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ECOCRETE TM AAC BLOCK ECOCRETE ENVIRONMENT FRIENDLY BLOCKS ECOCRETE TM ECOCRETE TM

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Page 1: FUTURE Brochure New - TradeIndiaimg.tradeindia.com/fm/1820900/file.pdf · We share a deep passion for our work and strive to set very high standards and achieve results for those

ECOCRETETM

AAC BLOCK

ECOCRETE ENVIRONMENT

FRIENDLY BLOCKSECOCRETE

TM

ECOCRETETM

Page 2: FUTURE Brochure New - TradeIndiaimg.tradeindia.com/fm/1820900/file.pdf · We share a deep passion for our work and strive to set very high standards and achieve results for those

ECOCRETETM

AAC BLOCK

Company History- FUTURE ECOCRETE PVT LTD (FECPL) manufacturers of light weight Autoclaved Aerated Concrete (AAC)

Block under the brand name “ECOCRETE” with cutting edge technology at their STATE-OF-ART plant in Panipat, Haryana with a

production capacity of 400000 m3 per annum.

ECOCRETE AAC blocks are planned with dimension accuracy and compressive strength is most recommended to be used in

high-rise buildings. There are advantages & qualities galore that make it the best choice for Residential, Commercial & Institutional

buildings.

We are a broad-based green-building ECORCRETE marked AAC Blocks company devoted to discovering new methods, new

technologies and new ways to aid waste recovery, recycling and help build a sustainable green-building . We have been driven by

a constant goal: to advance environmental science to augment our surroundings and help people live healthier lives. It's a part of

who we are and it categorically drives our work. Our employees across the FECPL group believe in "caring for the environment"-

a shared commitment that helps us stay focused and convene on what we feel is of utmost importance- to conserve, nurture and

sustain the environment in a manner that is both exceptional and unprecedented.

We believe that good corporate governance is key to our operations and our reputation. Our corporate governance is designed to

enhance our ability to pursue the long-term objectives that are critical to our business and to ensure accountability and

transparency.

Our board of directors plays a vital role in charting, implementing and monitoring our corporate governance. We maintain

extensive and timely education and training programs to make sure our governance culture is shared across regions where our

business has presence. We believe in reaching out to our many constituencies and sharing our technologies with the industry to

ensure that we remain dynamic and robust enough to keep pace with the ever-changing world in which we operate.

We believe in the 3R policy-Reduce, Reuse and Recycle.

Reduce - We encourage minimization of wastes produced by any of our processes especially those which produce harmful

byproducts. We believe this to be first step in being environment friendly.

Reuse – Reusing available resources is another mean of being an environment conscious corporate.

Recycle – Being able to recycle forms a big part of being capable of environmental assurance, save energy and conserve the

environment.

We are guided in our work by a commitment to building an environment by delivering ECOCRETE Blocks a green building

product that significantly improves life and living conditions of millions around us. In order to be able to deliver on this commitment

we make every effort to stay true to our core values. We share a deep passion for our work and strive to set very high standards

and achieve results for those around us and our clients.

abou

t us

Corporate Office :

206-207, Om Shubham Tower, 2nd floor,

Neelam Bata Road, N.I.T. FARIDABAD - 121 001 (HARYANA)

Tel. (O) : 0129 - 4013909 e-mail : [email protected]

TM

ECOCRETE

TM

Welcome

CMO Prabhat Srivastava

Page 3: FUTURE Brochure New - TradeIndiaimg.tradeindia.com/fm/1820900/file.pdf · We share a deep passion for our work and strive to set very high standards and achieve results for those

Our MissionFuture Ecocrete Pvt Ltd is a strong and quality-

conscious corporate having sound foundation in

the area of infrastructure development and

providing quality sustainable green building

product along with value pricing.

At Future Ecocrete Pvt Ltd our clear vision help us to

make “ECOCRETE” AAC blocks the most preferred &

reliable green building product. We believe in making

innovations for a better life. Our core value

“Environment comes first” is close to our hearts.

Our Vision

ECOCRETETM

AAC BLOCK

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ECOCRETETM

AAC BLOCK

Autoclaved Aerated Concrete (AAC) Blocks is a light weight & certified green building material. Used for

both load bearing & non-load bearing internal walls, partition and panel walls. Their light weight , Non-

Toxic, Long life, Solid Strength, Large Size, Easy-To-Handle, Eco-friendly and other unique qualities like

Excellent Acoustic Performance, Energy Saving, Thermal & Sound Insulation, Fire Resistance make it just

the building material for the present time. AAC Blocks are manufacturer &used across more than 70

countries. It is widely used in countries with extreme temperature, high seismic activities, etc. It is not

surprise that 40% of all constructions in UK and 60% in Germany make extensive use of AAC Blocks. Also

it is the preferred building material in Europe, UK, USA, Israel, China, Bahrain and many more countries. In

India, the demand for these blocks has risen by 10 fold in the last 5 years and rightfully so , given that it is

touted as the most nature-friendly & innovative building material of the century.

AAC BlocksECOCRETE

TM

240

mm

625 m

m

75 mm

3''

AAC Blocks

Comparison of weight with Red Bricks & Fly ash Bricks

Red Bricks :

Actual weight found 2.456 kg

A.A.C. Block cut to

brick size. Found 1 kg

Fly ash Bricks weight

found 3.170 kg

Page 5: FUTURE Brochure New - TradeIndiaimg.tradeindia.com/fm/1820900/file.pdf · We share a deep passion for our work and strive to set very high standards and achieve results for those

ECOCRETETM

AAC BLOCK

ECOCRETE AAC Blocks is a viable replacement for conventional red clay bricks, which we normally use for our building construction. Red clay bricks are used for load bearing as well as for filler walls of

RCC frames in high rise structures. There is considerable difficulty, of late in getting good quality bricks. In addition manufacture of bricks cause depletion of top soil and is considered environmentally

unfriendly. Therefore we have recently looked for viable alternatives. The alternative that we propose should be durable and have properties similar or Better than conventional bricks. The ECOCRETE

Autoclaved Aerated Concrete (AAC) block is a very timely introduction to the building industry, which fulfils the need for walls in buildings. The adoption of ECOCRETE AAC block in building construction

will lead to the following advantages :

Advantages

It reduces the load on the foundation and other structural components in a

structure due to its self weight of 550 to 650 kg/cum, as compared with

the self weight of brick masonry of 1400-1600 kg/cum. One of the biggest

features of AAC blocks is its light weight. These blocks possess a cellular

structure created during manufacturing process. Millions of tiny air cells

impart AAC blocks very light weight structure. Density of these

lightweight blocks usually ranges between 550 – 650 kg/m³ .

Lightweight

Because of reduction in self weight, AAC block construction attracts,

Less earthquake load.The light weight property of the AAC blocks results

into higher steadiness of the AAC blocks in the structure of the buildings.

As the impact of the earthquake is directly proportional to the weight of

the building, the building constructed using AAC blocks are more reliable

and safer.

Earthquake resistant

The output of the masonry will increase because of less number of joints.

As the AAC block is very easy to handle, manipulate and use ordinary

tools for cutting the wood such as the drill, band saws, etc. could be

easily used to cut and align the AAC. Moreover, the AAC blocks come

with larger sizes and fewer joints. This ultimately results in faster

construction work as the installation time is significantly reduced due to

fewer amounts of blocks and the masonry amount involved is also

lowered resulting into reduced time-to-finish.

Fast construction

The AAC block is thermally better and hence when adopted leads to less

energy for air-conditioning. AAC block has exceptional thermal insulating

qualities. The thermal conductivity of the AAC blocks helps maintaining

the inner temperature to be warm during the winters and cool during the

summers which ultimately leads to savings in air conditioning load and

consequently enhanced energy efficiency.

Thermal Insulation

The AAC Block has better sound insulation properties, Due to its air voids

presence.The porous structure of the AAC blocks results into enhanced

sound absorption. The Sound Transmission Class (STC) rating of the AAC

blocks up to 45 db. Thus, AAC blocks have been the most ideal material

for the construction of walls in auditorium, hotels, hospitals, studios, etc.

Sound Insulation

The AAC block is dimensionally more accurate as it is produced with wire

cut technology in a certified factory. The process of manufacturing AAC

Blocks ensures constant and consistent dimensions. Factory finished

blocks provide a uniform base for economical application of a variety of

finishing systems. Internal walls can be finished by direct P.O.P., thus

eliminating the need of plastering.

Dimensional Accuracy

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ECOCRETETM

AAC BLOCK

The normal brick wall has considerably more joints, Due to small wall size

of brick. On the other hand, Due to longer size, AAC block has less joints

and Hence less mortar consumption.AAC Blocks have an attractive

appearance and is readily adaptable to any style of architecture. Almost

any design can be achieved with AAC.

Easy Application

Autoclaved Aerated Concrete products do not contain any toxic gas

substances. The product does not harbor or encourage vermin.

Non toxic

The AAC Block, When built has both faces as fair faces, Unlike brick

work, Which has only one face as a fair face? Hence if plastered, The

thickness of Plaster for AAC block is much less compared to conventional

bricks. AAC block weighs almost around 80% less as compared to the

conventional red brick ultimately resulting into great reduction of

deadweight. Further, the reduced deadweight results into reduction of

the use of cement and steel which helps great in cost savings.

Cost Effective

Fire Resistant The AAC block is light, has air voids and hence has better fire resisting

properties compared to red clay bricks. Depending upon the thickness of

the AAC blocks, they offer fire resistance from 2 hours up to 6 hours.

These blocks are highly suitable for the areas where fire safety is of great

priority.

AAC blocks consist of the inorganic material in its constitution that helps

preventing/avoiding termites, damages or losses.

termite proof

The product being produced in a factory, has uniform quality and hence is more

durable. AAC blocks are highly superior in terms of the strength. Higher level of

strength of these blocks gives higher stability to the structure of the building.

AAC is manufactured from non-biodegradable materials, which neither rot nor

attract mould, keeping interiors clean and durable

Durability

The raw materials used for the production, Has been found to be eco – friendly.

The use of fly ash in this venture, makes us to utilize a waste material from

thermal plants.AAC is a non-toxic product which does not pollute the air, land or

water. During the manufacturing process, waste from the cutting process is

recycled back with raw materials and used again. During construction, there is

virtually no waste generated. The energy consumed in the production process is

only a fraction compared to the production of other materials. The

manufacturing process emits no pollutants and creates no by-products or toxic

waste products. AAC is manufactured from natural raw materials. The finished

product is thrice the volume of the raw materials used, making it extremely

resource-efficient and environmentally friendly.

Eco Friendly

The block has an average compressive strength of (3-4) N/mm³ which is

superior to most types of light weight blocks, 25% stronger than other

products of the same density.

High Compressive Strength

The AAC products, because of their cellular and discontinuous micro structure

are superior to the normal clay brick in resistance of water penetrability and thus

the external surface of AAC walls provides superior resistance to moisture

penetration than the traditional clay bricks.

High Resistance to Water Penetration

Moisture from both external and internal sources can cause damage to

buildings; therefore, moisture protection is a primary consideration. External

moisture sources include rain and water from the soil. Internal moisture, usually

in the form of humidity, can cause condensation on the surface of the walls as

well as condensation inside the wall itself.

AAC has a very porous structure which is characterized by "macro" pores.

Macro pores are small air bubbles evenly distributed throughout the material.

Therefore, absorption of water into the AAC material is minimal.

Moisture Resistance

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ECOCRETETM

AAC BLOCK

Comparative Study of AAC Blocks, CLC Blocks & Clay BricksS.

NO. PARAMETERS AUTOCLAVED AERATED CONCRETE BLOCKS CELLULAR LIGHTWEIGHT CONCRETE BLOCKS BURNT CLAY BRICKS

123456789

1011

12

1314

Raw materials Dry Density kg/m3Compressive Strength in kg/cm3Thermal Conductivity (W/m.k.)Sound InsulationEase of WorkingPre-cast Brick sizePre-cast elementsWater Absorption % by weightDrying Shrinkage mm/meterProductivity

Eco FriendlinessStructural saving due to dead weight reductionDelivery

Cement, Fly Ash, High Quality Lime, Gypsum, Water & Alluminium as aerating Compound550 - 65030-400.132-0.151 for 600 kg/m3Superior than burnt clay & hollow concreteCan be cut, nailed & drilled625 x 240 x 100/150/200 mmAny size of elementsLess than 20% by volumeShrinkage after maturing0.011 (for 600 kg/m3) 0.058 (for kg/m3)Output 100% more than brick workPollution free, normal energy requirement, Open process uses fly ash or sand-lime55% reduction in weight of walls. Tremendous structural saving for high rise buildings in Earthquake / Poor soil areaPre-Cured and ready for delivery

Cement, Aggregate, Fly Ash, Water & Foam chemical Compound750 – 80025 – 300.132-0.151 for 800 kg/m3Superior than burnt clay & hollow concreteCan be cut, nailed & drilled600 x 200 x 100/150/200 mmAny size of elements12% for 800 kg/m3 density (by volume)0.1Output 100% more than brick work

Pollution free, Least energy requriement, Can consume fly ash around 33%55% reduction in weight of walls. Tremendous structural saving for high rise buildings in Earthquake / Poor soil areaConventional curing required. Not ready for delivery in post production.

Top Soil & Energy150040-750.184NormalNormal230 x 100 x 70 mmNot feasible20% by volumeNo shrinkageNormalCreates smoke, Uses high energy, Wastes agricultural land

No additional savingSeasonal.

ECOCRETE AAC TECHNICAL DATAS.NO.

1

2

3

4

5

6

7

8

Dimensional Precision

Precision in Size

Compressive Strength

Fire Resistance

Density

(db)

Thermal Conductivity

Colour

+/- 2mm

Variation 2mm (+/-)235kg to 40kg per Cm / 3.5 to 4.0 N/mm2 conforming to IS 2185/1984

1600° Celsius for 6 hours for a block with 200mm thickness

550-650 kg/m3 (dry)

45db for 200 mm thick wall

Not Greater than 0.24 kelvin per meter.

Light Grey

Confirm to Relevant is standards is : 2185(iii)-1984

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ECOCRETETM

AAC BLOCK

'ECOBOND' Dry Mix Mortar is a construction materials mainly comprising of Cement, Sand and Chemical additives precisely

weighed and mixed in a factory. This mix is termed as mortar and is packed in bags.

Today where speed and time play an important part of any construction project DRY MIX MORTARS offer the perfect solution.

Advantages are consistent quality, controlled inventory, savings in time and labour costs.

'ECOBOND' manufactured by Future Ecocrete Pvt Ltd, is a multi purpose dry mortar mix simplifies the stock holding and

management of wet trade requirements of any site.

As a purpose designed multi use product, it avoids costly mistakes and resultant errors from choosing an incorrect product.

ECOBOND - Technical Specifications Computer controlled mixing guarantees consistency

Additives are blended in to ensure workability.

The mortar is rated at 3.4 Mpa ( as per ASTM-C1660) i.e. the tensile Adhesive Strength.

Easy to mix & use of dry mortar saves Water, Sand, Cement & Time with consistent strength.

Joint thickness minimum 2/3 mm against 10mm to 25mm in other material.

No curing required to the joints after installation in AAC Block Masonry against other conventional Cement mortar curing method.

No wastage during use against conventional Cement mortar.

Uniform quality & strength due to quality control and produce under strict supervision in factory.

Easy to handle, mix, transportation saves lot of energy which is required in conventional method.

Available in convenient packing of 10 kg /25 kg /40 kg which are easy for transportation, handling & use.

No special / skill person required for joining of AAC Blocks masonary.

Easy availability within 24 to 48 hours after placing orders.

Reasonable pricing With good quality.

ECO Bond - Highlights

B NDOECO

TM

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ECOCRETETM

AAC BLOCK

ECO PLAST

“ECOPLAST” SUPERFINE GYPSUM PLASTER is lightweight gypsum based plaster suitable for application on most internal

backgrounds including brick, block and concrete. It consists of superior quality gypsum, formulated with special additives to

enhance working and setting characteristics. It is made up of light weight aggregates to have good workability, coverage and

application. Excellent surface finish and good impact strength are its primary properties. It provides superior whiteness with

smooth matt finish which is ready for painting.

Superior whiteness

Affordable & cost effective

Free from shrinkage cracks

Provides excellent bonding

Light in weight

Imparts high coverage

Zero maintenance

ECOPLAST FEATURES ECOPLAST BENEFITS

Faster setting than the conventional sand cement plaster

Reduce structural load on building as it is 50% lighter than sand cement plaster

Direct application on RCC, sand cement plaster surface & surfaces to be repainted

Smooth matt uniform surface finish

No water curing required

Compatible with all types of paints & decorative range

Low consumption of paint

ECOPLAST Superfine Plaster is available in 25 kg bag.

It has a shelf life of six months from the date of manufacturing, if stored in a cool & dry location.

PROPERTIES

Appearance -----------Superior White

Pot Life------------------25 -30 minutes

Initial Setting Time----15-20 minutes

Coverage @ Thickness of 10 mm-----20-25 Sq. Ft./ bag of 25 kg

Packaging & Storage

TM

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ECOCRETETM

AAC BLOCK

mind

s be

hind

the

comp

any

Director

Kaushaldas Maru Anil Chopra CMD MD

Hardeep Sethi Director

Sanjay Dogra President (Marketing & Finance)

Kamal SethiMohinder Khurana Vice President (personals)

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OUR CERTIFICATIONECOCRETE

TM

AAC BLOCK

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TM

FUTURE ECOCRETE PVT. LTD.

Regd. Office :247/20, G.I.D.C. Pandesra, Surat-394 221 (Gujarat) INDIA Tel. : +91-261- 2897775

Corporate Office :206-207, Om Shubham Tower, 2nd floor, Neelam Bata Road, N.I.T. FARIDABAD - 121 001 (HARYANA)Tel. (O) : 0129 - 4013909 e-mail : [email protected]

Works: Block # 10 To 20, Israna Pardhana Road,Village : Pardhana - 132 107, Tehsil : Israna, PANIPAT (HARYANA)

www.aacecocrete.com

An ISO 9001:2008, 14001:2004, 18001:2007 Company

ECOCRETETM

AAC BLOCK

Indian Green Building Council

M E M B E R

JAYR

UP

026

1-23

2583

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