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REV. DATE PREP. APPROV. VERIF. GUPC APPROV. GUPC DESCRIPTION

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VDF installation procedure

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REV. DATE PREP. APPROV. VERIF. GUPC

APPROV. GUPC

DESCRIPTION

C9997741
Stamp
C9997741
Stamp

Variable Frequency Drives Inspection and Test Plan for Installation

TABLE OF CONTENTS

1. SCOPE OF WORK ..................................................................................................... 2 2. PURPOSE ................................................................................................................... 2 3. REFERENCE DOCUMENTS .................................................................................... 4

3.1. EMPLOYERS REQUIREMENTS: ..................................................................... 4

3.2. INTERNATIONAL CODES AND STANDARDS ............................................. 4

3.3. STANDARDS COMPLIANCE (IEEE/ANSI) .................................................... 5

3.4. GUPC DOCUMENTATION ............................................................................... 5

3.5. SUBCONTRACTOR'S DOCUMENTATION .................................................... 6

3.6. DRAWINGS ......................................................................................................... 6

4. RESOURCES ......................................... ERROR! BOOKMARK NOT DEFINED. 4.1. PLANT & EQUIPMENT ..................................................................................... 6

4.2. PERSONNEL ....................................................................................................... 8

5. MATERIALS .............................................................................................................. 8 6. QUALITY FORMS AND INSPECTION PROGRAMS ............................................ 8 7. INSPECTION AND TEST PLAN .............................................................................. 9

7.1. GENERAL NOTES AND PRE-REQUITSITES ................................................. 9

7.2. INSPECTIONS ..................................................................................................... 9

8. HEALTH AND SAFETY ......................................................................................... 10 9. ENVIRONMENT ...................................................................................................... 11 APPENDIX 1 ................................................................................................................... 12 APPENDIX 2 ................................................................................................................... 12 APPENDIX 3 ................................................................................................................... 17

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 2 of 21

1. SCOPE OF WORK

This document has been generated by Eaton Electrical Services and Systems (EESS) as

the Inspection and Test Plan for the installation of the EATON Variable Frequency

Drives (VFD’s) for:

The Panama Canal Third Set Of Locks Project

Other manufacturers of similar type are covered by this Guideline as well. The following

Guideline provides EATON Electrical Services & Systems “Accepted Standards” for

installations.

These guidelines cover the minimum details, variations, or combinations of the

equipment, its installation, checkout, and safe operation. Care must be exercised to

comply with local, state, and national regulations, as well as safety practices for this class

of equipment. Consult specific instruction manuals and drawings for detailed installation

and operating procedures. Variable Frequency Drives should be installed, operated, and

maintained by qualified personnel as defined by OSHA 29CFR1910 subpart 5 and ACP.

2. PURPOSE

This document is to ensure product quality and provide product data gathered during the

installation phases. This document is to ensure that the VFD’s and dynamic brakes are

handled and installed as per EATON 9000X AF Drives User Manual and Post Glover

installation instructions as a guideline. This procedure applies to the following

equipment:

Ref. Designation Description

A01 RG1-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 1 Main Winch A.

A02 RG1-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 1 Main Winch B.

A03 RG1-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 1 Emergency Winch.

A04 RG2-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 2 Main Winch A.

A05 RG2-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 2 Main Winch B.

A06 RG2-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 2 Emergency Winch.

A07 RG3-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 3 Main Winch A.

A08 RG3-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 3 Main Winch B.

A09 RG3-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 3 Emergency Winch.

A10 RG4-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 4 Main Winch A.

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 3 of 21

A11 RG4-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 4 Main Winch B.

A12 RG4-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 4 Emergency Winch.

A13 RG5-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 5 Main Winch A.

A14 RG5-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 5 Main Winch B.

A15 RG5-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 5 Emergency Winch.

A16 RG6-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 6 Main Winch A.

A17 RG6-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 6 Main Winch B.

A18 RG6-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 6 Emergency Winch.

A19 RG7-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 7 Main Winch A.

A20 RG7-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 7 Main Winch B.

A21 RG7-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 7 Emergency Winch.

A22 RG8-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 8 Main Winch A.

A23 RG8-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 8 Main Winch B.

A24 RG8-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 8 Emergency Winch.

P01 RG1-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 1 Main Winch A.

P02 RG1-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 1 Main Winch B.

P03 RG1-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 1 Emergency Winch.

P04 RG2-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 2 Main Winch A.

P05 RG2-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 2 Main Winch B.

P06 RG2-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 2 Emergency Winch.

P07 RG3-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 3 Main Winch A.

P08 RG3-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 3 Main Winch B.

P09 RG3-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 3 Emergency Winch.

P10 RG4-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 4 Main Winch A.

P11 RG4-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 4 Main Winch B.

P12 RG4-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 4 Emergency Winch.

P13 RG5-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 4 of 21

the Rolling Gate 5 Main Winch A.

P14 RG5-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 5 Main Winch B.

P15 RG5-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 5 Emergency Winch.

P16 RG6-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 6 Main Winch A.

P17 RG6-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 6 Main Winch B.

P18 RG6-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 6 Emergency Winch.

P19 RG7-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 7 Main Winch A.

P20 RG7-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 7 Main Winch B.

P21 RG7-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 7 Emergency Winch.

P22 RG8-M1 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 8 Main Winch A.

P23 RG8-M2 Drive to be rated at 185 kW (325 kW ED10) and installed in locations suitable to operate the Rolling Gate 8 Main Winch B.

P24 RG8-M3 Drive to be rated at 55 kW and installed in locations suitable to operate the Rolling Gate 8 Emergency Winch.

3. REFERENCE DOCUMENTS

3.1. EMPLOYERS REQUIREMENTS:

The following Sections are applicable:

• SECTION 01 33 00 - Submittal Procedures

• SECTION 01 40 00 - Quality Requirements

• SECTION 09 96 00 - Corrosion Control Coatings

• SECTION 01 32 00 - Project Communications and Document

Management

• SECTION 01 31 00 - Project Management and Coordination

• SECTION 26 29 23 – Variable Frequency Drive

3.2. INTERNATIONAL CODES AND STANDARDS

• American Institute of Steel Construction (AISC)

• American National Standard Institute (ANSI)

• American Society of Mechanical Engineers (ASME)

• American Society for Non-destructive Testing (ASNT)

• American Welding Society (AWS)

• National Association of Corrosion Engineers (NACE)

• Society for Protective Coatings (SSPC)

• Occupational Safety and Health Administration (OSHA)

• International Organization for Standardization (ISO)

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 5 of 21

3.3. STANDARDS COMPLIANCE (IEEE/ANSI)

• ISO 9001 – Quality Management Systems: Requirements

• NFPA 70: National Electrical Code

• NFPA 70E – Standard for Electrical Safety in the Workplace

• ANSI 958 –03 Guide for the Application of AC Adjustable-speed

Drives on 2,400 and 13,800V Auxiliary Systems in Electric

Power Generating Stations

• ANSI C57.110 – 04 Recommended Practice for Establishing Transformer

Capability when Supplying Non-sinusoidal Load

Currents

• ANSI C57.16 – 01 Standard requirements, Terminology, and Test Code

for Dry-Type Air-Core Series-Connected Reactors

• ANSI 18 – 02 Standard for Shunt Power Capacitors

• ANSI P1036 – 06 Guide for Application of Shunt Power Capacitors • IEEE 519 – 04 Recommended Practice and Requirements for Harmonic Control

in Electrical Systems

• NEMA ICS 61800-4 - 04 Adjustable Speed Electrical Power Drive Systems Part

4: General Requirements Rating Specifications for AC

Power Drive Systems Above 1,000VAC and not

exceeding 35kV

• NEMA ICS 6 – 06 Industrial Control and Systems Enclosures

• NEMA ICS 7 – 06 Industrial Control and Systems: Adjustable-Speed Drives

• NEMA 250 – 03 Enclosures for Electrical Equipment (1000 volts maximum)

• NEMA 1283 – 2005 UL Standard for Safety for Electromagnetic Interference

Filters

3.4. GUPC DOCUMENTATION

• G00/CICTSP-E0003 General Electrical Requirements

• G00/UPCMGP-0002 Coding of Documents

• G00/UPCMGP0005 Definition & Application of Quality Levels

• G00/UPCMGP0016 Material Receiving Inspection, Handling and Storage

• G00/UPCMGP0017 - Control Nonconformance

• G00/UPCMGP0019-UB Corrective and Preventive Actions

• G00/UPCQMM0001 Quality Management Manual

• G00/UPCWPR0015 Shipping of Electromechanical Permanent Plant

Material and Equipment

• G80/CICDSR-E0001 PD Integration Management Plan

• G80/CICTSP-E0224 Electrical Systems Integration

• G91/CICTSP-E0008 Section 26 29 23 Variable Frequency Drives

Technical Specifications

• G00/UPCHSI0008 Lock Out/ Tagout “LOTO”

• P00-UPCSCP0001 Pacific Security Plan

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 6 of 21

3.5. SUBCONTRACTOR'S DOCUMENTATION

• G91/ETNITP0001 Inspection & Test Plan

• G91/ETNMQP0001 Manufacturing Quality Plan

• G91/ETNMGP0003 Internal Audit Procedure

• G91/ETNQPN0001 Quality Plan

• G91/ETNWPR0001 Work Procedures

• G91/ETNQMM0001 Quality Management Manual

• G91/ETNWPR0007 Work Procedure for VFD Installation

• G91/ETNWPR0008 Work Procedure for VFD Testing

3.6. DRAWINGS

• 5806-A-V-E-6001 Low Voltage Variable Frequency Drive Drawings

• 5806-A-V-E-6002 Low Voltage Variable Frequency Drive Drawings

• 5806-P-V-E-6001 Low Voltage Variable Frequency Drive Drawings

• 5806-P-V-E-6002 Low Voltage Variable Frequency Drive Drawings

• 5806-A-C-E-1001 Atlantic Overall One Line

• 5806-P-C-E-1001 Pacific Overall One Line

• 5806-A-C-E-2269 TO 2274 Atlantic RG5 Main Winch Motor 1 VFD

• 5806-A-C-E-2277 TO 2278 Atlantic RG5 Main Winch Motor 2 VFD

• 5806-A-C-E-2291 TO 2292 Atlantic RG6 Main Winch Motor 1 VFD

• 5806-A-C-E-2294 TO 2295 Atlantic RG6 Main Winch Motor 2 VFD

• 5806-P-C-E-2269 TO 2274 Pacific RG5 Main Winch Motor 1 VFD

• 5806-P-C-E-2277 TO 2278 Pacific RG5 Main Winch Motor 2 VFD

• 5806-P-C-E-2291 TO 2292 Pacific RG6 Main Winch Motor 1 VFD

• 5806-P-C-E-2294 TO 2295 Pacific RG6 Main Winch Motor 2 VFD

3.7. PLANT & EQUIPMENT

3.7.1. PROCURE AND REVIEW:

• Drawings associated with the device being tested

• Instruction books

• Inspection Checklist(ICL)

• EATON Engineering System and Services (EESS) forms.

• Safe working procedures and MSDS forms that apply to this task

• Site safety rules and emergency procedures

• Install safety locks and tags and safety grounds as required to provide

for a safe working environment

3.7.2. VERIFY:

• That the equipment nameplate information is compatible with the

drawings

• Test Schedules and areas availability

3.7.3. RECORD ON THE INSPECTION FORM:

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 7 of 21

• Customer and job information

• Field data

• As found conditions in the comment area

• Test equipment data

• Service engineer/technician name & test date

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 8 of 21

3.8. PERSONNEL

Technicians performing these electrical tests and inspections shall be trained and

experienced concerning the apparatus and systems being evaluated. These

individuals shall be capable of conducting the tests in a safe manner and with

complete knowledge of the hazards involved (OSHA, NFPA70). They must

evaluate the test data and make a judgment on the serviceability of the specific

equipment.

4. MATERIALS

The following list suggests the basic equipment to perform the inspections.

Inspection crew shall verify with the site for any additional equipment required.

1. PPE as per NFPA 70, equipment and site requirements

2. Insulated Phillips, Slotted, Torx screwdriver sets

3. HV, LV Voltage detector Kit

4. Grounding clamps and cable

5. Emergency Response Kit

6. Barricade Tape, Red

7. Lockout, Electrical, Kit

8. Faceshield Frame w/ Lockdown, Dielectric

9. Glove,Linemans,Rubber,Sz 10,Blk,Pr

10. Glove,Linemans,Rubber,Black,Sz 10,Pr

11. Bag,Glove,14 In

12. Glove Protector, Cowhide, Size 10,PR

13. Current Probe

14. Goggles, Protective

15. Harness, Full Body

16. Extinguisher, 2.6#

17. Glove Protector, Tan/Black, Size 10,PR

18. Emergency Burn Kit

19. Project folder or note book

20. Product line contacts and phone numbers

5. QUALITY FORMS AND INSPECTION PROGRAMS

Throughout the equipment installation process, points of inspection must be recorded in a

clear manner in order to prevent confusion and/or errors. Below is a list of the documents

that are used to record the inspection data. These items are mentioned within the

Inspection and test plan (ITP) itself.

Inspection Checklist (ICL) – A document that states the inspection and/or test

conducted conforms to the requirements of the project specifications. It is

included on Appendix 2 and must be signed and approved by the inspection

party

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 9 of 21

6. INSPECTION AND TEST PLAN

6.1. GENERAL NOTES AND PRE-REQUITSITES

DO NOT ATTEMPT TO INSTALL OR WORK ON EQUIPMENT WHILE IT IS ENERGIZED

Always verify that no voltage is present before proceeding with testing. Assume all

circuits are energized. Confirm primary sources of power are disconnected, tagged, and

locked out. Always follow all local, state, and national regulations including OSHA,

ACP requirements and generally accepted safety procedures.

• Verify that equipment areas are available and safe to perform all related

inspections.

• Confirm that a power source is available for the installation equipment operation

prior to arriving to site.

• Inspect rigging devices and equipment. Lifting equipment shall have their

inspection up to date and labeled by a competent person.

• Workers shall bring to site all of the Personal Protective Equipment (PPE)

required to perform the tests and to comply with site requirements.

• Installation personnel shall comply with ACP 2600SEG-118 and

G00/UPCHSI0008 whenever required to perform Lock Out/Tag Out procedures

to isolate, from energy systems, machinery or equipment to be inspected,

serviced, or repaired. Energy sources may be electrical, mechanical, pneumatic,

chemical, thermal, or of other types that could cause injury to personnel or

damage to equipment.

6.2. INSPECTIONS

Equipment installations shall be made to ensure a correct installation according to

EATON’s User Manual for 9000X AF Drives and Post Glover Dynamic Brakes

installation Instructions. Verify reference drawings for additional information

regarding mounting diagrams, mounting locations and details. Inspections shall be

performed on the VFD’s and Dynamic brakes as a whole unit following the

Inspection and test plan included on Appendix 1. This plan details by line item the

activity to be inspected and the expected results as follows:

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 10 of 21

ITEM

No.

ITEM OF

INSPECTION

REFERENCE

DOCUMENTS

FOLLOW-UP

DOCUMENTS

TYPE OF INSPECTION /

INSPECTION PARTY NOTES/

ACCEPTANCE CRITERIA EATON GUPC ACP

1

Equipment

Received in Compliance

G91/ETNWPR0007 G91/ETNICL0006 W

Equipment shipping list match the received

components, no damaged boxes or missing equipment.

Inspections shall be documented on the Inspection Checklist (ICL) included on

Appendix 2. See below an itemized example of an inspection for reference:

Item

No.

ITEM OF

INSPECTION

OTHER

FOLLOW-

UP Doc.

Inspection Status/Party/Type/Date

WIR

Status

Remarks (NCR, CPP issued)

EATON GUPC ACP

1 Equipment Received in

Compliance

EESS-

VFD-002

X

OEV

X

ABC

X All boxes in good shape and no evident damage. All items

accounted as per shipping list.

5 6 R MM/D

D/YY R

• Finish recording data on the required checklists, completely filling in all the

appropriate blocks.

• Note corrective actions taken, deficiencies and recommendations, and any

general comments.

• Review and organize all test results and forms.

• Contact a customer representative to report results and follow-up actions.

GUPC can raise a CAR or a NCR every time that it may be necessary.

7. HEALTH AND SAFETY

Prior to working on any equipment or related component the employees shall review:

• Safe working procedures and MSDS forms that apply to this task.

• Site safety rules and emergency procedures.

• Perform a Job Safety Analysis to address the work environment and necessary

measures for a safe environment. This shall include:

• Identification of safety locks and tags and safety grounds installation

location as required to provide for a safe working environment

• Grounding points

• Barricade areas

• Minimum clearances based on NFPA70

• Emergency/Egress plan

• Contact information

• Required Work permits

• Required notifications

• Employee shall follow all OSHA guidelines for the work environment.

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 11 of 21

Any identified substandard condition or requirement (for the protection of workers)

that may come up during the development of works is under this WPR, will be

implemented regardless of the fact that it may have been inadvertently been left out.

8. ENVIRONMENT

Inspection crew shall familiarize with all environmental pre-requisites on site prior to

mobilization. As part of the acceptance testing the following shall be observed:

• Familiarize and follow all local guidelines for environmental compliance.

• Review the Material Safety Data Sheets (MSDS) of the materials to be used and

carry a copy to the site. This includes:

o Lubricants

o Corrosion inhibitors

o Adhesives

o Other that apply

• Bring oil absorbent material and proper disposal recipient.

Areas and equipment conditions shall be documented prior to start any activity. All

areas shall be clean at all times and left in operational conditions prior to leaving the

site. Contact a customer representative to report activity completion and any follow-

up actions.

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 12 of 21

APPENDIX 1

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 13 of 21

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

INSPECTION AND TEST PLAN FOR INSTALLATION

LOW VOLTAGE SYSTEM

VARIABLE FREQUENCY DRIVES

Date: 16/12/14

Doc. No.: G91/ETNITP0007_UA

Page: 14 of 21

ITEM

Nº ITEM OF INSPECTION

REFERENCE

DOCUMENTS

FOLLOW-UP

DOCUMENTS

TYPE OF INSPECTION /

INSPECTION PARTY NOTES/

ACCEPTANCE CRITERIA INSTALLER EATON GUPC ACP

1 Equipment Received in Compliance G91/ETNWPR0007 G91/ETNICL0006

W W

Equipment shipping list match the received

components, no damaged boxes or missing equipment.

Frequency: All assembly components.

2 Review Nameplate Data G91/ETNWPR0007 G91/ETNICL0006

W W Equipment nameplate data conforms to the project

specifications and drawings.

3 Physical and Mechanical Inspection G91/ETNWPR0007G91/ETNICL0006

W W

No physical damage, scratches or broken components

observed. All covers installed with all hardware fastened.

4 Safety Compliance G91/ETNWPR0007

G91/ETNSWP0002

G91/ETNICL0006 W W

Equipment stored and installed on a flat level surface, LOTO provisions on the equipment and energy sources

controlled.

5 Verify equipment clearances and conduit entry

points. G91/ETNWPR0007

G91/ETNICL0006 W W

Equipment clearances comply with the minimum of 4”

on top, 3” clearance on the sides unless otherwise specified on the design drawings and 36” on the front.

Conduit entry points are as per design documentation.

6 Verify mounting surface level G91/ETNWPR0007G91/ETNICL0006

W W

The VFD assembly is secured on a true and level

surface. Finished foundation (within 0 .06 in .[1 .5 mm] clearance) must extend under the VFD a minimum of

0” to a maximum of 3 .0 in. (76 .2 mm) unless

otherwise specified on the design drawings.

7 Verify Equipment is leveled G91/ETNWPR0007G91/ETNICL0006

W W The VFD assembly is leveled and plumb by bubble

level.

8 Verify equipment is anchored G91/ETNWPR0007G91/ETNICL0006

W W Equipment is anchored properly on suggested locations.

It must be tightened with pressure washers installed.

9 Equipment sections assembly G91/ETNWPR0007G91/ETNICL0006

W W Equipment sections are assembled in order and properly secured with the supplied hardware. All bolts are

installed and tightened.

10 Components Mechanical operation G91/ETNWPR0007G91/ETNICL0006

W W

Pass/Fail:

All mechanical operation of components functions

properly and aligned. Hinges, latches and levels operate freely.

11 Grounding System Installation G91/ETNWPR0007G91/ETNICL0006

W W Installed as per User Manual Power Wiring Section. Grounding System installed on the equipment

grounding points. Grounding points identified.

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

INSPECTION AND TEST PLAN FOR INSTALLATION

LOW VOLTAGE SYSTEM

VARIABLE FREQUENCY DRIVES

Date: 16/12/14

Doc. No.: G91/ETNITP0007_UA

Page: 15 of 21

ITEM

Nº ITEM OF INSPECTION

REFERENCE

DOCUMENTS

FOLLOW-UP

DOCUMENTS

TYPE OF INSPECTION /

INSPECTION PARTY NOTES/

ACCEPTANCE CRITERIA INSTALLER EATON GUPC ACP

12 Equipment bonding installation G91/ETNWPR0007G91/ETNICL0006

W W Visual Inspection of bonding jumpers installation if

applicable on equipment components.

13 Motor Cables separated from other control

cables G91/ETNWPR0007

G91/ETNICL0006 W W

Minimum distance between control cables is 1’ for cables lengths below 164’(50m), 3.3’ for cable lengths

less than 656’(200m)

14 Short circuit bracing G91/ETNWPR0007G91/ETNICL0006

W W Current carrying parts or cables shall be secured on the supplied supports.

15 Power and Control wires, terminal blocks

connection G91/ETNWPR0007

G91/ETNICL0006 W W

Internal control wires and power cables have to be connected on their respective terminal blocks. No loose

terminals or wires shall be observed.

16 Proper load cable length G91/ETNWPR0007G91/ETNICL0006

W W

Cable length for motors shall be less than:

328ft(100) for 1-2 hp motors

984(300m) for all other hp units

17 Proper field connections bolts torque G91/ETNWPR0007

G91/ETNWPR0008

G91/ETNICL0006 W W W

All field installed current carrying hardware has to be

torqued and marked. Refer to equipment data or G91/ETNWPR0008 Appendix 1 for torque values

18 Equipment Cleaning G91/ETNWPR0007G91/ETNICL0006

W W

No foreign objects or material is present inside the

assembly. All parts and components are dust free.

Equipment top and exterior is cleaned.

19 Environmental Compliance G91/ETNWPR0007G91/ETNICL0006

W W

All cleaning materials and remnants are properly

stored/disposed. All shipping & Packaging material is disposed properly.

20 Release for testing G91/ETNWPR0007

G91/ETNICL0006

G91/ETNWPR0008

H H H All ICL items completed successfully.

INSPECTION CODE: W – Witness Point H – Hold Point R – Review

Note: Inspections shall be performed in the full assembly (VFD &

Dynamic Brake).

Page: 12 of 1

APPENDIX 2

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 16 of 21

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

INSPECTION CHECKLIST FOR INSTALLATION

LOW VOLTAGE SYSTEM

VARIABLE FREQUENCY DRIVES

ICL SEQUENCIAL No.

ICL No.

G 9 1 / E T N I C L 0 0 0 6 - U A

LEGEND / LEYENDA INSPECTION PARTY / ENTIDAD INSPECTORA COMPLETENESS VERIF:

VERIF. RELLENO

QI FINAL CHECK

VERIF. FINAL DEL IC

Signature

Firma

Insp. Type

Tipo de Insp.

Insp. Status

Estado de Insp. 1 QCI EM 4

EATON

Supervisor 7 10 Sign.: Sign.:

W: Witness Point

Punto de Presencia

H: Hold Point

Punto de Parada

X: Conforming

Conforme

O: To Correct

Para corregir

: Corrected

Corregido

2 EM Prod. 5 8 11

Name: Name:

Date

Fecha 3

Installer/

Technician 6 9 12

Date: Date:

Page: 15 of 20

WORK SECTION SITIO ETF No.

/ E T F -

PART OF WORK PARTE DE TRABAJO ITP No.

G 9 1 / E T N I T P 0 0 0 6 - u U A

ITEM

No. ITEM OF INSPECTION

PUNTO DE INSPECCIÓN

OTHER

FOLLOW-UP DOC.

OTROS DOC. DE

SEGUIMIENTO

INSPECTION STATUS/PARTY/TYPE/DATE

ESTADO/ENTIDAD/TIPO/FECHA DE INSPECCIÓN WIR

STATUS/No.

REMARKS

(NCR, CPP issued)

NOTAS Installer EATON GUPC GUPC

1 Equipment Received in

Compliance G91/ETNITP0006

3 4

W W

2 Review Nameplate Data G91/ETNITP0006

3 4

W W

3 Physical and Mechanical

Inspection G91/ETNITP0006

3 4

W W

4 Safety Compliance G91/ETNITP0006

3 4

W W

5 Verify equipment clearances and

conduit entry points. G91/ETNITP0006

3 4

W W

6 Verify mounting surface level G91/ETNITP0006

3 4

W W

7 Verify Equipment is leveled G91/ETNITP0006

3 4

W W

8 Verify equipment is anchored G91/ETNITP0006

3 4

W W

9 Equipment sections assembly G91/ETNITP0006

3 4

W W

10 Components Mechanical

operation G91/ETNITP0006

3 4

W W

11 Grounding System Installation G91/ETNITP0006

3 4

W W

12 Equipment bonding installation G91/ETNITP0006

3 4

W W

13 Motor Cables separated from

other control cables G91/ETNITP0006

3 4

W W

14 Short circuit bracing G91/ETNITP0006

3 4

W W

15 Power and Control wires, terminal

blocks connection G91/ETNITP0006

3 4

W W

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

INSPECTION CHECKLIST FOR INSTALLATION

LOW VOLTAGE SYSTEM

VARIABLE FREQUENCY DRIVES

ICL SEQUENCIAL No.

ICL No.

G 9 1 / E T N I C L 0 0 0 6 - U A

LEGEND / LEYENDA INSPECTION PARTY / ENTIDAD INSPECTORA COMPLETENESS VERIF:

VERIF. RELLENO

QI FINAL CHECK

VERIF. FINAL DEL IC

Signature

Firma

Insp. Type

Tipo de Insp.

Insp. Status

Estado de Insp. 1 QCI EM 4

EATON

Supervisor 7 10 Sign.: Sign.:

W: Witness Point

Punto de Presencia

H: Hold Point

Punto de Parada

X: Conforming

Conforme

O: To Correct

Para corregir

: Corrected

Corregido

2 EM Prod. 5 8 11

Name: Name:

Date

Fecha 3

Installer/

Technician 6 9 12

Date: Date:

Page: 16 of 20

16 Proper load cable length G91/ETNITP0006

3 4

W W

17 Proper field connections bolts

torque G91/ETNITP0006

3 4 1

W W W

18 Equipment Cleaning G91/ETNITP0006

3 4

W W

19 Environmental Compliance G91/ETNITP0006

3 4

W W

20 Release for testing G91/ETNITP0006

3 4 1 2

H H H H

Page: 1 of 1

APPENDIX 3

Doc. No.: G91/ETNWPR0007_UA

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

Date: 16/12/14

Page: 19 of 21

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

VISUAL INSPECTION CHECKLIST FOR INSTALLATION

LOW VOLTAGE SYSTEM

VARIABLE FREQUENCY DRIVES

EESS No.

V F D - 0 0 1 -

G91ETNITP0006 Page 18 of 20

EXAMINE VFD FOR: ACCEPTABLE ACTION ITEM OR COMMENT

Equipment Received in Compliance

Yes

No

Review Nameplate Data

Yes

No

Physical and Mechanical Inspection

Yes

No

Safety Compliance

Yes

No

Verify equipment clearances and conduit

entry points

Yes

No

Verify mounting surface level

Yes

No

Verify Equipment is leveled

Yes

No

Verify equipment is anchored

Yes

No

Equipment sections assembly

Yes

No

Components Mechanical operation

Yes

No

Grounding System Installation

Yes

No

Equipment bonding installation

Yes

No

Motor Cables separated from other control

cables

Yes

No

VISUAL INSPECTION CHECKLIST

CUSTOMER: GUPC TECHNICIAN

NAME:

JOB LOCATION: DATE

TESTED:

FIELD DATA

EQUIPMENT

LOCATION:

EQUIPMENT

ID:

MANUFACTURER:

SERIAL #:

Contract No. CMC-221427, Design and Construction of the Third Set of Locks

VISUAL INSPECTION CHECKLIST FOR INSTALLATION

LOW VOLTAGE SYSTEM

VARIABLE FREQUENCY DRIVES

EESS No.

V F D - 0 0 1 -

G91ETNITP0006 Page 19 of 20

EXAMINE VFD FOR: ACCEPTABLE ACTION ITEM OR COMMENT

Main feeder installations

Yes

No

Short circuit bracing

Yes

No

Control wires, terminal blocks connection

Yes

No

Proper field connections bolts torque

Yes

No

Isolating Barriers installation

Yes

No

Cable lengths less than the maximum

allowed distance

Yes

No

Equipment Cleaning

Yes

No

Environmental Compliance

Yes

No

ADDITIONAL COMMENTS OR REMARKS

COMPLETENESS VERIF:

VERIF. RELLENO:

Signature: Date: