gdm - square 1 - (square post) - eng · 2017. 5. 17. · pc88 13 step 15 sides step 14 corners the...

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Fixed Low Roof / Double Rail SystemStep by Step Assembly Instructions

Assembly Requirements

Before You Begin

Two PersonsHand DrillLadderWrench KitTape Measure

These installation instructions will lead you through the process of installing your new shelter. The installation of the shelter requires special attention to certain detail. Before you begin you should:

CHECK YOUR ORDER. Make sure the contents of the carton match the product numbers on your order. Contact your dealer if there are any damaged, missing or incorrect parts.

PAY ATTENTION TO SAFETY. Because of the size and weight of certain parts, installation is recommended with no fewer than two people. Always maintain a clean, organized work area.

MAKE SURE YOU HAVE THE RIGHT TOOLS AND MATERIALS. Jardin de Ville supplies the appropriate fasteners upon request through your dealer for anchoring the shelter securely to the ground. If you are unsure about the required anchoring system best suited for your shelter, consult your dealer for the proper fastening method.

REVIEW ENTIRE INSTALLATION GUIDE. This step gives you the opportunity to contact your dealer to answer any questions before you begin.

LevelRubber HammerScrewdriver Set

1Model # SQ 1.0Distributor: ShadeScapes Americas 970.527.7070cuscini.shadescapesamericas.com

SQUARE ONE

http://www.cuscini-design.com

Overview

2

Parts/Kits Illustration

Square

+

+

+

Rectangular

Low

MetalicValance

Shelter Configuration

StructureSize

Roof

Finish

Slope

General

RectangularSquare

KC26

KC04

KC22

KC27

KC06

KC09

MISC.

KC25

KC19KC23

4x B2

4x S14x S2

2x B12x B2

6x S14x S21x S3

See Metal Valance Installation Annex for details.

4x P1

16x PC88

GSQ22x

GSQ12x

of 14Model # SQ 1.0Distributor: ShadeScapes Americas 970.527.7070cuscini.shadescapesamericas.com


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Part List 1 of 2

Triangular Corner Post

Post Cover

4x P1

All Frames

16x PC88

Joint Cover Screw #7-3/4” Joint Cover Screw #7-3/4”

Roof JointBox (2 pieces)

Roof JointBox (2 pieces)

Bottom BottomTop Top

Self-tapping Screw #8-3/4” Self-tapping Screw #8-3/4”6x 040 4x 040

KC19

16x 062 8x 062

2x PL107 1x PL108

Rectangular - Low Roof Slope KC23 Square - Low Roof Slope

10’ Side Beam4x B2

4x S1

4x S2Roof Corner Spoke (punched hole at one end)

Roof Side Spoke (punched hole at one end)

Square Frame

12’ or 14’ Side Beam

10’ Side Beam

2x B1

2x B2

6x S1

4x S2

1x S3

Roof Corner Spoke (punched hole at one end)

Roof Side Spoke (punched hole at one end)

Roof Middle Support Spoke (both ends with punched holes)

Rectangular Frame

Metal Gutter (long side)

Consult the Metal Valance Installation ANNEX for the part list.

Metal Gutter (short side)

Metal Valance

Metal Gutters

GSQ22x

GSQ12x

Model # SQ 1.0Distributor: ShadeScapes Americas 970.527.7070cuscini.shadescapesamericas.com


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Part List 2 of 2

Metal Screw - #8-3/4”

Plastic Corner Beam Inserts

Cover Screw - 1/4” x 1-3/4”

Corner Post Top Cover

KC22

Post End Plate

Plate Screw - 1/4” x 1-3/4”16x 002

KC09

KC06Carriage Bolt - 5/16” x 2”

Flat Washer - 5/16” x 1-1/2"

16x 003

16x 007

16x 012

4x PL014

8x 002

Nylon Lock Nut - 5/16”

KC04

4x PL102

8x 025

Self-tapping Screw - #8-1”4x 072

4x 005 Flat Washer - 9/32” x 5/8”

4x LA3060

Metal Screw - #10-3/8”

Corner Assembly

Hex Nut - 5/16”

KC27

KC26

8x 001

48x 083

32x 079

32x 080

32x 009

32x 011

Internal Toothed Washer - 5/16”

Pan Head Machine Screw - 5/16” x 1/2”

Tab Weld Nut - 1/4”-20

Flat Washer - 9/32” x 5/8”

Split Lock Washer - 5/16” x 1/2”

Split Lock Washer - 5/16” x 1/2”

Hex Bolt - 1/4”-20 x 1/2”

8x 008

8x 005

8x 078

KC252x

2x SKC25

Roof Cover Hook

#8 Square Head Screwdriver Bit*

#10 Square Head Screwdriver Bit*

* Provided for European countries only

Pulleys included with curtains

MISC.

K.PL101 K.PL106

Self-taping Screw - #8-1/2”054



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Getting Started

On a flat surface, assemble all the beams together by inserting the plastic corners at each end. Once fully [KC04.PL102]inserted, lock in place the plastic corners with supplied screws [KC04.025], as shown in view A-A. You may use pieces of the cardboard shipping box to protect the frame from scratches.

Insert a tab weld nut to each end of the [KC26.001]beam’s interior slot as shown in the right diagram. Slide it about 12" from the end and secure it temporarily in place with the provided washer , split [KC26.005]washer and bolt .[KC26.008] [KC26.078]

3

2

Cardboard

Step 1

1

Secure the base plates to the bottom [KC22.LA3060]of each of the aluminum corner posts using metal [P1]bolts as shown in the diagram. On the end [KC22.002]of the post, secure the plastic cover [KC09.PL014]using bolts as shown in the left diagram. [KC09.002](Repeat step for all four corner posts.)

5

View A-A

A-A

P1

002

PL014

002

001

005008

078

P1

B1

B1B2

B2

PL102

025

Post endwith holes

Note theseholes areunused.

Tab weld nutused in step 11

LA3060

LA3060

Cross-SectionalView

002

Insert the bolts with a small angle towards the wall.

Step 2



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Getting Started

Profile View

4

Attach all side spokes to the beams of the structure with the [S1](6) self-tapping screws . Each side spoke [(KC19 or KC23).040]should be centered between sticker markers on the beams as shown in view B-B. NOTE that the punched hole end of the spoke should be facing downwards and away from the beam. (Repeat step on all sides of the structure.)

Top View

B-BView B-B

StickerMarkers

DrillingLocation

S1

S1 040

The punched holeshould be on thisend facing downwards.

5

W

L

D

Top View

Make sure the frame is well levelled and that corners are set at right angles as shown in the left hand diagram. Forcing the diagonal in [D] both direction to be equal will ensure corners are set at right angles. Consult the table below for external frame dimensions.

Set frame at rightangles beforecontinuing assembly.

See ANNEX 1 for measurements



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Assembling the Roof

Secure the punched endof each spokes over thejoint box protrusions.

RECTANGULAR MODEL (see 6b for square model)6a

C-C

View C-C

View C-C

Insert the corner spokes by simply wedging one end into the [S2] one-inch slot of each corner. Then raise the spoke assembly to fit inside the plastic joint box as shown in View C-C. [KC19.PL107]Install as well the center support at this time with the punched [S3] holes facing downwards. Fit the punched end of the spokes securely over the joint box protrusions before installing the joint box cap using screws . (Repeat step on other side of [KC19.062]the structure).

RaiseSpokes

Center Spoke

Center Spoke

PL107

PL107

S3

S3

S2

062

View D-D

7

D-D

Assembled Roof Framework



Assembling the Roof

6b

8

SQUARE MODEL (see 6a for rectangular model)

C-CView C-C

View C-C

RaiseSpokes

PL108

PL108

S2

S1

062

View D-D

Secure the punched endof each spokes over thejoint box protrusions.

Insert the corner spokes by simply wedging one end into the [S2] one-inch slot of each corner. Then raise the spoke assembly to fit inside the plastic joint box as shown in View C-C. Fit [KC23.PL108]the punched end of the spokes securely over the joint box protrusions before installing the joint box cap using screws . [KC23.062]

Assembled Roof Framework

Some spokesomitted for clarity

Lay the roof cover over the top of the frame.

7

D-D

of 14Model # SQ 1.0Distributor: ShadeScapes Americas 970.527.7070cuscini.shadescapesamericas.com


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Installing the Corner Posts

8

Attach one of the four corner posts to each corner of the structure using bolts , [P1] [KC06.003]washers and lock-nuts as shown in the left diagram. This step may [KC06.007] [KC06.012]require a second person or a ladder to lift the roof assembly in order to fix all four corner posts [P1] [S2]. See diagrams below for assembly steps. Attach all corner spokes to the plastic covers [KC09.PL014] [KC09.072] [KC09.005] with the (4) self-tapping screws and flat washers . The screws are installed underneath the plastic covers at the circular mark location.

Lock-Nut

Flat Washer

Post cover and roof truss not shown for clarity(TOP VIEW)

9

P1

P1

P1

P1

003

007

012

CircularMark

072

PL014

Corner Top CoverBottom View

Flat Washer005



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WOOD

CONCRETE

SOIL

Structure Anchorage System Recommendations

9

OPTION AWOOD DECK/FLOOR

OPTION BCONCRETE/CEMENT FLOOR

Requirements:8 (2 per plates) of each- 5/16" x 2" wood screws- 5/16" washers

Requirements:8 (2 per plates) of each- 3/8" x 1-1/2" expansion anchor* use 1/2" cement drill bit

Remaining holes in[LA3060] plate are

used for fixing the structureon the floor

Dimensions given from center to centerof plates [LA3060]

Make sure the structure is well aligned and levelled with the floor as shown in the diagram below. Consult the section below for recommendations on the type of anchorage required for fixing the structure on the floor.

DW

L

level

10

See ANNEX 2 for measurements

This anchoring system is the recommended solution for anchoring your tent on other surfaces than wood or concrete such as paver or grass. Consult your dealer for more information on this fastening method.

PAVER/GRASS



11

Install the post cover to the corner post using [PC88]provided fasteners in as shown in the diagrams. [KC27]Repeat step for each corner.

10

11

079

009

080

011

E-E

E-E

View E-E

Corner PostTop View

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Installing the Corner Post Covers

PC88

PC88

Follow steps 1 to 3 to install the corner assemblies as shown in the [SKC25]diagrams. Repeat steps for each corner.

SKC25

001

F-F

View F-F

Align tabweld nut withbracket

STEP 2

STEP 3

STEP 1Remove bolts and washers

and position the tab weld nuts

with the corner.

Install the corner to the tab weld nut such that it can slide freely.

Slide the corner in place and install the

corner to the other tab weld nut and tighten

both hex bolts.

078



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12Installing the Corner Post Covers

12

083

083

Install the remaining post covers using metal [PC88]screws as shown in the diagrams. Repeat [KC27.083]step for each corner.

TOP VIEW

TOP VIEW

PC88

13

Step 15Sides

Step 14Corners

The roof awning fabric is attached to the structure with the hooks provided. The hooks are inserted and [MISC K.PL106]secured in place in the beam slots as shown in the diagram below. Install first two hooks in each corners (Step 14) then work your way around the sides installing hooks between each eyelets (Step 15). Once all the hooks are positioned correctly secure them to the beams with the self-tapping screws (Step 15 View J-J). [MISC 054]

B1B2K.PL106



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Final Frame Assembly

13

14

15

16

Eyelet

Complete securing the awning fabric to the structure by installing remaining hooks on all fours sides as shown in the [MISC K.PL106]diagram. Work your way progressively around the structure to produce an even tension in the elastic.

View J-J J-JK.PL106

054

centerline

When installing the roof cover and hooks at each corner make sure that the nylon webbing from [MISC K.PL106]the roof cover, elastic and hooks are placed as shown in the left diagram above. This step will ensure that the elastic remains in position when tension is applied. Once the roof cover is in place, verify that its corner is aligned with the corner of the structure as shown in the right diagram above.

Place the nylon webbing overthe beam corner and under elastic

B1

B2

K.PL106

Metal ValanceValance Clip

Consult the Metal Valance Annex for instructions on how to install the metal valance. The metal valances are installed to the shelter’s supporting beams.



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17

14

18

Cross-Sectional View

Install the metal gutters and on each side of [GSQ1] [GSQ2] the structure as shown in the above diagrams. Make sure the gutter is positioned correctly during its installation.

Optional motorised curtains are available.

Metal Gutter Installation

GSQ1

GSQ1

Final Frame Assembly

Distributor: ShadeScapes Americas970.527.7070cuscini.shadescapesamericas.cominfo@[email protected]



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External Dimension

10x10 Modelinches (cm)

External Dimension


W 116 5/8 (296.0)

W 116 5/8 (296.0)

L 116 5/8 (296.0)

L 143 3/4 (365.0)

D 165 (419.0)

D 185 1/8 (470.0)

External Dimension


W 116 5/8 (296.0)

L 166 3/8 (422.5)

D 203 1/4 (516.0)

Annex 1 - Step 5 Measurements

Supp.

Dimensions given below are measured about the exterior edges of the frame assembly.



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Annex 2 - Step 9 Measurements

Supp.

Dimensions given below are from center to center of plates . [LA3060]

DW

L

Single ShelterArrangement

Internal Dimension


Internal Dimension


W 111 5/8 (283.5)

W 111 5/8 (283.5)

L 111 5/8 (283.5)

L 138 3/4 (352.4)

D 157 7/8 (401.0)

D 178 1/8 (452.4)

Internal Dimension


W 111 5/8 (283.5)

L 161 3/8 (409.9)

D 196 1/4 (498.5)



TEST REPORT

Report No.: E7134.01-109-44

Rendered to:

CUSCINI DESIGN, INC. Mirabel, Quebec

CANADA

PRODUCT TYPE: Square Vent with Weight Inside the Post SERIES/MODEL: Garden Pavilion

Test Date: 05/04/15 And: 05/05/15

Report Date: 06/26/15 Test Record Retention Date: 05/05/19

130 Derry CourtYork, PA 17406

p. 717.764.7700f. 717.764.4129

www.archtest.com www.intertek.com/building

Test Report No.: E7134.01-109-44 Report Date: 06/26/15

Page 1 of 5

1.0 Report Issued To: Cuscini Design, Inc. 12015 Arthur-Sicard Mirabel, Quebec J7J 0E9 CANADA 2.0 Test Laboratory: Architectural Testing, Inc., an Intertek company ("Intertek-ATI") 130 Derry Court York, Pennsylvania 17406-8405 717-764-7700 3.0 Project Summary:

3.1 Product Type: Square Vent with Weight Inside the Post

3.2 Series/Model: Garden Pavilion

3.3 Compliance Statement: Results obtained are tested values and were secured by using the designated test method(s). Test specimen description and results are reported herein.

3.4 Test Dates: 05/04/15 and 05/05/15

3.5 Test Record Retention End Date: All test records for this report will be retained until May 5, 2019.

3.6 Test Location: Intertek-ATI test facility in York, Pennsylvania.

3.7 Test Sample Source: The test specimen was provided by the client. Representative samples of the test specimen(s) will be retained by Intertek-ATI for a minimum of four years from the test completion date.

3.8 Drawing Reference: The test specimen drawings have been reviewed by Intertek-ATI and are representative of the test specimen(s) reported herein. Test specimen construction was verified by Intertek-ATI per the drawings located in Appendix B. Any deviations are documented herein or on the drawings.

3.9 List of Official Observers:

Name Company Jean Bourque Cuscini Design, Inc. Jeremie Bourque Cuscini Design, Inc. Michel Bourque Cuscini Design, Inc. Jeremy R. Bender Intertek-ATI Michael D. Stremmel, P.E. Intertek-ATI Aaron M. Shultz Intertek-ATI


Page 2 of 5

4.0 Test Procedure: The test specimen was subjected to a dynamic wind test. Winds were produced by an engine-driven fan located approximately 5 feet from the test specimen. The wind was directed to the leading edge of the pavilion on the long side and the short side and at the corner of the pavilion (45° angle). Tests were conducted starting at 60 mph wind speed and increased in 10 mph increments without a relaxation period between wind speed increments. Each wind speed increment was maintained for thirty seconds. Wind speed increments continued until the maximum capacity of the equipment was reached.

5.0 Test Specimen Description:

5.1 Pavilion Size: 10' x 14' 5.2 Frame Construction:

Frame Member Material Description

Side beams (4) 6063 T6 aluminum Extruded

Corner posts (4) 6063 T6 aluminum

Extruded, capped at bottom end using an aluminum base plate secured to the post with four 1/4" by 1-3/4" long Robertson flathead screws. Capped at top end with plastic cover, secured using two 1/4" by 1-3/4" long Robertson flathead screws at each post. Extruded aluminum cover plates were snap-fit to each post.

Joinery Type Detail

Side beams Square-cut Secured using plastic corner keys and two #8 x 3/4" long Robertson pan head screws per corner

Corner posts N/A Secured to the beam corners using two 5/16" by 2" long carriage bolts, washers, and lock nuts

5.3 Roof Construction:

Roof Member Material Description Side spokes (6) 6063 T6 aluminum Extruded

Corner spokes (4) 6063 T6 aluminum Extruded Middle support spoke 6063 T6 aluminum Extruded


Page 3 of 5

5.0 Test Specimen Description: (Continued) 5.3 Roof Construction: (Continued)

Joinery Type Detail

Side spokes Square-cut

Secured to roof beams at bottom ends using one #8 x 3/4" long self-tapping Robertson pan head screw per spoke and fit into roof joint box at the top ends

Corner spokes Square-cut Wedged to slot in roof beam assembly corners at bottom end and fit into the roof joint box at the top ends

Center support Square-cut Fit into roof joint box at each end 5.4 Curtain Assembly:

Description Quantity Location

Roof cover 1 Secured to plastic hooks located in the roof beams using elastic in cover

Valance 4 Extruded aluminum sheets, secured to roof beams using snap-fit plastic clips

6.0 Installation:

The specimen was installed onto a concrete pad. Each frame leg was filled with 150 lbs of stone to anchor down the pavilion.


Page 4 of 5

7.0 Test Results: The temperature during testing was 26°C (78°F). The results are tabulated as follows:

7.1 Test #1: Pavilion curtains open with wind source at specimen front edge

Wind Speed Observations 60 mph No additional damage 70 mph No additional damage 80 mph No additional damage 90 mph No additional damage

100 mph No additional damage 110 mph No additional damage 120 mph No additional damage 130 mph No additional damage

7.2 Test #2: Pavilion curtains open with wind source at specimen corner


100 mph No additional damage 110 mph No additional damage 120 mph No additional damage 130 mph No additional damage

7.3 Test #3: Pavilion curtains closed with wind source at specimen front edge


100 mph No additional damage 110 mph No additional damage 120 mph No additional damage 130 mph No additional damage 130 mph No additional damage


Page 5 of 5

Intertek-ATI will service this report for the entire test record retention period. Test records that are retained such as detailed drawings, datasheets, representative samples of test specimens, or other pertinent project documentation will be retained by Intertek-ATI for the entire test record retention period. This report does not constitute certification of this product nor an opinion or endorsement by this laboratory. It is the exclusive property of the client so named herein and relates only to the specimen(s) tested. This report may not be reproduced, except in full, without the written approval of Intertek-ATI. For ARCHITECTURAL TESTING, Inc. ___________________________________________ ________________________________________________ Timothy J. McGill Michael D. Stremmel, P.E. Project Engineer Senior Project Engineer AMS:vlm/asm Attachments (pages): This report is complete only when all attachments listed are included. Appendix-A: Photograph (1) Appendix-B: Drawings (16) This report produced from controlled document template ATI 00479, issued 01/27/12.


Appendix A

Photograph

Photo No. 1 Square Vent with Weight Inside the Post

gdm - square 1 - (square post) - eng · 2017. 5. 17. · pc88 13 step 15 sides step 14 corners the...

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