fundamentals of signal analysis - iran university of ... of signal analysis ... see section 83.1...

89
Vibration Measurement Systems H.Ahmadian Fundamentals of Signal Analysis H. Ahmadian Measurement Systems 2 Covering Topics Fundamentals of Signal Analysis Introduction Time and Frequency Domains: A matter of Perspective The Time Domain The Frequency Domain Understanding Dynamic Signal Analysis See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform (DFT) Aliasing Leakage Windowing Filtering Improving Resolution

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Page 1: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibration Measurement Systems

H.Ahmadian

Fundamentals of Signal Analysis

H. Ahmadian Measurement Systems 2

Covering TopicsFundamentals of Signal Analysis

Introduction

Time and Frequency Domains: A matter of Perspective

The Time DomainThe Frequency Domain

Understanding Dynamic Signal AnalysisSee Section 83.1 Spectrum Analysis and Correlation

Basics of Discrete Fourier Transform (DFT)AliasingLeakageWindowingFilteringImproving Resolution

Page 2: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 3

Introduction

The measured vibration signals are in time domain.The signals are digitized by an A/D converterAnd recorded as a set of N discrete values evenly spaced in the period T

H. Ahmadian Measurement Systems 4

Page 3: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 5

Basics of DFTThe spectral properties of the recorded signal can be obtained using Discrete Fourier Transform/Series (DFT/DFS):

The DFT assumes the signal x(t) is periodicIn the DFT there are just a discrete number of items of data in either form

There are just N values xk

The Fourier Series is described by just N values

H. Ahmadian Measurement Systems 6

Basics of DFT

*

0

0

0

1

0

)(1

)(

)sin()(2

)cos()(2

,2

)sin()cos(2

)(

)()(

nn

tiT

n

n

tin

T

nn

T

nn

n

nnnnn

XX

dtetxT

X

eXtx

or

dtttxT

b

dtttxT

a

Tn

tbtaatx

Ttxtx

n

n

1

0

/2

1

0

/2

1

0

1

0

21

1

0

1

)2sin(2

)2cos(2

)2sin()2cos(2

N

k

Ninkkn

N

n

Ninknk

N

kkn

N

kkn

N

nnnk

exN

X

eXx

orNnkx

Nb

Nnkx

Na

Nnkb

Nnkaax

Page 4: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 7

Basics of DFT

0

0 1

1

1

1

. . . ... . . .

. .. . . . . . . .

. .. . . . . . . .

. .. . . . . . . ... . . . . .N

N

xX xX

Xx

2

1

1 inkN

n kk

X x eN

H. Ahmadian Measurement Systems 8

Basics of DFTThe sampling frequency:

The range of frequency spectrum:

The resolution of frequency spectrum:

TN

tTN

tf

ss

ss

221

TNff ss

22 maxmax

TTf 2,1

Nyquist Frequency

Page 5: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 9

Basics of DFTThere are a number of features of DF analysis which if not properly treated, can give rise to erroneous results:

AliasingMis-interoperating a high frequency component as a low frequency one

LeakagePeriodicity of the signal

H. Ahmadian Measurement Systems 10

AliasingDigitizing a ‘low’ frequencysignal produces exactly the same set of discrete values as result from the same process applied to a higher frequency signal

2s

s

Page 6: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 11

Aliasing

2

)2sin(

)22sin(

))(2sin()2sin(

:

NpNpkNpkk

NkpN

Nkp

Compare

H. Ahmadian Measurement Systems 12

Aliasing

Page 7: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 13

AliasingThe solution to the problem is to use an anti-aliasing filter

Subjecting the original signal to low pass with sharp filterFilters have a finite cut-off rate; it is necessary to reject the spectral range near Nayquist frequency

2)0.108( s

H. Ahmadian Measurement Systems 14

Leakage

A direct consequence of taking a finite length of time history coupled with assumption of periodicityEnergy is leaked into a number of spectral lines close to the true frequency.

Page 8: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 15

H. Ahmadian Measurement Systems 16

Leakage

Page 9: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 17

LeakageTo avoid the leakage there are number of scenarios:

Increasing the record time TWindowing

Multiply the time record by a function that is zero at the ends of the time record and large in the middle, the FFT content is concentrated on the middle of the time record

H. Ahmadian Measurement Systems 18

Windowing

Page 10: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 19

Windowing

H. Ahmadian Measurement Systems 20

Page 11: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 21

WindowingWindowing involves the imposition of a prescribed profile on the time signal prior to performing the FT

T

elsewhere

Tttata

tatataatw

txtwtx

20

,0)4cos()3cos(

)2cos()cos()cos()(

)()()(

0

0403

0201010

H. Ahmadian Measurement Systems 22

Windowing

0.0320.3881.2861.9331Flat top

-0.0030.2441.2981Kaser-Bessel

---11Hanning

----1Rectangular

a4a3a2a1a0Function

Page 12: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 23

Windowing

H. Ahmadian Measurement Systems 24

Windowing

Page 13: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 25

Improving Resolution (Zoom)There arises limitations of inadequate frequency resolution

at the lower end of the frequency rangeFor lightly-damped systems

A common solution is to concentrate all spectral lines into a narrow band

Within fmin-fmax

Instead of 0-fmax

H. Ahmadian Measurement Systems 26

Zoom

Method 1:Shifting the frequency origin of the spectrum

The modified signal is then analyzed in the range of 0-(fmax-fmin)

ttAttAtx

tAtx

)sin()sin(2

)cos()sin()()sin()(

minmin

min

Page 14: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 27

ZoomMethod 2:

A controlled aliasing effect

Applying a band pass filterBecause of the aliasing phenomenon, the frequency component between f1 and f2 willappear aliased between 0-(f2-f1)

H. Ahmadian Measurement Systems 28

Covered TopicsFundamentals of Signal Analysis

Introduction

Time and Frequency Domains: A matter of Perspective

The Time DomainThe Frequency Domain

Understanding Dynamic Signal AnalysisSee Section 83.1 Spectrum Analysis and Correlation

Basics of Discrete Fourier Transform (DFT)AliasingLeakageWindowingFilteringImproving Resolution

Page 15: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibration Measurement Systems

H.Ahmadian

Vibration Measurements; Applications

H. Ahmadian Measurement Systems 2

Covering TopicsFundamentals of Rotating Machinery Diagnostics Ch 1-2

IntroductionVibration Signal

FrequencyAmplitudePhase

Vibration of MachinesRotation and PrecessionPhase Measurement

The Keyphasor EventAbsolute PhaseRelative PhaseDifferential Phase

Page 16: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 3

IntroductionExamples of vibration analysis applications:

predictive maintenance,acceptance testing, quality control, loose part detection, noise control, leak detection, engine analyzers,machine design and engineering

H. Ahmadian Measurement Systems 4

IntroductionA mechanical equipment in motion generates a vibration profile, or signatureVibration signature reflects its

operating condition regardless of speed or the mode of operation (rotation, reciprocation, linear motion).Vibration profile analysis is a useful tool for predictive maintenance, diagnostics, and many other uses.

Page 17: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 5

Introduction

All machinery that has rotating or moving elements allows vibration-based analysis techniques to be used for predictive maintenance. ANALYSIS TECHNIQUES:

FREQUENCY-DOMAINRESONANCE/CRITICAL SPEED ANALYSISREAL-TIME ANALYSIS

H. Ahmadian Measurement Systems 6

Vibration SignalA (non-contact) displacement transducer measures the relative position of an objectThe primary characteristics of the signal are frequency and amplitude.Complex signals contain several frequencies of vibrations and amplitudes.

Rotating position vector Object displacement

Page 18: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 7

Vibration Signal: Frequency

Sub-synchronous: any frequency less than 1X (0.37X,1/4X)Sub-harmonic: integer fraction of 1X (1/2X,1/3X,…)

Super-synchronous: any frequency grater than 1X (1.4X, 4X)Super-harmonic: integer multiple of 1X (2X,3X,…)

H. Ahmadian Measurement Systems 8

Vibration Signal: AmplitudeAmplitude is the magnitude of vibration expressed in terms of signal level.Amplitude can be measured using several methods:

Peak-to-PeakPeak methodRoot-mean-square

In a sign wave the RMS amplitude is equal to 0.707 PK and 0.354 PP.

TdttA

TRMS

0

2)sin(1

Page 19: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 9

Vibration of Machines

Transducers mounted on the casing observe the shaft motion:

In machines with stiff casing support the measurement is a good approximation of the shaft absolute motionIn presence of casing vibration the shaft relative motion is measured.

H. Ahmadian Measurement Systems 10

Rotation and PrecessionRotation is the angular motion of the rotor about its geometric centerPrecession is the lateral motion of the geometric center (forward/reverse precession)

The concept of forward/reverse precession have powerful application in full spectrum and in the diagnosis of certain types of malfunctions.

It is possible for a rotor to rotate without precession and vice versa

Page 20: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 11

Phase

Vibration never occurs in isolation; there is a root cause of vibration in a machine.In identifying this root cause on the basis of frequency and amplitude alone is difficult.One piece of information that can be very useful is the timing difference, or phase, between events.

Why Is Phase Important?The Keyphasor EventPhase MeasurementAbsolute PhaseRelative PhaseDifferential Phase

H. Ahmadian Measurement Systems 12

What is Phase?

The two signals reach the positive peaks at different times i.e. phase difference.The phase difference of equivalent events on different vibration signals is called relative phase.Absolute phase comparesthe timing of an event on the vibration waveform to a marker on a shaft.

Page 21: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 13

Why Is Phase Important?

A healthy machine should operate and vibrate with a repeatable pattern day after day.Changes in vibration that break the pattern indicate that something may be wrong with the machine.Changes in phase are just as important as changes in vibration amplitude or frequency, and one may change independently of the others.

H. Ahmadian Measurement Systems 14

Why Is Phase Important?When the vibration is 1X, the point on the shaft which is on the outside of the deflected shaft is called the high spot.The timing of the rotor high spot passage under a transducer provides important information about rotor behavior.High Spot Passage can be compared to the timing at different axial positions in the same machine.The amplitude and phase information can be combined to produce a picture of the deflection shape, or mode shape:

The rotor at running speed,The casing or structure.

Page 22: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 15

Why Is Phase Important?

As vibration propagates away from the source location, it experiences a time delay (phase lag).By measuring the relative phase between different axial positions in a machine and looking for the earliest signal, we can sometimes determine the location closest to the source of the problem.

H. Ahmadian Measurement Systems 16

The Keyphasor EventCommon vibration in a rotor is due to unbalance:

Acts as a one-cycle-per-revolution rotating force This 1Xforcing produces a 1X, or synchronous, vibration response in the machine. It is desirable to have a fixed, timing reference signal so that we can make phase measurements.An eddy current displacement transducer looking at a keyway or key serves this purpose perfectly.

Page 23: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 17

The Keyphasor EventThe Keyphasor event can be used to measure the elapsed time between the Keyphasor event and an event on another signal.This once-per-turn event is the timing reference used by instrumentation to measure the absolute phase of vibration signals. It is also used to measure rotor speed and other important characteristics of the dynamic response of the rotor.

H. Ahmadian Measurement Systems 18

Phase Measurement

In order to make meaningful phase measurementThe signals being used must consist of a single primary frequencyIn the case of the Keyphasor signal, one clearly identifiable reference event.

For this reason, signals are usually filtered to the frequency of interest before making the measurementUnfiltered signals can be used if they are dominated by one frequency.

Page 24: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 19

Phase Measurement

The convention used in most vibration measurement instrumentation is to measure phase lag with a positive number, sometimes called positive phase lag.

H. Ahmadian Measurement Systems 20

Absolute PhaseAbsolute phase is the phase angle measured from the Keyphasorevent to the first positive peak of the waveform.

Page 25: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 21

Absolute PhaseThe 1X signal has one Keyphasorevent per cycle of vibrationIn the 2X signal, the absolute phase is measured to the first positive peak; the second peak is ignored.Absolute phase can not bemeasured on vibration signals when their frequency is not a harmonic multiple of running speed (the signal is not 1X, 2X, 3X, etc.).

The phase measurement from each successive Keyphasor dot produces a different result.

H. Ahmadian Measurement Systems 22

Relative PhaseRelative phase is the time delay between equivalent events on two separate signals,

Peaks, zero crossings, etc.Doesn't use the Keyphasor event

The two vibration signals have been filtered to the same frequency and represent the displacement vibration at different axial positions on a machineVibration transducers should have the same radial orientation if they are in different axial planes.

Page 26: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 23

Relative PhaseRelative phase measurements can be made between transducers with different orientations, as long as they are in the same plane, to determine the direction of precession of a rotor.

H. Ahmadian Measurement Systems 24

Differential PhaseDifferential phase is a special application of relative phase measurement.It can be used to locate the source of a machine problem,

Several vibration measurements, filtered to the frequency of interest, are taken at different axial locations in a machine. Relative phase measurements can be made between the signals.The signal with the earliest phase will be from the transducer that is mounted closest to the source of the problem.

For this kind of measurement, all the transducers musthave the same radial mounting orientation.This technique can be used on vibration signals of any frequency, like those that result from fluid-induced instability.Significant phase changes can occur across nodal points that can produce misleading results.

Page 27: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

H. Ahmadian Measurement Systems 25

Covered TopicsFundamentals of Rotating Machinery Diagnostics Ch 1-2

IntroductionVibration Signal

FrequencyAmplitudePhase

Vibration of MachinesRotation and PrecessionPhase Measurement

The Keyphasor EventAbsolute PhaseRelative PhaseDifferential Phase

Page 28: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

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rem

ents

; Theory

and A

pplic

ations

(Fundam

enta

ls o

f Rota

ting M

ach

inery

D

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Ham

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Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Vib

ration

Vib

ration s

ignal

Fre

quency

/Am

plit

ude

Dis

pla

cem

ent,

Velo

city

and A

ccele

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ach

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Rota

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Page 29: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Vib

ration S

ignal

Mach

ines

vib

rate

s beca

use

of

inte

rnal or

exte

rnal fo

rces.

Periodic

motion o

f ro

tors

, ca

sing, pip

ing, and t

he

foundation.

Mach

inery

vib

ration level is

com

para

ble

to

hum

an h

air (

130E-6

m).

Unacc

epta

ble

on s

om

e t

urb

ine g

enera

tors

that

are

the length

of

a h

ouse

Vib

ration in m

ach

ines

cause

s periodic

str

ess

Fatigue, w

ear,

unw

ante

d c

onta

ct.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Vib

ration S

ignal

A v

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uce

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nvert

s m

ech

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al m

otion o

n t

o a

n

ele

ctro

nic

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nal.

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non-c

onta

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transd

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easu

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the r

ela

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posi

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f an o

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rim

ary

chara

cterist

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of

the s

ignal are

fre

quency

and

am

plit

ude.

Com

ple

x s

ignals

conta

in s

evera

l fr

equenci

es

of

vib

rations

and

am

plit

udes.

Rota

ting p

osi

tion v

ect

or

Obje

ct d

ispla

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Page 30: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Fre

quency

Fre

quency

is

the

rate

of

vib

ration p

er

unit o

f tim

e.

Mach

inery

fre

quency

ra

nges:

Synch

ronous

or

1X

Non-s

ynch

ronous

(oth

er

than 1

X) 1 t

imes

roto

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eed

Vib

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rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Fre

quency

Sub-s

ynch

ronous:

any

frequency

less

than 1

X

(0.3

7X,1

/4X)

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arm

onic

: in

teger

fract

ion o

f 1X

(1/2

X,1

/3X,…

)

Super-

synch

ronous:

any

frequency

gra

ter

than

1X (

1.4

X, 4X)

Super-

harm

onic

: in

teger

multip

le o

f 1X

(2X,3

X,…

)

Page 31: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Am

plit

ude

Am

plit

ude is

the m

agnitude o

f vib

ration

expre

ssed in t

erm

s of

signal le

vel.

Am

plit

ude c

an b

e m

easu

red u

sing

severa

l m

eth

ods:

Peak-t

o-P

eak

Peak m

eth

od

Root-

mean-s

quare

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Am

plit

ude

In a

sig

n w

ave t

he

RM

S a

mplit

ude is

equal to

0.7

07 P

K

and 0

.354 P

P.

If t

he s

ignal is

co

mple

x t

he R

MS

ratio t

o P

K,P

P is

obta

ined s

imila

rly.

T

dt

tA

TRMS

0

2)

sin(

1

Page 32: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Dis

pla

cem

ent,

Velo

city

and

Acc

ele

ration

d/v

/aam

plit

udes

are

rela

ted f

requency

.

v/a

am

plit

udes

beco

me s

mall

at

low

fr

equenci

es

and larg

e a

t hig

her

frequenci

es.

This

is

import

ant

in t

ransd

uce

r se

lect

ion.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Vib

ration o

f M

ach

ines

Due t

o inte

rnal fo

rces

in a

mach

ine

Roto

r m

oves

radia

lly (

resp

onse

to

imbala

nce

)

All

mach

ine c

om

ponents

(ca

sing, ro

tor,

…)

can v

ibra

te late

rally

or

axia

l (w

rtro

tor

axis

)

Angula

r vib

ration (

tors

ional)

Radia

l vib

ration is

the m

ost

com

monly

m

easu

red t

ype o

f vib

ration.

Page 33: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Vib

ration o

f M

ach

ines

Tra

nsd

uce

rs m

ounte

d o

n

the c

asi

ng o

bse

rve t

he

shaft

motion:

In m

ach

ines

with s

tiff

ca

sing s

upport

the

measu

rem

ent

is a

good

appro

xim

ation o

f th

e

shaft

abso

lute

motion

In p

rese

nce

of

casi

ng

vib

ration t

he s

haft

rela

tive

m

otion

is m

easu

red.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Rota

tion a

nd P

rece

ssio

n

Rota

tion is

the a

ngula

r m

otion o

f th

e r

oto

r about

its

geom

etr

ic c

ente

r

Pre

cess

ion is

the late

ral m

otion o

f th

e

geom

etr

ic c

ente

r

Page 34: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Rota

tion a

nd P

rece

ssio

n

It is

poss

ible

for

a r

oto

r to

rota

te w

ithout

pre

cess

ion a

nd v

ice v

ers

a

When

the d

irect

ion o

f pre

cess

ion is

the s

am

e

as

rota

tion it

is c

alle

d f

orw

ard

pre

cess

ion;

if

diffe

rent

it is

revers

e p

rece

ssio

n.

The c

once

pt

of

forw

ard

/revers

e p

rece

ssio

n

have p

ow

erf

ul applic

ation in f

ull

spect

rum

and in t

he d

iagnosi

s of

cert

ain

types

of

malfunct

ions.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Fre

e V

ibra

tion

Fre

e (

tors

ional) v

ibra

tion

can o

ccur

due t

o s

udden

changes

in load.

Roto

r sy

stem

s poss

ess

m

any d

iffe

rent

natu

ral

frequenci

es

exci

ted

sim

ultaneousl

y.

In a

sta

ble

syst

em

fre

e

vib

ration e

ventu

ally

sto

p

due t

o d

am

pin

g.

Page 35: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Forc

ed V

ibra

tion

Forc

ed v

ibra

tion is

cause

d b

y a

periodic

forc

e

act

ion t

hro

ugh r

oto

r dynam

ic s

tiff

ness

.

Changes

in e

ither

forc

e o

r th

e d

ynam

ic

stiffn

ess

will

pro

duce

a c

hange in v

ibra

tion.

Unbala

nce

s, v

ane/b

lade-p

ass

exci

tation, gear

mesh

fre

quenci

es,

and p

eriodic

roto

r-st

ato

r co

nta

cts,

are

exam

ple

s of

forc

ed v

ibra

tions.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Reso

nance

At

the n

atu

ral fr

equency

a r

oto

r sy

stem

s re

ach

es

bala

nce

reso

nance

(c

ritica

l sp

eed)

.

Many m

ach

ines

opera

te a

bove o

ne o

r m

ore

bala

nce

reso

nance

s (h

igh s

tress

, st

art

up/s

hutd

ow

n, ro

tor/

stato

r co

nta

ct)

Avoid

opera

tion a

t su

b-h

arm

onie

s,

som

e f

aults

pro

duce

super-

harm

onie

s.

Page 36: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Self-e

xci

ted V

ibra

tion

Self-e

xci

ted v

ibra

tion involv

es

reso

nance

motion v

ia e

nerg

y c

onvers

ion

mech

anis

m:

Flu

id induce

d inst

abili

ty;

the f

luid

ci

rcula

tion in a

flu

id f

ilm b

earing c

onvert

ro

tation e

nerg

y t

o t

he late

ral vib

ration

Rub;

tangential fr

ictional fo

rces

convert

s kin

etic

energ

y o

f ro

tation into

late

ral

vib

ration.

Page 37: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ents

; Theory

and A

pplic

ations

(Fundam

enta

ls o

f Rota

ting M

ach

inery

D

iagnost

ics

Ch2:P

hase

)

Ham

id A

hm

adia

nSch

ool of

Mech

anic

al Engin

eering

Iran U

niv

ers

ity o

f Sci

ence

and T

ech

nolo

gy

ahm

adia

n@

iust

.ac.

ir

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Intr

oduct

ion

Vib

ration n

ever

occ

urs

in iso

lation;

there

is

a

root

cause

of

vib

ration in a

mach

ine.

In identify

ing t

his

root

cause

on t

he b

asi

s of

frequency

and a

mplit

ude a

lone is

difficu

lt.

One p

iece

of

info

rmation t

hat

can b

e v

ery

use

ful is

the t

imin

g d

iffe

ren

ce, or

ph

ase,

betw

een e

vents

.

Page 38: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Phase

What

is P

hase

?

Why I

s Phase

Im

port

ant?

The K

eyphaso

rEvent

Phase

Measu

rem

ent

Abso

lute

Phase

Rela

tive P

hase

Diffe

rential Phase

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

What

is P

hase

?The t

wo s

ignals

reach

the

posi

tive p

eaks

at

diffe

rent

tim

es

i.e.

ph

ase

dif

fere

nce

.

The p

hase

diffe

rence

of

equiv

ale

nt

events

on

diffe

rent

vib

ration s

ignals

is

calle

dre

lati

ve

ph

ase.

Ab

so

lute

ph

ase

com

pare

sth

e t

imin

g o

f an e

vent

on t

he

vib

ration w

avefo

rm t

o a

m

ark

er

on a

shaft

.

Page 39: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Why I

s Phase

Im

port

ant?

In r

oto

r behavio

r, t

he t

imin

g (

phase

) is

ju

st a

s im

port

ant

as

vib

ration a

mplit

ude

and f

requency

.

For

exam

ple

:

Bala

nci

ng r

equires

us

to k

now

the a

ngula

r lo

cation o

f th

e u

nbala

nce

(th

e h

eavy s

pot)

.

We d

educe

this

loca

tion b

y u

sing p

hase

m

easu

rem

ent.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Why I

s Phase

Im

port

ant?

A h

ealthy m

ach

ine s

hould

opera

te a

nd

vib

rate

with a

repeata

ble

patt

ern

day

aft

er

day.

Changes

in v

ibra

tion t

hat

bre

ak t

he

patt

ern

indic

ate

that

som

eth

ing m

ay b

e

wro

ng w

ith t

he m

ach

ine.

Changes

in p

hase

are

just

as

import

ant

as

changes

in v

ibra

tion a

mplit

ude o

r fr

equency

, and o

ne m

ay c

hange

independently o

f th

e o

thers

.

Page 40: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Why I

s Phase

Im

port

ant?

When t

he v

ibra

tion is

1X, th

e p

oin

t on t

he

shaft

whic

h is

on t

he

outs

ide o

f th

e d

eflect

ed

shaft

is

calle

d t

he h

igh

spot.

The t

imin

g o

f th

e r

oto

r hig

h s

pot

pass

age

under

a t

ransd

uce

r pro

vid

es

import

ant

info

rmation a

bout

roto

r behavio

r.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Why I

s Phase

Im

port

ant?

Hig

h S

pot

Pass

age c

an b

e c

om

pare

d t

o

the t

imin

g a

t diffe

rent

axia

l posi

tions

in

the s

am

e m

ach

ine.

The a

mplit

ude a

nd p

hase

info

rmation

can b

e c

om

bin

ed t

o p

roduce

a p

ictu

re

of

the d

eflect

ion s

hape, or

mode s

hape:

The r

oto

r at

runnin

g s

peed,

The c

asi

ng o

r st

ruct

ure

.

Page 41: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Why I

s Phase

Im

port

ant?

As

vib

ration p

ropagate

s aw

ay f

rom

the

sourc

e loca

tion, it e

xperience

s a t

ime

dela

y (

phase

lag).

By m

easu

ring t

he r

ela

tive p

hase

betw

een d

iffe

rent

axia

l posi

tions

in a

m

ach

ine a

nd lookin

g f

or

the e

arlie

st

signal, w

e c

an s

om

etim

es

dete

rmin

e

the loca

tion c

lose

st t

o t

he s

ourc

e o

f th

e

pro

ble

m.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

The K

eyphaso

rEvent

The m

ost

com

mon v

ibra

tion in r

oto

r sy

stem

s is

ass

oci

ate

d w

ith r

oto

r unbala

nce

:

Act

s as

a o

ne-c

ycl

e-p

er-

revolu

tion r

ota

ting f

orc

e

on t

he r

oto

r.

This

1X

forc

ing p

roduce

s a 1

X,or

synch

ronous,

vib

ration r

esp

onse

in t

he m

ach

ine.

Beca

use

unbala

nce

is

so c

om

mon, it is

desi

rable

to

have a

fix

ed, tim

ing r

efe

rence

sig

nal so

that

we

can m

ake p

hase

measu

rem

ents

.

Page 42: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

The K

eyphaso

rEvent

An e

ddy c

urr

ent

dis

pla

cem

ent

transd

uce

r lo

okin

g a

t a k

eyw

ay o

r key s

erv

es

this

purp

ose

perf

ect

ly.

Such

a t

ransd

uce

r is

calle

d a

Keyp

haso

rtr

ansd

uce

r.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

The K

eyphaso

rEvent

The K

eyphaso

revent

can b

e u

sed t

o m

easu

re

the e

lapse

d t

ime b

etw

een t

he K

eyphaso

revent

and a

n e

vent

on a

noth

er

signal.

This

once

-per-

turn

event

is t

he t

imin

g

refe

rence

use

d b

y inst

rum

enta

tion t

o

measu

re t

he a

bso

lute

phase

of

vib

ration

signals

.

It is

als

o u

sed t

o m

easu

re r

oto

r sp

eed a

nd

oth

er

import

ant

chara

cterist

ics

of

the d

ynam

ic

resp

onse

of

the r

oto

r.

Page 43: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Phase

Measu

rem

ent

In o

rder

to m

ake m

eanin

gfu

l phase

measu

rem

ent

The s

ignals

bein

g u

sed m

ust

consi

st o

f a s

ingle

prim

ary

fr

equency

In t

he c

ase

of

the K

eyphaso

rsi

gnal, o

ne c

learly

identifiable

refe

rence

event.

For

this

reaso

n, si

gnals

are

usu

ally

filt

ere

d t

o t

he

frequency

of

inte

rest

befo

re m

akin

g t

he

measu

rem

ent

Unfiltere

d s

ignals

can b

e u

sed if

they a

re

dom

inate

d b

y o

ne f

requency

.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Phase

Measu

rem

ent

The c

onvention u

sed in m

ost

vib

ration m

easu

rem

ent

inst

rum

enta

tion is

to m

easu

re

phase

lag w

ith a

posi

tive

num

ber,

som

etim

es

calle

d

posi

tive

phase

lag.

Page 44: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Abso

lute

Phase

Abso

lute

phase

is

the p

hase

angle

m

easu

red f

rom

the

Keyphaso

revent

to

the f

irst

posi

tive

peak o

f th

e

wavefo

rm.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Abso

lute

Phase

The 1

X s

ignal has

one

Keyphaso

revent

per

cycl

e o

f vib

ration

In t

he 2

X s

ignal, t

he

abso

lute

phase

is

measu

red t

o t

he f

irst

posi

tive p

eak;

the

seco

nd p

eak is

ignore

d.

Page 45: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Abso

lute

Phase

Abso

lute

phase

can n

ot

be m

easu

red o

n v

ibra

tion

signals

when t

heir f

requency

is

not

a h

arm

onic

m

ultip

le o

f ru

nnin

g s

peed (

the s

ignal is

not

1X, 2X,

3X, etc

.).

The p

hase

measu

rem

ent

from

each

succ

ess

ive

Keyphaso

rdot

pro

duce

s a d

iffe

rent

resu

lt.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Rela

tive P

hase

Rela

tive p

hase

is

the t

ime d

ela

y

betw

een e

quiv

ale

nt

events

on

two s

epara

te s

ignals

,

Peaks,

zero

cro

ssin

gs,

etc

.

Doesn

't u

se t

he K

eyphaso

revent

The t

wo v

ibra

tion s

ignals

have

been f

iltere

d t

o t

he s

am

e

frequency

and r

epre

sent

the

dis

pla

cem

ent

vib

ration a

t diffe

rent

axia

l posi

tions

on a

m

ach

ine

Page 46: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Rela

tive P

hase

In o

rder

to m

ake a

rela

tive p

hase

m

easu

rem

ent:

The s

ignals

must

have t

he s

am

e f

requency

,

Rela

tive p

hase

measu

rem

ents

are

most

oft

en a

pplie

d t

o v

ibra

tion s

ignals

with t

he

sam

e u

nits

of

measu

rem

ent

(dis

pla

cem

ent,

velo

city

, or

acc

ele

ration)

Vib

ration t

ransd

uce

rs s

hould

have t

he

sam

e r

adia

l orienta

tion if

they a

re in

diffe

rent

axia

l pla

nes.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Rela

tive P

hase

Rela

tive p

hase

measu

rem

ents

can

be m

ade

betw

een t

ransd

uce

rs w

ith d

iffe

rent

orienta

tions,

as

long a

s th

ey a

re in t

he s

am

e

pla

ne, to

dete

rmin

e t

he d

irect

ion o

f pre

cess

ion o

f a r

oto

r.

Page 47: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Diffe

rential Phase

Diffe

rential phase

is

a s

peci

al applic

ation o

f re

lative p

hase

measu

rem

ent.

It

can b

e u

sed t

o loca

te t

he s

ourc

e o

f a

mach

ine p

roble

m,

Severa

l vib

ration m

easu

rem

ents

, filtere

d t

o t

he

frequency

of

inte

rest

, are

taken a

t diffe

rent

axia

l lo

cations

in a

mach

ine.

Rela

tive p

hase

measu

rem

ents

can b

e m

ade

betw

een t

he s

ignals

. The s

ignal w

ith t

he e

arlie

st p

hase

will

be f

rom

the

transd

uce

r th

at

is m

ounte

d c

lose

st t

o t

he s

ourc

e

of

the p

roble

m.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Diffe

rential Phase

For

this

kin

d o

f m

easu

rem

ent,

all

the

transd

uce

rsm

ust

have t

he s

am

e r

adia

l m

ounting o

rienta

tion.

This

tech

niq

ue c

an b

e u

sed o

n v

ibra

tion

signals

of

any f

requency

, lik

e t

hose

that

resu

lt f

rom

flu

id-induce

d inst

abili

ty.

Sig

nific

ant

phase

changes

can o

ccur

acr

oss

nodal poin

ts t

hat

can p

roduce

mis

leadin

g

resu

lts.

Page 48: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Sum

mary

Phase

is

a m

easu

re o

f th

e t

imin

g

betw

een t

wo e

vents

.

Phase

measu

rem

ent

requires

that

the

signals

of

inte

rest

have o

ne d

om

inant

frequency

com

ponent.

For

this

reaso

n, si

gnals

are

usu

ally

filtere

d t

o a

sin

gle

fre

quency

befo

re

phase

measu

rem

ents

are

made.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Sum

mary

A K

eyphaso

revent

is u

sed a

s th

e t

imin

g

refe

rence

for

abso

lute

phase

m

easu

rem

ent.

Abso

lute

phase

can o

nly

be a

pplie

d t

o a

si

gnal w

ith a

fre

quency

that

is a

n

inte

ger

multip

le o

f ru

nnin

g s

peed (

lX,

2X, ..., n

X).

Page 49: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Sum

mary

Rela

tive p

hase

com

pare

s th

e t

imin

g o

f equiv

ale

nt

events

on t

wo v

ibra

tion s

ignals

The r

esu

lt is

expre

ssed a

s "S

ignal A leads

(or

lags)

sig

nal B b

y s

o m

any d

egre

es.

"

Rela

tive p

hase

measu

rem

ent

requires:

the t

wo s

ignals

have t

he s

am

e f

requency

,

usu

ally

the s

am

e m

easu

rem

ent

units,

the t

ransd

uce

rs a

re e

ither

in t

he s

am

e p

lane o

r in

diffe

rent

pla

nes

with t

he s

am

e o

rienta

tion.

Vib

ration M

easu

rem

ent

Syate

ms

H. Ahm

adia

n, M

odal Test

ing L

ab, M

ech

Eng., I

UST

Sum

mary

Diffe

rential phase

is

a t

ype o

f re

lative

phase

measu

rem

ent

where

the s

ignals

fr

om

severa

l tr

ansd

uce

rs a

re c

om

pare

dm

ust

have t

he s

am

e m

ounting o

rienta

tion

measu

re t

he s

am

e p

ara

mete

r.

The v

ibra

tion s

ignal w

ith t

he e

arlie

st

phase

typic

ally

com

es

from

the

transd

uce

r th

at

is c

lose

st t

o t

he s

ourc

e

of

the v

ibra

tion.

Page 50: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ents

; Th

eory

and

App

licat

ions

(Fun

dam

enta

ls o

f Rot

atin

g M

achi

nery

D

iagn

ostic

s Ch

3 :V

ibra

tion

Vect

ors

)

Ham

id A

hmad

ian

Scho

ol o

f M

echa

nica

l Eng

inee

ring

Iran

Uni

vers

ity o

f Sc

ienc

e an

d Te

chno

logy

ahm

adia

n@iu

st.a

c.ir

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Vibr

atio

n Ve

ctor

s

Intr

oduc

tion

Unf

ilter

ed V

ibra

tion

Filte

ring

and

the

Vibr

atio

n Ve

ctor

Wor

king

with

Vib

ratio

n Ve

ctor

sTh

e Sl

ow R

oll V

ecto

rSu

mm

ary

Page 51: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Intr

oduc

tion

In p

hase

mea

sure

men

t, a

vib

ratio

n si

gnal

m

ust

cont

ain

only

one

(or

pre

dom

inan

tly o

ne)

freq

uenc

y.Si

nce

typi

cal m

achi

nery

vib

ratio

n si

gnal

s co

ntai

n se

vera

l fre

quen

cies

, the

sig

nal m

ust

first

be

filte

red

to a

sin

gle

freq

uenc

y.M

easu

rem

ent

of t

he a

mpl

itude

and

pha

se o

f th

e fil

tere

d si

gnal

pro

duce

s a

filt

ered

resp

onse

,res

pons

e ve

ctor

, or

vibr

atio

nve

ctor

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Intr

oduc

tion

The

vibr

atio

n ve

ctor

is a

pow

erfu

l too

l tha

t pr

ovid

es t

he f

ound

atio

n fo

r th

e de

tect

ion

of

man

y m

achi

ne m

alfu

nctio

ns:

Vita

l inf

orm

atio

n fo

r ba

lanc

ing

The

unde

rlyin

g co

ncep

t fo

r al

l the

Bod

e, p

olar

, and

am

plitu

de-p

hase

-tim

e (A

PHT)

dat

a pl

ots.

Page 52: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Unf

ilter

ed V

ibra

tion

No

mod

ifica

tion

of t

he

sign

al h

as t

aken

pla

ce

in t

he in

stru

men

tatio

n:It

con

tain

s al

l of

the

freq

uenc

y co

mpo

nent

s (w

ith a

mpl

itude

and

ph

ase

inta

ct)

that

exi

st

in t

he in

com

ing

tran

sduc

er s

igna

l.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Unf

ilter

ed V

ibra

tion

The

ampl

itude

of

an u

nfilt

ered

sig

nal c

an b

e ac

cura

tely

mea

sure

d in

pea

k-to

-pea

k or

pea

k un

itsU

nles

s th

e un

filte

red

vibr

atio

n si

gnal

is

dom

inat

ed b

y a

sing

le f

requ

ency

, it

is n

ot

poss

ible

to

mea

sure

pha

se r

elat

ions

hips

ac

cura

tely

.Ph

ase

mea

sure

men

t re

quire

s a

sign

al w

ith a

si

ngle

fre

quen

cy.

Page 53: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Unf

ilter

ed V

ibra

tion

Sinc

e pa

rtic

ular

rot

or b

ehav

iors

or

mal

func

tions

may

be

asso

ciat

ed w

ith a

sp

ecifi

c fr

eque

ncy

(for

exa

mpl

e, r

otor

un

bala

nce)

, filt

erin

g of

the

vib

ratio

n si

gnal

is n

orm

ally

req

uire

d.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

Filte

ring

is a

sig

nal p

roce

ssin

g te

chni

que

that

, id

eally

, rej

ects

all

freq

uenc

ies

that

are

out

side

th

e ba

nd-p

ass

regi

on o

f th

e fil

ter.

Th

e fil

ter

used

mos

t of

ten

on m

achi

nery

vi

brat

ion

sign

als

is t

he b

and-

pass

filte

rIt

rem

oves

all

sign

al c

onte

nt t

hat

is a

bove

an

d be

low

the

cen

ter

(ban

d-pa

ss)

freq

uenc

y of

the

filt

er.

Page 54: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

The

cent

er f

requ

ency

is u

sual

ly s

et t

o ei

ther

ru

nnin

g sp

eed

(1X)

or

a m

ultip

le o

f ru

nnin

g sp

eed

if a

sign

ifica

nt a

mou

nt o

f m

achi

ne

vibr

atio

n oc

curs

at

thos

e fr

eque

ncie

s Fo

r ex

ampl

e, a

5-v

ane

pum

p im

pelle

r w

ould

pro

duce

fiv

e va

ne-p

ass

even

ts p

er r

evol

utio

n, s

o 5X

-filt

erin

g m

ight

be

desi

rabl

e

Beca

use

the

roto

r sp

eed

chan

ges,

som

e fil

ters

(t

rack

ing-

filte

r)a

utom

atic

ally

adj

ust

the

band

-pa

ss f

requ

ency

to

trac

k ru

nnin

g sp

eed.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

Afte

r fil

terin

g, t

he v

ibra

tion

sign

al is

cl

ose

to a

pur

e si

ne w

ave

at t

he b

and-

pass

fre

quen

cyTh

e am

plitu

de a

nd p

hase

of

the

filte

red

sign

al c

an b

e m

easu

red

The

ampl

itude

and

pha

se o

f th

e fil

tere

d si

gnal

des

crib

e a

vibr

atio

n ve

ctor

Page 55: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

Avi

brat

ion

vect

or,i

s pl

otte

d in

the

tran

sduc

erre

spon

se (

UV)

-pla

neTh

e m

agni

tude

of

the

vibr

atio

n ve

ctor

cor

resp

onds

to

the

vibr

atio

n am

plitu

deTh

e di

rect

ion

of t

he v

ecto

r co

rres

pond

s to

the

abs

olut

e ph

ase

of t

he f

ilter

ed v

ibra

tion

sign

al.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

The

U a

xis

of t

he p

lane

is a

ligne

d w

ith t

he m

easu

rem

ent

axis

of

the

tra

nsdu

cer.

The

V ax

isis

alw

ays

90o

from

the

Uax

is, i

n th

e di

rect

ion

oppo

site

of

shaf

t ro

tatio

n.

The

UV

axes

are

inde

pend

ent

of a

ny o

ther

mac

hine

co

ordi

nate

sys

tem

and

are

ass

ocia

ted

with

eac

h tr

ansd

ucer

.

Page 56: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

Dep

endi

ng o

n th

e di

rect

ion

of r

otat

ion,

the

vec

tor

can

plot

in d

iffer

ent

plac

es.

Not

e th

at t

he p

ositi

ve V

axi

s is

alw

ays

loca

ted

at 9

0°,

mea

sure

d op

posi

te t

he d

irect

ion

of r

otat

ion.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

Beca

use

the

vibr

atio

n ve

ctor

s de

fine

the

resp

onse

of

the

mac

hine

ry t

o a

varie

ty o

f fa

ctor

s, it

is c

ritic

al t

o do

cum

ent

this

dat

a un

der

a va

riety

of

oper

atin

g co

nditi

ons.

On

criti

cal m

achi

nery

, whe

re t

rans

duce

rs a

re in

stal

led

at m

any

loca

tions

, the

vib

ratio

n da

ta f

rom

eac

h tr

ansd

ucer

sho

uld

be r

ecor

ded

over

the

ent

ire

oper

atin

g sp

eed

rang

e du

ring

star

tup

and

shut

dow

n.

1X a

nd 2

X ve

ctor

s ar

e m

ost

com

mon

ly m

easu

red,

but

ot

her

freq

uenc

y co

mpo

nent

s sh

ould

be

mea

sure

d if

ther

e is

a f

orci

ng f

unct

ion

(suc

h as

bla

de p

assa

ge)

that

is a

t a

harm

onic

of

runn

ing

spee

d.

Page 57: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

Vibr

atio

n ve

ctor

s ar

e al

so m

onito

red

whi

le a

mac

hine

is

run

ning

at

a co

nsta

nt s

peed

. Ch

ange

s in

ope

ratin

g an

d lo

ad c

ondi

tions

can

pr

oduc

e pr

edic

tabl

e ch

ange

s in

res

pons

e ve

ctor

s, b

ut

sign

ifica

nt c

hang

es o

utsi

de t

his

enve

lope

cou

ld

indi

cate

a c

hang

e in

the

mac

hine

's h

ealth

. U

nexp

ecte

d ch

ange

s in

vib

ratio

n ve

ctor

s ar

e im

port

ant

for

the

early

det

ectio

n of

mac

hine

inte

rnal

pr

oble

ms,

suc

h as

unb

alan

ce, r

ub, i

nsta

bilit

ies,

and

sh

aft

crac

ks, a

nd e

xter

nal p

robl

ems,

suc

h as

cou

plin

g fa

ilure

, pip

ing

stra

in, a

nd f

ound

atio

n de

terio

ratio

n.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

The

tip o

f th

e vi

brat

ion

vect

or d

efin

es a

poi

nt

in t

he t

rans

duce

r re

spon

se p

lane

. A

plot

of

a se

t of

the

se p

oint

s co

rres

pond

ing

to d

iffer

ent

mac

hine

con

ditio

ns p

rovi

des

a po

wer

ful v

isua

l dis

play

of

the

resp

onse

of

the

mac

hine

at

that

tra

nsdu

cer

loca

tion,

whe

ther

th

e m

achi

ne is

sta

rtin

g up

, at

oper

atin

g sp

eed,

or

coas

ting

dow

n.

The

plot

of

a se

t of

sta

rtup

or

shut

dow

n vi

brat

ion

vect

or p

oint

s is

equ

ival

ent

to a

pol

arpl

ot,o

ne o

f th

e m

ost

info

rmat

ive

plot

s av

aila

ble

for

diag

nosi

ng m

achi

nery

con

ditio

n.

Page 58: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Filte

ring

and

the

Vibr

atio

n Ve

ctor

A se

t of

suc

h po

ints

at

a st

eady

ope

ratin

g sp

eed

(ste

ady

stat

e) p

rodu

ces

an A

PHTp

lot,

and

vibr

atio

n ve

ctor

s ar

e m

onito

red

durin

g m

achi

ne o

pera

tion

in

acce

ptan

ce r

egio

ns in

the

se p

lots

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Wor

king

with

Vib

ratio

n Ve

ctor

sCo

mm

only

, vib

ratio

n ve

ctor

s ar

e no

ted

as:

A po

lar

repr

esen

tatio

n of

the

vec

tor

An e

quiv

alen

t re

ctan

gula

r re

pres

enta

tion

Conv

ersi

on f

rom

rec

tang

ular

for

m

to p

olar

for

m is

per

form

ed u

sing

th

ese

expr

essi

ons:

the

arct

ange

nt2

func

tion

take

s qu

adra

nts

into

acc

ount

.

Page 59: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Wor

king

with

Vib

ratio

n Ve

ctor

s

Conv

ersi

on in

the

oppo

site

di

rect

ion

can

lead

to d

iffic

ulty

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

An E

xam

ple:

A ga

s tu

rbin

e ro

tate

s in

a Y

to X

dire

ctio

n at

74

50 r

pm. D

ata

is ta

ken

from

a c

asin

g ve

loci

ty tr

ansd

ucer

(w

hich

pro

vide

s ab

solu

te

casi

ng m

otio

n) a

nd a

sha

ft re

lativ

e di

spla

cem

ent t

rans

duce

r.

Both

tran

sduc

ers

are

mou

nted

at 4

5o R.Th

e 1X

, int

egra

ted,

cas

ing

vibr

atio

n, r

cis

foun

d to

be

40e

-6m

pp

L35o

(1.6

mil

pp L

35o ).

The

lX, s

haft

rela

tive

vibr

atio

n, r

sris

mea

sure

d as

30

e-6m

pp

L120°

(1.2

mil

ppL1

20°)

.Fi

nd th

e lX

, sha

ft ab

solu

te v

ibra

tion

vect

or, r

s.

Page 60: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

An E

xam

ple:

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Slow

Rol

l Vec

tor

The

slow

rol

l vec

tor

is a

con

stan

t, or

sl

owly

var

ying

, com

pone

nt o

f the

vi

brat

ion

vect

or th

at r

epre

sent

s no

n-dy

nam

ic a

ctio

n ob

serv

ed b

y a

tran

sduc

er.

The

slow

rol

l vec

tor

will

be

diffe

rent

for

each

mea

sure

men

t tra

nsdu

cer

loca

tion.

Page 61: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Slow

Rol

l Vec

tor

The

slow

rol

l vec

tor

orig

inat

es in

: m

echa

nica

l eff

ects

, suc

h as

a b

owed

rot

or,

or c

oupl

ing

prob

lem

, or

in m

echa

nica

l or

elec

tric

al r

unou

t.

Run

out

is t

he a

ppar

ent

radi

alm

otio

n of

the

su

rfac

e of

a t

urni

ng r

otor

or

shaf

t

It c

an d

isto

rt a

nd o

bscu

re t

he m

achi

ne's

dy

nam

ic r

espo

nse

data

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Slow

Rol

l Vec

tor

The

1Xsl

ow r

oll v

ecto

r ad

ds t

o th

e 1

X re

spon

se

vect

or d

ue t

o un

bala

nce

This

can

pro

duce

a

vibr

atio

n ve

ctor

tha

t is

si

gnifi

cant

ly d

iffer

ent

than

th

e un

bala

nce

resp

onse

ve

ctor

.Sl

ow r

oll v

ecto

rs c

an b

e m

easu

red

for

any

harm

onic

of

runn

ing

spee

d

Page 62: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Slow

Rol

l Vec

tor

Slow

rol

l vec

tor

com

pen

sati

onis

the

te

chni

que

of s

ubtr

actin

g th

e m

easu

red

slow

rol

l vec

tor

from

the

tra

nsdu

cer

vibr

atio

n ve

ctor

To m

easu

re th

e sl

ow r

oll

vect

or, w

e m

ust b

e ab

le to

fin

d an

ope

ratin

g co

nditi

on

whe

re th

e sl

ow r

oll i

s th

e do

min

ant c

ompo

nent

of t

he

vibr

atio

n si

gnal

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Slow

Rol

l Vec

tor

Sinc

e th

e 1X

dyn

amic

res

pons

e du

e to

un

bala

nce

tend

s to

zer

o at

low

spe

eds,

any

1X

vib

ratio

n m

easu

red

at t

hese

low

spe

eds

is

cons

ider

ed t

o be

due

to

sour

ces

othe

r th

an

unba

lanc

e.Th

us, s

low

rol

l vec

tors

are

mea

sure

d in

thi

s sp

eed

rang

e, w

hich

is c

alle

d th

e sl

ow r

oll

spee

d ra

nge.

O

ne g

uide

line

is t

hat

the

uppe

r lim

it of

the

sl

ow r

oll s

peed

ran

ge is

abo

ut 1

0% o

f th

e fir

st b

alan

ce r

eson

ance

spe

ed o

f th

e m

achi

ne.

Page 63: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

yAn

unf

ilter

ed, o

r di

rect

, vib

ratio

n si

gnal

is u

ncha

nged

fr

om t

he o

rigin

al t

rans

duce

r vi

brat

ion

sign

al.

It is

as

sum

ed t

o co

ntai

n al

l of

the

orig

inal

fre

quen

cy,

ampl

itude

,an

d ph

ase

cont

ent

and

the

orig

inal

dc

offs

et, i

f an

y.Fi

lterin

g re

mov

es s

igna

l con

tent

. M

any

mac

hine

ry v

ibra

tion

sign

als

are

band

pass

filte

red

to a

mul

tiple

of

runn

ing

spee

d, m

ost

ofte

n 1X

. Th

e fil

tere

d si

gnal

is a

sin

e w

ave

with

a f

requ

ency

eq

ual t

o th

e ba

ndpa

ssfr

eque

ncy

of t

he f

ilter

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

y

Afte

r fil

terin

g, t

he a

mpl

itude

and

abs

olut

e ph

ase

of t

he s

igna

l can

be

mea

sure

d.A

vibr

atio

n ve

ctor

is t

he c

ombi

natio

n of

th

e am

plitu

de a

nd a

bsol

ute

phas

e of

a

filte

red

vibr

atio

n si

gnal

. Thi

s ve

ctor

is

plot

ted

in t

he t

rans

duce

r re

spon

se p

lane

. Be

caus

e vi

brat

ion

vect

ors

are

com

plex

nu

mbe

rs, t

hey

can

be a

dded

, sub

trac

ted,

m

ultip

lied,

and

div

ided

.

Page 64: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

y

The

slow

rol

l spe

ed r

ange

of

a m

achi

ne

is t

he r

ange

of

spee

ds w

here

the

dy

nam

ic r

otor

res

pons

e du

e to

un

bala

nce

is in

sign

ifica

nt c

ompa

red

to

the

slow

rol

l vec

tor;

Rou

ghly

, it

is b

elow

10%

of

the

first

ba

lanc

e re

sona

nce

spee

d of

a m

achi

ne.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

y

Slow

rol

l com

pens

atio

n is

the

su

btra

ctio

n of

the

slo

w r

oll v

ecto

r fr

om

a vi

brat

ion

vect

or a

t th

e sa

me

mea

sure

men

t lo

catio

n.

The

resu

ltant

vib

ratio

n ve

ctor

will

onl

y re

flect

the

dyn

amic

res

pons

e of

the

ro

tor.

Page 65: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ents

; Th

eory

and

App

licat

ions

(Fun

dam

enta

ls o

f Rot

atin

g M

achi

nery

D

iagn

ostic

s Ch

4 :

Tim

ebas

ePl

ots)

Ham

id A

hmad

ian

Scho

ol o

f M

echa

nica

l Eng

inee

ring

Iran

Uni

vers

ity o

f Sc

ienc

e an

d Te

chno

logy

ahm

adia

n@iu

st.a

c.ir

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Tim

ebas

ePl

ots

Intr

oduc

tion

The

Stru

ctur

e of

a T

imeb

ase

Plot

The

Keyp

haso

rM

ark

Com

pens

atio

n of

Tim

ebas

ePl

ots

Info

rmat

ion

Cont

aine

d in

Tim

ebas

ePl

otSu

mm

ary

Page 66: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Intr

oduc

tion

A tim

ebas

epl

ot r

epre

sent

s a

smal

l slic

e of

the

vi

brat

ion

hist

ory

of t

he m

achi

ne.

Dur

ing

this

sho

rt le

ngth

of

time

the

over

all

beha

vior

of

the

mac

hine

is n

ot li

kely

to

chan

ge

sign

ifica

ntly

.Ti

meb

ase

plot

s ha

ve t

he a

dvan

tage

of:

clea

rly d

ispl

ay t

he u

npro

cess

ed o

utpu

t fr

om a

sin

gle

tran

sduc

eral

low

s us

to

look

for

noi

se o

n th

e si

gnal

or

to d

etec

t th

e pr

esen

ce o

f m

ultip

le f

requ

ency

com

pone

nts

to id

entif

y th

e pr

esen

ce a

nd t

imin

g of

sho

rt t

erm

tr

ansi

ent

even

ts

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Stru

ctur

e of

a T

imeb

ase

Plot Th

e tim

ebas

epl

ot is

a

Cart

esia

n pl

ot o

f a

para

met

er v

ersu

s tim

eTh

e m

easu

red

para

met

er, c

onve

rted

fr

om v

olta

ge t

o en

gine

erin

g un

its, i

s on

the

ver

tical

axi

s.

Page 67: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Stru

ctur

e of

a T

imeb

ase

Plot In

unf

ilter

ed t

imeb

ase

plot

s, d

igita

lly

sam

pled

sig

nal v

olta

ges

are:

first

div

ided

by

the

tran

sduc

er s

cale

fac

tor

to c

onve

rt t

hem

to

equi

vale

nt e

ngin

eerin

g un

its.

Then

, the

con

vert

ed v

alue

s ar

e pl

otte

d on

th

e tim

ebas

epl

ot.

The

resu

lting

wav

efor

m d

escr

ibes

the

in

stan

tane

ous

beha

vior

of

the

mea

sure

d pa

ram

eter

fro

m o

ne m

omen

t to

the

nex

t.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Stru

ctur

e of

a T

imeb

ase

Plot Filte

red

timeb

ase

plot

s ar

e co

nstr

ucte

d fr

om

the

ampl

itude

and

pha

se o

f vi

brat

ion

vect

ors.

Th

e pl

ot is

syn

thes

ized

by

com

putin

g a

sine

w

ave

with

the

cor

rect

fre

quen

cy, a

mpl

itude

, an

d ph

ase.

This

syn

thes

is p

roce

ss a

ssum

es t

hat

cond

ition

s in

the

mac

hine

don

't ch

ange

si

gnifi

cant

ly o

ver

the

perio

d of

tim

e re

pres

ente

d by

the

syn

thes

ized

wav

efor

m.

This

is u

sual

ly, b

ut n

ot a

lway

s, a

cor

rect

as

sum

ptio

n.

Page 68: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Keyp

haso

rM

ark

The

blan

k/do

t se

quen

ce o

n th

e tim

ebas

ew

avef

orm

is c

alle

d a

Keyp

haso

rm

ark.

The

timin

g si

gnal

com

es f

rom

a s

epar

ate,

Ke

ypha

sor

tran

sduc

er a

nd is

com

bine

d w

ith t

he

wav

efor

m s

o th

at t

he t

imin

g of

the

Key

phas

orev

ent

can

be s

een

clea

rly.

The

Keyp

haso

rm

ark

on a

tim

ebas

epl

ot c

an b

e us

ed t

o m

easu

re:

rota

tive

spee

d,th

e ab

solu

te p

hase

of

an n

Xfr

eque

ncy

com

pone

nt (

n is

an

inte

ger)

, an

d th

e vi

brat

ion

freq

uenc

y in

ord

ers

of r

otat

ive

spee

d.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Tim

ebas

ePl

ots

The

prim

ary

obje

ctiv

e of

com

pens

atio

n is

to

rem

ove

unw

ante

d si

gnal

con

tent

(no

ise)

tha

t is

un

rela

ted

to t

he m

achi

ne b

ehav

ior

that

we

wan

t to

obs

erve

:Th

is n

oise

, ele

ctric

al a

nd m

echa

nica

l run

out

(glit

ch),

bo

w, e

tc.,

can

part

ially

or

com

plet

ely

obsc

ure

the

dyna

mic

info

rmat

ion.

Shaf

t sc

ratc

hes

or o

ther

sur

face

def

ects

cre

ate

a pa

tter

n of

sig

nal a

rtifa

cts

that

rep

eats

eve

ry

revo

lutio

n.To

rem

ove

the

effe

cts

of a

ny 1

X sl

ow r

oll r

espo

nse

that

may

be

pres

ent

in t

he s

igna

l so

that

we

can

see

the

1X r

espo

nse

due

to u

nbal

ance

.

Page 69: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Tim

ebas

ePl

ots

Slow

rol

l com

pens

atio

n of

fil

tere

d tim

ebas

epl

ots:

The

top

plot

1s

a 1X

filt

ered

, un

com

pens

ated

plo

t.

The

bott

om p

lot

show

s th

e sa

me

data

aft

er c

ompe

nsat

ion

with

a

slow

rol

l vec

tor

Not

e th

at, i

n th

is e

xam

ple,

the

am

plitu

de is

larg

er f

or t

he

com

pens

ated

plo

t an

d th

e ab

solu

te,

phas

e is

sig

nific

antly

diff

eren

tM

ore

ofte

n sl

ow r

oll c

ompe

nsat

ion

will

res

ult

in a

sig

nal w

ith lo

wer

am

plitu

de.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Tim

ebas

ePl

ots

Anot

her

type

of

com

pens

atio

n,

wav

efor

m c

ompe

nsat

ion,

can

be

appl

ied

to t

he u

nfilt

ered

wav

efor

m:

Unf

ilter

ed t

imeb

ase

wav

efor

ms

cons

ist

of a

seq

uenc

e of

dig

itally

sam

pled

va

lues

.O

ne w

avef

orm

, sel

ecte

d fr

om t

he s

low

ro

ll sp

eed

rang

e, b

ecom

es t

he s

low

rol

l w

avef

orm

sam

ple.

Each

of

the

slow

rol

l sam

ple

valu

es c

an

be s

ubtr

acte

d fr

om a

cor

resp

ondi

ng

valu

e in

the

orig

inal

wav

efor

m

This

met

hod

has

the

adva

ntag

e of

be

ing

able

to

rem

ove

mos

t, if

not

all,

of

the

slow

rol

l com

pone

nt o

f th

e si

gnal

.

Page 70: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Tim

ebas

ePl

ots

Unf

ilter

ed t

imeb

ase

wav

efor

ms

can

also

be

notc

h fil

tere

d by

com

pens

atin

g w

ith a

sy

nthe

size

d, f

ilter

ed w

avef

orm

: Th

e co

mpe

nsat

ion

wav

efor

m is

re

cons

truc

ted

from

a n

X-fil

tere

d vi

brat

ion

vect

or t

hat

is s

ampl

ed a

t th

e sa

me

time

as

the

wav

efor

m t

o be

com

pens

ated

. Th

e sy

nthe

size

d w

avef

orm

is t

hen

subt

ract

ed f

rom

the

vib

ratio

n w

avef

orm

of

inte

rest

.U

sing

thi

s te

chni

que,

you

can

exa

min

e a

vibr

atio

n si

gnal

with

out

the

pres

ence

of

any

1X v

ibra

tion.

The

resu

ltant

wav

efor

m r

evea

ls a

ny

freq

uenc

y in

form

atio

n th

at m

ay h

ave

been

ob

scur

ed b

y th

e 1X

res

pons

e.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

Sing

le t

imeb

ase

plot

s w

ith K

eyph

asor

mar

ks c

an b

e us

ed

to m

easu

re t

he:

ampl

itude

of

unfil

tere

d vi

brat

ion;

th

e ro

tor

spee

d;

the

freq

uenc

y, a

mpl

itude

, and

abs

olut

e ph

ase

of f

ilter

ed v

ibra

tion;

an

d th

e re

lativ

e fr

eque

ncy

of f

ilter

ed v

ibra

tion

vers

us r

otor

spe

ed.

Addi

tiona

lly, t

he s

hape

of

an u

nfilt

ered

tim

ebas

esi

gnal

ca

n pr

ovid

e im

port

ant

clue

s to

the

beh

avio

r of

mac

hine

ry.

Mul

tiple

tim

ebas

epl

ots

can

be u

sed

to m

easu

reth

e re

lativ

e ph

ase

of t

wo

sign

als

and,

whe

n th

e si

gnal

s ar

e fr

om o

rtho

gona

l dis

plac

emen

t tr

ansd

ucer

s, t

he d

irect

ion

of p

rece

ssio

n of

the

rot

or.

Page 71: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

Perh

aps

the

mos

t ba

sic

mea

sure

men

t th

at c

an b

e m

ade

on a

tim

ebas

epl

ot o

f vi

brat

ion

is t

he a

mpl

itude

.To

mea

sure

the

pea

k-to

-pea

k am

plitu

de:

Dra

w h

oriz

onta

l lin

es t

hat

just

to

uch

the

mos

t po

sitiv

e an

d ne

gativ

e pe

aks

of t

he s

igna

lCo

unt

the

num

ber

of v

ertic

al

divi

sion

s be

twee

n th

e tw

o lin

es

(pea

k-to

-pea

k).

Not

e th

e ve

rtic

al s

cale

fac

tor

(uni

ts p

er d

ivis

ion)

on

the

plot

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

The

Keyp

haso

rdo

ts c

an

be u

sed

to m

easu

re t

he

roto

r sp

eed:

Dra

w v

ertic

al li

nes

thro

ugh

two

succ

essi

ve

Keyp

haso

rdo

ts.

Det

erm

ine

the

elap

sed

time,

(de

lta t

) be

twee

n th

e do

ts.

Calc

ulat

e th

e ro

tor

spee

d in

rpm

fro

m t

he

follo

win

g fo

rmul

a:

Page 72: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

The

freq

uenc

y of

a f

ilter

ed

vibr

atio

n si

gnal

can

be

mea

sure

d on

a t

imeb

ase

plot

. D

ispl

ay a

filt

ered

tim

ebas

epl

ot

whi

ch s

how

s at

leas

t on

e fu

ll cy

cle

of v

ibra

tion.

Dra

w v

ertic

al li

nes

thro

ugh

two

equi

vale

nt p

oint

s on

the

sig

nal

that

are

one

cyc

le o

f vi

brat

ion

apar

t.D

eter

min

e th

e el

apse

d tim

e, w

hich

is

the

per

iod,

T, o

f th

e si

gnal

Calc

ulat

e th

e fr

eque

ncy

fof

vibr

atio

n us

ing

the

follo

win

g eq

uatio

n:

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

The

abso

lute

pha

se is

def

ined

as

the

phas

e la

g fr

om t

he K

eyph

asor

even

t to

the

firs

t po

sitiv

e pe

ak o

f th

e fil

tere

d vi

brat

ion

wav

efor

m:

Dra

w v

ertic

al li

nes

thro

ugh

a Ke

ypha

sor

dot

and

the

first

po

sitiv

e pe

ak a

fter

the

Key

phas

ordo

t.D

eter

min

e th

e el

apse

d tim

e be

twee

n th

ese

two

lines

. The

el

apse

d tim

e is

alw

ays

less

tha

n th

e tim

e fo

r on

e co

mpl

ete

cycl

e of

vi

brat

ion.

Det

erm

ine

the

perio

d, T

,of

one

cycl

e of

vib

ratio

n,Ca

lcul

ate

the

abso

lute

pha

se o

f th

e si

gnal

usi

ng:

Page 73: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

The

rela

tive

freq

uenc

y, in

ord

ers

of

runn

ing

spee

d, is

the

rat

io o

f th

e vi

brat

ion

freq

uenc

y to

the

rot

ativ

esp

eed.

Whe

n a

filte

red

timeb

ase

plot

con

tain

s Ke

ypha

sor

mar

ks, t

he f

requ

ency

of

the

filte

red

vibr

atio

n si

gnal

can

be

com

pare

d to

rot

or s

peed

:Fi

nd t

he f

requ

ency

, f;

of t

he f

ilter

ed

vibr

atio

n si

gnal

.Fi

nd t

he r

otor

spe

ed in

the

sam

e un

its

(Hz

or c

pm).

Div

ide

the

freq

uenc

y of

the

vib

ratio

n si

gnal

by

the

roto

r sp

eed.

Expr

ess

the

resu

lt in

the

for

m n

X,

whe

re

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

X an

d Y

timeb

ase

plot

s ca

n be

use

d to

de

term

ine

the

dire

ctio

n of

pre

cess

ion

of a

ro

tor

shaf

t.

Det

erm

inat

ion

of t

he d

irect

ion

of p

rece

ssio

n is

an

appl

icat

ion

of r

elat

ive

phas

e Th

e pl

ots

mus

t be

con

stru

cted

fro

m d

ata

from

tw

o, c

opla

nar,

ort

hogo

nal d

ispl

acem

ent

prob

es.

By m

easu

ring

the

rela

tive

phas

e of

the

tw

o w

avef

orm

s, t

he d

irect

ion

of p

rece

ssio

n ca

n be

de

term

ined

.

Page 74: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

Dire

ctio

n of

pre

cess

ion

from

XY

timeb

ase

plot

s:As

the

sha

ft r

otat

es, i

t w

ill p

ass

clos

e to

the

X p

robe

bef

ore

it pa

sses

the

Y p

robe

. Th

e po

sitiv

e pe

aks

of t

he s

igna

ls, w

hich

rep

rese

nt t

he p

assa

ge o

f th

e ro

tor

high

spo

t ne

ares

t th

e pr

obes

, sho

w t

hat

X le

ads

Y by

90o

The

roto

r is

pre

cess

ing

in a

n X

to Y

sen

se, i

n th

e sa

me

dire

ctio

n as

rot

atio

n; t

hus,

the

pre

cess

ion

is f

orw

ard.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

Rel

ativ

e ph

ase

mea

sure

men

ts c

an a

lso

be m

ade

betw

een

pairs

of

tran

sduc

ers

in d

iffer

ent

axia

l lo

catio

ns, a

s lo

ng a

s th

e tr

ansd

ucer

s ha

ve t

he s

ame

angu

lar

orie

ntat

ion.

O

ne a

pplic

atio

n of

thi

s is

to

estim

ate

the

mod

e sh

ape

of t

he r

otor

by

exam

inin

g th

e tim

ebas

epl

ots

from

se

vera

l axi

ally

spa

ced

tran

sduc

ers.

Th

e re

lativ

e ph

ase

info

rmat

ion

in t

he p

lots

can

hel

p es

tabl

ish

a pi

ctur

e of

how

the

rot

or is

def

lect

ing

alon

g its

leng

th, i

nclu

ding

the

app

roxi

mat

e lo

catio

n of

nod

al

poin

tsTh

is c

an p

rovi

de u

sefu

l inf

orm

atio

n fo

r ba

lanc

ing

or f

or

trou

bles

hoot

ing

othe

r m

achi

nery

pro

blem

s, s

uch

as

coup

ling

mis

alig

nmen

t.

Page 75: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

Ti

meb

ase

Plot

The

appl

icat

ion

of r

elat

ive

phas

e fr

om

prob

es in

axi

ally

sep

arat

ed p

lane

s.

1X-f

ilter

ed t

imeb

ase

plot

s fr

om v

ertic

al

prob

es n

ear

the

bear

ings

sho

w t

hat

the

rela

tive

phas

e di

ffer

s by

abo

ut 2

20o

The

timeb

ase

plot

on

the

right

is

repe

ated

on

the

left

plo

t fo

r re

fere

nce.

The

rela

tive

phas

e in

dica

tes

that

the

ro

tor

is a

ppro

xim

atel

y ou

t of

pha

se a

t op

posi

te e

nds

of t

he m

achi

ne. A

rig

id

body

sha

pe is

sho

wn.

Oth

er d

efle

ctio

n sh

apes

are

pos

sibl

e,

and

mor

e pr

obes

are

nee

ded

to

conf

irm t

he s

haft

def

lect

ion

shap

e.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

yTi

meb

ase

plot

s ca

n pr

esen

t fil

tere

d or

un

filte

red

vibr

atio

n da

ta.

Filte

red

timeb

ase

plot

s ar

e sy

nthe

size

d fr

om

vibr

atio

n ve

ctor

s us

ing

a m

athe

mat

ical

sin

e fu

nctio

n w

ith t

he a

ppro

pria

te p

hase

lag.

U

nfilt

ered

tim

ebas

epl

ots

repr

esen

t th

e di

gita

lly

sam

pled

wav

efor

m f

rom

the

tra

nsdu

cer.

Keyp

haso

rev

ents

are

indi

cate

d on

the

plo

t by

a

blan

k/do

t se

quen

ce,

The

Keyp

haso

rev

ent,

whi

ch o

ccur

s on

ce p

er s

haft

re

volu

tion,

is a

tim

ing

even

t an

d is

obs

erve

d by

a

sepa

rate

tra

nsdu

cer.

Page 76: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

yFi

ltere

d tim

ebas

epl

ots

can

be c

ompe

nsat

ed w

ith

synt

hesi

zed,

filt

ered

wav

efor

ms

crea

ted

from

vi

brat

ion

vect

ors.

U

nfilt

ered

tim

ebas

epl

ots

can

be c

ompe

nsat

ed w

ith

unfil

tere

d w

avef

orm

s (u

sual

ly a

slo

w r

oll w

avef

orm

),

or w

ith a

syn

thes

ized

wav

efor

m f

rom

a v

ibra

tion

vect

or.

If t

he v

ibra

tion

vect

or is

mea

sure

d at

the

sam

e sp

eed

as t

he u

ncom

pens

ated

vib

ratio

n si

gnal

, the

n th

e re

sulti

ng s

ubtr

actio

n pr

oduc

es a

Not

-nX

wav

efor

m,

whe

re n

Xre

pres

ents

the

filt

erin

g fr

eque

ncy

rela

tive

to r

unni

ng s

peed

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

yTi

meb

ase

sign

als

shou

ld f

irst

be v

iew

ed w

ithou

t an

y co

mpe

nsat

ion.

Whe

n ne

cess

ary,

com

pens

atio

n sh

ould

be

used

with

cau

tion

and

shou

ld n

ever

be

auto

mat

ical

ly a

pplie

d to

a s

igna

l.Si

ngle

tim

ebas

epl

ots

with

Key

phas

orm

arks

can

be

used

to

mea

sure

the

ampl

itude

of

unfil

tere

d vi

brat

ion;

th

e ro

tor

spee

d;

the

freq

uenc

y, a

mpl

itude

, and

abs

olut

e ph

ase

of f

ilter

ed

vibr

atio

n;an

d th

e re

lativ

e fr

eque

ncy

of f

ilter

ed v

ibra

tion

vers

us r

otor

sp

eed,

in o

rder

s of

run

ning

spe

ed.

Page 77: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Sum

mar

y

The

shap

e of

an

unfil

tere

d tim

ebas

esi

gnal

ca

n pr

ovid

e im

port

ant

clue

s to

the

beh

avio

r of

mac

hine

ry.

Tim

ebas

epl

ots

from

XY

prob

e pa

irs c

an b

e us

ed

to m

easu

re t

he d

irect

ion

of p

rece

ssio

n of

the

ro

tor,

and

timeb

ase

plot

s fr

om p

robe

s at

diff

eren

t ax

ial

loca

tions

can

be c

ompa

red

to d

eter

min

e th

e m

ode

shap

e of

th

e ro

tor.

Page 78: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ents

; Th

eory

and

App

licat

ions

(Fun

dam

enta

ls o

f Rot

atin

g M

achi

nery

D

iagn

ostic

s Ch

5 :

The

Orb

it )

Ham

id A

hmad

ian

Scho

ol o

f M

echa

nica

l Eng

inee

ring

Iran

Uni

vers

ity o

f Sc

ienc

e an

d Te

chno

logy

ahm

adia

n@iu

st.a

c.ir

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Orb

it

Intr

oduc

tion

The

Cons

truc

tion

of t

he O

rbit

The

Keyp

haso

rM

ark

Com

pens

atio

n of

Orb

itsIn

form

atio

n Co

ntai

ned

in t

he O

rbit

The

Orb

it/Ti

meb

ase

Plot

Sum

mar

y

Page 79: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Intr

oduc

tion

The

orbi

t re

pres

ents

the

pat

h of

the

sh

aft

cent

erlin

e re

lativ

e to

a p

air

of

orth

ogon

al e

ddy

curr

ent

tran

sduc

ers

(rel

ativ

e to

the

bea

ring

clea

ranc

e of

the

m

achi

ne).

The

orbi

t is

pro

babl

y th

e m

ost

pow

erfu

l si

ngle

plo

t fo

rmat

ava

ilabl

e to

the

m

achi

nery

dia

gnos

ticia

n.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Cons

truc

tion

of t

he O

rbit

The

orbi

t co

mbi

nes

the

timeb

ase

wav

efor

m

data

fro

m t

wo,

pe

rpen

dicu

lar,

cop

lana

r tr

ansd

ucer

s.It

cre

ates

a s

ingl

e pl

ot

show

ing

the

two-

dim

ensi

onal

dyn

amic

m

otio

n of

the

sha

ft

cent

erlin

e.

Page 80: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Cons

truc

tion

of t

he O

rbit

Tran

sduc

er m

ount

ing

orie

ntat

ions

are

usu

ally

m

easu

red

rela

tive

to t

he

refe

renc

e di

rect

ion

for

the

mac

hine

:Fo

r a

horiz

onta

l mac

hine

, the

re

fere

nce

dire

ctio

n is

usu

ally

"U

p."

The

orbi

t pl

ots

of t

wo

diff

eren

t tr

ansd

ucer

or

ient

atio

ns s

how

the

sam

e or

bit

orie

ntat

ion

rela

tive

to

the

"Up"

ref

eren

ce.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Keyp

haso

rM

ark

On

circ

ular

, 1X-

filte

red

orbi

ts, t

he K

eyph

asor

dot

mar

ks t

he lo

catio

n of

the

rot

or h

igh

spot

at t

he in

stan

t of

the

Key

phas

orev

ent.

Page 81: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

The

Keyp

haso

rM

ark

If s

ever

al r

evol

utio

ns o

f da

ta a

re p

lott

ed o

n an

orb

it se

vera

l Key

phas

orm

arks

sho

uld

be v

isib

le:

Left

: m

ultip

le K

eyph

asor

dots

bec

ause

of

a su

bsyn

chro

nous

freq

uenc

y co

mpo

nent

due

to

a flu

id-in

duce

d in

stab

ility

.Rig

ht:

pred

omin

antly

1 X

beh

avio

r at

a t

ime

whe

n th

e in

stab

ility

is

abse

nt o

r ve

ry s

mal

l.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Orb

its

The

prim

ary

obje

ctiv

e of

com

pens

atio

n is

to

rem

ove

unw

ante

d si

gnal

con

tent

(no

ise)

th

at is

unr

elat

ed t

o th

e m

achi

ne b

ehav

ior

that

we

wan

t to

obs

erve

. Li

ke t

imeb

ase

plot

s, b

oth

filte

red

and

unfil

tere

d or

bits

can

be

com

pens

ated

.Fi

ltere

d or

bit

plot

s ca

n be

slo

w r

oll

com

pens

ated

usi

ng lX

, 2X,

or

nXsl

ow r

oll

vect

ors.

Page 82: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Orb

itsTh

e sl

ow r

oll v

ecto

rs a

re r

elat

ivel

y la

rge

and

in p

hase

w

ith t

he v

ibra

tion,

so

that

, aft

er c

ompe

nsat

ion,

the

or

bit

is s

igni

fican

tly s

mal

ler/

the

phas

e of

the

orb

it ha

s si

gnifi

cant

ly c

hang

ed.

This

cor

rect

ion

prod

uces

an

orbi

t th

at d

ispl

ays

only

th

e dy

nam

ic r

espo

nse

of t

he s

yste

m a

nd is

ver

y im

port

ant

for

effic

ient

and

acc

urat

e ba

lanc

ing.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Orb

its

Wav

efor

mco

mpe

nsat

ion,

can

be a

pplie

d to

th

e un

filte

red

orbi

t.Sl

ow r

oll

wav

efor

mco

mpe

nsat

ion

of

an o

rbit

from

a

stea

m t

urbi

ne:

Page 83: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Com

pens

atio

n of

Orb

itsU

nfilt

ered

orb

its c

an

also

be

notc

h fil

tere

d by

co

mpe

nsat

ing

both

of

the

orig

inal

wav

efor

ms

with

a s

ynth

esiz

ed,

filte

red

wav

efor

m.

In t

he f

igur

e, t

he

rem

aini

ng v

ibra

tion

is

prim

arily

1/2

X fr

om a

ru

b.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit

An o

rbit

plot

can

be

used

to

mea

sure

:Am

plitu

de o

f fil

tere

d or

unf

ilter

ed v

ibra

tion

in a

ny r

adia

l dire

ctio

n,Rel

ativ

e fr

eque

ncy

of f

ilter

ed v

ibra

tion

vers

us r

otor

spe

ed,

Rel

ativ

e fr

eque

ncy

of X

ver

sus

Y un

filte

red

vibr

atio

n,D

irect

ion

of p

rece

ssio

n,Ab

solu

te p

hase

of

filte

red

vibr

atio

n.

Page 84: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit

The

shap

e of

an

unfil

tere

d or

filt

ered

orb

it ca

n pr

ovid

e im

port

ant

clue

s to

the

beh

avio

r of

m

achi

nery

:hi

ghlig

ht s

igni

fican

t ch

ange

s in

res

pons

e th

at o

ne-

dim

ensi

onal

tim

ebas

epl

ots

cann

ot,

and

help

iden

tify

whe

re a

pro

blem

may

be

occu

rrin

g In

re

latio

nshi

p to

the

com

pone

nts

of t

he m

achi

ne.

Mul

tiple

orb

it pl

ots

can

be c

reat

ed f

rom

:th

e sa

me

loca

tion

at d

iffer

entr

otor

spe

eds

to s

how

ev

olut

ion

of r

otor

vib

ratio

n ov

er s

peed

; or

, the

y ca

n be

cre

ated

fro

m d

iffer

ent

axia

l loc

atio

ns a

t th

e sa

me

spee

d to

sho

w t

he m

ode

shap

e of

the

rot

or.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

pea

k-to

-pea

k am

plitu

de1.

Sele

ct a

tra

nsdu

cer;

in g

ener

al

the

ampl

itude

will

be

diff

eren

t fo

r ea

ch t

rans

duce

r.2.

Dra

w a

line

(th

e m

easu

rem

ent

axis

) fr

om t

he t

rans

duce

r lo

catio

n th

roug

h th

e ce

nter

of

the

plot

. 3.

Cons

truc

t tw

o lin

es t

hat

are

perp

endi

cula

r to

the

m

easu

rem

ent

axis

and

tan

gent

to

the

orb

it at

the

max

imum

and

m

inim

um p

eaks

of

vibr

atio

n w

ith

resp

ect

to t

he t

rans

duce

r5.

Mea

sure

the

dis

tanc

e be

twee

n th

e tw

o ta

ngen

t lin

es in

a

dire

ctio

n pa

ralle

l to

the

mea

sure

men

t ax

is.

Page 85: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

dire

ctio

n of

pre

cess

ion

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

abs

olut

e ph

ase

Abso

lute

pha

se is

the

fra

ctio

n of

the

vib

ratio

n cy

cle,

in

degr

ees,

fro

m t

he K

eyph

asor

even

t to

the

firs

t po

sitiv

e pe

ak

of t

he s

igna

l with

res

pect

to

the

sele

cted

tra

nsdu

cer.

O

n th

e or

bit,

thi

s w

ill b

e fr

om

the

Keyp

haso

rdo

t, in

the

di

rect

ion

of p

rece

ssio

n, t

o th

e po

int

on t

he o

rbit

that

is

clos

est

to t

he t

rans

duce

r.

Page 86: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

rel

ativ

e ph

ase

The

rela

tive

phas

e is

the

fra

ctio

n of

the

vi

brat

ion

cycl

e be

twee

n th

e po

int

of c

lose

st

appr

oach

to

one

prob

e an

d th

e cl

oses

t ap

proa

ch t

o th

e ot

her

prob

e.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

The

unfil

tere

d or

bit

can

be u

sed

to d

eter

min

e th

e re

lativ

e fr

eque

ncy

of v

ibra

tion

vers

us

runn

ing

spee

d .

Page 87: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

Whe

n th

e fr

eque

ncy

is s

light

ly a

bove

or

belo

w a

si

mpl

e in

tege

r ra

tio, t

he K

eyph

asor

dots

will

mov

e sl

owly

aro

und

the

orbi

t.

The

dire

ctio

n th

at t

hey

mov

e w

ill d

epen

d on

whe

ther

th

e vi

brat

ion

freq

uenc

y is

abo

ve o

r be

low

the

fr

actio

nal r

atio

.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

The

unfil

tere

d or

bit

can

be u

sed

to

dete

rmin

e th

e re

lativ

e fr

eque

ncy

of

vibr

atio

nin

the

Xdi

rect

ion

com

pare

d to

the

fre

quen

cy o

f vi

brat

ion

in t

he Y

dire

ctio

n:Rat

io b

etw

een

num

ber

of p

ositi

ve (

or

nega

tive)

pea

ks e

ncou

nter

ed w

ith

resp

ect

to o

ne o

f th

e tr

ansd

ucer

s co

mpa

red

with

the

oth

er o

ne.

Page 88: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

Sha

pe

Effe

ct o

f ra

dial

load

on

orbi

t sh

ape.

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

Dur

ing

a st

artu

p or

shu

tdow

n, m

ultip

le o

rbits

ov

er s

peed

are

cre

ated

usi

ng d

ata

from

a

sing

le m

easu

rem

ent

plan

e in

the

mac

hine

.

Page 89: Fundamentals of Signal Analysis - Iran University of ... of Signal Analysis ... See Section 83.1 Spectrum Analysis and Correlation Basics of Discrete Fourier Transform ... Examples

Vibr

atio

n M

easu

rem

ent

Syat

ems

H. A

hmad

ian,

Mod

al T

estin

g La

b, M

ech

Eng.

, IU

ST

Info

rmat

ion

Cont

aine

d in

the

O

rbit:

Mul

tiple

orb

its o

ver

posi

tion

are

crea

ted

whe

n th

e da

ta is

tak

en f

rom

sev

eral

mea

sure

men

t pl

anes

at

the

sam

e tim

e.