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ECOCRETETM
AAC BLOCK
ECOCRETE ENVIRONMENT
FRIENDLY BLOCKSECOCRETE
TM
ECOCRETETM
ECOCRETETM
AAC BLOCK
Company History- FUTURE ECOCRETE PVT LTD (FECPL) manufacturers of light weight Autoclaved Aerated Concrete (AAC)
Block under the brand name “ECOCRETE” with cutting edge technology at their STATE-OF-ART plant in Panipat, Haryana with a
production capacity of 400000 m3 per annum.
ECOCRETE AAC blocks are planned with dimension accuracy and compressive strength is most recommended to be used in
high-rise buildings. There are advantages & qualities galore that make it the best choice for Residential, Commercial & Institutional
buildings.
We are a broad-based green-building ECORCRETE marked AAC Blocks company devoted to discovering new methods, new
technologies and new ways to aid waste recovery, recycling and help build a sustainable green-building . We have been driven by
a constant goal: to advance environmental science to augment our surroundings and help people live healthier lives. It's a part of
who we are and it categorically drives our work. Our employees across the FECPL group believe in "caring for the environment"-
a shared commitment that helps us stay focused and convene on what we feel is of utmost importance- to conserve, nurture and
sustain the environment in a manner that is both exceptional and unprecedented.
We believe that good corporate governance is key to our operations and our reputation. Our corporate governance is designed to
enhance our ability to pursue the long-term objectives that are critical to our business and to ensure accountability and
transparency.
Our board of directors plays a vital role in charting, implementing and monitoring our corporate governance. We maintain
extensive and timely education and training programs to make sure our governance culture is shared across regions where our
business has presence. We believe in reaching out to our many constituencies and sharing our technologies with the industry to
ensure that we remain dynamic and robust enough to keep pace with the ever-changing world in which we operate.
We believe in the 3R policy-Reduce, Reuse and Recycle.
Reduce - We encourage minimization of wastes produced by any of our processes especially those which produce harmful
byproducts. We believe this to be first step in being environment friendly.
Reuse – Reusing available resources is another mean of being an environment conscious corporate.
Recycle – Being able to recycle forms a big part of being capable of environmental assurance, save energy and conserve the
environment.
We are guided in our work by a commitment to building an environment by delivering ECOCRETE Blocks a green building
product that significantly improves life and living conditions of millions around us. In order to be able to deliver on this commitment
we make every effort to stay true to our core values. We share a deep passion for our work and strive to set very high standards
and achieve results for those around us and our clients.
abou
t us
Corporate Office :
206-207, Om Shubham Tower, 2nd floor,
Neelam Bata Road, N.I.T. FARIDABAD - 121 001 (HARYANA)
Tel. (O) : 0129 - 4013909 e-mail : [email protected]
TM
ECOCRETE
TM
Welcome
CMO Prabhat Srivastava
Our MissionFuture Ecocrete Pvt Ltd is a strong and quality-
conscious corporate having sound foundation in
the area of infrastructure development and
providing quality sustainable green building
product along with value pricing.
At Future Ecocrete Pvt Ltd our clear vision help us to
make “ECOCRETE” AAC blocks the most preferred &
reliable green building product. We believe in making
innovations for a better life. Our core value
“Environment comes first” is close to our hearts.
Our Vision
ECOCRETETM
AAC BLOCK
ECOCRETETM
AAC BLOCK
Autoclaved Aerated Concrete (AAC) Blocks is a light weight & certified green building material. Used for
both load bearing & non-load bearing internal walls, partition and panel walls. Their light weight , Non-
Toxic, Long life, Solid Strength, Large Size, Easy-To-Handle, Eco-friendly and other unique qualities like
Excellent Acoustic Performance, Energy Saving, Thermal & Sound Insulation, Fire Resistance make it just
the building material for the present time. AAC Blocks are manufacturer &used across more than 70
countries. It is widely used in countries with extreme temperature, high seismic activities, etc. It is not
surprise that 40% of all constructions in UK and 60% in Germany make extensive use of AAC Blocks. Also
it is the preferred building material in Europe, UK, USA, Israel, China, Bahrain and many more countries. In
India, the demand for these blocks has risen by 10 fold in the last 5 years and rightfully so , given that it is
touted as the most nature-friendly & innovative building material of the century.
AAC BlocksECOCRETE
TM
240
mm
625 m
m
75 mm
3''
AAC Blocks
Comparison of weight with Red Bricks & Fly ash Bricks
Red Bricks :
Actual weight found 2.456 kg
A.A.C. Block cut to
brick size. Found 1 kg
Fly ash Bricks weight
found 3.170 kg
ECOCRETETM
AAC BLOCK
ECOCRETE AAC Blocks is a viable replacement for conventional red clay bricks, which we normally use for our building construction. Red clay bricks are used for load bearing as well as for filler walls of
RCC frames in high rise structures. There is considerable difficulty, of late in getting good quality bricks. In addition manufacture of bricks cause depletion of top soil and is considered environmentally
unfriendly. Therefore we have recently looked for viable alternatives. The alternative that we propose should be durable and have properties similar or Better than conventional bricks. The ECOCRETE
Autoclaved Aerated Concrete (AAC) block is a very timely introduction to the building industry, which fulfils the need for walls in buildings. The adoption of ECOCRETE AAC block in building construction
will lead to the following advantages :
Advantages
It reduces the load on the foundation and other structural components in a
structure due to its self weight of 550 to 650 kg/cum, as compared with
the self weight of brick masonry of 1400-1600 kg/cum. One of the biggest
features of AAC blocks is its light weight. These blocks possess a cellular
structure created during manufacturing process. Millions of tiny air cells
impart AAC blocks very light weight structure. Density of these
lightweight blocks usually ranges between 550 – 650 kg/m³ .
Lightweight
Because of reduction in self weight, AAC block construction attracts,
Less earthquake load.The light weight property of the AAC blocks results
into higher steadiness of the AAC blocks in the structure of the buildings.
As the impact of the earthquake is directly proportional to the weight of
the building, the building constructed using AAC blocks are more reliable
and safer.
Earthquake resistant
The output of the masonry will increase because of less number of joints.
As the AAC block is very easy to handle, manipulate and use ordinary
tools for cutting the wood such as the drill, band saws, etc. could be
easily used to cut and align the AAC. Moreover, the AAC blocks come
with larger sizes and fewer joints. This ultimately results in faster
construction work as the installation time is significantly reduced due to
fewer amounts of blocks and the masonry amount involved is also
lowered resulting into reduced time-to-finish.
Fast construction
The AAC block is thermally better and hence when adopted leads to less
energy for air-conditioning. AAC block has exceptional thermal insulating
qualities. The thermal conductivity of the AAC blocks helps maintaining
the inner temperature to be warm during the winters and cool during the
summers which ultimately leads to savings in air conditioning load and
consequently enhanced energy efficiency.
Thermal Insulation
The AAC Block has better sound insulation properties, Due to its air voids
presence.The porous structure of the AAC blocks results into enhanced
sound absorption. The Sound Transmission Class (STC) rating of the AAC
blocks up to 45 db. Thus, AAC blocks have been the most ideal material
for the construction of walls in auditorium, hotels, hospitals, studios, etc.
Sound Insulation
The AAC block is dimensionally more accurate as it is produced with wire
cut technology in a certified factory. The process of manufacturing AAC
Blocks ensures constant and consistent dimensions. Factory finished
blocks provide a uniform base for economical application of a variety of
finishing systems. Internal walls can be finished by direct P.O.P., thus
eliminating the need of plastering.
Dimensional Accuracy
ECOCRETETM
AAC BLOCK
The normal brick wall has considerably more joints, Due to small wall size
of brick. On the other hand, Due to longer size, AAC block has less joints
and Hence less mortar consumption.AAC Blocks have an attractive
appearance and is readily adaptable to any style of architecture. Almost
any design can be achieved with AAC.
Easy Application
Autoclaved Aerated Concrete products do not contain any toxic gas
substances. The product does not harbor or encourage vermin.
Non toxic
The AAC Block, When built has both faces as fair faces, Unlike brick
work, Which has only one face as a fair face? Hence if plastered, The
thickness of Plaster for AAC block is much less compared to conventional
bricks. AAC block weighs almost around 80% less as compared to the
conventional red brick ultimately resulting into great reduction of
deadweight. Further, the reduced deadweight results into reduction of
the use of cement and steel which helps great in cost savings.
Cost Effective
Fire Resistant The AAC block is light, has air voids and hence has better fire resisting
properties compared to red clay bricks. Depending upon the thickness of
the AAC blocks, they offer fire resistance from 2 hours up to 6 hours.
These blocks are highly suitable for the areas where fire safety is of great
priority.
AAC blocks consist of the inorganic material in its constitution that helps
preventing/avoiding termites, damages or losses.
termite proof
The product being produced in a factory, has uniform quality and hence is more
durable. AAC blocks are highly superior in terms of the strength. Higher level of
strength of these blocks gives higher stability to the structure of the building.
AAC is manufactured from non-biodegradable materials, which neither rot nor
attract mould, keeping interiors clean and durable
Durability
The raw materials used for the production, Has been found to be eco – friendly.
The use of fly ash in this venture, makes us to utilize a waste material from
thermal plants.AAC is a non-toxic product which does not pollute the air, land or
water. During the manufacturing process, waste from the cutting process is
recycled back with raw materials and used again. During construction, there is
virtually no waste generated. The energy consumed in the production process is
only a fraction compared to the production of other materials. The
manufacturing process emits no pollutants and creates no by-products or toxic
waste products. AAC is manufactured from natural raw materials. The finished
product is thrice the volume of the raw materials used, making it extremely
resource-efficient and environmentally friendly.
Eco Friendly
The block has an average compressive strength of (3-4) N/mm³ which is
superior to most types of light weight blocks, 25% stronger than other
products of the same density.
High Compressive Strength
The AAC products, because of their cellular and discontinuous micro structure
are superior to the normal clay brick in resistance of water penetrability and thus
the external surface of AAC walls provides superior resistance to moisture
penetration than the traditional clay bricks.
High Resistance to Water Penetration
Moisture from both external and internal sources can cause damage to
buildings; therefore, moisture protection is a primary consideration. External
moisture sources include rain and water from the soil. Internal moisture, usually
in the form of humidity, can cause condensation on the surface of the walls as
well as condensation inside the wall itself.
AAC has a very porous structure which is characterized by "macro" pores.
Macro pores are small air bubbles evenly distributed throughout the material.
Therefore, absorption of water into the AAC material is minimal.
Moisture Resistance
ECOCRETETM
AAC BLOCK
Comparative Study of AAC Blocks, CLC Blocks & Clay BricksS.
NO. PARAMETERS AUTOCLAVED AERATED CONCRETE BLOCKS CELLULAR LIGHTWEIGHT CONCRETE BLOCKS BURNT CLAY BRICKS
123456789
1011
12
1314
Raw materials Dry Density kg/m3Compressive Strength in kg/cm3Thermal Conductivity (W/m.k.)Sound InsulationEase of WorkingPre-cast Brick sizePre-cast elementsWater Absorption % by weightDrying Shrinkage mm/meterProductivity
Eco FriendlinessStructural saving due to dead weight reductionDelivery
Cement, Fly Ash, High Quality Lime, Gypsum, Water & Alluminium as aerating Compound550 - 65030-400.132-0.151 for 600 kg/m3Superior than burnt clay & hollow concreteCan be cut, nailed & drilled625 x 240 x 100/150/200 mmAny size of elementsLess than 20% by volumeShrinkage after maturing0.011 (for 600 kg/m3) 0.058 (for kg/m3)Output 100% more than brick workPollution free, normal energy requirement, Open process uses fly ash or sand-lime55% reduction in weight of walls. Tremendous structural saving for high rise buildings in Earthquake / Poor soil areaPre-Cured and ready for delivery
Cement, Aggregate, Fly Ash, Water & Foam chemical Compound750 – 80025 – 300.132-0.151 for 800 kg/m3Superior than burnt clay & hollow concreteCan be cut, nailed & drilled600 x 200 x 100/150/200 mmAny size of elements12% for 800 kg/m3 density (by volume)0.1Output 100% more than brick work
Pollution free, Least energy requriement, Can consume fly ash around 33%55% reduction in weight of walls. Tremendous structural saving for high rise buildings in Earthquake / Poor soil areaConventional curing required. Not ready for delivery in post production.
Top Soil & Energy150040-750.184NormalNormal230 x 100 x 70 mmNot feasible20% by volumeNo shrinkageNormalCreates smoke, Uses high energy, Wastes agricultural land
No additional savingSeasonal.
ECOCRETE AAC TECHNICAL DATAS.NO.
1
2
3
4
5
6
7
8
Dimensional Precision
Precision in Size
Compressive Strength
Fire Resistance
Density
(db)
Thermal Conductivity
Colour
+/- 2mm
Variation 2mm (+/-)235kg to 40kg per Cm / 3.5 to 4.0 N/mm2 conforming to IS 2185/1984
1600° Celsius for 6 hours for a block with 200mm thickness
550-650 kg/m3 (dry)
45db for 200 mm thick wall
Not Greater than 0.24 kelvin per meter.
Light Grey
Confirm to Relevant is standards is : 2185(iii)-1984
ECOCRETETM
AAC BLOCK
'ECOBOND' Dry Mix Mortar is a construction materials mainly comprising of Cement, Sand and Chemical additives precisely
weighed and mixed in a factory. This mix is termed as mortar and is packed in bags.
Today where speed and time play an important part of any construction project DRY MIX MORTARS offer the perfect solution.
Advantages are consistent quality, controlled inventory, savings in time and labour costs.
'ECOBOND' manufactured by Future Ecocrete Pvt Ltd, is a multi purpose dry mortar mix simplifies the stock holding and
management of wet trade requirements of any site.
As a purpose designed multi use product, it avoids costly mistakes and resultant errors from choosing an incorrect product.
ECOBOND - Technical Specifications Computer controlled mixing guarantees consistency
Additives are blended in to ensure workability.
The mortar is rated at 3.4 Mpa ( as per ASTM-C1660) i.e. the tensile Adhesive Strength.
Easy to mix & use of dry mortar saves Water, Sand, Cement & Time with consistent strength.
Joint thickness minimum 2/3 mm against 10mm to 25mm in other material.
No curing required to the joints after installation in AAC Block Masonry against other conventional Cement mortar curing method.
No wastage during use against conventional Cement mortar.
Uniform quality & strength due to quality control and produce under strict supervision in factory.
Easy to handle, mix, transportation saves lot of energy which is required in conventional method.
Available in convenient packing of 10 kg /25 kg /40 kg which are easy for transportation, handling & use.
No special / skill person required for joining of AAC Blocks masonary.
Easy availability within 24 to 48 hours after placing orders.
Reasonable pricing With good quality.
ECO Bond - Highlights
B NDOECO
TM
ECOCRETETM
AAC BLOCK
ECO PLAST
“ECOPLAST” SUPERFINE GYPSUM PLASTER is lightweight gypsum based plaster suitable for application on most internal
backgrounds including brick, block and concrete. It consists of superior quality gypsum, formulated with special additives to
enhance working and setting characteristics. It is made up of light weight aggregates to have good workability, coverage and
application. Excellent surface finish and good impact strength are its primary properties. It provides superior whiteness with
smooth matt finish which is ready for painting.
Superior whiteness
Affordable & cost effective
Free from shrinkage cracks
Provides excellent bonding
Light in weight
Imparts high coverage
Zero maintenance
ECOPLAST FEATURES ECOPLAST BENEFITS
Faster setting than the conventional sand cement plaster
Reduce structural load on building as it is 50% lighter than sand cement plaster
Direct application on RCC, sand cement plaster surface & surfaces to be repainted
Smooth matt uniform surface finish
No water curing required
Compatible with all types of paints & decorative range
Low consumption of paint
ECOPLAST Superfine Plaster is available in 25 kg bag.
It has a shelf life of six months from the date of manufacturing, if stored in a cool & dry location.
PROPERTIES
Appearance -----------Superior White
Pot Life------------------25 -30 minutes
Initial Setting Time----15-20 minutes
Coverage @ Thickness of 10 mm-----20-25 Sq. Ft./ bag of 25 kg
Packaging & Storage
TM
ECOCRETETM
AAC BLOCK
mind
s be
hind
the
comp
any
Director
Kaushaldas Maru Anil Chopra CMD MD
Hardeep Sethi Director
Sanjay Dogra President (Marketing & Finance)
Kamal SethiMohinder Khurana Vice President (personals)
OUR CERTIFICATIONECOCRETE
TM
AAC BLOCK
TM
FUTURE ECOCRETE PVT. LTD.
Regd. Office :247/20, G.I.D.C. Pandesra, Surat-394 221 (Gujarat) INDIA Tel. : +91-261- 2897775
Corporate Office :206-207, Om Shubham Tower, 2nd floor, Neelam Bata Road, N.I.T. FARIDABAD - 121 001 (HARYANA)Tel. (O) : 0129 - 4013909 e-mail : [email protected]
Works: Block # 10 To 20, Israna Pardhana Road,Village : Pardhana - 132 107, Tehsil : Israna, PANIPAT (HARYANA)
www.aacecocrete.com
An ISO 9001:2008, 14001:2004, 18001:2007 Company
ECOCRETETM
AAC BLOCK
Indian Green Building Council
M E M B E R
JAYR
UP
026
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