future of trucking symposium 2010 engine & emissions
TRANSCRIPT
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February 2010
Security Classification Line
Future of Trucking Symposium2010 Engine & Emissions Technology
Winnipeg, MB
Tim Tindall
Director Component Sales
Daimler Trucks North America
Daimler Trucks 2
Daimler Commitment to SCR
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
SCR first
introduced into
European
Market
Detroit Diesel begins development of HDEP Program
(DD13, DD15, DD16)
Daimler Commits to SCR Technology for
Worldwide Truck Market
Detroit Diesel introduces DD15
Detroit Diesel introduces DD13
BlueTec SCR Start of Production
First Customer Test Vehicles
Reliability Growth Fleet Testing of BlueTec in
N. America
Detroit Diesel introduces DD16
Considered
Introduction of
SCR for 2007
Strategic Plan for Emission Compliance
Daimler Trucks
SCR Technical Approach - System Integration
•Allow engine out emission level to increase
•Optimize engine performance and maintenance
•Reduce soot loading of particulate filter
•Control NOx emissions with Aftertreatment
Why SCR Works
Daimler Trucks 4
= Exhaust
SCR Catalyst
NOx
PM
NOx
Particulate Matter (PM) is trapped
in the Diesel Particulate Filter
(DPF)
= Diesel Exhaust Fluid (DEF)
PM
DEF injected into the
exhaust stream
DEF
NH3DEF solution „hydrolyzes‟ into
ammonia gas (NH3) which mixes
with the exhaust
Ammonia (NH3) and Nitrogen
Oxides (NOx) react in the catalyst
to form Nitrogen and Water
N2H2O
Exhaust leaves the engine with
the pollutants NOx and PM
How SCR Works
Fuel efficiency gains are a result of the
emission reduction process occurring downstream
Daimler Trucks
4.8
5
5.2
5.4
5.6
5.8
6
1998 2002 2004 2007 2010
Fu
el E
co
no
my,
MP
G
Series 60 DD15
7 MPG
6.3
MPG
7 MPG
2010 Fuel Economy
• Using BlueTec means:
• Up to 5% fuel economy advantage
over a comparable EPA07 engine,
• DEF consumption expected to be 2%
• Net fuel economy advantage = 3%
• There has NEVER been an emissions
solution that improves fuel economy
until now….
BlueTec Brings Fuel
Economy Back to
Pre-EGR Levels
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Daimler Trucks
2010 DD15 vs 2007 DD15 Customer Fuel Economy Test Results
5.0
2.9
4.2
2.12.6
1.82.3
5.4
0.00
1.00
2.00
3.00
4.00
5.00
6.00
1 2 3 4
20
10
Be
tte
r -
% D
iff
in F
ue
l E
co
no
my
& D
EF
Us
ag
e
Fuel Economy
DEF Consumption
Customer ACustomer A Customer CCustomer B Customer D
2010 Fuel Economy
Daimler Trucks 7
2010 Fuel Economy
In 2010, Detroit Diesel engines will go 45-90 hours between particulate
filter regenerations.
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
0 500 1000 1500 2000 2500 3000 3500
Regeneration Interval, miles
Fu
el
Ec
on
om
y P
en
alt
y,
%
EPA „07 DD engines regenerate every
325 miles costing about 3.2% in fuel
Our 2010 engines will regenerate less
often reducing the fuel economy penalty
Daimler Trucks 8
1-Box Flow
Item Component
1 Diesel Oxidation Catalyst (DOC)
2 Diesel Particulate Filter (DPF)
3 SCR Devices
4 DEF Hydrolysis Pipe
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3
3 4
2
2
The following diagram illustrates the flow of exhaust through the DOC and DPF. Then where the DEF
enters the hydrolysis pipe and eventually meets the exhaust in the SCR device. Detroit Diesel’s dual
parallel flow (ATD & SCR catalyst) reduces backpressure on the engine thus increasing fuel efficiency.
Daimler Trucks 9
SCR Equipment
DDC’s own unique approach to SCR includes
some new major components for 2010:
• 1-Box or 2-Box contains ATD & SCR
catalyst
• DEF plastic storage tank
(6, 13, 23 gallon sizes)
• Aftertreatment Control Module
(ACM)
BlueTec 1-Box
DEF Tank
ACM
Daimler Trucks
6 gal
13 gal
23 gal
Tank Size Fuel Cap Range (miles)
6 gal 100 gal 1,800
13 gal 200 gal 3,900
23 gal 300+ gal 6,900
DEF Tanks
Cold Weather Operation:
• Tanks are engine coolant heated
• DEF delivery lines are electrically heated
Fill necks do not allow
insertion of diesel nozzle into
DEF tank (magnetic lock
option being developed)
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Daimler Trucks 12
Specifications / Packaging
The DEF tank, 1-Box configuration (or 2-Box configuration), Aftertreatment Control Module (ACM)
as well as some supporting hardware are engineered to fit efficiently into the chassis. Notice how
seamlessly the 1-box SCR system fits into the chassis.
Left View
DEF TANK
ACM
Right View
SCR 1-Box
(DOC, DPF, SCR Catalyst)
Daimler Trucks
2010 Customer Demonstration Program
At the beginning of 2009 we placed production intent engines and truck
into customers hands for Real World operational experience
Daimler Trucks
2010 Customer Demonstration Program
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0
200,000
400,000
600,000
800,000
1,000,000
1,200,000
1,400,000
1,600,000
1,800,000
2,000,000
To
tal m
ile
ag
e (
mil
es
)
Date
•These customer trucks have operated without issue in these fleets for
almost 2,000,000 miles
•Diesel Exhaust Fluid management has not been an issue
Daimler Trucks
2010 Emission Certification
• 49 state DD13 DD15 DD16 approved
• 50 state (30g NOx clean idle) DD13, DD15, DD16 approved
0.20 g/bhp-hr NOx
Daimler Trucks
EPA 2010 Order Status
• Over 150 trucks in customer service
• To date there are over 2,750 orders for DTNA trucks
equipped with EPA 2010 compliant SCR Technology
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Daimler Trucks
A DTNA First to Market Telematics Application
“Virtual Technician” Solution
Added Value
of a Remote
Diagnostic
System to
Reduce
DowntimeService CentersCSC / CAC
On Board Computer
Network
Fleet Contact
GPS
Zonar Web Site
Code/Log File Received by the Detroit Diesel Customer Assistance
Center Within 3 Minutes of Occurrence
Best In Class Service
Daimler Trucks
Best In Class Service
Source:
Customer
experiences
problem
Flight
recording
captured
Sent to DD
server via
Zonar website
Diagnostics & Troubleshooting
by CSC using Remedy System:
Flight Recording Log file review:- identify issue with code
Contact fleet by e-mail:- advise of event- select repair facility- estimated time of arrival
Contact repair facility by e-mail:- VIN & fleet- flight recording - define service procedure- identify parts required- ready repair facility for customer visit
Repair Facility
•Freightliner
•Sterling
•Western Star
•DD Distributor
Initiate R.O.
and Begin
RepairWithin 3
Minutes of
Occurrence
Daimler Trucks
„Green Truck“fuel & vehicles
Hybrid Technology
Fuel Cell Technology
Compressed Natural Gas Technology
Optimization of Conventional Technology
Clean Conventional FuelsSulfur-free, Low in Aromats
Fats and oils FAME, NExBTL
Biomass, BTL
Hydrogen
The Roadmap to Sustainable Mobility
FUELS
Renewable energy
Diesel substitution with significantly
improved C02 balance
Diesel substitution
Fuel Economy
Low emissions
Emission free
POWERTRAIN \ Burn cleanBurn less /
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