www.gallagher.co

Gallagher Fuel Systems Overview

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Gallagher leads the way with innovative fuel dispenser systems for service stations throughout Australasia. We are making advancements in forecourt equipment, from providing a return on investment for vapour recovery compliance to pay-at-pump displays driving customers into your convenience store.

Gallagher is an international technology company which creates and delivers solutions for Animal Management, Security and Fuel Systems. Formerly named PEC, Gallagher Fuel Systems has come a long way since inventing the first ever petrol pump with a micro-processor. Today, our fuel dispensers are all designed around high reliability and performance. We employ innovative electronics, corrosion proof metal work and the Tatsuno meter; recognised as one of the most accurate and cost effective systems in the world.

Intrinsically safe electronic systems derived from our range of dispensing equipment are sold to a number of OEM, LPG and CNG dispenser manufacturers.

Gallagher continues to develop future-proofing technologies that complement fuel pump manufacture to make service station systems simpler, smarter and more profitable. By applying our expertise, we have created new vapour recovery innovations in fuel dispensing designs delivering cleaner and greener forecourts.

Product leadership is a substantial foundation of our strategy. Gallagher is committed to on-going development and manufacturing of quality products. Championed by a dedicated Product Management team, our Research and Development department works closely together with Technical Service engineers, Authorised Service Providers and our clients, to deliver brilliant simplicity in all our products.

Innovation is driven from within Gallagher through the application of new technology. Gallagher designs products with our customers in mind, relentlessly innovating to create forward thinking, integrated products that work well now and in the future. We truly understand the fuelling industry, our customers and what today’s business needs demand.

Gallagher’s philosophy in system design reflects our commitment to long term customer satisfaction. Gallagher’s fuel dispensing solutions are designed to meet the needs of any service station and can be integrated with other systems for a complete on-site solution. Our users benefit from our customisation service that provides modified stock on a ‘one-off’ or full production run basis. As with all Gallagher products and services, our commitment to innovation is driven by our customers and their changing needs.

We discover innovative ways to redefine what is possible for our customers.

Gallagher delivers innovative forecourt solutions

Site Map

Letting customer insights take us to new places.

The company was originally founded as Production Engineering Company Ltd in 1939. Manufacturing engineering supplies during the war years, we quickly became a market leader in innovative technology and design.

During the 1940s, the company first started specialising in products for New Zealand oil industry. The hand-operated oil pump, “PO 60”, was introduced and over 60,000 were sold. Brilliant simplicity was applied when, as a result of severe metal shortages, six aircraft were purchased from the nearby Air Base to salvage valuable aluminium ingot to use in manufacturing.

Petrol pumps incorporating components from the UK-based company Avery Hardoll began production in the 1950s. Automatic zeroising was then introduced on fuel pumps in New Zealand. Previously, the pump’s hands had to be manually returned to zero before any more petrol could be delivered.

By 1960, the business had become New Zealand’s major petrol pump supplier. When the two grades of petrol, “Super” and “Regular”, were first introduced, money drums showing the values of fuel purchases were developed. The “Multicoin” coin-operated fuel pump controller came to market around this time, accepting 50 and 20 cent coins.

The optional self-service “M System” was invented in the 1970s and we started receiving our first orders from Australian oil companies. Research into electronics and early microprocessor systems began and the world’s first microprocessor-based petrol pump, the “Empec-80”, was born. Technology was then developed that allowed pre-set quantities of fuel to be delivered.

In the 1980s, the “StarPEC” model was introduced. We applied magnetic stripe technology to “Autoserve”, a point

of sale terminal installed on service station forecourts. The Southern Hemisphere’s first electronic funds transfer (EFT) was made using “Autoserve”, and an integrated sales room point of sale terminal named “Efpec” was developed. Based on newly emerging all-in-one motherboard technology, a new point of sale terminal “8850” was developed and the “MultiPEC 1” was first introduced.

The Marton based factory was revolutionised with a computerised manufacturing process based on the MRP-II model and accredited ISO 9001 Quality Standard in the 1990s. The 1000 series “CeePEC” was developed saving service station owners space with a smaller footprint. The business then became a major POS supplier to Shell and Caltex. In partnership with BP, we introduced a slim-line pump with below ground hydraulics called the “Apollo”.

The company was renamed PEC Fuel Pumps Ltd and purchased by Gallagher Group of Hamilton just before the turn of the millennium.

In recent years, we began contract manufacturing for other New Zealand companies with the further modernisation of state-of-the-art factory facilities. The “Fleetpec”, “Apollo 2”, and 9000 “Multipec 2” launched in the last few years.

Today we are Gallagher Fuel Systems. We develop new electronic pump technology with advanced remote monitoring, flexible display options, visual technologies and ultra-high-flow pumps. Our innovation is forging ahead with solutions to vapour loss at forecourts, including retailing the world’s only TUV approved central-vacuum system with smart monitoring. With the ever changing environment in the Australasian fuel industry, we remain your solutions partner of choice.

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History of Innovation

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101 Series1952Manufacturing of petrol pumps commenced.

E SeriesEmPEC 801977World’s first microprocessor in a pump.

2000 Series1960

7000 Series1987

9000 SeriesMultiPEC 2004

1000 SeriesCeePEC 1992

8000 SeriesMultiPEC 1 1989

1993 Business Development Quality Award

1994 Air NZExport Award

1979 Atlantic ExportAward

5000 Series1982

3000 Series1964

6000 SeriesStarPEC1983

Apollo 22000

FleetPEC2000

Apollo 11998

2010World’s firstTÜV approved central vacuum system.

4000 Series1968

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OUR BUSINESS GROWTH MEANS MANUFACTURING AND PRINTING SERVICES ARE AVAILABLE FOR EXTERNAL CLIENTS

Gallagher draws on the wealth of knowledge, support and resource across the entire enterprise to provide a suite of solutions to add value to clients. We have full in-house capability for electrical assembly, plastic injection moulding and toolmaking, electronics manufacturing, vinyl printing and logistics management for a wide range of industries. Our success comes from manufacturing quality product.

CONTRACT MANUFACTURING

Gallagher operates a complete lean manufacturing process which promotes efficiency and cost saving. This methodology ensures we continually challenge waste and minimise non-value added activity. Products are delivered on time at the lowest possible cost while maintaining the highest quality designed within a safe environment.

We offer a full range of production services from simple PCA assembly and test work (where customers provide all components) through to complete turn-key systems involving design validation, procurement, manufacture, component evaluation and logistics. Our computerised production system is based on the MRP-II model.

Manufacture can be carried out on a “finished goods” or on a “subassembly” basis. Gallagher excels in flexible manufacturing that can address peak workloads with equipment purchased to deliver short ramp-up and ramp-down cycles.

The back office processes that support our extensive operations and market logistics are managed through SAP ® Enterprise Resource Planning technology. A world class planning system, it ensures we improve our customer service, manage costs effectively, and enhance our manufacturing flexibility.

Printed Circuit Assembly (PCA) manufacture and electronic repair is completed inside our state-of-the-art 5000 m² facility with overflow capacity in Hamilton. We use both Plated Through Hole (PTH) and Surface Mount Technology (SMT) machines.

Already a fully certified ISO 9001:2008 facility, we have extended to meet stringent safety, test and traceability requirements to exacting ANZ-Ex Standards for our range of fuel dispensing equipment. We insist on maintaining an IPC trained electrical assembly team employing systems such as X-ray for BGA components and comply with Reduction of Hazardous Substances (ROHS).

We develop testing equipment exclusive to your product, which allows you to contribute to and customise our rigorous testing procedures. Our ancillary equipment includes an environment chamber, environment oven, two hot rooms for stress testing of product, and a shaker table room for mechanical stress testing.

LOGISTICS MANAGEMENT

Gallagher Group is a New Zealand Customs’ Secure Export Partner, making logistics and dispatch capability for clients even easier. Products can be directly delivered to you or your customers with our inventory and logistics management systems reducing lead times to increase your productivity.

VINYL PRINTING

Gallagher offers a design source to assist in the development of a custom fuel dispenser graphics package. We develop a tailor-made ‘brand fit’ solution for pumps and dispensers which considers your existing marketing strategy. This dynamic visual interpretation for your forecourt solution can only be created through experienced understanding of manufacturing and implementing Australasia’s best retail fuel systems.

The ability to assist in vinyl graphics services also extends to our contract manufacturing clients.

With a specialist vinyl printing facility in-house and dedicated dual high-volume paint spray booths, decals are applied in a factory environment free from dust, dirt and moisture. Our dedicated team of expert vinyl technicians use state-of-the-art equipment to offer holistic end-to-end services including design, digital printing, cutting, and application.

Using only the highest industrial grade materials, the quality of Gallagher decals have been proven for over 10 years by standing the test of time in the harsh operating environment of the forecourt. Equipment arrives on location ready for install, without causing site disruption.

The impressive portfolio of firms that trust Gallagher to quickly and efficiently apply their decals to fuel dispensing systems is a collection of the Pacific’s mightiest oil companies.

Contract Services

We take the time to understand your unique production requirements.

ABOUT GALLAGHER GROUP

Gallagher is an international company creating and delivering technology for Animal Management, Security and Fuel Systems. Our innovation and manufacturing expertise redefines what’s possible for customers delivering improved business results around the world.

GALLAGHER FUEL SYSTEMS LTD2 Station Road, Marton 4710, New Zealand. TEL +64 6 327 0060PO Box 308, Marton 4741, New Zealand. FAX +64 6 327 6724

EMAIL info@fuel-systems.gallagher.co www.gallagher.co