ge energy igcc vs. carbon - globalsyngas.org general electric company ... gasification 62 ge...
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Copyright General Electric Company
Increasing Difficulty for New PC Plants
Total in development since 2001 to last COD 2015 Canceled / Postponed
Proposed
Application pendingPermitted
Site prep / Under const
220 Units – 114 GW108 Units – 59.6 GW
112Units – 54.4 GW
Cancellations & postponements at record levelscoal moratoriu
• New PC plants being pressured by NGO’s
Existing permits challengedIncreasing trend in cancellations & postponementsPSC’s becoming reluctant to allow new PC build
m
NOW! For Immediate Release January 17, 2008
Progress Towards a Coal Moratorium 59 Coal Plants Cancelled or Shelved in 2007
SAN FRANCISCO—Fifty-nine proposed coal-fired power plants were cancelled or shelved during 2007, according to research compiled by Coal Moratorium NOW! and Rainforest Action Network. Both groups are calling for a moratorium on the construction of new coal-fired power plants.
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Copyright General Electric Company
The Generation Planner’s Dilemma
CO 2
Public Utility Commissions“Give me the lowest cost”
Political & Enviro“Give me Carbon
Capture Now”? ??
Carbon credit pricing, incentives,
& costs
Return and Safety for Shareholders
Legislative & Regulatory Uncertainty
Technology Readiness
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Copyright General Electric Company
Process Description Oxidant StatusPre-combustion Capture - IGCC
Shift & CO2 ScrubH2 gas turbine
O2 partial oxidationAir post combust
Can be Applied Today
Post-Combustion Capture - Amine
Once-through, open cycle
Air Can be Applied Today
Post-Combustion Capture - Ammonia
Refrigerated Flue Gas Chilled Ammonia Air Slipstream Pilot
Oxy-combustionFull CO2 recycle
CO2 working fluidO2 Pilot
Chemical Looping Me/MeOoxidation/reduction O2
Early Development
AZEP High temperature membrane O2 O2
Early Development
Low Carbon Coal Pathways
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Copyright General Electric Company
Fundamentals - GasificationGasification is a partial oxidation process that can convert anyhydrocarbon into carbon monoxide and hydrogen (syngas).
(HC)n + O2 H2 + CO(HC)n + O2 H2 + COFor example:
2 CH4 + O2 4 H2 + 2 COMethane + oxygen hydrogen + carbon monoxide
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Copyright General Electric Company
Fundamentals - Shift
A water shift reaction reacts carbon monoxide with water to produce equal moles of hydrogen and carbon dioxide
CO + H2O H2 + CO2CO + H2O H2 + CO2
For example:
CO + H2O H2 + CO2carbon monoxide + steam hydrogen + carbon dioxide
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Copyright General Electric Company
IGCC & Carbon Capture – Ready Today
CO2SHg
Oxygen,Feedstock
Slag
Proven Gasification
62 GE licensed
gasification units
Water Gas ShiftCO+H2O -> CO2+H2
Process Gas OnlyHigh P, Low Vol
High Driving Force
Diffusion Combustor
Diluent NOx Control
27 GE gas turbines
operating at 50%+ H2
25 GE licensed gasification units using shift to produce H2 and AGR to remove CO2
Gasification
Proven Process Technology
Proven H2 Turbines
Optional Shift AGR/SRU PowerH2
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Copyright General Electric Company
IGCC Key Systems Proven for CCS
• Ammonia Plant • Methanol Process• Refinery Hydrogen
Shift+Capture Experience
AmmoniaHydrogenMethanol
Coal PetcokeCoal/PetcokeLiquidGas
25 Plants
Process Block
7FB-H2
Hydrogen Turbines
6B
9E
7EA
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Copyright General Electric Company
• AGR system already captures CO2 for recycle – Expandable for future
• Design pressure suitable for CO2 capture • Slurry fed – reduced pre-shift steam requirement • Does not require 7FB HGP modifications• Plot space for AGR expansion, shift unit/s, CO2 compression• GE design allows for retrofit of carbon capture unit • No new technology “invention” necessary• Also requires identification and validation of life-of-plant
storage options and strategy
Capture Plant Plot Space
IGCC Carbon Capture-Ready Features
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Copyright General Electric Company
0 500 1000 1500 2000 2500CO2 Emission Rate (lbs/MW-hr)
GTSC (FA)
New CoalIGCC or PC
Existing CoalU.S. Average (33%)
Coal
Natural GasThermal EfficiencyIndicated (xx%)CC = Carbon Capture %
40%45%
90%IGCC with CCS
CC%
GTCC (FA)
65% 50%
References: DOE NETL; EIA; IEA and GE Internal Data
Carbon Footprints of Fossil Power
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Copyright General Electric Company
Criteria for Carbon Capture Levels
NGCC Equivalency (770 lbCO2/MWh)
Entitlement (no shift, max removal of syngas CO2)
Baseline (Reference Plant)Entitlement (no shift, partial syngas CO2 removal)
CA – 1100lb/MWh
GE, 2007MIT, 2007CCPC, 2004DOE, 2007
CA 1,100lb/MWh Single stage shift,
modified AGR
2-stage shift, Integrated AGR
NGCC – 770lb/MWhSingle Shift
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Copyright General Electric Company
IGCC CO2 Capture Alternatives
CO2 to Sequestration0.20 tonne/MWh
Coal
Entitlement
CO2 LeanFuel Gas
CO2 to sequestration0.5-0.9 tonne/MWh
Coal
Shift+Capture (50%-90%) H2 RichFuel Gas
Sulfur
Sulfur
Gasification Acid Gas RemovalS Recovery
PowerBlock
Coal CO2 Rich Fuel Gas
Sulfur
HRSG Exhaust.83 tonne CO2/MWh
No Capture
Gasification
Gasification
Acid Gas RemovalCO2 & S Recovery
PowerBlock .7 tonne CO2/MWh
.1-.5 tonneCO2/MWh
PowerBlock
Acid Gas RemovalCO2 & S Recovery
Partial/ Full Shift
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Copyright General Electric Company
0.20.7
2.2
4.0
2.2
0%
2%
4%
6%
8%
10%
12%
14%
16%
18%
Baseline Entitlement5%
Entitlement17% NGSC Equiv
RetrofitNGSC EquivGreenfield
Max Capture
Capi
tal C
ost I
ncre
ase
(%)
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Capt
ured
CO
2 (M
M-t
ons/
yr)
Tradeoff: Capital Cost vs. CO2 Capture
+30%
+30%
Greenfield
4.0
4.5
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Copyright General Electric Company
Performance Impact of Carbon Capture
0
10
20
30
40
Retrofit 5% Retrofit 17% Retrofit NG Equiv
GreenfieldMax Capture
% Point decrease Efficiency% Net MW Output Drop% COE Increase1
GreenfieldNG Equiv
1 Excludes T&S
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Copyright General Electric Company
Avoided Cost
$/ton Avoided= $/ton
CapturedCaptured tons/MWh Avoided tons/MWhX
Baseline IGCC Plant
IGCC plant with CCS
Captured CO2
Avoided CO2
Tons/MWh
Baseline IGCC Plant
IGCC plant with CCS
Captured CO2
Avoided CO2
Baseline IGCC Plant
IGCC plant with CCS
Captured CO2
Avoided CO2
Tons/MWh
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Copyright General Electric Company
Impact of T&S on Avoided Cost
0
20
40
60
80
5%entitlement
17%entitlement
NG Eq. Retrofit
NG Eq.Greenfield
GreenfieldMax Capture
Avoi
ded
Cost
w/T
&S ($
/ton
)
T&S cost $15/ton$10/ton$5/tonCapture & compression only
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Copyright General Electric Company
Turbine Fuel Impact
- Entitlement requires steam moisturization- Entitlement & NG Equivalent requires no N2 pre-dilution- 90% capture requires N2 pre-dilution to 60% H2
Base Plant
Retrofit 5%
Retrofit 17%
Retrofit NGeq.
Greenfield NGeq.
Greenfield 90%
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Copyright General Electric Company
The Technology of CCS
Precombustiondecarbonization
H2 + CO2
GE Energy• Power• Heat
• Underground storage• Enhanced oil recovery (EOR)
Saline r
eservoir
Saline r
eservoir
CO2
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Copyright General Electric Company
ComponentIPCC, 2005
IPCC, 2005;
APGTF, 2002
Dakota Gas-
ificationCo.
Kinder Morgan,
2006;Elsam A/S
et. Al 2003
Dixon Consulting; EOR,
2001
Industry Working Group, 2005
Canyon Reef EOR,
2005
CO2(mole%) > 95% > 96% > 96% > 95% > 95% > 95%
N2 (ppmv) < 40,000 < 300 < 6,000 < 40,000 < 20,000 < 40,000 < 40,000
CH4 (ppmv) < 50,000 < 7,000 < 20,000 < 50,000 < 10,000 < 50,000 < 50,000
H2S (ppmv) < 1,061 < 9,000 < 20,000 < 200 < 100 (ppmw) < 200 < 1,500
O2 (ppmv) < 7.5 < 50 < 100 < 10 < 2 (ppmw) < 100 < 10
H2O (ppmv) < 641 < 20 < 2 < 480 <-5C DP at 300psia < -40C DP < 28lb/
MMCF
Sample CO2 Quality Specifications
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Copyright General Electric Company
Expanding IGCC’s Fuel Envelope
GE SIGNS LETTER OF INTENT WITH UNIVERSITY OF WYOMING TO DEVELOP NEW COAL GASIFICATION ADVANCED TECHNOLOGY
CENTER
ATLANTA, GA.—February 13, 2008—GE Energy has signed a letter of intent with the University of Wyoming, countersigned by Wyoming Governor Dave Freudenthal, for the development of an advanced gasification research and technology center to be located in Wyoming.
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Copyright General Electric Company
Summary
• All systems required for IGCC carbon capture are commercially proven
• IGCC offers a flexible platform to capture CO2 today for sequestration
• IGCC with carbon capture can be provided today as a base plant feature or as a future retrofit
• Natural gas performance recommended as CO2 BACT
• CO2 sequestration validation with a clear regulatory environment need to catch up to capture .