1. Gallery of Fluxtrol Magnetic Flux Concentrator Machining,Induction Brazing, ProcessImprovement, AlphaForm, and Computer SimulationFluxtrol.com 1-248-393-2000

2. Sawing Fluxtrol Induction Magnetic Flux Concentrators All of the Fluxtrol soft magnetic concentrators or controllers can be cut using a band saw. A wide variety of band saw characteristics and parameters can be used to effectively cut the material.Fluxtrol.com 1-248-393-2000 3. Milling of Fluxtrol Induction Magnetic FluxConcentratorsAll of the Fluxtrol softmagnetic concentratorsor controllers can be cutusing a milling machine.A wide variety of milling characteristicsand parameters can be used toeffectively remove material.Fluxtrol.com1-248-393-2000 4. Turning of Fluxtrol Induction Magnetic Flux Concentrators A wide variety of turning characteristics and parameters can be used to effectively remove material All of the Fluxtrol soft magnetic concentrators or controllers can be cut using a lathe or turning machine. Fluxtrol.com 1-248-393-2000 5. Drilling of Fluxtrol Induction Magnetic FluxConcentratorsAll of the Fluxtrol soft magnetic concentrators or controllerscan have holes drilled in themA wide variety of drillingcharacteristics and parameterscan be used to effectivelyremove material Fluxtrol.com1-248-393-2000 6. Induction Coil Channel ConcentratorsFluxtrol inductionchannel concentratorscome in virtually anyshape or size.Fluxtrol.com 1-248-393-2000 7. Fluxtrol Induction Magnetic FluxConcentrator Material Can Be ThreadedFluxtrol.com 1-248-393-2000 8. Increase Induction Hardening Scan SpeedInduction Quench Design is Critical to Axle Scanning Speed Fluxtrol.com 1-248-393-2000 9. Induction Brazing of Rotor at 50 kHz Fluxtrol LRMconcentrators canlocalizesecondary, unwanted heating.Fluxtrol.com 1-248-393-2000 10. Magnetic Low Conductive Material Fluxtrol can provide addition material properties and in any material shape for your specific application. Fluxtrol.com1-248-393-2000 11. Magneto - Dielectric MaterialsCompletely machinableinto virtually any shapeFluxtrol.com 1-248-393-2000 12. Induction Laminations Versus Fluxtrols LRM Fluxtrol.com 1-248-393-2000 13. Induction Process Testing in Fluxtrols LaboratoryFluxtrols Laboratory canreplicate many actualinduction heatingapplicationsFluxtrol.com 1-248-393-2000 14. One Piece Machined Induction Crankshaft Head Designs Result in Longer Fatigue Cycle Life Fluxtrol.com 1-248-393-2000 15. Concentrator Replaces Laminations on Induction Crankshaft CoilFluxtrol.com 1-248-393-2000 16. RobustCrankshaftCoil Design Fluxtrol.com 1-248-393-2000 17. Heavy Duty InductionCrankshaftBearing CoilFluxtrol.com 1-248-393-2000 18. Induction Hardened Radius Pattern onDiesel CrankshaftFluxtrol.com 1-248-393-2000 19. AlphaForm Hand Moldable Induction Flux ConcentratorAdd layers of AlphaForm to theinduction coil as needed.Fluxtrol.com1-248-393-2000 20. AlphaForm Hand Moldable Induction Flux Concentrator Unused AlphaForm can be returned to the container,so there is no waste.Fluxtrol.com 1-248-393-2000 21. Induction Hairpin Coil AlphaForm Heating ComparisonRight, a 3/16 hairpininduction coil withoutAlphaForm after 20seconds of heatingRight, a 3/16 hairpininduction coil withAlphaForm after 20seconds of heating Fluxtrol.com1-248-393-2000 22. AlphaForm Hand Moldable Induction FluxConcentrator for Tubing Coils EfficiencyFluxtrols AlphaForm soft, moldable magnetic fluxconcentrators can be used with any copper tubing forquick improvements.Fluxtrol.com1-248-393-2000 23. AlphaForm for Induction Process Development Apply AlphaForm to the induction coil Test your specific heating application If it yields good results, cure it in anoven to permanently attach theAlphaForm to the induction coil.It can be added to improve a coiland easily removed after testing. Fluxtrol.com 1-248-393-2000 24. AlphaForm Formable Concentrator onInduction Pancake Style CoilAlphaForm can conform to almost any coil geometryAlphaForm can reduceheat time and energy by20 - 50%, with better heatpattern and control.Fluxtrol.com1-248-393-2000 25. AlphaForm Induction ConcentratorInduction heatingcomparison of a bareinduction pancake coiland the same coil andpower with theapplication ofAlphaForm, after 18seconds of heating.Fluxtrol.com 1-248-393-2000 26. AlphaForm, Soft, Moldable Induction MagneticFlux Concentrator for Multi-turn I.D. CoilsFluxtrolsAlphaForm High andLowFrequency, Soft, Moldable Magnetic FieldConcentrators Canbe Used withDifficult InductionCoil Geometries andCan be Pressed IntoTight Spaces. Fluxtrol.com1-248-393-2000 27. AlphaForm, Doesnt Need an InsulatingMaterial Between the Induction Coil TurnsFluxtrols AlphaFormis a soft, moldablemagnetic fieldconcentrator thatdoesnt need aninsulating materialbetween the coilturns in mostapplications.Fluxtrol.com1-248-393-2000 28. AlphaForm is Perfect for Small Induction Tubing A cut through a multi-turn 3/16, I. D. induction tubingcoil reveals that Fluxtrols AlphaForm, bonds completely with the coil without gaps or separation. Fluxtrol.com1-248-393-2000 29. AlphaForm Moldable Magnetic Flux ConcentratorTo the left, a bare 3/16 multi-turn I.D. induction coil without AlphaFormand to the right the same induction coil with AlphaFormBoth coils below with the same power & 6 seconds of induction heatingFluxtrol.com1-248-393-2000 30. Transverse Flux Induction Tubing Coil With AlphaForm Hand Moldable Induction Flux ConcentratorAn induction earmuff brazingcoil without and with AlphaFormhand moldable flux concentratorFluxtrol.com1-248-393-2000 31. Transverse Flux Induction Tubing Coil With AlphaForm Hand Moldable Induction Flux Concentrator An induction coil without & with AlphaForm hand moldableconcentrator after 18 seconds of heating with the same kWs.Fluxtrol.com 1-248-393-2000 32. Induction Power Density in Coil1kHz, 7,500A, 20psi 0.048 (t/ = 0.48) 0.062 (t/ = 0.63) 0.125 (t/ = 1.26)3kHz, 7,500A, 20psi 0.048 (t/ = 0.84) 0.062 (t/ = 1.09) 0.125 (t/ = 2.19)Fluxtrol.com 1-248-393-2000 33. Induction Coil Corner and Center Temperature Difference t/ = 0.48 t/ = 4.03 The reference depth isshown to influence thethermal profile in the coil As shown here, when thewall thickness to referencedepth ratio is small thetemperature is higher inthe center, but when theratio is large it is higher in 1 kHzthe corners.10 kHz 7500 A 7500 A 40 psi 40 psi 0.048 in 0.125 inFluxtrol.com 1-248-393-2000 34. Induction Coil Thermal Profile During Heating10kHz, 7,500A40psi, 0.062 10 s 25 s 40 s 55 s 70 s 85 s 100 s115 s Fluxtrol.com1-248-393-2000 35. Induction Coil Cycling Results 10kHz 7500A 0.062 40psi 200 Center Temperature Corner Temperature Concentrator Corner 150 Concentrator Backside Temperature( C) 100 50 0 0 20 40 60 80 100 120 140 160Time (s) Fluxtrol.com1-248-393-2000