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Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the Engine Cycle …..

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Page 1: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Fuel Induction Systems for SI Engines

P M V SubbaraoProfessor

Mechanical Engineering Department

The Pace of Net Heat Addition Influence the Area of the

Engine Cycle …..

Page 2: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Induction of Fuel in SI Engine

• The task of the engine induction and fuel systems is to prepare from ambient air and fuel in the tank an air-fuel mixture that satisfies the requirement of the engine.

• This preparation is to be carried out over entire engine operating regime.

• In principle, the optimum air-fuel ratio for an engine is that which give the required power output with the lowest fuel consumption.

• It should also ensure smooth and reliable operation.

• The fuel Induction systems for SI engine are classified as:

• Carburetors.

• Throttle body Fuel Injection Systems.

• Multi Point Fuel Injection Systems.

Page 3: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

The Carburetor: A Natural Fuel Induction System

1

Page 4: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

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Isentropic Flow Through A Venturi

Page 5: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

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Page 6: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

p1

p1 > p2s > pthroatpthroat

p

p1 p2s

Page 7: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Real Flow Through A Venturi

p1 p2a <p2s

pthroat

p

p1 p2a

Page 8: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Practical Carburetor Venturi

Page 9: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Real Air Flow Through Venturi

aaTDa pACm 02

2/1/1

0

/2

0

1

p

ppp TT

Where

Fuel Flow Through Orifice

ffODOa pACm

2 ghpp faf

Page 10: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Carburetor Performance

2/12/1

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Page 11: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Carburetor Performance

kPap,

Page 12: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Carburetor Performance

Page 13: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Control of Equivalence Ratio using Carburetor

Page 14: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Modern Carburetor

Page 15: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Artificial Induction of Fuel

• The fuel-injection systems for conventional spark-ignition engines inject the fuel.

• There are both mechanical and electronically controlled injection systems.

• Better volumetric efficiency

• More uniform fuel distribution

• More rapid response to changes in loading conditions

• More precise control of the equivalence ratio.

Page 16: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Standard Gasoline Injectors

Page 17: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Anatomy of EFI

Page 18: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Serviceable Parts of A EFI

Page 19: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Filters for EFI

Page 20: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Overview of Electronic Fuel Injection System

Page 21: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Merits of Fuel Injection in the SI Engine

• Absence of Venturi – No Restriction in Air Flow/Higher Vol. Eff./Torque/Power

• Hot Spots for Preheating cold air eliminated/Denser air enters

• Manifold Branch Pipes Not concerned with Mixture Preparation (MPI)

• Better Acceleration Response (MPI)

• Fuel Atomization Generally Improved.• Use of Greater Valve Overlap• Use of Sensors to Monitor Operating Parameters/Gives

Accurate Matching of Air/fuel Requirements: Improves Power, Reduces fuel consumption and Emissions

• Precise in Metering Fuel in Ports• Precise Fuel Distribution Between Cylinders (MPI

Page 22: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Merits (Continued)

• Fuel Transportation in Manifold not required (MPI) so no Wall Wetting

• Fuel Surge During Fast Cornering or Heavy Braking Eliminated

• Adaptable and Suitable For Supercharging (SPI and MPI)

• Increased power and torque.

Page 23: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Port Fuel Injection System

Page 24: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Modeling of Fuel injection • The models needs to predict the spray process,

• the distribution and evaporation of droplets and

• the fuel layer formation and transmission in the port.

• The governing equations of motion and droplet evaporation are used to develop a model.

• The rate of evaporation of liquid fuel is calculated by first determining the fuel mean drop diameter (SMD) and characteristic evaporation time τeva according below equation:

eva

vlv mm

dt

dm

where ml is the liquid fuel

mv is the mass of the fuel vapor.

eva is time factor

Page 25: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Time Factor

• Time factor calculated based on the energy balance between the surrounding air and the liquid droplet and the assumption that the heat transferred is a fraction of the available energy.

• The size of droplet and its energy will decide the rate of evaporation.

Page 26: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Droplet Size Distribution

• The droplet size distribution in sprays is the crucial parameter needed for the fundamental analysis of the transport of mass, momentum and heat in evaporation. Engineering

• Parameter determines the quality of the spray and consequently influences to a significant extent the processes of emissions in combustion.

• Detailed experimental data is used to develop distribution functions.

• To obtain the detailed quantitative information of the sprays, a two-component Phase Doppler Anemometry (PDA) is used.

• This performs the simultaneous measurements of the droplet velocity and size and the volume flux.

Page 27: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Measurement of Quality of Injection

Page 28: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Diagnosis of EFI Health : Quantity of Injection

Page 29: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

The Spay Pattern Generated by an Injector

Page 30: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Instability of Fluid Ligament in Ambient Air

Page 31: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Mean diameter distribution of droplets (micron) in 100 mm downstream and 300 Kpa, 25o C

Page 32: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Distribution of droplets velocity (m/s) in 100 mm downstream and 300 Kpa, 25o C

Page 33: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Frequency diagram of droplets mean diameter

D is the droplet diameter and N is the normalized numberdistribution.

Page 34: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Physical Models for Spray Characterization

Entropy of a group of droplets: i

ii PPKS ln

where S is the information entropy, the name used when the information concept is applied to problems in physics and engineering. In this equation K is a constant and Pi is the probability of the occurrence of a certain result, in terms of number fraction.Maximum feasible entropy corresponding to physical conditions will decide the droplet distribution.

Page 35: Fuel Induction Systems for SI Engines P M V Subbarao Professor Mechanical Engineering Department The Pace of Net Heat Addition Influence the Area of the

Physical Constraints

The following physical and mathematical constraints must be obeyed:(i)The sum of all probabilities must be unity:

1i

iP

(ii) the mass flow of sprayed liquid must be equal to themass of all droplets produced per unit time:

Li

iii mnVP

where n is the total number of droplets produced per unittime and mL is the liquid mass flux.