future of trucking symposium 2010 engine & emissions

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1 February 2010 Security Classification Line Future of Trucking Symposium 2010 Engine & Emissions Technology Winnipeg, MB Tim Tindall Director Component Sales Daimler Trucks North America

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1

February 2010

Security Classification Line

Future of Trucking Symposium2010 Engine & Emissions Technology

Winnipeg, MB

Tim Tindall

Director Component Sales

Daimler Trucks North America

Daimler Trucks 2

Daimler Commitment to SCR

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

SCR first

introduced into

European

Market

Detroit Diesel begins development of HDEP Program

(DD13, DD15, DD16)

Daimler Commits to SCR Technology for

Worldwide Truck Market

Detroit Diesel introduces DD15

Detroit Diesel introduces DD13

BlueTec SCR Start of Production

First Customer Test Vehicles

Reliability Growth Fleet Testing of BlueTec in

N. America

Detroit Diesel introduces DD16

Considered

Introduction of

SCR for 2007

Strategic Plan for Emission Compliance

Daimler Trucks

SCR Technical Approach - System Integration

•Allow engine out emission level to increase

•Optimize engine performance and maintenance

•Reduce soot loading of particulate filter

•Control NOx emissions with Aftertreatment

Why SCR Works

Daimler Trucks 4

= Exhaust

SCR Catalyst

NOx

PM

NOx

Particulate Matter (PM) is trapped

in the Diesel Particulate Filter

(DPF)

= Diesel Exhaust Fluid (DEF)

PM

DEF injected into the

exhaust stream

DEF

NH3DEF solution „hydrolyzes‟ into

ammonia gas (NH3) which mixes

with the exhaust

Ammonia (NH3) and Nitrogen

Oxides (NOx) react in the catalyst

to form Nitrogen and Water

N2H2O

Exhaust leaves the engine with

the pollutants NOx and PM

How SCR Works

Fuel efficiency gains are a result of the

emission reduction process occurring downstream

Daimler Trucks

4.8

5

5.2

5.4

5.6

5.8

6

1998 2002 2004 2007 2010

Fu

el E

co

no

my,

MP

G

Series 60 DD15

7 MPG

6.3

MPG

7 MPG

2010 Fuel Economy

• Using BlueTec means:

• Up to 5% fuel economy advantage

over a comparable EPA07 engine,

• DEF consumption expected to be 2%

• Net fuel economy advantage = 3%

• There has NEVER been an emissions

solution that improves fuel economy

until now….

BlueTec Brings Fuel

Economy Back to

Pre-EGR Levels

5

Daimler Trucks

2010 DD15 vs 2007 DD15 Customer Fuel Economy Test Results

5.0

2.9

4.2

2.12.6

1.82.3

5.4

0.00

1.00

2.00

3.00

4.00

5.00

6.00

1 2 3 4

20

10

Be

tte

r -

% D

iff

in F

ue

l E

co

no

my

& D

EF

Us

ag

e

Fuel Economy

DEF Consumption

Customer ACustomer A Customer CCustomer B Customer D

2010 Fuel Economy

Daimler Trucks 7

2010 Fuel Economy

In 2010, Detroit Diesel engines will go 45-90 hours between particulate

filter regenerations.

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0 500 1000 1500 2000 2500 3000 3500

Regeneration Interval, miles

Fu

el

Ec

on

om

y P

en

alt

y,

%

EPA „07 DD engines regenerate every

325 miles costing about 3.2% in fuel

Our 2010 engines will regenerate less

often reducing the fuel economy penalty

Daimler Trucks 8

1-Box Flow

Item Component

1 Diesel Oxidation Catalyst (DOC)

2 Diesel Particulate Filter (DPF)

3 SCR Devices

4 DEF Hydrolysis Pipe

11

3

3 4

2

2

The following diagram illustrates the flow of exhaust through the DOC and DPF. Then where the DEF

enters the hydrolysis pipe and eventually meets the exhaust in the SCR device. Detroit Diesel’s dual

parallel flow (ATD & SCR catalyst) reduces backpressure on the engine thus increasing fuel efficiency.

Daimler Trucks 9

SCR Equipment

DDC’s own unique approach to SCR includes

some new major components for 2010:

• 1-Box or 2-Box contains ATD & SCR

catalyst

• DEF plastic storage tank

(6, 13, 23 gallon sizes)

• Aftertreatment Control Module

(ACM)

BlueTec 1-Box

DEF Tank

ACM

Daimler Trucks

6 gal

13 gal

23 gal

Tank Size Fuel Cap Range (miles)

6 gal 100 gal 1,800

13 gal 200 gal 3,900

23 gal 300+ gal 6,900

DEF Tanks

Cold Weather Operation:

• Tanks are engine coolant heated

• DEF delivery lines are electrically heated

Fill necks do not allow

insertion of diesel nozzle into

DEF tank (magnetic lock

option being developed)

10

Daimler Trucks

SCR System Validated In Extremely Cold Conditions

SCR Works in Cold Ambient

11

Daimler Trucks 12

Specifications / Packaging

The DEF tank, 1-Box configuration (or 2-Box configuration), Aftertreatment Control Module (ACM)

as well as some supporting hardware are engineered to fit efficiently into the chassis. Notice how

seamlessly the 1-box SCR system fits into the chassis.

Left View

DEF TANK

ACM

Right View

SCR 1-Box

(DOC, DPF, SCR Catalyst)

Daimler Trucks

2010 Emission Requirement

Daimler Trucks

2010 Customer Demonstration Program

At the beginning of 2009 we placed production intent engines and truck

into customers hands for Real World operational experience

Daimler Trucks

2010 Customer Demonstration Program

15

0

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1,400,000

1,600,000

1,800,000

2,000,000

To

tal m

ile

ag

e (

mil

es

)

Date

•These customer trucks have operated without issue in these fleets for

almost 2,000,000 miles

•Diesel Exhaust Fluid management has not been an issue

Daimler Trucks

2010 Emission Certification

• 49 state DD13 DD15 DD16 approved

• 50 state (30g NOx clean idle) DD13, DD15, DD16 approved

0.20 g/bhp-hr NOx

Daimler Trucks

EPA 2010 Order Status

• Over 150 trucks in customer service

• To date there are over 2,750 orders for DTNA trucks

equipped with EPA 2010 compliant SCR Technology

17

Daimler Trucks

Insert SCR Testimonial Video

18

Daimler Trucks

A DTNA First to Market Telematics Application

“Virtual Technician” Solution

Added Value

of a Remote

Diagnostic

System to

Reduce

DowntimeService CentersCSC / CAC

On Board Computer

Network

Fleet Contact

GPS

Zonar Web Site

Code/Log File Received by the Detroit Diesel Customer Assistance

Center Within 3 Minutes of Occurrence

Best In Class Service

Daimler Trucks

Best In Class Service

Source:

Customer

experiences

problem

Flight

recording

captured

Sent to DD

server via

Zonar website

Diagnostics & Troubleshooting

by CSC using Remedy System:

Flight Recording Log file review:- identify issue with code

Contact fleet by e-mail:- advise of event- select repair facility- estimated time of arrival

Contact repair facility by e-mail:- VIN & fleet- flight recording - define service procedure- identify parts required- ready repair facility for customer visit

Repair Facility

•Freightliner

•Sterling

•Western Star

•DD Distributor

Initiate R.O.

and Begin

RepairWithin 3

Minutes of

Occurrence

Daimler Trucks

„Green Truck“fuel & vehicles

Hybrid Technology

Fuel Cell Technology

Compressed Natural Gas Technology

Optimization of Conventional Technology

Clean Conventional FuelsSulfur-free, Low in Aromats

Fats and oils FAME, NExBTL

Biomass, BTL

Hydrogen

The Roadmap to Sustainable Mobility

FUELS

Renewable energy

Diesel substitution with significantly

improved C02 balance

Diesel substitution

Fuel Economy

Low emissions

Emission free

POWERTRAIN \ Burn cleanBurn less /

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