fundamentals of switch-mode power supply testing · with the right oscilloscope and the tips...

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Fundamentals of Switch-Mode Power Supply Testing Copyright © 2011, 2019 Tektronix. All rights reserved. Tektronix products are covered by U.S. and foreign patents, issued and pending. Information in this publication supersedes that in all previously published material. Specification and price change privileges reserved. TEKTRONIX and TEK are registered trademarks of Tektronix, Inc. All other trade names referenced are the service marks, trademarks or registered trademarks of their respective companies. 09/19 DD 48W-26435-2 With the right oscilloscope and the tips outlined in this poster, learn how to better ensure the reliability, stability, compliance, and safety of your switch-mode power supply (SMPS) design. Power Quality Power Quality Issues - To determine the effect of the insertion of a power supply, voltage and current parameters must be measured directly on the input power line. - Power quality measurements include: - True, Apparent or Reactive Power - Power Factor/Crest Factor - Pre-compliance Testing to EN61000-3-2 Standards - Total Harmonic Distortion (THD) Imaginary Axis True Power Reactive Power Real Axis Apparent Power Learn more about Tektronix power measurement and analysis solutions at: www.tektronix.com/power-efficiency Output Analysis Ripple is the periodic AC component on the top of the DC voltage output Ripple frequency is related to - Line frequency - ~120 Hz in countries with 60 Hz power - ~100 Hz in countries with 50 Hz power - Switching frequency - Typically > 100 kHz DC component AC component Apparent Power = I rms * V rms Power Factor = True Power Apparent Power Crest Factor = V peak V rms Probing Considerations Loading and skew between probes can introduce error and distortion in power measurements. Tip: Eliminate skew between current and voltage probes. Since power is the product of voltage and current accurate measurements are made with time-aligned voltage and current waveforms. Tektronix oscilloscopes with the TekVPI interface simplify measurement setup with automated deskew. Tip: Remove voltage offset by using the built-in DC offset adjustment controls on differential probes. Additionally run the oscilloscope self- calibration routine as often as necessary to ensure accurate voltage measurements. Tip: A TekVPI current probe has a Degauss/AutoZero button on the probe body. Depressing the AutoZero button will remove any DC offset error present in the measurement system as a result of any residual magnetic field. Gate Drive Drain Source Gate Switching Loss Measurements Magnetics Analysis Power Quality Output Analysis Practical Tips & Techniques Ideal Transformer i + - + - + - (t) 1 i (t) M i (t) 2 i (t) 3 n 1 : n 2 : n 3 i (t) 1 v (t) 3 L M v (t) 1 v (t) 2 Magnetics Analysis Inductors - Used in power supplies as a filter or energy storage device Where: L is the inductance V is the voltage across the inductor I is the current though the inductor dt is the rate of change in a signal; the slew rate Transformers - Multiple-winding inductor or transformer used for stepping voltages up or down with the same net power level - Two types of power losses are associated with magnetic elements: - Core Loss: Composed of hysteresis loss and eddy current loss. The hysteresis loss is a function of the frequency of operation and the AC flux swing. - Copper Loss: Due to the resistance of the copper winding wire. Switching Loss Measurements Transistors dissipate very little power in either the On or Off states, achieving high efficiency with low heat dissipation. - Transistor switch circuits often dissipate the most energy during transitions because circuit parasitics prevent the devices from switching instantaneously - For the most part, the switching device determines the overall performance of an SMPS Switching Loss Overview Turn-on Loss - Energy losses when the switching device changes from its non-conducting state to its conducting state Conduction Loss - Losses in the switching device when it is conducting (on) Turn-off Loss - Energy losses when the switching device changes from its conducting state to its non-conducting state. Turn-on Loss Conduction Loss Turn-off Loss Note: Magnetics analysis software only available on the 5 and 6 Series scopes. Overcoming Common Mode Voltage Many power supply topologies require measurements of small differential voltages in the presence of high common mode signals. For example, VGS and VDS on the high side of a half-bridge switching stage often move up and down 100s or 1000s of volts relative to ground. IsoVu ® Isolated Measurement Systems offer extremely high common mode rejection. Tektronix 4 and 5 Series MSO 200 MHz – 1.5 GHz (4 Series) 350 MHz – 2 GHz (5 Series) Up to 6 analog and 48 digital channels (4 series) Up to 8 analog and 64 digital channels (5 Series) Comprehensive probing solutions - Differential probes to make floating measurements - IsoVu ® isolated probes with high bandwidth for accurate characterization of fast edges - Power rail probes with low noise and high DC offset specifically for power integrity measurements 12 bit ADC vertical resolution Repeatable, automated power measurement software — key to ensuring designs are reliable, safe and compliant. 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Fundamentals of Switch-Mode Power Supply Testing

Copyright © 2011, 2019 Tektronix. All rights reserved. Tektronix products are covered by U.S. and foreign patents, issued and pending. Information in this publication supersedes that in all previously published material. Specification and price change privileges reserved. TEKTRONIX and TEK are registered trademarks of Tektronix, Inc. All other trade names referenced are the service marks, trademarks or registered trademarks of their respective companies. 09/19 DD 48W-26435-2

With the right oscilloscope and the tips outlined in this poster, learn how to better ensure the reliability, stability, compliance, and safety of your switch-mode power supply (SMPS) design.

Power Quality Power Quality Issues - To determine the effect of the insertion

of a power supply, voltage and current parameters must be measured directly on the input power line.

- Power quality measurements include: - True, Apparent or Reactive Power - Power Factor/Crest Factor - Pre-compliance Testing to

EN61000-3-2 Standards - Total Harmonic Distortion (THD)

Imaginary

Axis

True Power

ReactivePower

Real Axis

Apparent Power

Learn more about Tektronix power measurement and analysis solutions at:

www.tektronix.com/power-efficiency

Output Analysis Ripple is the periodic AC component

on the top of the DC voltage output

Ripple frequency is related to - Line frequency

- ~120 Hz in countries with 60 Hz power - ~100 Hz in countries with 50 Hz power

- Switching frequency - Typically > 100 kHz

DC component AC component

Apparent Power = Irms * Vrms

Power Factor = True Power Apparent Power

Crest Factor = Vpeak

Vrms

Probing ConsiderationsLoading and skew between probes can introduce error and distortionin power measurements. Tip: Eliminate skew between current and voltage probes. Sincepower is the product of voltage and current accurate measurementsare made with time-aligned voltage and current waveforms. Tektronix oscilloscopes with the TekVPI interface simplify measurement setupwith automated deskew.Tip: Remove voltage offset by using the built-in DC offset adjustment controls on differential probes. Additionally run the oscilloscope self- calibration routine as often as necessary to ensure accurate voltage measurements.Tip: A TekVPI current probe has a Degauss/AutoZero button on the probe body. Depressing the AutoZero button will remove any DCoffset error present in the measurement system as a result of anyresidual magnetic field.

Gate Drive

Drain

Source

GateSwitching Loss MeasurementsMagnetics Analysis

Power Quality

Output Analysis

Practical Tips & Techniques

Ideal Transformer

i+

-

+

-

+

-

(t)1

i (t)M

i (t)2

i (t)3

n1 : n 2

: n 3

i (t)1

v (t)3

LMv (t)1 v (t)2

Magnetics Analysis Inductors - Used in power supplies as a filter or energy storage device

Where: L is the inductance V is the voltage across the inductor I is the current though the inductor dt is the rate of change in a signal; the slew rate Transformers - Multiple-winding inductor or transformer used for stepping

voltages up or down with the same net power level - Two types of power losses are

associated with magnetic elements: - Core Loss: Composed of hysteresis loss and eddy current loss. The

hysteresis loss is a function of the frequency of operation and the AC flux swing.

- Copper Loss: Due to the resistance of the copper winding wire.

Switching Loss MeasurementsTransistors dissipate very little power in either the On or Off states, achieving high efficiency with low heat dissipation. - Transistor switch circuits often dissipate the most energy during transitions because circuit parasitics

prevent the devices from switching instantaneously - For the most part, the switching device

determines the overall performance of an SMPS

Switching Loss Overview Turn-on Loss - Energy losses when the switching

device changes from its non-conducting state to its conducting state

Conduction Loss - Losses in the switching device when it

is conducting (on) Turn-off Loss - Energy losses when the switching device changes from its conducting state to its non-conducting state.

Turn-on LossConduction Loss

Turn-off Loss

Note: Magnetics analysis software only available on the 5 and 6 Series scopes.

OvercomingCommon ModeVoltageMany power supply topologies requiremeasurements of small differentialvoltages in the presence of high commonmode signals. For example, VGS andVDS on the high side of a half-bridgeswitching stage often move up anddown 100s or 1000s of volts relative toground. IsoVu® Isolated MeasurementSystems offer extremely high commonmode rejection.

Tektronix 4 and 5 Series MSO 200 MHz – 1.5 GHz (4 Series) 350 MHz – 2 GHz (5 Series)

Up to 6 analog and 48 digital channels (4 series) Up to 8 analog and 64 digital channels (5 Series)

Comprehensive probing solutions - Differential probes to make floating measurements - IsoVu® isolated probes with high bandwidth for accurate characterization of fast edges - Power rail probes with low noise and high DC offset specifically for power integrity measurements

12 bit ADC vertical resolution

Repeatable, automated power measurement software — key to ensuring designs are reliable, safe and compliant.

After Deskew

Before Deskew