lect

the

view

to b

e di

spla

yed.

•D

ATA

RECO

RDER

- W

hen

the

optio

nal d

ata

reco

rder

is in

stal

led,

setti

ng th

is p

aram

eter

to O

N a

ctiv

ates

the

file

reco

rdin

g ca

pabi

lity

and

the

data

reco

rder

file

dis

play

.

•M

INIM

UM

ALA

RM -

Enab

les a

nd se

ts th

e m

inim

um a

larm

val

ue (s

ee S

ectio

n3.

4on

pag

e30

).

•M

AXIM

UM

ALA

RM -

Enab

les a

nd se

ts th

e m

axim

um a

larm

val

ue (s

ee S

ectio

n3.

4on

pag

e30

).

•U

NIT

S - S

ets t

he u

nits

of m

easu

rem

ent t

o in

ches

or m

illim

eter

s (se

e Se

ctio

n3.

2on

pag

e21

).

•N

OM

INAL

TH

ICKN

ESS

- Set

s the

nom

inal

thic

knes

s val

ue th

at is

then

use

d to

cal

cula

te a

nd th

e di

ffere

ntia

l and

rate

of r

educ

tion

mea

sure

men

t val

ues w

hen

sele

cted

by

the

VIEW

MO

DE

para

met

er (s

ee S

ectio

n3.

2.3

on p

age

25).

•RE

SOLU

TIO

N -

Con

trols

the

form

at (n

umbe

r of d

ecim

al p

lace

s) o

f the

thic

knes

s mea

sure

men

t tha

t is d

ispl

ayed

and

stor

ed in

a D

ata

Rec

orde

r file

.

•U

PDAT

E RA

TE -

Sets

the

rate

at w

hich

the

mea

sure

men

t rea

ding

is u

pdat

ed (s

ee S

ectio

n3.

2.2

on p

age

24).

Page 31: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

DM

5E O

pera

ting

Man

ual

15

2.3

Wor

king

with

the

Conf

igur

atio

n D

ispl

ay (c

ont.

)

•BA

CKLI

GH

T - T

urns

the

disp

lay

back

light

feat

ure

to O

N, O

FF, o

r AU

TO (A

UTO

switc

hes b

ackl

ight

ing

ON

whe

neve

r a k

ey is

pre

ssed

or

the

prob

e is

con

nect

ed).

•CO

NTR

AST

- Sel

ect t

his c

ontro

l and

then

pre

ss

or

to a

djus

t the

dis

play

con

trast

leve

l.

•LA

NG

UAG

E - S

ets t

he in

stru

men

t dis

play

lang

uage

(see

Sec

tion

3.2

on p

age

21).

•BS

CAN

MIN

IMU

M -

Sets

the

min

imum

val

ue th

at c

an b

e dr

awn

whe

n B

SCA

N is

pro

cess

ing

(see

Sec

tion

3.2.

1on

pag

e23

).

•BS

CAN

MAX

IMU

M -

Sets

the

max

imum

val

ue th

at c

an b

e dr

awn

whe

n B

SCA

N is

pro

cess

ing

(see

Sec

tion

3.2.

1on

pag

e23

).

•D

UAL

MU

LTI -

Use

d to

switc

h be

twee

n D

ual M

ulti

and

IP te

st m

odes

, whe

n D

ual M

ulti

optio

n is

allo

wed

(see

Sec

tion

3.2

on p

age

21).

•RE

ADIN

G H

OLD

- C

an b

e se

t to

hold

the

last

mea

sure

men

t val

ue w

hen

the

prob

e is

unc

oupl

ed in

mea

sure

men

t mod

e (s

ee S

ectio

n3.

2on

pa

ge21

).

Page 32: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 2

. Und

erst

andi

ng th

e Ke

ypad

, Men

u Sy

stem

& D

ispl

ays

16D

M5E

Ope

ratin

g M

anua

l

2.3

Wor

king

with

the

Conf

igur

atio

n D

ispl

ay (c

ont.

)

•TI

ME

- Use

d to

set t

he c

urre

nt ti

me

(see

Sec

tion

3.2

on p

age

21).

•D

ATE

- Use

d to

set t

he c

urre

nt d

ate

(see

Sec

tion

3.2

on p

age

21).

•G

AIN

- U

sed

to se

lect

a d

iffer

ent l

evel

of g

ain

(LO

W/H

IGH

/AU

TO/D

EFA

ULT

) (se

e Se

ctio

n3.

2.1

on p

age

23).

•RA

DIX

- Se

lect

s a p

erio

d (.)

or c

omm

a (,)

to b

e us

ed a

s a d

ecim

al p

oint

(see

Sec

tion

3.2

on p

age

21).

•AU

TO P

OW

ER D

OW

N -

Whe

n se

t to

ON

, thi

s con

trol c

onse

rves

bat

tery

life

by

pow

erin

g th

e in

stru

men

t OFF

if n

o ke

y pr

esse

s or

mea

sure

men

ts o

ccur

for t

he se

t num

ber o

f min

utes

. Whe

n se

t to

OFF

, the

inst

rum

ent i

s onl

y po

wer

ed O

FF w

hen

is p

ress

ed a

nd

held

.

Page 33: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

17

Chap

ter 3

.Se

ttin

g U

p th

e D

M5E

Prio

r to

mea

surin

g th

ickn

ess,

the

inst

rum

ent m

ust b

e pr

oper

ly se

tup.

Thi

s cha

pter

exp

lain

s the

step

s tha

t mus

t be

take

n pr

ior t

om

easu

rem

ent,

to e

nsur

e th

at th

e di

spla

y ap

pear

ance

, ultr

ason

ic se

tting

s, an

d m

easu

rem

ent m

ode

mat

ch th

e de

sire

d co

nfig

urat

ion.

The

step

s de

scrib

ed in

this

cha

pter

app

ly to

all

inst

rum

ents

, reg

ardl

ess o

f whe

ther

or n

ot th

ey in

corp

orat

e th

e D

ual M

ulti

or D

ata

Rec

orde

r opt

ions

.

Mos

t fun

dam

enta

l ins

trum

ent p

aram

eter

s are

aut

omat

ical

ly se

t to

a de

faul

t val

ue b

ased

on

the

Setu

p fil

e se

lect

ed b

y th

e us

er. E

ach

inst

rum

ent i

s sup

plie

d w

ith st

anda

rd S

etup

file

s, an

d na

min

g th

ese

to m

atch

the

prob

e is

the

first

step

in se

tting

up

the

inst

rum

ent.

In p

repa

ratio

n fo

r mea

surin

g th

ickn

ess,

this

cha

pter

exp

lain

s how

to:

•In

stal

l a p

robe

and

con

figur

e th

e in

stru

men

t by

load

ing

a Se

tup

file

(see

Sec

tion

3.1

on p

age

18).

•Se

t up

the

inst

rum

ent d

ispl

ay a

ppea

ranc

e (s

ee S

ectio

n3.

2on

pag

e21

).

•Se

t the

inst

rum

ent's

Gai

n an

d U

pdat

e R

ate

(see

Sec

tion

3.2

on p

age

21).

•C

alib

rate

the

inst

rum

ent/p

robe

com

bina

tion

(see

Sec

tion

3.3

on p

age

26).

•Se

t max

imum

and

min

imum

ala

rm v

alue

s (se

e Se

ctio

n3.

4on

pag

e30

).

•Lo

ck a

nd u

nloc

k th

e in

stru

men

t con

trols

(see

Sec

tion

3.6

on p

age

32).

Page 34: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

18D

M5E

Ope

ratin

g M

anua

l

3.1

Conn

ectin

g a

Prob

e an

d Lo

adin

g a

Setu

p Fi

le

Prio

r to

mea

surin

g th

ickn

ess,

you

mus

t con

nect

a p

robe

to th

e in

stru

men

t (se

e Fi

gure

7 be

low

) and

sele

ct a

Set

up fi

le th

at is

com

patib

le w

ith

the

prob

e.

Figu

re 7

: Top

Vie

w o

f Ins

trum

ent

Prob

e Ca

ble

Conn

ectio

n

Page 35: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

19

3.1

Con

nect

ing

a Pr

obe

and

Load

ing

a Se

tup

File

(con

t.)

Afte

r a p

robe

is c

onne

cted

, pre

ss

to a

ctiv

ate

the

Prob

e Se

tup

disp

lay.

The

Pro

be S

etup

dis

play

, whi

ch is

show

n in

Fig

ure

8 be

low,

al

low

s the

use

r to

sele

ct o

ne o

f the

stan

dard

Set

up fi

les. Fi

gure

8: S

elec

ting

a Se

tup

File

Page 36: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

20D

M5E

Ope

ratin

g M

anua

l

3.1

Con

nect

ing

a Pr

obe

and

Load

ing

a Se

tup

File

(con

t.)

The

follo

win

g in

stru

men

t set

tings

are

aut

omat

ical

ly a

djus

ted

whe

n th

e Se

tup

file

is a

ctiv

ated

:

•V

iew

Mod

e

•G

ain

•M

easu

red

Valu

e di

spla

y re

solu

tion

•M

easu

rem

ent M

ode

•N

omin

al T

hick

ness

- w

hen

Diff

eren

tial,

%R

R m

ode

are

sele

cted

•M

inim

um A

larm

Set

ting

•M

axim

um A

larm

Set

ting

Page 37: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

21

3.2

Conf

igur

ing

the

Inst

rum

ent

Bef

ore

usin

g th

e D

M5E

, the

par

amet

ers l

iste

d on

the

next

pag

e m

ust b

e pr

ogra

mm

ed a

t the

Con

figur

atio

n di

spla

y (s

ee F

igur

e9)

as f

ollo

ws:

1.Pr

ess

as m

any

times

as n

eces

sary

to a

cces

s the

C

onfig

urat

ion

disp

lay.

2.Pr

ess

or

to se

lect

the

desi

red

para

met

er to

mod

ify.

3.A

fter t

he d

esire

d pa

ram

eter

is h

ighl

ight

ed, p

ress

to

pr

ogra

m th

at p

aram

eter

.

4.Pr

ess

or

to a

djus

t the

par

amet

er v

alue

, the

n pr

ess

to c

onfir

m th

e ne

w se

tting

.

5.R

epea

t ste

ps 2

-4 u

ntil

all r

emai

ning

par

amet

ers h

ave

been

set.

Afte

r all

of th

e se

tting

s hav

e be

en c

onfig

ured

, pre

ss

to

retu

rn to

the

mea

sure

men

t dis

play

.

Figu

re 9

: The

Con

figu

ratio

n M

enu

Page 38: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

22D

M5E

Ope

ratin

g M

anua

l

3.2

Con

figu

ring

the

Inst

rum

ent (

cont

.)

Usi

ng th

e pr

oced

ure

desc

ribed

on

the

prev

ious

pag

e, c

onfig

ure

the

follo

win

g pa

ram

eter

s:

•La

ngua

ge -

Set t

he la

ngua

ge

•U

nits

- Se

t the

uni

ts o

f mea

sure

men

t to

inch

es o

r mill

imet

ers

•R

esol

utio

n - S

ets t

he n

umbe

r of d

ecim

al p

lace

s to

whi

ch

thic

knes

s mea

sure

men

ts a

re d

ispl

ayed

•U

pdat

e R

ate

- Upd

ate

the

disp

laye

d m

easu

rem

ent a

t a ra

te o

f4

or 8

Hz

•R

adix

- Se

lect

a p

erio

d (.)

or c

omm

a (,)

to b

e us

ed a

s a d

ecim

al

poin

t

•D

ual M

ulti

- Sel

ect O

N o

r OFF

•R

eadi

ng H

old

- Sel

ect H

OLD

or B

LAN

K

•Ti

me

- Set

tim

e in

HH

:MM

form

at

•D

ate

- Set

dat

e in

Mon

th-D

ate-

Year

form

at

•B

SCA

N M

INIM

UM

- B

SCA

N d

ispl

ay o

f min

imum

val

ue

•B

SCA

N M

AX

IMU

M -

BSC

AN

dis

play

of m

axim

um v

alue

•A

uto

Pow

er D

own

- Sel

ect O

N an

d th

en ch

oose

the d

esire

d tim

e to

aut

omat

ical

ly tu

rn th

e in

stru

men

t OFF

5/1

0/15

/30

min

utes

af

ter t

he la

st k

ey p

ress

(no

data

will

be

lost

) or s

elec

t OFF

to

allo

w th

e in

stru

men

t to

rem

ain

ON

unt

il m

anua

lly p

ower

ed

OFF

.

•C

ontra

st -

Adj

usts

dis

play

con

trast

•B

ackl

ight

- A

djus

ts th

e di

spla

y ba

cklig

htin

g. A

setti

ng o

f ON

in

crea

ses b

atte

ry u

sage

, a se

tting

of A

UTO

cau

ses t

he

back

light

ing

to il

lum

inat

e an

d re

mai

n on

for f

ive

seco

nds a

fter

each

key

pre

ss.

Page 39: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

23

3.2.

1Se

ttin

g th

e In

stru

men

t Gai

n

The

inst

rum

ent g

ain

leve

l may

set t

o A

UTO

, DEF

AU

LT, H

IGH

, or t

o a

nois

e-re

duci

ng L

OW

setti

ng. T

o se

lect

the

inst

rum

ent g

ain

setti

ng:

1.Pr

ess

.

2.Se

lect

the

GA

IN c

ontro

l.

3.Pr

ess

to a

ctiv

ate

the

cont

rol,

then

use

o

r to

adj

ust t

he se

lect

ed v

alue

and

use

o

r to

sele

ct th

e cu

rsor

pos

ition

.

4.Pr

ess

afte

r the

adj

ustm

ent i

s com

plet

e.

Page 40: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

24D

M5E

Ope

ratin

g M

anua

l

3.2.

2Se

ttin

g th

e U

pdat

e Ra

te

Mea

sure

men

ts a

re u

pdat

ed a

t a ra

te o

f 4 o

r 8 H

z, a

s sel

ecte

d by

the

user

. To

sele

ct th

e m

easu

rem

ent u

pdat

e ra

te:

1.Pr

ess

.

2.Se

lect

the

UPD

ATE

RAT

E co

ntro

l.

3.Pr

ess

to a

ctiv

ate

the

cont

rol,

then

use

o

r to

adj

ust t

he se

tting

.

4.Pr

ess

afte

r the

adj

ustm

ent i

s com

plet

e.

Page 41: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

25

3.2.

3Sp

ecify

ing

the

Nom

inal

Thi

ckne

ss

Whe

n th

e V

IEW

par

amet

er is

set t

o D

IFF/

RR

%, t

he d

ispl

ayed

thic

knes

s inc

lude

s tw

o di

ffere

ntia

l val

ues (

in th

e in

stru

men

t’s u

nits

and

as a

pe

rcen

tage

) tha

t rep

rese

nt th

e va

riatio

n fr

om u

ser s

peci

fied

nom

inal

thic

knes

s (se

e Se

ctio

n 4.

4). T

o m

anua

lly in

put o

r mod

ify th

e no

min

al

thic

knes

s:

1.Pr

ess

.2.

Sele

ct th

e N

OM

TH

ICK

NES

S co

ntro

l.

3.Pr

ess

to a

ctiv

ate

the

cont

rol,

then

use

o

r to

adj

ust t

he se

lect

ed p

lace

val

ue a

nd

or

to se

lect

a d

iffer

ent v

alue

.

4.Pr

ess

afte

r the

adj

ustm

ent i

s com

plet

e.

Page 42: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

26D

M5E

Ope

ratin

g M

anua

l

3.3

Inst

rum

ent C

alib

ratio

n

Bef

ore

usin

g th

e D

M5E

, the

inst

rum

ent a

nd th

e co

nnec

ted

prob

e m

ust b

e ca

libra

ted

usin

g on

e or

mor

e st

anda

rds o

f kno

wn

thic

knes

s. It

is

impo

rtant

that

the

Setu

p fil

e co

rres

pond

ing

to th

e pr

obe

be se

lect

ed p

rior t

o la

unch

ing

the

calib

ratio

n pr

oces

s. Th

en, t

he u

ser c

an se

lect

ei

ther

1pt

, 2pt

, or A

UTO

cal

ibra

tion

mod

e in

the

LOC

KO

UT

men

u. T

o co

mpl

ete

the

calib

ratio

n, fo

llow

the

inst

ruct

ions

on

your

inst

rum

ent's

di

spla

y sc

reen

and

in F

igur

e10

on

page

27 (1

pt m

ode)

, Fig

ure

11 o

n pa

ge28

(2pt

mod

e) o

r Fig

ure

12 o

n pa

ge29

(Aut

o m

ode)

.

Not

e:Pr

oper

cal

ibra

tion

is e

ssen

tial f

or a

ccur

ate

oper

atio

n of

the

inst

rum

ent.

The

inst

rum

ent s

houl

d be

cal

ibra

ted

if th

ere

is a

cha

nge

in

the

type

or t

empe

ratu

re o

f the

mat

eria

l bei

ng te

sted

, if t

he a

ttach

ed p

robe

is c

hang

ed, a

fter p

erfo

rmin

g an

y pa

ram

eter

adj

ustm

ent,

or

at in

terv

als s

peci

fied

in y

our t

est p

roce

dure

s.

Page 43: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

27

3.3

Inst

rum

ent C

alib

ratio

n (c

ont.

)

Figu

re 1

0: In

stru

men

t Cal

ibra

tion

Proc

edur

e (1

pt M

ode)

Page 44: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

28D

M5E

Ope

ratin

g M

anua

l

3.3

Inst

rum

ent C

alib

ratio

n (c

ont.

)

Figu

re 1

1: In

stru

men

t Cal

ibra

tion

Proc

edur

e (2

pt M

ode)

Page 45: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

29

3.3

Inst

rum

ent C

alib

ratio

n (c

ont.

)

Figu

re 1

2: In

stru

men

t Cal

ibra

tion

Proc

edur

e (A

uto

Mod

e)

Page 46: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

30D

M5E

Ope

ratin

g M

anua

l

3.4

Sett

ing

the

Max

imum

and

Min

imum

Ala

rms

Whe

n th

e th

ickn

ess m

easu

rem

ent v

alue

exc

eeds

eith

er th

e m

inim

um o

r max

imum

ala

rm se

tting

, the

mea

sure

men

t val

ue a

ltern

ates

bet

wee

nso

lid a

nd h

ollo

w fo

nt ty

pe d

ispl

ays,

exce

pt in

B-S

CA

N m

ode.

Whe

n an

ala

rm a

ppea

rs in

B-S

CA

N m

ode,

the

mea

sure

men

t val

ue fl

ashe

s ON

an

d O

FF in

1/2

seco

nd in

terv

als.

To in

put a

min

imum

or m

axim

um a

larm

thic

knes

s:

1.Pr

ess

to a

cces

s the

Con

figur

atio

n di

spla

y (s

ee F

igur

e9

on p

age

21).

2.Pr

ess

or

to se

lect

eith

er M

INIM

UM

ALA

RM

or M

AX

IMU

M A

LAR

M.

3.W

hen

the

desi

red

para

met

er is

hig

hlig

hted

, pre

ss

to a

ctiv

ate

it.

4.Pr

ess

or

to c

hang

e th

e se

lect

ed p

ositi

on in

ala

rm th

ickn

ess a

nd th

en p

ress

o

r to

adj

ust t

he v

alue

of t

he se

lect

ed

posi

tion.

To

switc

h th

e al

arm

setti

ng to

OFF

from

any

oth

er v

alue

, sim

ulta

neou

sly

pres

s o

r .

5.Pr

ess

afte

r the

ala

rm th

ickn

ess h

as b

een

set t

o th

e de

sire

d va

lue.

Page 47: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

31

3.5

B-SC

AN D

ispl

ay R

ange

The

defa

ult B

SCA

N d

ispl

ay ra

nge

is 0

-20

inch

. We

high

ly re

com

men

d ad

just

ing

the

rang

e ac

cord

ing

to th

e ta

rget

, bec

ause

setti

ng a

nap

prop

riate

rang

e w

ill d

ispl

ay a

cle

arer

scan

gra

ph.T

o ad

just

the

rang

e, c

ompl

ete

the

step

s bel

ow.

Not

e:If

the

BSC

AN

val

ue e

xcee

ds th

e pr

eset

rang

e, th

at p

oint

will

be

grap

hed

as e

qual

to th

e ra

nge

limit.

1.Pr

ess

to a

cces

s the

Con

figur

atio

n di

spla

y (s

ee F

igur

e9

on p

age

21).

2.Pr

ess

or

to se

lect

eith

er B

SCA

N M

INIM

UM

or B

SCA

N M

AX

IMU

M.

3.W

hen

the

desi

red

para

met

er is

hig

hlig

hted

, pre

ss

to a

ctiv

ate

it.

4.Pr

ess

or

to c

hang

e th

e se

lect

ed p

ositi

on in

ala

rm th

ickn

ess a

nd th

en p

ress

o

r to

adj

ust t

he v

alue

of t

he se

lect

ed

posi

tion.

To

switc

h th

e al

arm

setti

ng to

OFF

from

any

oth

er v

alue

, sim

ulta

neou

sly

pres

s o

r .

5.Pr

ess

afte

r the

ala

rm th

ickn

ess h

as b

een

set t

o th

e de

sire

d va

lue.

Page 48: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

32D

M5E

Ope

ratin

g M

anua

l

3.6

Lock

ing

and

Unl

ocki

ng In

stru

men

t the

Con

trol

s

The

DM

5E a

llow

s ope

rato

rs to

lock

out s

peci

fic fu

nctio

ns b

y us

ing

the

lock

out d

ispl

ay, w

hich

is o

nly

acce

ssib

le fr

om th

e m

easu

rem

ent

scre

en. F

ollo

w th

e in

stru

ctio

ns in

Fig

ure

13 o

n pa

ge33

to a

cces

s thi

s dis

play

and

lock

out (

or e

nabl

e) so

me

or a

ll of

the

func

tion

keys

.

Not

e:Th

e D

ATA

REC

OR

DER

and

DU

AL

MU

LTI f

unct

ions

are

opt

iona

l and

are

onl

y av

aila

ble

with

adv

ance

d in

stru

men

t ver

sion

s. H

owev

er, a

n up

grad

e of

the

basi

c ve

rsio

n is

pos

sibl

e by

pur

chas

ing

a lic

ense

key

.

In th

e Lo

ckou

t men

u, th

e op

erat

or c

an se

t the

pro

be z

eroi

ng a

nd c

alib

ratio

n m

ode

(CA

L/ZE

RO

MO

DE)

by

sele

ctin

g 1p

t, 2p

t or A

UTO

. One

of

the

follo

win

g ca

libra

tion

rem

inde

r sty

les c

an a

lso

be se

lect

ed:

•RE

MIN

D T

IME

- The

cal

ibra

tion

rem

inde

r is d

ispl

ayed

afte

r a p

rese

t ela

psed

tim

e fr

om th

e la

st th

ickn

ess c

alib

ratio

n. T

he se

tting

in

dica

tes t

he p

rese

t tim

e va

lue.

•CA

L RE

ADIN

GS

- The

cal

ibra

tion

rem

inde

r is d

ispl

ayed

afte

r the

use

r pre

sses

the

SEN

D fu

nctio

n th

e nu

mbe

r of t

imes

indi

cate

d by

the

setti

ng v

alue

.

•CA

L PO

WER

ON

- Th

e ca

libra

tion

rem

inde

r is d

ispl

ayed

eac

h tim

e th

at th

e in

stru

men

t is p

ower

ed O

N w

hen

the

valu

e is

set t

o O

N.

Page 49: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

DM

5E O

pera

ting

Man

ual

33

3.6

Loc

king

and

Unl

ocki

ng In

stru

men

t the

Con

trol

s (c

ont.

)

Figu

re 1

3: L

ocki

ng a

nd U

nloc

king

the

Func

tion

Keys

Page 50: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 3

. Set

ting

Up

the

DM

5E

34D

M5E

Ope

ratin

g M

anua

l

[no

cont

ent i

nten

ded

for t

his

page

- pr

ocee

d to

nex

t pag

e]

Page 51: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

DM

5E O

pera

ting

Man

ual

35

Chap

ter 4

.M

easu

ring

Thi

ckne

ss

Afte

r set

ting

up th

e in

stru

men

t as d

escr

ibed

in C

hapt

er 3

, add

ition

al a

djus

tmen

ts c

an b

e m

ade

by se

lect

ing

the

type

of m

easu

rem

ent m

ade

and

the

way

in w

hich

it is

dis

play

ed. Y

ou w

ill a

lso

find

info

rmat

ion

rela

ted

to c

onfig

urin

g an

d w

orki

ng w

ith th

e B

SCA

N m

ode.

The

spec

ific

topi

cs in

clud

e ho

w to

:

•Se

lect

the

mea

sure

d va

lue

to v

iew

(see

Sec

tion

4.1

on p

age

36)

•W

ork

with

Nor

mal

mea

sure

men

t mod

e (s

ee S

ectio

n4.

2on

pag

e39

)

•U

se th

e M

in S

can

and

Max

Sca

n m

easu

rem

ent m

odes

(see

Sec

tion

4.3

on p

age

40)

•In

terp

ret t

he D

iffer

entia

l/Rat

e-of

-Red

uctio

n m

easu

rem

ent m

ode

(see

Sec

tion

4.4

on p

age

41)

•W

ork

with

the

B-S

can

mea

sure

men

t mod

e (s

ee S

ectio

n4.

5on

pag

e42

)

•U

se th

e D

ual M

ulti

mea

sure

men

t mod

e (s

ee S

ectio

n4.

6on

pag

e43

)

Not

e:Lo

ad a

Set

up fi

le c

orre

spon

ding

to th

e co

nnec

ted

prob

e pr

ior t

o m

akin

g th

e ad

just

men

ts d

escr

ibed

in th

is c

hapt

er. L

oadi

ng a

Set

up

file

afte

r the

se a

djus

tmen

ts a

re m

ade

will

forc

e ce

rtai

n se

tting

s bac

k to

the

defa

ult v

alue

stor

ed in

the

file.

Page 52: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

36D

M5E

Ope

ratin

g M

anua

l

4.1

Sele

ctin

g th

e D

ispl

ayed

Vie

w M

ode

Bas

e m

odel

DM

5E in

stru

men

ts o

ffer f

our d

ispl

ay m

odes

. In

addi

tion,

two

mor

e di

spla

y m

odes

are

ava

ilabl

e de

pend

ing

on th

e in

stal

led

optio

ns. T

hese

dis

play

mod

es in

clud

e:

•N

ORM

AL (T

hick

ness

Onl

y) -

The

thic

knes

s val

ue a

ppea

rs a

s lar

ge d

igits

in th

e ce

nter

of t

he d

ispl

ay.

•M

IN S

CAN

(Min

imum

Thi

ckne

ss S

can)

- A

llow

s the

use

r to

cont

inuo

usly

eva

luat

e m

ater

ial t

hick

ness

, pro

vide

d th

e pr

obe

rem

ains

co

uple

d or

is u

ncou

pled

onl

y br

iefly

. Afte

r the

eva

luat

ion

perio

d is

com

plet

e, th

e m

inim

um m

ater

ial t

hick

ness

is d

ispl

ayed

. Dur

ing

the

eval

uatio

n pe

riod,

the

thic

knes

s is d

ispl

ayed

alo

ng w

ith th

e m

inim

um a

nd m

axim

um o

bser

ved

thic

knes

s val

ues a

nd th

e ca

lcul

ated

di

ffere

nce

betw

een

the

two.

The

dis

play

als

o in

clud

es a

tim

e-ou

t bar

, whi

ch b

egin

s to

fill a

s soo

n as

the

prob

e is

unc

oupl

ed. R

ecou

plin

g th

e pr

obe

befo

re th

e tim

e-ou

t per

iod

expi

res a

llow

s the

use

r to

cont

inue

with

the

sam

e ev

alua

tion

perio

d. A

fter t

he e

valu

atio

n pe

riod

is

com

plet

e, a

s ind

icat

ed b

y th

e fil

ling

of th

e tim

e-ou

t bar

, the

min

imum

thic

knes

s obs

erve

d du

ring

the

eval

uatio

n pe

riod

is d

ispl

ayed

.

•M

AX S

CAN

(Max

imum

Thi

ckne

ss S

can)

- A

llow

s the

use

r to

cont

inuo

usly

eva

luat

e m

ater

ial t

hick

ness

, pro

vide

d th

e pr

obe

rem

ains

co

uple

d or

is u

ncou

pled

onl

y br

iefly

. Afte

r the

eva

luat

ion

perio

d is

com

plet

e, th

e m

axim

um m

ater

ial t

hick

ness

is d

ispl

ayed

. Dur

ing

the

eval

uatio

n pe

riod,

thic

knes

s is d

ispl

ayed

alo

ng w

ith th

e m

inim

um a

nd m

axim

um o

bser

ved

thic

knes

s val

ues a

nd th

e ca

lcul

ated

diff

eren

cebe

twee

n th

e tw

o. T

he d

ispl

ay a

lso

incl

udes

a ti

me-

out b

ar, w

hich

beg

ins t

o fil

l as s

oon

as th

e pr

obe

is u

ncou

pled

. Rec

oupl

ing

the

prob

e be

fore

the

time-

out p

erio

d ex

pire

s allo

ws t

he u

ser t

o co

ntin

ue w

ith th

e sa

me

eval

uatio

n pe

riod.

Afte

r the

eva

luat

ion

perio

d is

com

plet

e,

as in

dica

ted

by th

e fil

ling

of th

e tim

e-ou

t bar

, the

max

imum

thic

knes

s obs

erve

d du

ring

the

eval

uatio

n pe

riod

is d

ispl

ayed

.

Page 53: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

DM

5E O

pera

ting

Man

ual

37

4.1

Sel

ectin

g th

e D

ispl

ayed

Vie

w M

ode

(con

t.)

Not

e:D

urin

g th

e pl

acem

ent o

f a v

ery

sens

itive

pro

be o

n th

e pa

rt su

rfac

e, e

xces

s cou

plan

t may

cau

se e

rron

eous

resu

lts. T

o el

imin

ate

the

effe

ct o

f exc

essi

ve c

oupl

ant,

coup

le th

e pr

obe

firm

ly to

the

part,

then

pre

ssun

der H

OM

E. T

his r

esta

rts th

e sc

anni

ng se

ssio

n w

hile

the

prob

e is

pro

perly

in c

onta

ct w

ith th

e pa

rt.

•D

IFF/

RR%

(Diff

eren

tial/R

ate-

of-R

educ

tion)

- Th

e cu

rren

tly m

easu

red

and

user

-spe

cifie

d no

min

al th

ickn

esse

s app

ear a

long

the

top

of

the

disp

lay,

whi

le th

e di

ffere

nce

betw

een

thes

e tw

o va

lues

(mea

sure

d m

inus

nom

inal

val

ues,

expr

esse

d in

per

cent

age

and

dim

ensi

onal

term

s) a

ppea

rs in

the

mid

dle

of th

e di

spla

y.

•B-

SCAN

(B S

can)

- A

llow

s the

use

r to

cont

inuo

usly

eva

luat

e m

ater

ial t

hick

ness

by

grap

hing

1 p

oint

per

seco

nd. D

urin

g th

e ev

alua

tion

perio

d, th

e m

easu

red

thic

knes

s val

ue is

dis

play

ed a

long

with

the

min

imum

and

max

imum

obs

erve

d th

ickn

ess v

alue

s. Th

e di

spla

y ha

s a

hidd

en 5

-sec

ond

time-

out b

ar, w

hich

star

ts a

s soo

n as

the

prob

e is

unc

oupl

ed. R

ecou

plin

g th

e pr

obe

befo

re th

e tim

e-ou

t per

iod

expi

res

allo

ws t

he u

ser t

o co

ntin

ue w

ith th

e sa

me

eval

uatio

n pe

riod.

Pre

ssin

g th

e SE

ND

key

stor

es th

e m

inim

um th

ickn

ess v

alue

afte

r the

eval

uatio

n pe

riod

is c

ompl

ete,

as i

ndic

ated

by

the

fillin

g of

the

time-

out b

ar.

Not

e:Th

e di

spla

yed

diffe

renc

es c

an h

ave

eith

er p

ositi

ve o

r neg

ativ

e va

lues

(see

Sec

tion

4.4

on p

age

41).

Page 54: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

38D

M5E

Ope

ratin

g M

anua

l

4.1

Sel

ectin

g th

e D

ispl

ayed

Vie

w M

ode

(con

t.)

The

mea

sure

men

t mod

e di

spla

yed

by th

e in

stru

men

t may

be

mod

ified

as f

ollo

ws:

1.Pr

ess

as m

any

times

as n

eces

sary

to a

cces

s the

Con

figur

atio

n m

enu.

2.Pr

ess

or

to se

lect

the

VIE

W M

OD

E pa

ram

eter

.

3.Pr

ess

to a

ctiv

ate

this

par

amet

er.

4.Pr

ess

or

to sc

roll

thro

ugh

the

avai

labl

e m

odes

, the

n pr

ess

to se

lect

the

high

light

ed m

ode.

Page 55: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

DM

5E O

pera

ting

Man

ual

39

4.2

Nor

mal

Mea

sure

men

t Vie

w M

ode

Whe

n N

OR

MA

L vi

ew m

ode

is a

ctiv

e, th

e di

spla

y sh

ows o

nly

a th

ickn

ess r

eadi

ng, a

s sho

wn

in F

igur

e14

bel

ow.

Not

e: If

the

Dat

a R

ecor

der f

ile is

act

ive,

the

data

loca

tion

and

stor

ed v

alue

will

be

disp

laye

d at

the

top

left

corn

er o

f the

dis

play

, ins

tead

of

the

mat

eria

l vel

ocity

val

ue.

Figu

re 1

4: N

ORM

AL M

easu

rem

ent V

iew

Mod

e

Page 56: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

40D

M5E

Ope

ratin

g M

anua

l

4.3

Min

Sca

n an

d M

ax S

can

Mea

sure

men

t Vie

w M

odes

The

MIN

SC

AN

and

MA

X S

CA

N m

odes

allo

w th

e us

er to

con

tinuo

usly

eva

luat

e m

ater

ial t

hick

ness

then

, afte

r the

eva

luat

ion

perio

d is

com

plet

e, d

ispl

ay th

e ex

trem

e (m

inim

um o

r max

imum

) mat

eria

l thi

ckne

ss o

bser

ved.

Dur

ing

the

eval

uatio

n pe

riod,

thic

knes

s is d

ispl

ayed

alon

g w

ith th

e m

inim

um a

nd m

axim

um o

bser

ved

thic

knes

s val

ues (

see

Figu

re15

bel

ow).

A ti

me-

out f

eatu

re a

llow

s a m

omen

taril

y un

coup

ling

of th

e pr

obe

durin

g th

e ev

alua

tion

perio

d. In

thes

e m

odes

, the

inst

rum

ent w

ill c

ontin

ue to

col

lect

and

com

pare

read

ings

for a

s lo

ng a

s the

tim

e-ou

t per

iod

is n

ot e

xcee

ded.

Figu

re 1

5: M

AX S

CAN

Mea

sure

men

t Vie

w M

ode

Page 57: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

DM

5E O

pera

ting

Man

ual

41

4.4

Diff

eren

tial/

Rate

-of-

Redu

ctio

n M

easu

rem

ent V

iew

Mod

e

This

vie

w m

ode

(see

Fig

ure

16 b

elow

) dis

play

s bot

h th

e cu

rren

tly m

easu

red

thic

knes

s and

a n

omin

al th

ickn

ess i

nput

by

the

user

, alo

ng w

ith

the

diffe

renc

e be

twee

n th

ese

two

valu

es (“

mea

sure

d” m

inus

“no

min

al”)

exp

ress

ed in

per

cent

age

and

dim

ensi

onal

term

s.

Not

e:Th

e di

spla

yed

diffe

renc

es c

an h

ave

eith

er p

ositi

ve o

r neg

ativ

e va

lues

.

Figu

re 1

6: D

IFF/

RR%

Mea

sure

men

t Vie

w M

ode

Page 58: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

42D

M5E

Ope

ratin

g M

anua

l

4.5

B-SC

AN M

easu

rem

ent V

iew

Mod

e

The

B-S

CA

N m

ode

(see

Fig

ure

17 b

elow

) allo

ws t

he u

ser t

o co

ntin

uous

ly d

ispl

ay th

e m

ater

ial t

hick

ness

in a

gra

phic

al m

ode.

Dur

ing

the

eval

uatio

n pe

riod,

the

thic

knes

s mea

sure

men

t is d

ispl

ayed

alo

ng w

ith th

e m

inim

um a

nd m

axim

um th

ickn

ess v

alue

s. A

tim

e-ou

t fea

ture

allo

ws a

mom

enta

rily

unco

uplin

g of

the

prob

e du

ring

the

eval

uatio

n pe

riod.

In th

is m

ode,

the

inst

rum

ent w

ill c

ontin

ue to

col

lect

and

co

mpa

re re

adin

gs fo

r as l

ong

as th

e tim

e-ou

t per

iod

is n

ot e

xcee

ded.

Pre

ssin

g th

e SE

ND

key

will

stor

e th

e m

inim

um v

alue

in th

e ac

tive

file.

Figu

re 1

7: B

-SCA

N M

easu

rem

ent V

iew

Mod

e

Page 59: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

DM

5E O

pera

ting

Man

ual

43

4.6

Dua

l Mul

ti M

easu

rem

ent V

iew

Mod

e

Prot

ectiv

e co

atin

gs, i

nclu

ding

pai

nt, c

ontri

bute

sign

ifica

nt e

rror

to th

e th

ickn

ess m

easu

rem

ent o

f the

und

erly

ing

met

al w

hen

usin

g co

nven

tiona

l mea

sure

men

t tec

hniq

ues.

The

Dua

l-Mul

ti m

ode

elim

inat

es c

oatin

g la

yers

from

the

mea

sure

men

t by

mea

surin

g be

twee

n su

cces

sive

bac

k w

all r

efle

ctio

ns o

f the

met

al. T

he m

easu

rem

ent r

ange

for e

ach

prob

e w

ill v

ary

depe

ndin

g up

on th

e ty

pe a

nd th

ickn

ess o

f the

co

atin

g, th

e th

ickn

ess o

f the

met

al, a

nd th

e qu

ality

of t

he b

ond

betw

een

the

coat

ing

and

the

met

al.

To a

ctiv

ate

or d

eact

ivat

e th

e D

ual-M

ulti

mod

e, y

ou c

an e

ither

use

the

Con

figur

atio

n m

enu

or p

ress

and

hol

d fo

r 1.5

seco

nds w

hile

in

mea

sure

men

t mod

e. A

sing

le-p

eak

icon

( )a

bove

the

batte

ry ic

on in

dica

tes I

P m

ode,

whi

le a

dua

l-pea

k ic

on (

) ab

ove

the

batte

ry

icon

indi

cate

s Dua

l Mul

ti m

ode

(see

Fig

ure

18 o

n pa

ge44

).

Not

e:Th

e Ba

sic

vers

ion

of th

e D

M5E

doe

s not

hav

e th

e D

ual M

ulti

func

tion.

Onl

y sp

ecia

lly-e

quip

ped

DM

5E a

nd D

M5E

DL

vers

ions

offe

r th

e D

ual M

ulti

func

tion.

Page 60: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 4

. Mea

surin

g Th

ickn

ess

44D

M5E

Ope

ratin

g M

anua

l

4.6

Dua

l Mul

ti M

easu

rem

ent V

iew

Mod

e (c

ont.

)

Figu

re 1

8: D

UAL

MU

LTI M

easu

rem

ent V

iew

Mod

e

Dua

l Mul

ti m

ode

deac

tivat

edD

ual M

ulti

mod

e ac

tivat

ed

Page 61: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

DM

5E O

pera

ting

Man

ual

45

Chap

ter 5

.U

sing

the

Opt

iona

l Dat

a Re

cord

er

Not

e:Th

e in

stru

ctio

ns in

this

cha

pter

app

ly o

nly

to in

stru

men

ts e

quip

ped

with

a D

ata

Reco

rder

.

Whe

n in

stal

led

and

activ

ated

, the

Dat

a R

ecor

der o

ptio

n al

low

s use

rs to

cre

ate

Dat

a R

ecor

der f

iles,

stor

e th

ickn

ess r

eadi

ngs (

and

the

acco

mpa

nyin

g B

-SC

AN

, whe

n de

sire

d), a

nd n

avig

ate

thro

ugh

file

cont

ents

. In

this

cha

pter

you

will

lear

n ho

w to

:

•C

reat

e D

ata

Rec

orde

r file

s (se

e Se

ctio

n5.

1on

pag

e46

)

•R

ecal

l and

era

se D

ata

Rec

orde

r file

s (se

e Se

ctio

n5.

2on

pag

e49

)

•St

ore

thic

knes

s rea

ding

s in

Dat

a R

ecor

der f

iles (

see

Sect

ion

5.3.

1on

pag

e51

)

•N

avig

ate

Dat

a R

ecor

der f

ile lo

catio

ns to

stor

e or

repl

ace

read

ings

(see

Sec

tion

5.3.

2on

pag

e51

)

Page 62: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

46D

M5E

Ope

ratin

g M

anua

l

5.1

Crea

ting

a N

ew D

ata

Reco

rder

File

To c

reat

e a

new

Dat

a R

ecor

der f

ile, y

ou n

eed

only

spec

ify a

file

nam

e. In

mos

t cas

es, h

owev

er, y

ou w

ill w

ish

to e

nter

add

ition

al in

form

atio

n.

Para

met

ers t

hat c

an b

e ad

just

ed d

urin

g th

e fil

e-na

min

g pr

oces

s inc

lude

:

•Th

e nu

mbe

rs o

f RO

WS

and

CO

LUM

NS

in th

e D

ata

Rec

orde

r file

(see

Fig

ure

20 o

n pa

ge48

).

•Th

e A

DVA

NC

E D

IREC

TIO

N (s

ee F

igur

e20

on

page

48).

•N

OTE

S re

late

d to

the

data

file

Not

e:O

nce

crea

ted,

the

file

nam

e, si

ze a

nd A

DVA

NC

E D

IREC

TIO

N p

aram

eter

s can

not b

e ed

ited.

Onl

y th

e N

OTE

S co

nten

ts c

an b

e m

odifi

ed. T

o ac

com

plis

h th

is, f

irst

sele

ct th

e fil

e th

en a

ctiv

ate

and

mod

ify th

e pa

ram

eter

.

Follo

w S

teps

1 th

roug

h 5

in F

igur

e19

on

page

47 to

cre

ate

a ne

w D

ata

Rec

orde

r file

.

Page 63: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

DM

5E O

pera

ting

Man

ual

47

5.1

Cre

atin

g a

New

Dat

a Re

cord

er F

ile (c

ont.

)

Figu

re 1

9: C

reat

ing

a N

ew D

ata

Reco

rder

File

Page 64: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

48D

M5E

Ope

ratin

g M

anua

l

5.1

Cre

atin

g a

New

Dat

a Re

cord

er F

ile (c

ont.

)

Figu

re 2

0: D

efin

ing

the

Size

and

Adv

ance

Dir

ectio

n of

a D

ata

Reco

rder

File

Page 65: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

DM

5E O

pera

ting

Man

ual

49

5.2

Reca

lling

and

Era

sing

Sto

red

Dat

a Re

cord

er F

iles

Stor

ed D

ata

Rec

orde

r file

s can

be

reca

lled

or e

rase

d at

any

tim

e. O

nce

reca

lled,

thic

knes

s mea

sure

men

ts c

an b

e st

ored

in a

vaila

ble

file

loca

tions

, but

the

adva

nce

dire

ctio

n ca

nnot

be

chan

ged.

5.2.

1Re

calli

ng a

Dat

a Re

cord

er F

ile

1.Pr

ess

as m

any

times

as n

eces

sary

to a

cces

s the

Con

figur

atio

n di

spla

y an

d th

en se

t DAT

A R

ECO

RD

ER to

ON

.

2.Pr

ess

aga

in to

laun

ch th

e Fi

le D

ispl

ay m

ode.

3.A

ctiv

ate

the

file

sele

ctio

n fu

nctio

n by

pre

ssin

g b

elow

FIL

ES. A

file

list

will

app

ear o

n th

e di

spla

y.

4.Pr

ess

or

to se

lect

the

stor

ed fi

le y

ou w

ish

to re

call,

then

pre

ss

to c

onfir

m th

e se

lect

ion.

Page 66: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

50D

M5E

Ope

ratin

g M

anua

l

5.2.

2Er

asin

g a

Dat

a Re

cord

er F

ile

1.Pr

ess

aga

in to

laun

ch th

e Fi

le D

ispl

ay m

ode.

2.If

nec

essa

ry, p

ress

b

elow

FIL

ES to

dis

play

a li

st o

f the

stor

ed fi

les.

3.Pr

ess

or

to se

lect

the

stor

ed fi

le y

ou w

ish

to e

rase

, the

n pr

ess a

nd h

old

bel

ow E

RA

SE.

IMPO

RTAN

T:O

nce

eras

ed, t

he D

ata

Reco

rder

file

and

any

stor

ed th

ickn

ess m

easu

rem

ents

can

not b

e re

trie

ved.

5.3

Reco

rdin

g Th

ickn

ess

Mea

sure

men

ts in

Dat

a Re

cord

er F

iles

The

Dat

a R

ecor

der m

ust b

e en

able

d (tu

rned

ON

) via

the

CO

NFI

GU

RAT

ION

dis

play

. Onc

e th

e D

ata

Rec

orde

r is t

urne

d on

, the

con

tent

s of

the

activ

e D

ata

Rec

orde

r file

are

dis

play

ed in

the

File

Nav

igat

ion

Gri

d sh

own

in F

igur

e20

on

page

48.

To st

ore

a th

ickn

ess r

eadi

ng in

the

sele

cted

file

pos

ition

, pre

ss

bel

ow S

END

. Rem

embe

r tha

t the

uni

ts o

f the

thic

knes

s val

ue a

nd th

e nu

mbe

r of d

ecim

al p

lace

s to

whi

ch th

e th

ickn

ess i

s rec

orde

d ar

e de

term

ined

by

the

UN

ITS

and

RES

OLU

TIO

N se

tting

s as d

escr

ibed

inSe

ctio

n3.

2on

pag

e21

.

Page 67: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

DM

5E O

pera

ting

Man

ual

51

5.3.

1St

orin

g M

inim

um o

f B-S

can

in D

ata

Reco

rder

File

s

Whe

n in

B-S

can

mod

e, th

e m

inim

um v

alue

is st

ored

in th

e ac

tive

posi

tion

of th

e D

ata

Rec

orde

r by

pres

sing

b

elow

SEN

D.

5.3.

2N

avig

atin

g Th

roug

h D

ata

Reco

rder

File

s

Whe

n th

e D

ata

Rec

orde

r is t

urne

d O

N, t

he c

onte

nts o

f the

act

ive

Dat

a R

ecor

der f

ile a

re d

ispl

ayed

in th

e Fi

le N

avig

atio

n G

rid

show

n in

Figu

re20

on

page

48. A

fter t

he n

avig

atio

n gr

id is

act

ivat

ed,

, ,

and

c

an b

e us

ed to

sele

ct a

ny fi

le p

ositi

on. A

hea

vier

grid

bo

x ap

pear

s aro

und

the

sele

cted

file

pos

ition

. Onc

e a

file

posi

tion

has b

een

sele

cted

:

•Th

e cu

rren

t thi

ckne

ss re

adin

g ca

n be

sent

to a

n EM

PTY

file

pos

ition

.

•A

mea

sure

men

t val

ue c

an b

e st

ored

by

pres

sing

b

elow

SEN

D.

•A

pre

viou

sly-

stor

ed v

alue

can

be

over

writ

ten

by p

ress

ing

bel

ow S

END

.

Page 68: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 5

. Usi

ng th

e O

ptio

nal D

ata

Reco

rder

52D

M5E

Ope

ratin

g M

anua

l

[no

cont

ent i

nten

ded

for t

his

page

- pr

ocee

d to

nex

t pag

e]

Page 69: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 6

. I/O

Fea

ture

s

DM

5E O

pera

ting

Man

ual

53

Chap

ter 6

.I/

O F

eatu

res

Not

e:Th

e in

stru

ctio

ns in

this

cha

pter

app

ly to

all

vers

ions

of t

he D

M5E

inst

rum

ent.

The

DM

5E c

an c

omm

unic

ate

with

ext

erna

l dev

ices

thro

ugh

its b

uilt-

in I/

O p

ort.

A m

ini-U

SB to

PC

cab

le is

ava

ilabl

e fo

r con

nect

ion

to th

is

virtu

al C

OM

por

t (se

e Fi

gure

21 b

elow

for t

he lo

catio

n). W

ith th

e U

ltraM

ATE,

Ultr

aMAT

E Li

te, o

r eve

n a

sim

ple

Exce

l Mac

ro, a

PC

can

im

port

data

reco

rder

file

s fro

m th

e in

stru

men

t.

Figu

re 2

1: L

ocat

ion

of M

ini U

SB C

OM

Por

t

Page 70: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 6

. I/O

Fea

ture

s

54D

M5E

Ope

ratin

g M

anua

l

6.1

Conn

ectin

g th

e D

M5E

to a

PC

The

inst

rum

ent’s

I/O

por

t can

be

conn

ecte

d to

a P

C u

sing

a m

ini-U

SB c

able

. Be

sure

to in

stal

l the

virt

ual C

OM

por

t driv

er o

n th

e PC

bef

ore

mak

ing

the

conn

ectio

n. T

hen,

follo

w th

e in

stru

ctio

ns o

n yo

ur P

C sc

reen

to in

stal

l the

new

har

dwar

e.

Page 71: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

DM

5E O

pera

ting

Man

ual

55

Chap

ter 7

.Sp

ecif

icat

ions

This

cha

pter

list

s the

feat

ures

and

spec

ifica

tions

of y

our D

M5E

incl

udin

g:

•In

stru

men

t spe

cific

atio

ns (s

ee S

ectio

n7.

1on

pag

e56

)

•Fe

atur

es o

f the

opt

iona

l Dat

a R

ecor

der (

see

Sect

ion

7.2

on p

age

60)

•Pr

obe

spec

ifica

tions

(see

Sec

tion

7.3

on p

age

61)

Not

e:Al

so, s

ee “

EN15

317

Tech

nica

l Spe

cific

atio

ns”

on p

age

77.

Page 72: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

56D

M5E

Ope

ratin

g M

anua

l

7.1

Inst

rum

ent S

peci

fica

tions

Ope

ratin

g Pr

inci

ple:

Ultr

ason

ic, p

ulse

ech

o m

easu

rem

ent m

etho

d

Mea

suri

ng R

ange

:D

epen

ds o

n pr

obe

and

mat

eria

l,0.

60m

m to

508

mm

(0.0

25in

to 2

0.00

in) i

n IP

to 1

st B

W M

easu

rem

ent M

ode,

2.00

mm

to 1

27.0

mm

(0.0

79in

to 5

.00i

n) in

Dua

l-Mul

ti M

easu

rem

ent M

ode,

the

coat

ing

thic

knes

s ran

ge sh

all b

e 0.

3mm

to 2

.50m

m (0

in to

0.0

98in

).

Mea

suri

ng R

esol

utio

n:0.

001

inch

def

ault

(sel

ecta

ble

0.00

1, 0

.01

inch

)0.

01 m

m d

efau

lt (s

elec

tabl

e 0.

01, 0

.1 m

m)

Mat

eria

l Vel

ocity

Ran

ge:

0.02

00 to

0.7

362

in/m

sec

0.50

8 to

18.

699

mm

/mse

c

Mat

eria

l Vel

ocity

Res

olut

ion:

0.00

01 in

/mse

c1

m/s

Uni

ts:

inch

or m

illim

eter

Cal

ibra

tion:

One

-Poi

nt C

al, O

n-B

lock

and

Off-

Blo

ck, T

wo-

Poin

t Cal

Page 73: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

DM

5E O

pera

ting

Man

ual

57

7.1

Inst

rum

ent S

peci

fica

tions

(con

t.)

Puls

er:

Exci

tatio

n Pu

lse:

Spi

ke P

ulse

rVo

ltage

: 120

V in

to 5

0 oh

m lo

ad, u

sing

20

MH

z os

cillo

scop

e

Rece

iver

:Ba

ndw

idth

: 1.5

MH

z to

12

MH

z @

-3 d

BG

ain:

Aut

omat

ic G

ain

Con

trol

Dis

play

Typ

e:H

igh-

reso

lutio

n gr

aphi

cal L

CD

, 64

x 12

8 Pi

xels

,53

.0m

m x

27.

0mm

with

bac

klig

ht a

nd a

djus

tabl

e co

ntra

st

Upd

ate

Rate

:4

Hz

or 8

Hz,

use

r sel

ecta

ble,

24 H

z sc

an m

ode

capt

ure

rate

Thic

knes

s Val

ue D

ispl

ay:

NO

RMAL

vie

w m

ode:

5 d

igit,

0.4

" (10

.6 m

m) h

igh

B-SC

AN v

iew

mod

e: 5

dig

it, 0

.1"

(2.5

5 m

m) h

igh

Dis

play

of L

ast R

eadi

ng:

Solid

fille

d or

hol

low

dig

its in

dica

te c

oupl

ed o

r unc

oupl

ed c

ondi

tion

Setu

ps:

9 st

anda

rd se

tups

for p

robe

s

Page 74: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

58D

M5E

Ope

ratin

g M

anua

l

7.1

Inst

rum

ent S

peci

fica

tions

(con

t.)

Alar

m S

ettin

gs:

Min

imum

and

Max

imum

ala

rms,

Ran

ge o

f 0.0

10 in

to 2

0.00

in, 0

. (0.

25 m

m to

508

mm

)R

eadi

ng a

ltern

ates

bet

wee

n so

lid a

nd h

ollo

w w

hen

alar

ms a

re e

nabl

ed a

nd v

iola

ted

Pow

er R

equi

rem

ents

:2

“AA

” si

ze b

atte

ries

Batte

ry L

ife/O

pera

ting

Tim

e:A

ppro

xim

atel

y 10

0 ho

urs

Inst

rum

ent S

hut-0

ff:Se

lect

able

ALW

AYS

ON

or A

UTO

OFF

afte

r 5, 1

0, 1

5, 3

0 m

inut

es o

f ina

ctiv

ity

Lang

uage

:Se

lect

able

Eng

lish,

Ger

man

, Fre

nch,

Spa

nish

, Ita

lian,

Rus

sian

, Jap

anes

e an

d C

hine

se

I/O C

onne

ctor

s:Tr

ansd

ucer

: Dua

l Lem

o 00

(coa

x)M

ini-U

SB: M

INI-

B O

TG to

STD

A

Tem

pera

ture

:O

pera

ting:

+10

°F to

+12

0°F

(-10

°C to

+50

°C)

Stor

age:

-10°

F to

+14

0°F

(-20

°C to

+60

°C)

Wei

ght:

0.59

7 lb

(223

g) i

nclu

ding

bat

terie

s

Page 75: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

DM

5E O

pera

ting

Man

ual

59

7.1

Inst

rum

ent S

peci

fica

tions

(con

t.)

Size

:13

8mm

x 3

2mm

x 7

5mm

Shoc

k:IE

C 6

8-2-

27 E

a, a

s per

Mil

Std

810C

Met

hod

516.

2 Pr

oced

ure

Iw

ith a

15g

11m

s im

puls

e ha

lf si

nuso

idal

wav

e ap

plie

d 6

times

per

axi

s

Seal

ing:

IEC

529

/ IP5

4, D

ust p

roof

/drip

ping

wat

er p

roof

as p

er IE

C 5

29 sp

ecifi

catio

ns fo

r IP5

4 cl

assi

ficat

ion

Not

e:In

stru

men

t spe

cific

atio

ns a

re su

bjec

t to

chan

ge w

ithou

t pri

or n

otic

e.

Page 76: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

60D

M5E

Ope

ratin

g M

anua

l

7.2

Dat

a Re

cord

er O

ptio

n Fe

atur

es

Cap

acity

:50

,000

read

ings

File

Str

uctu

res:

Grid

file

Num

ber o

f Row

s:1

to 5

0,00

0

Num

ber o

f Col

umns

:1

to 2

23

File

Nam

ing:

Up

to 1

6 ch

arac

ter a

lpha

num

eric

nam

e

Opt

iona

l Sof

twar

e:U

ltraM

ATE

and

Ultr

aMAT

E Li

te

Not

e:In

stru

men

t spe

cific

atio

ns a

re su

bjec

t to

chan

ge w

ithou

t pri

or n

otic

e.

Page 77: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

DM

5E O

pera

ting

Man

ual

61

7.3

DM

5E P

robe

/Tra

nsdu

cer S

peci

fica

tions

Mod

el D

A501

Mod

el D

A503

Mod

el D

A512

Mod

el D

A590

Freq

uenc

y:5

MH

z2

MH

z10

MH

z5

MH

z

Prob

e St

yle:

stan

dard

stan

dard

finge

rtip

high

-tem

pera

ture

Ope

ratin

g Te

mpe

ratu

reR

ange

(con

tinuo

us):

-10

to 7

0°C

-10

to 7

0°C

-10

to 7

0°C

-10

to 2

04°C

Con

tact

Dia

met

er:

15 m

m (.

590”

)20

mm

(.78

7”)

7.5

mm

(.30

0”)

12.7

mm

(.50

0”)

IP to

Firs

tM

easu

rem

ent R

ange

:1.

0 to

200

mm

(.040

to 8

”)5

to 3

00 m

m(.2

00 to

12”

)0.

6 to

60

mm

(.020

to 2

.4”)

1 to

125

mm

@20

°C(.0

40 to

5”

@68

°F)

1.3

to 2

5.4

mm

@20

4°C

(.050

to 1

” @

400°

F)

Min

imum

Mul

ti-Ec

hoM

easu

rem

ent R

ange

:3.

0 to

25

mm

N/A

2.0

to 1

0 m

mN

/A

Page 78: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 7

. Spe

cific

atio

ns

62D

M5E

Ope

ratin

g M

anua

l

[no

cont

ent i

nten

ded

for t

his

page

- pr

ocee

d to

nex

t pag

e]

Page 79: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 8

. Mai

nten

ance

DM

5E O

pera

ting

Man

ual

63

Chap

ter 8

.M

aint

enan

ce

8.1

Care

of t

he in

stru

men

t

Cle

an th

e in

stru

men

t hou

sing

and

dis

play

usi

ng a

soft

clot

h lig

htly

dam

pene

d w

ith w

ater

or a

mild

win

dow

-cle

anin

g pr

oduc

t. N

ever

use

ha

rsh

solv

ents

as t

hey

coul

d ca

use

the

plas

tic to

bec

ome

britt

le o

r dam

aged

.

8.2

Prop

er C

able

Han

dlin

g

•Av

oid

twis

ting

or k

notti

ng o

f the

cab

le.

•G

rasp

the

cabl

e on

ly b

y th

e co

nnec

tors

whe

n co

nnec

ting

or d

isco

nnec

ting

it fr

om th

e in

stru

men

t.

8.3

Batt

erie

s

Perio

dica

lly in

spec

t the

bat

terie

s for

sign

s of l

eaka

ge o

r cor

rosi

on. I

f eith

er o

ccur

s, re

mov

e an

d re

plac

e A

LL th

e ba

tterie

s. Ta

ke c

are

to

prop

erly

dis

pose

of t

he d

efec

tive

batte

ries (

see

“Bat

tery

Dis

posa

l” o

n pa

ge75

).

Page 80: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Chap

ter 8

. Mai

nten

ance

64D

M5E

Ope

ratin

g M

anua

l

[no

cont

ent i

nten

ded

for t

his

page

- pr

ocee

d to

nex

t pag

e]

Page 81: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

DM

5E O

pera

ting

Man

ual

65

Appe

ndix

A.

Supp

lem

enta

l Inf

orm

atio

n

This

app

endi

x co

ntai

ns su

pple

men

tary

info

rmat

ion,

incl

udin

g:

•R

eset

ting

the

inst

rum

ent’s

ope

ratin

g so

ftwar

e (s

ee S

ectio

nA.

1on

pag

e66

)

•U

pgra

ding

the

inst

rum

ent's

ope

ratin

g so

ftwar

e (s

ee S

ectio

nA.

2on

pag

e67

)

•W

eb si

te in

form

atio

n (s

ee S

ectio

nA.

3on

pag

e69

)

•EM

C d

ocum

enta

tion

(see

Sec

tion

A.4

on p

age

70)

•M

anuf

actu

ring

and

Serv

ice

Cen

ter l

ocat

ions

(see

Sec

tion

A.5

on p

age

71)

Page 82: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

66D

M5E

Ope

ratin

g M

anua

l

A.1

Rese

ttin

g th

e O

pera

ting

Soft

war

e

IMPO

RTAN

T:Th

e fo

llow

ing

proc

edur

e w

ill se

t all

para

met

ers t

o th

eir f

acto

ry d

efau

lt va

lues

. Any

file

s you

wis

h to

reta

in sh

ould

be

dow

nloa

ded

usin

g th

e U

ltraM

ATE

PC so

ftwar

e be

fore

rese

tting

the

oper

atin

g so

ftwar

e. H

owev

er, a

ny D

ata

Reco

rder

file

s st

ored

in th

e in

stru

men

t will

not

be

dele

ted

duri

ng th

is p

roce

dure

.

To re

set t

he in

stru

men

t's o

pera

ting

softw

are:

1.Tu

rn th

e in

stru

men

t OFF

.

2.Pr

ess a

nd h

old

. The

n pr

ess a

nd h

old

for a

ppro

xim

ate

3 se

cond

s, un

til th

e di

spla

y in

dica

tes t

hat t

he re

set i

s com

plet

e.

3.A

succ

essf

ul re

set i

s ack

now

ledg

ed w

hen

the

RES

ET C

OM

PLET

E m

essa

ge b

riefly

app

ears

at t

he b

otto

m c

ente

r of t

he d

ispl

ay sc

reen

.

Page 83: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

DM

5E O

pera

ting

Man

ual

67

A.2

Firm

war

e U

pdat

es

The

DM

5E o

pera

ting

softw

are

can

be u

pgra

ded

usin

g an

inte

rnet

con

nect

ion

and

an u

pgra

de u

tility

pro

gram

. Eac

h in

stru

men

t is s

hipp

ed

with

a C

D c

onta

inin

g th

e D

M5E

Upg

rade

Util

ity P

rogr

am. T

o pe

rfor

m th

e up

date

, pro

ceed

as f

ollo

ws:

1.In

stal

l the

Upg

rade

Util

ity P

rogr

am o

n a

PC th

at h

as a

n ac

tive

inte

rnet

con

nect

ion.

2.R

un th

e U

pgra

de U

tility

Pro

gram

from

the

Prog

ram

Men

u on

you

r PC

. For

a ty

pica

l MS

Win

dow

s ope

ratin

g sy

stem

, thi

s is

acco

mpl

ishe

d by

clic

king

the

STA

RT b

utto

n, c

licki

ng th

e R

UN

but

ton,

sele

ctin

g PR

OG

RA

MS

and

then

sele

ctin

g th

e D

M5E

Upg

rade

U

tility

(see

Fig

ure

22 o

n pa

ge68

).

3.Se

lect

the

“Bro

wse

loca

l dis

k” b

utto

n if

the

new

firm

war

e is

stor

ed o

n a

loca

l PC

driv

e, o

r sel

ect t

he “

Dow

nloa

d ne

w fi

le”

butto

n to

co

nnec

t to

the

GE

Sens

ing

& In

spec

tion

Tech

nolo

gies

FTP

site

(you

mus

t be

conn

ecte

d to

the

inte

rnet

prio

r to

this

ope

ratio

n). T

hepr

ogra

m c

heck

s the

firm

war

e ve

rsio

n yo

u ha

ve o

n yo

ur m

achi

ne a

gain

st th

e ve

rsio

n th

at is

on

the

FTP

site

. If t

he fi

rmw

are

vers

ion

on

the

FTP

site

is n

ewer

, the

util

ity w

ill d

ownl

oad

the

upda

ted

DM

5E o

pera

tion

code

.

Not

e:If

the

firm

war

e ve

rsio

ns a

re th

e sa

me,

the

utili

ty w

ill n

ot d

ownl

oad

the

code

and

will

exi

t the

dow

nloa

d ro

utin

e.

4.Tu

rn th

e D

M5E

OFF

and

con

nect

it to

the

PC.

5.C

lick

on th

e “U

pgra

de T

he In

stru

men

t” b

utto

n.

Page 84: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

68D

M5E

Ope

ratin

g M

anua

l

A.2

Fir

mw

are

Upd

ates

(con

t.)

Figu

re 2

2: C

hang

ing

Para

met

er S

ettin

gs

Page 85: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

DM

5E O

pera

ting

Man

ual

69

A.2

Fir

mw

are

Upd

ates

(con

t.)

6.W

hen

prom

pted

, pre

ss a

nd h

old

the

and

k

eys f

or 3

seco

nds.

The

DM

5E w

ill e

nter

re-p

rogr

amm

ing

mod

e. W

hen

the

upda

te

has b

een

com

plet

ed, t

he D

M5E

will

aut

omat

ical

ly sh

ut O

FF.

IMPO

RTAN

T:Al

l sto

red

cust

om se

tting

s will

be

lost

dur

ing

the

next

step

. How

ever

, sto

red

Dat

a Re

cord

er fi

les w

ill n

ot b

e af

fect

ed.

7.R

eset

the

oper

atin

g so

ftwar

e to

pur

ge th

e in

stru

men

t’s m

emor

y.

A.3

Web

Sit

e In

form

atio

n

The

follo

win

g in

form

atio

n is

ava

ilabl

e on

the

GE

Sens

ing

& In

spec

tion

Tech

nolo

gies

web

site

at www.geinspectiontechnologies.com

:

•U

p-to

-dat

e in

form

atio

n on

ope

ratin

g so

ftwar

e

•La

test

upg

rade

util

ity p

rogr

am

•Sp

ecifi

catio

ns

•N

ew fe

atur

es

•Li

tera

ture

•A

nd m

uch

mor

e!

Page 86: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

70D

M5E

Ope

ratin

g M

anua

l

A.4

EMC

Doc

umen

tatio

n

The

follo

win

g is

the

DM

5E D

ecla

ratio

n of

EM

C C

ompl

ianc

e:

DM

5E U

ltras

onic

Cor

rosi

on T

hick

ness

Gau

ge

Inst

rum

ent D

escr

iptio

n: T

he D

M5E

is a

n ul

traso

nic

thic

knes

s gau

ge c

apab

le o

f mea

surin

g m

ater

ials

usi

ng u

ltras

onic

tran

sduc

ers o

pera

ting

at fr

eque

ncie

s fro

m 5

to 1

5 M

Hz.

Thi

s ins

trum

ent d

ispl

ays a

thic

knes

s cal

cula

ted

by th

e m

easu

red

time

of fl

ight

in th

e m

ater

ial a

t the

ve

loci

ty p

rogr

amm

ed in

to th

e in

stru

men

t. Th

e in

stru

men

t is i

nten

ded

for u

se a

s a p

orta

ble

thic

knes

s gau

ge in

an

indu

stria

l env

ironm

ent.

The

inst

rum

ent i

s not

inte

nded

to b

e pa

rt of

a c

lose

d co

ntro

l loo

p in

an

auto

mat

ed p

roce

ss c

ontro

l sys

tem

.

Com

plia

nce

Stat

emen

t:

The

DM

5E c

ompl

ies w

ith th

e fo

llow

ing

EN st

anda

rds:

•EN

5501

1: 2

007

•EN

6100

0-6-

2: 2

005

Page 87: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

DM

5E O

pera

ting

Man

ual

71

A.5

Man

ufac

turi

ng &

Cus

tom

er S

ervi

ce L

ocat

ions

The

DM

5E is

man

ufac

ture

d ac

cord

ing

to st

ate-

of-th

e-ar

t met

hods

usi

ng h

igh-

qual

ity c

ompo

nent

s. In

-pro

cess

test

ing

and

a qu

ality

m

anag

emen

t sys

tem

cer

tifie

d to

ISO

900

1 en

sure

opt

imum

qua

lity

of in

stru

men

t con

form

ance

. The

DM

5E is

man

ufac

ture

d by

:

GE

Sens

ing

& In

spec

tion

Tech

nolo

gies

Chi

naQ

Sec

tion,

4th

Flo

or, #

185,

Tai

-Gu

Roa

d, W

aiga

oqia

o Fr

ee T

rade

Zon

e,Sh

angh

ai, C

hina

Shou

ld y

ou e

xper

ienc

e a

prob

lem

or r

equi

re te

chni

cal a

ssis

tanc

e, v

isit

the

prod

uct s

ervi

ce p

age

acce

ssib

le a

t www.geinspectiontechnologies.com

to lo

cate

you

r loc

al G

E In

spec

tion

Tech

nolo

gies

repr

esen

tativ

e, o

r con

tact

one

of t

he C

usto

mer

Su

ppor

t Cen

ters

list

ed o

n th

e ba

ck c

over

of t

his m

anua

l.

Page 88: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

A. S

uppl

emen

tal I

nfor

mat

ion

72D

M5E

Ope

ratin

g M

anua

l

[no

cont

ent i

nten

ded

for t

his

page

- pr

ocee

d to

nex

t pag

e]

Page 89: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

B. R

egul

ator

y Co

mpl

ianc

e

DM

5E O

pera

ting

Man

ual

73

Appe

ndix

B.

Regu

lato

ry C

ompl

ianc

e

This

app

endi

x co

ntai

ns in

form

atio

n on

the

follo

win

g to

pics

:

•W

EEE

Dire

ctiv

e (s

ee S

ectio

nB.

1on

pag

e74

)

•B

atte

ry D

ispo

sal (

see

Sect

ion

B.2

on p

age

75)

•EN

1531

7 Te

chni

cal S

peci

ficat

ions

(see

Sec

tion

B.3

on p

age

77)

Page 90: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

B. R

egul

ator

y Co

mpl

ianc

e

74D

M5E

Ope

ratin

g M

anua

l

B.1

Was

te E

lect

rica

l and

Ele

ctro

nic

Equi

pmen

t (W

EEE)

Dir

ectiv

e

GE

Sens

ing

& In

spec

tion

Tech

nolo

gies

is a

n ac

tive

parti

cipa

nt in

Eur

ope’

s Was

te E

lect

rical

and

Ele

ctro

nic

Equi

pmen

t (W

EEE)

take

-bac

kin

itiat

ive,

dire

ctiv

e 20

02/9

6/EC

.

The

equi

pmen

t tha

t you

bou

ght h

as re

quire

d th

e ex

tract

ion

and

use

of n

atur

al re

sour

ces f

or it

s pro

duct

ion.

It m

ay

cont

ain

haza

rdou

s sub

stan

ces t

hat c

ould

impa

ct h

ealth

and

the

envi

ronm

ent.

In o

rder

to a

void

the

diss

emin

atio

n of

thos

e su

bsta

nces

in o

ur e

nviro

nmen

t and

to d

imin

ish

the

pres

sure

on

the

natu

ral

reso

urce

s, w

e en

cour

age

you

to u

se th

e ap

prop

riate

take

-bac

k sy

stem

s. Th

ose

syst

ems w

ill re

use

or re

cycl

e m

ost o

f th

e m

ater

ials

of y

our e

nd li

fe e

quip

men

t in

a so

und

way

.

The

cros

sed-

out w

heel

ed b

in sy

mbo

l inv

ites y

ou to

use

thos

e sy

stem

s.

If y

ou n

eed

mor

e in

form

atio

n on

the

colle

ctio

n, re

use

and

recy

clin

g sy

stem

s, pl

ease

con

tact

you

r loc

al o

r reg

iona

l was

te a

dmin

istra

tion.

Vis

it w

ww

.ge.

com

/ins

pect

iont

echn

olog

ies

for t

ake-

back

inst

ruct

ions

and

mor

e in

form

atio

n ab

out t

his i

nitia

tive.

Page 91: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

B. R

egul

ator

y Co

mpl

ianc

e

DM

5E O

pera

ting

Man

ual

75

B.2

Batt

ery

Dis

posa

l

This

pro

duct

con

tain

s a b

atte

ry th

at c

anno

t be

disp

osed

of a

s uns

orte

d m

unic

ipal

was

te in

the

Euro

pean

Uni

on. S

ee

the

prod

uct d

ocum

enta

tion

for s

peci

fic b

atte

ry in

form

atio

n. T

he b

atte

ry is

mar

ked

with

this

sym

bol,

whi

ch m

ay

incl

ude

lette

ring

to in

dica

te c

adm

ium

(Cd)

, lea

d (P

b), o

r mer

cury

(Hg)

. For

pro

per r

ecyc

ling

retu

rn th

e ba

ttery

to y

our

supp

lier o

r to

a de

sign

ated

col

lect

ion

poin

t.

B.2.

1W

hat d

o th

e M

arki

ngs

Mea

n?

Bat

terie

s and

acc

umul

ator

s mus

t be

mar

ked

(eith

er o

n th

e ba

ttery

or a

ccum

ulat

or o

r on

its p

acka

ging

, dep

endi

ng o

n si

ze) w

ith th

ese

para

te c

olle

ctio

n sy

mbo

l . In

add

ition

, the

mar

king

mus

t inc

lude

the

chem

ical

sym

bols

of s

peci

fic le

vels

of t

oxic

met

als a

s fol

low

s:

•C

adm

ium

(Cd)

ove

r 0.0

02%

•Le

ad (P

b) o

ver 0

.004

%

•M

ercu

ry (H

g) o

ver 0

.000

5%

Page 92: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

B. R

egul

ator

y Co

mpl

ianc

e

76D

M5E

Ope

ratin

g M

anua

l

B.2.

2Th

e Ri

sks

and

Your

Rol

e in

Red

ucin

g Th

em

Your

par

ticip

atio

n is

an

impo

rtant

par

t of t

he e

ffort

to m

inim

ize

the

impa

ct o

f bat

terie

s and

acc

umul

ator

s on

the

envi

ronm

ent a

nd o

n hu

man

he

alth

. For

pro

per r

ecyc

ling

you

can

retu

rn th

is p

rodu

ct o

r the

bat

terie

s or a

ccum

ulat

ors i

t con

tain

s to

your

supp

lier o

r to

a de

sign

ated

co

llect

ion

poin

t.

Som

e ba

tterie

s or a

ccum

ulat

ors c

onta

in to

xic

met

als t

hat p

ose

serio

us ri

sks t

o hu

man

hea

lth a

nd to

the

envi

ronm

ent.

Whe

n re

quire

d, th

e pr

oduc

t mar

king

incl

udes

che

mic

al sy

mbo

ls th

at in

dica

te th

e pr

esen

ce to

xic

met

als:

Pb

for l

ead,

Hg

for m

ercu

ry, a

nd C

d fo

r cad

miu

m.

•Cadmium

poi

soni

ng c

an re

sult

in c

ance

r of t

he lu

ngs a

nd p

rost

ate

glan

d. C

hron

ic e

ffect

s inc

lude

kid

ney

dam

age,

pul

mon

ary

emph

ysem

a, a

nd b

one

dise

ases

such

as o

steo

mal

cia

and

oste

opor

osis

. Cad

miu

m m

ay a

lso

caus

e an

emia

, dis

colo

ratio

n of

the

teet

h, a

ndlo

ss o

f sm

ell (

anos

mia

).

•Lead

is p

oiso

nous

in a

ll fo

rms.

It ac

cum

ulat

es in

the

body

, so

each

exp

osur

e is

sign

ifica

nt. I

nges

tion

and

inha

latio

n of

lead

can

cau

sese

vere

dam

age

to h

uman

hea

lth. R

isks

incl

ude

brai

n da

mag

e, c

onvu

lsio

ns, m

alnu

tritio

n, a

nd st

erili

ty.

•Mercury

cre

ates

haz

ardo

us v

apor

s at r

oom

tem

pera

ture

. Exp

osur

e to

hig

h co

ncen

tratio

ns o

f mer

cury

vap

or c

an c

ause

a v

arie

ty o

f sev

ere

sym

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Page 93: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

B. R

egul

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mpl

ianc

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DM

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ual

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5E a

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e 1:

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1531

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Page 94: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

ndix

B. R

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mpl

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Page 95: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

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B. R

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Page 96: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Appe

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B. R

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Page 97: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Inde

x

DM

5E O

pera

ting

Man

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81

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2

Page 98: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Inde

x

82D

M5E

Ope

ratin

g M

anua

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Con

nect

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DD

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& E

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0St

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inim

um. .

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ts .

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. 50

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e Man

ual

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rem

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ode.

. . .

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Dis

play

Mod

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onfig

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13

File

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DM

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Pow

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ON

/OFF

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EEM

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enta

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EN15

317

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nica

l Spe

cific

atio

ns. .

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. . .

. . .

. . .

. . .

. . .

. . .

. 77

Page 99: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Inde

x

DM

5E O

pera

ting

Man

ual

83

FFe

atur

es, K

ey. .

. . .

. . .

. . .

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reat

ing

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. 46

Dat

a R

ecor

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igat

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1D

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rasi

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ay M

ode

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Func

tion

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ocki

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II/O

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Type

and

Loc

atio

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KK

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crip

tion

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ogra

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LLa

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. 38

Page 100: GE Sensing & Inspection Technologies Ultrasonic DM5E - JWJ NDT · The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic

Inde

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84D

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. 58

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Inde

x

DM

5E O

pera

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Man

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knes

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Web

Site

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. 58

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Inde

x

86D

M5E

Ope

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g M

anua

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[no

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