GANESH POLYTEX LIMITED

GANESH POLYTEX LIMITED

CENTRALISED MARKETING OFFICE:309, Agarwal Cyber Plaza, Netaji Subhash Place,Pitampura, Delhi-110034 (India)Email : gplpoly@bol.net.inTel : +91-11-27352015Fax : +91-11-27352016Contact Person:Mr. B.P.SultaniaSenior Vice PresidentEmail : bpsultania@yahoo.co.in, gplpoly@bol.net.in Skype : BP SULTANIAMob : +91-9811057174

ADMN. OFFICE :113/216 'B' Ist Floor, Swaroop Nagar, Kanpur - 208004 (U.P.) - INDIATel. : +91-512-2555505-07 Fax : +91-512-2555293Email : gpl@sancharnet.in, gplworks@rediffmail.com

PLANTS:1. Raipur (Rania), Kalpi Road,

Kanpur-Dehat, U.P. IndiaTel. : +91-512-2154183

2. Plot No.6, sector-2. I.I.E. Pant Nagar, Rudrapur (Udham Singh Nagar) Uttarakhand, IndiaTel. : +91-5944-250232

BRANCH OFFICE:Ludhiana :

ndDua Complex, 2 floor, Plot No. 181, Industrial Area, Ludhiana, Punjab - IndiaTel. : +91-161-2222900Mob. : +91-9417294290

Panipat: Plot No.-104, Sector-29, Huda Part-1, Panipat,Haryana - IndiaMob. : +91-9991152040

Mumbai:Bhayendar (West)Thane (M.S.) – 401101Mumbai - IndiaMob. : +91-9321332333

Jaipur:S-758-C, Road No. 9-F-1,V.K.I. Area, Jaipur, Rajasthan – India

GPL

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Ganesh Polytex Ltd. (GPL) was incorporated as a Public Limited company in the year 1988 in the State of Uttar Pradesh, India. The paid up share capital of the company is around 3 Million US$.

The company is having two production units. One at Raipur, Rania, Kanpur Dehat (U.P) which is on the main highway, Kanpur-Jhansi Road and well connected by rail, road and air. This is around 415 Kms away from New Delhi.

Second unit ,where the company is doing major expansions, is located at Rudrapur (Uttarakhand) a newly developed Industrial zone in a notified backward area developed by Govt. of India with a view to accelerate the Industrial growth in the State of Uttarakhand. This unit is entitled for exemption from Central Excise and Income Tax for a period of 10 years. This unit is also well connected by Rail and Road. This is around 250 Kms away from New Delhi.

The foundation of the group was laid by Mr. Shyam Sunder Sharma, Chairman cum Managing Director, a visionary known as much for his perspicacity and sharp business acumen as for his philanthropic pursuits. He is a textile technocrat having vast experience of around 4 decades in Textile Industry. He is ably supported by the other members of The Board of Directors which consists professionals from various disciplines.

The first unit at Kanpur started commercial production in August, 1989 to produce Dyed Texturised and Fancy dyed yarns.

The company went into diversification in the year 1994 to produce Regenerated Polyester Staple Fiber in India. This was the first venture of its type in India to produce PSF from polyester waste and PET bottle flakes.

In the year 2006, the second unit at Rudrapur (Uttarakhand) was set up with a production capacity of 6000 mt. per annum which was subsequently increased by installing three more lines.

The total capacity of the Kanpur & Rudrapur plant is 4800 mt. per month or 57600 mt. per annum.

At present, GPL enjoys the honour of the biggest recycling company in Indian Sub-continent.

GPL has a dedicated team of well qualified and experienced technical and commercial staff who are working altogether to ensure/adhere stringent quality norms.

About Us:

Chairman's Message

GPL is a dedicated Waste Management Company engaged in the recycling of Pet waste since last 15 years.

Starting with a small capacity of 6000 mt. per annum, GPL today, with a capacity of 57600 mt. per annum is the largest player in the RPSF industry across the country and further the export of its diverse product range to more than 30 countries across the world has led to the establishment of its standing in the global market.

The use of Plastics (PET) has increased multifold in the last 2 decades due to its various positive properties like light weight, durability and easy handling etc, providing a user friendly packaging solution for various kinds of liquid products . However, it takes around 5000 years for a PET bottle to decompose and only 10%(apx.) of all PET bottles are recycled. Being non bio-degradable in nature, pilling of it poses a serious threat to the ecological balance. Hence, converting Pet bottle waste into eco-friendly recycled Polyester staple fiber(green fiber) is one of the best ways towards waste management.

Interestingly, Polyester fiber manufactured by using PET bottle flakes as raw material, consumes approx 80% less energy and 40% less water and emits 70% less Co than the production from 2

Petroleum.

We are committed to become a Company that grows along with the global community, by providing an eco-friendly superb product to our world-wide customers. We, at GPL, believe that the Company, its management and employees, its customers and other stakeholders, all belong to the same “Family-Tree” whose interests are to be advanced collectively in a mutually beneficial manner.

We, as a global responsible corporate citizen, have committed ourselves to recycle every Pet bottle, which is thrown into waste, to save the environment for future generations as well as contribute to sustainable development while creating wealth for all the stakeholders.

With warm regards

Place: Delhi ( India )

Shyam Sunder Sharma

Product SelectorPolyester Fiber Ù Feature Ù Processing Ù Applications

RPSF from GPL are applied in a number of applications in filling, nonwovens and wadding applications. We have a wide selection of standard fibres, but are also able to develop special fibers according to specific requirements.

FIBER

conjugatedtrilobalshort cut

solidhollow

FEATURES

Slick (FR) MicroSilicone

Non Silicone Siliconised

PROCESSING

wadding

padding

acoustic materials

hygiene

medical

teabags

fiberfill

cushion

paperpillows

mattress

insulation

interlining

geotextiles

carpet

wipes

wallpaper

ballfiber

blowing

thermal bond

chemicalbond

stichbond

needle punch

spun lace

Dope Dyed Batch Dyed

Yarnspinning

air-laidwet-laid

Product Description

Regenerated Polyester Staple Fiber

Polyester Staple Fiber, Raw White Grade A

Product Description

Applications:

Packing:

1. Denier : 1.5D-1.8D2. Cut length : 32-150mm3. Tenacity : 4.8-5.0 GPD 4. Fused fiber : <10mg/100g5. Oil pick up : 0.15-0.20%6. Elongation : 32% to 34%7. Shrinkage : < 4% to 5%

1. Spinning yarns Ne 8-30s, open-end or ring-spun.2. Non woven, thermal bonding, needle punching, spun lace.

Packed in fully pressed bales. Net weight per bale is around 300 kgs.. Around 25.5 MT. can be loaded in 40 feet Hq container.

Product Description

Applications:

Packing:

1. Denier : 1.5D-1.8D2. Cut length : 32-150mm3. Tenacity : 4.8-5.0 GPD4. Fused fiber : <10mg/100g5. Oil pick up : 0.30%6. Elongation : 32% to 34%7. Shrinkage : < 4% to 5%

1. Spinning yarns Ne 8-30s, open-end or ring-spun2. Non woven, thermal bonding, needle punching, spun lace

Packed in fully pressed bales. Net weight per bale is around 300 kgs.. Around 25.5 MT. can be loaded in 40 feet Hq container.

Polyester Staple Fiber, Black Grade A

Product Description

Applications:

Packing:

1. Denier : 3D2. Cut length : 32-150mm3. Colour : super white/Black3. Tenacity : 4.2 – 4.3 GPD4. Fused fiber : <80mg/100g5. Oil pick up : 0.20% 6. Elongation : 43% to 48%7. Shrinkage : < 4.5% to 5.5%

1. Spinning yarns Ne 8s-15s, open-end, ring-spun and worsted system2. Non woven, thermal bonding, needle punching, spun lace

Packed in fully pressed bales. Net weight per bale is around 300 kgs.. Around 25.5 MT. can be loaded in 40 Hq feet container.

PSF, Solid Super White/Black Grade A

Product Description

Applications:

Packing:

1. Denier : 2.5D-6D2. Cut length : 32-150mm3. Colour : raw white3. Tenacity /GPD : 4.04. Fused fiber : <80mg/100g5. Oil pick up : 0.30% 6. Cross section : triangle or star.

7. Elongation : 45% to 50%

Suitable for making Spun Yarns which needs a good shiny luster.

Packed in fully pressed bales. Net weight per bale is around 260 kgs.. Around 25 MT. can be loaded in 40 feet Hq container.

Product Description

Applications:

Packing:

1. Denier : 6D-15D2. Cut length : 32-150mm3. Colour : super white3. Tenacity : 4.0 GPD4. Fused fiber : <80mg/100g5. Oil pick up : 0.25-0.30% 6. Non Silicone and Silicone finish.

Suitable for making Geo-Textiles, Waddings, Paddings, Filters cloths, Needle Punch Fabrics and Stuffing use .

Packed in fully pressed bales. Net weight per bale is around 225-250 kgs.. Around 25 MT. can be loaded in 40 feet Hq container.

Product Description

Applications:

Packing:

1. Denier : 6D-15D2. Cut length : 32-76mm3. Colour : super white3. Tenacity : 3.5 to 3.7 GPD4. Fused fiber : <80mg/100g5. Oil pick up : 0.25-0.30% 6. Non silicone, Silicone and Slick (FR) finish7. Hollowness : 18% to 20%

Suitable for Stuffing to Pillows, Mattress, Soft toys, and producing Waddings, Interlining/Paddings.

Packed in fully pressed bales. Net weight per bale is around 220 kgs.. Around 22 MT. can be loaded in 40 feet container.

PSF, triangle( TBL) or star, Raw White

PSF, Solid Super White Grade A

PSF, Hollow(Mechanical Crimp), Hollow Conjugated

Product Description

Applications:

Packing:

1. Denier : 6D-15D2. Cut length : 32-150mm3. Colour : Black and dope dyed colours3. Tenacity : 3.5 to 3.8 GPD4. Fused fiber : 0.20% to 0.40%5. Oil pick up : 0.20% 6. Elongation : 50% to 55%

Suitable for Non woven automotive/furnishing needle punch carpets, Felts and other Non woven products.

Packed in fully pressed bales. Net weight per bale is around 250 kgs. Around 25 MT. can be loaded in 40 feet container.

Product Description

Applications:

Packing:

1. Denier : 35D/60D 2. Cut length : 32-150mm3. Colour : White, Black and dope dyed colours3. Tenacity : 3 to 3.5 GPD4. Fused fiber : 0.5%5. Oil pick up : 0.20% 6. Elongation : 60% to 70%

Suitable for Non woven automotive/furnishing needle punch carpets, scrubbers and other Non woven products.

Packed in fully pressed bales. Net weight per bale is around 200 kgs.. Around 22 MT. can be loaded in 40 feet container.

PSF, Black and Dope Dyed Shades

PSF, Coarse Deniers

Product Description

Application:

1. Any denier/cut length can be Batch dyed in HT/HP dyeing vessel.

2. Minimum Batch size : 200 Kilogram per colour.

3. Colour uniformity : Excellent from Batch to Batch.

4. Colour fastness : Excellent

5. Washing fastness : Full

?Non wovens and Spinning.

?For Non wovens Automotive application: Batch dyed fibers from special dyes with

UV stablisation as per customer needs.

Product Description

Applications:

AS COZY AND RESILENT AS DUCK-DOWNPacking:

1. Denier : 1.5 and 3.02. Cut length : 32 to 64 mm3. Colour : Super white4. Tenacity : 4.0 GPD5. Fused fiber : <10mg/100g6. Oil Pick up : 0.30%7. Elongation : 40% to 45%8. Shrinkage : <5%

?Bedding : Duck-Down comforters, Pillows, Cushions?Garment : Duck-Down Jumpers, Ski-wear?Out-Door : Sleeping-bags

Packed in fully pressed bales. Net weight per bale is around 300 kgs.. Around 25 mt. to be loaded in 40 feet HQ container.

PSF Batch dyed shades

PSF Fine Denier Siliconised

We have a number of fibers available for filling pillows, duvets, quilts, toys, and many other products. Several finishes are available such as Non silicone, silicon or slick (FR) (BS5852 part II compliant), to give the product a nice touch / feeling.

The fibers are produced from recycled PET bottles.

Applications

NEEDLE-PUNCHED NONWOWENA wide range of different fibers are available for needle-punching. A solid polyester in the range of 1.5 - 60 den is often used.

Depending on process and final application, we can adjust key parameters of the fiber to meet customer requi rements . The parameters are cut length, crimp (CPI), elongation, tenacity, heat shrinkage, and finish type. The fibers are produced from recycled PET bottles.

FILLING

WADDING

A polyester f iber blended with a bico low melt, or chemical b o n d , i s u s e d t o p roduce h igh l o f t wadding.

The fiber used is normally a solid fiber. Depending on final application, some other fibers may be recommended such as, h o l l o w o r h o l l o w conjugated. Finish type is very important as well. W e b a s e o u r recommendations on the final product and its end use.

Wet laid non-woven fibers are made by a modified paper making process in which the fibers to be used are suspended in water. A major objective of wet-laid non-woven manufacturing is to produce structures with textile-fabric characteristics, primarily flexibility and strength, at speeds approaching those associated with paper making. Specialized paper machines are used to separate the water from the fibers to form a uniform sheet of material.

The polyester fibers available from us are uncrimped straight fibers with a hydrophilic finish from 1.5 – 10 denier.

WET LAID

A number of polyester fibers usually solid made especially for

geotextiles applications are available.

GEOTEXTILES

For use as insulation, a polyester low melt bonder fiber is blended with other types of fibers. However, with a certain mix of hollow fibers, insulation, as well as resilience, can be improved.

Usually, recycled polyester fibers are used.

Bedding

Toys

Sofa

Usually, Hollow conjugated fibers are used either as silicon or slick (BS5852 part II compliant). We offer fibers for ballfiber from 06-15 den.

INSULATION

CUSHION/ PILLOWS/ QUILTS

BALLFIBER

For automotive applications, we are offering polyester fibers, in a number of dope dyed shades in the denier range of 3-60.

Application

AUTOMOTIVE

Normally 1.5 – 6 Dn fiber are used in filtration industry for various end use.

Filtration Industry

Dashboard Insulation Parcel Tray

Trunk Carpet

Door Trim Carpet

Carpets

Hood insulation

Wheel Housing

Seats

Headliners

For Ring/ open end / worsted / woolen spinning system,

1.5 dn, 3 dn and 6 dn solid PSF in various cut length is

offered in semi dull, black and dope dyed colours.

Artificial Fur Fabrics

Normally 3-6 denier 25/32 mm high crimp solid fiber in white, black and dope dyed colour is used to make artificial fur fabrics for making soft toys, blankets, bags and fabrics.

Spinning mills

Message for Seller/ Vendors

Qty.Specification

Color: Post consumer Pet bottle scrap White, light blue and Green.

Condition: Unwashed Pet bottle scrap in baled condition or Pet bottle flakes with no contamination.

We regularly buy from different sources in India and abroad. The cargo can be delivered to all major ports in India.

70,000 Mts

per Annum

We Buy

Others Non Woven Applications

Warehouse

Packing Specification

Width Height WeightLength

1130 mm 950 mm660 mm

200 ~ 350kg

Our Services

Laboratory

Packed in HDPE Bags.

Plant Pictures

PSF (Pics)

Material Safety Data Sheet POLYESTER STAPLE FIBER

Product : Polyester Staple Fiber

1. Material Identification & Use• Material Name: Polyester Staple Fiber• Manufacturer's Name

GANESH POLYTEX LTD.309, AGGARWAL CYBER PLAZA,NETAJI SUBASH PLACE, PITAMPURADelhi-110 034 INDIA

• Emergency Telephone No.: +91 11-2735 2015 / 3250 5446

• Chemical Name : Polyester (Polyethylene Terephthalate)

• Product use: For Fibrefill, non wovens, Textile yarn and Fabric

2. Composition • Polyethylene Terephthalate > 95%• Finish < 3%• Titanium Di-Oxide < 1% • Hazardous ingredients : None

3. Possible Hazards• Elements like Lead, Mercury, Cadmium,

Hexavalent Chromium and materials like Asbestous etc are not used directly or indirectly in the process.

• When Polyester Staple Fiber is burned, no unusual combustion gases have been observed, and its combustion products are similar to those of other organic materials of the same elements.

4. First Aid Measures• Inhalation: No specific intervention is

indicated. Consult physician if necessary.• Ingestion: No specific intervention is

indicated as fiber is not likely to be hazardous by ingestion. Consult physician if necessary.

• Eye contact: In case of contact, immediately flush eyes with plenty of water for atleast 15 minutes. Consult physician if necessary

• Skin contact: The Fiber is not likely to be hazardous by skin contact, but cleansing the skin after use is advisable. If burned by contact with molten material, cool with cold water as quickly as possible and consult physician for burn injuries.

5. Fire Fighting Measures • Flammability: Non Flammable as such.• Suitable extinguishing media: Water spray, Dry

Chemical Powder, Foam, Carbon dioxide• Further information:

âFlammable Properties: Flash Point – Not applicable. Material will burn in a fire.

âFire and Explosion Hazards: NoneâWhen Polyester Staple Fiber is burned, no

unusual combustion gases have been observed, and its combustion products are similar to those of other organic materials of the same elements.

âSometimes Fiber may have mild static charge which may be harmful to skin on prolonged exposure.

• Formation of further fission and oxidation products depends upon the fire conditions. Dispose of fire debris and contaminated extinguishing water in accordance with local regulations.

6. Accidental Release Measures• Polyester Staple Fiber presents no unusual spill or

release potential. Shovel or sweep up for disposal.

7. Handling and Storage• Handling: While handling of bales, wear safety

shoes and cotton hand gloves while opening of metal wires pet strips as they are under high tension. No other special precautions required. Wash thoroughly after handling.

• Storage: Store under well covered and well ventilated place. Not to be stored adjacent to highly flammable/ oxidizing material.

8. Exposure Control and Personal Protection• No damage to health is known to have occurred

due to prolonged exposure.• Material is non-toxic.• Personal protective equipment: While no special

control or handling procedures are required, it is recommended that exposure to any inhalable material be minimized by use of ventilation and personal cleanliness. During fiber processing, nose mask is recommended to avoid fiber fly or dust to enter into the respiratory system.

9. Physical and Chemical Properties• Form : Fiber• Colour : Clear and colourless,

white if product contains TiO2, black if product contains carbon black.

• Odour : Odourless• Melting range : 250 - 300 deg C• Decomposition temperature : > 350 deg C• Vapour pressure : not applicable

3• Density : > 1.1 g/cm • Solubility in water : insoluble

10. Stability and Reactivity• Chemical Stability: Stable under normal

standard conditions.• Incompatibility to other substances: Contact

with strong oxidizing acid such as HNO3 acid to be avoided.

• Avoid direct exposure to sunlight.• Avoid contact with water.• Decomposition: Decomposes with heat.

Combustion products are similar to those of other organic materials composed of same elements.

11. Toxicological Information• Non-toxic Polymer• Low order of acute oral toxicity tested in rats• Skin irritation: NOT IRRITANT, tested on

rabbits• Eye irritation: NOT IRRITANT, tested on eyes

of rabbits

12. Ecological information• Ecotoxic effects : None

13. Disposal considerations• Check for possible recycling. • Incineration or Landfill. Observe all State and

Local Laws concerning Health and Environment.

14. Transport information

• Not classified as hazardous under transport regulations, however care should be taken dur ing loading and unloading of Trucks/Containers as the bales are very heavy.

The information contained herein is furnished for the guidance and as an informational resource for our customers and users without warrantee of any kind. User should consider these data only as a supplement to other information gathered by them and must make independent determination of suitability and completeness of information from all sources to assure proper use and disposal of these materials and safety and health of users and customers and their employees etc. Recipients of our product must take responsibility for observing existing laws and regulations.