fryer machine systems maintenance manual easy … rl60et14.pdf · fryer machine systems maintenance...

FRYER MACHINE SYSTEMS MAINTENANCE MANUAL

EASY TURN WITH TOUCH 2000i CONTROL

FRYER MACHINE SYSTEMS, INC. 70 JON BARRETT ROAD

ROBIN HILL CORPORATE PARK PATTERSON, NY 12563 PHONE: 845-878-2500

FAX: 845-878-2525 WWW.FRYERMACHINE.COM

TABLE OF CONTENTS SAFETY RULES.............................................................................................................................. 4 SAFETY INSTRUCTIONS............................................................................................................... 5

WARNING:................................................................................................................................... 5 GENERAL SAFETY INSTRUCTIONS......................................................................................... 5 SAFETY INSTRUCTIONS FOR WORKHOLDING:..................................................................... 6 MAINTENANCE SAFETY INSTRUCTIONS:............................................................................... 7

INSTALLATION ............................................................................................................................... 8 INSTALLATION SAFETY INSTRUCTIONS: ............................................................................... 8 INSTALLATION PRECAUTIONS ................................................................................................ 9

Wiring ....................................................................................................................................... 9 Grounding................................................................................................................................. 9 Environmental Conditions ........................................................................................................ 9

SAFETY PRECAUTIONS............................................................................................................ 9 General Preparations & Selecting a Location ........................................................................ 10 Foundation.............................................................................................................................. 10

Connection of Power Line.......................................................................................................... 10 Unpacking .................................................................................................................................. 10

Checking for Shortage............................................................................................................ 10 CLEANING & LUBRICATING MACHINE .................................................................................. 10 LEVELING MACHINE................................................................................................................ 10 ELECTRICAL EQUIPMENT ...................................................................................................... 11

Electrical Cabinet ................................................................................................................... 11 Power Line.............................................................................................................................. 11

BASIC OPERATION...................................................................................................................... 11 Basic Operating Practices.......................................................................................................... 11 Before Switching On: ................................................................................................................. 12 After Control Power Switch Has been Turned On ..................................................................... 12 Routine Inspection ..................................................................................................................... 12 Warm-Up.................................................................................................................................... 13 Preparations............................................................................................................................... 13 Operation ................................................................................................................................... 13

WARNING: ............................................................................................................................. 13 CAUTION: .............................................................................................................................. 13 To Interrupt Machining ........................................................................................................... 14 Completing a Job ................................................................................................................... 14 Safety Devices ....................................................................................................................... 14 Maintenance Operation Preparations .................................................................................... 14 Maintenance Operations ........................................................................................................ 14 Until Operation is Begun after Maintenance .......................................................................... 14 WARNING SIGN PLATES ON THE MACHINE..................................................................... 15

STARTUP REPORT – TOUCH 2000i Control .............................................................................. 16 ELECTRICAL PRINTS .................................................................................................................. 18

PANEL LAYOUT........................................................................................................................ 19 MECHANICAL DRAWINGS FOR ET14........................................................................................ 29 MECHANICAL DRAWINGS FOR ET18-21................................................................................... 46 MECHANICAL DRAWINGS FOR ET26-30................................................................................... 75 MAINTENANCE PROCEDURES................................................................................................ 105

GENERAL MAINTENANCE..................................................................................................... 105 LUBRICATION......................................................................................................................... 106

Automatic Lubrication System.............................................................................................. 106 Lubrication System Maintenance ......................................................................................... 106 Headstock Lubrication System............................................................................................. 106 Headstock Lubrication Pressure Adjustment ....................................................................... 106 Changing Headstock Oil....................................................................................................... 106 Other Lubrication Points....................................................................................................... 107

Maintenance ET Series T2000i 2 of 119

Lubrication Fittings ............................................................................................................... 107

MACHINE BODY ..................................................................................................................... 107 Headstock............................................................................................................................. 107 SPINDLE BEARING ADJUSTMENT ................................................................................... 107 Chucks and Chuck Mounting ............................................................................................... 108 Cross-Slide........................................................................................................................... 108 Saddle .................................................................................................................................. 109 Loading and Unloading Tailstock Center ............................................................................. 109 Aligning Tailstock to Spindle ................................................................................................ 109 Adjusting Spindle Belt Tension............................................................................................. 110 Adjusting X-axis Belt Tension............................................................................................... 110

ELECTRIC EQUIPMENT......................................................................................................... 110 Motors................................................................................................................................... 110

MAINTENANCE SCHEDULE .................................................................................................. 111 PARAMETERS............................................................................................................................ 112 YASKAWA INVERTER GPD506/P5 ........................................................................................... 113 BALDOR 15H SPINDLE DRIVE PARAMETERS........................................................................ 116

INSTRUCTIONS FOR SETTING PARAMETERS................................................................... 119 YASKAWA GPD 315/V7 SPINDLE DRIVE ................................................................................. 120 ERROR LIST FOR T2000 ........................................................................................................... 121


SAFETY RULES READ BEFORE OPERATING MACHINE

1. PREVENT LOOSE CLOTHING, HAIR, JEWELRY FROM CONTACTING

SPINDLE 2. NEVER: CHANGE TOOLS, HANDLE SPINDLE, CHANGE PARTS OR

PERFORM WORK ON LATHE UNLESS CNC IS IN EMERGENCY STOP OR TOOL CHANGE MODES

3. ALWAYS WEAR EYE PROTECTION WHEN OPERATING LATHE. 4. DO NOT OPERATE LATHE WITHOUT AXIS MOTOR COVERS OR AXIS

WAY COVERS IN PLACE. 5. DO NOT PLACE OBJECTS OR HANDS BETWEEN HEAD AND

TABLE/SADDLE ASSY, UNLESS CNC IS IN EMERGENCY STOP POSITION.

6. DO NOT MODIFY EQUIPMENT WITHOUT APPROVAL FROM FRYER

MACHINE SYSTEMS. DOING SO MAY VOID YOUR WARRANTY. 7. ELECTRICAL ENCLOSURES CONTAIN HIGH VOLTAGE. DISCONNECT

EQUIPMENT FROM POWER SOURCE BEFORE OPENING CABINETS. 8. CHECK LUBRICANT FILL LEVELS BEFORE OPERATING. 9. DO NOT OPERATE COLLET UNIT WHILE SPINDLE IS IN MOTION. 10. EMERGENCY STOP LATHE WHEN NOT IN USE 11. TURN OFF POWER IF:

POWER PROBLEMS DEVELOP IN THE EVENT OF ELECTRICAL STORMS. AMBIENT TEMPERATURES EXCEED 105 DEGREES FARENHEIT.


SAFETY INSTRUCTIONS

WARNING: Do not install, operate, or service this machine until: 1) You have read and understood the safety instructions on the pages that follow. 2) You have read and understood the operating instructions, and are thoroughly familiar with the function and location of all machine controls and any related accessories. 3) You have read and understood all safety and instruction plates attached to the machine and its related accessories. 4) Read and understand the maintenance section of this manual prior to installing or servicing the machine. Service procedures must be performed by competent and trained personnel only. Fryer Machine Systems offers maintenance training classes to assure proper levels of competency. 5) American National Standards Institute (ANSI) standard #B11-6-1984 lists many of the responsibilities of a user of turning machines. Your facility should have a copy of this standard, and all management, service and operating personnel concerned with the operation of turning machines should read and understand its contents. NOTE: This maintenance manual, containing a copy of these safety instructions, should be kept in the vicinity of the machine so they are accessible to the operator and maintenance personnel. The following safety instructions are general recommendations for most common operations on a turning machine. Additional safety measures may be required for your particular application. Fryer Machine Systems, Inc. therefore, makes no warranty or representation as to the absolute correctness or sufficiency of the instructions. GENERAL SAFETY INSTRUCTIONS 1) The best defense against injuries on a turning machine is to be alert. Never initiate a machine function unless you completely understand what the function will cause the machine to do. 2) Never operate the machine with any cover or shield open or removed. 3) Never reach into the work area when the spindle is turning or if the machine is in automatic mode. 4) Put the machine in manual mode and be sure last programmed function has been completed before reaching inside of the work area. 5) The functions of the machine make it impossible to eliminate all pinch points. Be particularly aware of the following pinch points: -Spindle and chuck rotation -Indexing of turret and tools -Carriage and cross-slide movement -Tailstock movement, both quill and body 6) Keep machine and area around it clean and well lighted. Never allow chips, coolant or oil to remain on the floor. Do not leave loose objects on or around machine. 7) CLOTHING: -Wear safety glasses with eye shields at all times. Protect your eyes. Never use a compressed air hose to remove chips from a machine. -Never wear loose fitting clothing. Remove all jewelry (rings, watches, necklaces, etc.).They can be caught in moving parts of the machine. -Gloves are easily caught in moving parts. Take them off before turning on the machine. -Always wear safety shoes with steel toes and oil-resistant soles. -Wear a safety helmet when working near overhead hazards. -If operator has long hair, hair should always be tucked under a cap or tied back and up. 8) Turning machines are designed to be operated by one person. Persons other than the designated operator should stay out of the machine area during operation. 9) Take care not to bump or accidentally touch any machine control. Doing so can initiate an unintended machine movement which could cause an injury or a wreck. 10) Do not paint, alter, deface, or remove any warning plates from the machine. Replacement plates are available from Fryer Machine Systems. 11) Report any loose, worn, or broken parts to your supervisor. The same action should be taken if any unusual noise or machine action occurs. 12) Never operate the machine after taking strong medication, using non-prescription drugs, or consuming alcoholic beverages. Persons with illnesses that might cause dizziness or fainting should never operate this machine.


13) The electric components are protected from normal moisture resulting from humidity, use of water base solubles, such as coolant, etc. DO NOT, however, use water hose to clean the machine or the area around it. 14) Never touch a machine control device or electrical component when your hand is wet. 15) Keep flammable liquids and materials away from the work area and hot chips. 16) Never clean up chips while the machine is running or is in automatic mode. 17) Do not file workpieces being rotated under power. 18) At the end of the workday the machine should be placed in either "CONTROL OFF" or "POWER OFF" modes. 19) When restarting a machine after it has been shut down always assume it has been tampered with. Recheck all phases of the job as though you were running the first piece. 20) Never touch spindle start or spindle jog control until hands, feet, and body are well clear of the work area. 21) Coolant and oils can make surfaces on the machine slippery. They can also present an electrical hazard if the machine has power on. For these reasons do not stand on any part of the machine at any time. 22) Never extend an unsupported bar out of the rear of the spindle or hydraulic cylinder a distance from a concentric support more than 10 times its diameter. Doing so can cause the bar to bend or break. When any bar is extended a large sign should be placed to warn people to stay away from the area. 23) If your turning machine has a bar feeder interfaced to it keep yourself and others away from the exit end of the bar feeder when the machine is running. SAFETY INSTRUCTIONS FOR WORKHOLDING: 1) Never run a job on this machine until you are 100% sure the workpiece is being held in such a manner as to withstand the centrifugal force from rotation and the cutting forces of the tooling. If there is any doubt, whatsoever, consult with your supervisor. 2) A chuck is the most common workholding device used on this machine. Some of the factors that affect the holding ability of a chuck are: -Clamping force of jaws -Rotational speed of the spindle -Type of jaw surface (serrated, smooth, etc.) -Area of chuck Jaws in contact with the workpiece -Type of chuck -Configuration of the workpiece...shape, weight and balance -Jaw weight and location 3) With air or hydraulic actuated power chucks, make sure the jaws are gripping the work securely before they reach the end of their travel. When using a power chuck, check the hydraulic or air pressure before every operation. Low chucking pressures will diminish jaw gripping force, which may allow the workpiece to come out of the jaws. Excessive pressure can damage a power chuck, which could cause a loss of jaw force. The gripping force of a power chuck can be diminished as much as 50% because of lack of lubrication or lack of periodic cleaning. Components of the chuck are subject to wear and damage which also can lessen gripping power. A. Grease the chuck at the beginning of every shift. Use only the chuck manufacturer's recommended lubricant. B. A weekly examination of the condition of the chuck should be made. This examination should include the measurement of jaw clamping force with a jaw force gage to insure that the chuck is functioning as it should. C. Refer to manufacturer’s manual for chuck and cylinder for any other maintenance requirements. As the spindle rpm increases the gripping force of the jaw decreases. The larger the chuck diameter the more this loss becomes. Various types of top jaws are used on chucks for different applications For the best workholding conditions use serrated contact surfaces on work gripping surfaces and use the maximum area of contact between the jaws and the workpiece. Improper use can cause serious injury or death. Remember- chucking a workpiece safely involves many variables. If you have the slightest doubt regarding the safety of your set-up for a job, consult with your supervisor.


4) Never operate spindle-mounted accessories above their rated speed. If the chuck or accessory was not supplied with the machine by Fryer Machine Systems, verify the safe operating speed with the manufacturer. 5) Always be sure the chuck or accessory is located correctly on the spindle nose and it is securely bolted to the face of the spindle. Fryer Machine Systems turning machines all have ANSI standard type "A" spindle noses. Chucks or fixtures that are to be mounted must have matching ANSI standards type "A" mounting. 6) Be sure any item bolted or clamped to a chuck or fixture is securely fastened before starting the spindle. 7) Proper lifting equipment should be used for heavy chucks, fixtures and workpieces. 8) Always be aware that closing chuck jaws can trap fingers or hands. 9) The same safety instructions that apply to power chucks also apply to manual operated chucks. The following additional precautions should be taken when using a manual chuck: A. Always use spring-loaded, self-ejecting type safety wrenches. B. Never put an extension bar on a chuck wrench or hit it with a hammer. C. Never run a gear scroll chuck without having something chucked in the jaws. Centrifugal force can cause the scroll to unwind if the chuck is empty. If this occurs, the jaws may come out of the chuck while the spindle is turning. 10) If a workpiece is extended from the chuck a distance of 3 to 4 times its diameter, without being supported by the tailstock, poor cutting conditions will normally occur. Under no circumstances extend an unsupported workpiece more than this amount without supporting the workpiece with the tailstock. Doing so can cause the part to bend or break. MAINTENANCE SAFETY INSTRUCTIONS: 1) WARNING: High voltage is used to power the machine. Only authorized electricians should correct any electrical component failure. Disconnect main power and lock in off position before attempting any repair. Tag disconnect switch "DO NOT START”. 2) Read and understand safety instructions for machine operator before servicing this machine. 3) Know all points where high voltages are present on this machine and in electrical boxes. 4) Residual voltages can exist in the electrical cabinets for a period of time after power has been turned off. Check any component inside cabinet with a meter before touching. INSTALLATION SAFETY INSTRUCTIONS: 1) Verify machine weight and make sure lifting equipment, cables, etc. are rated at sufficient capacity. Follow directions shown in the maintenance manual to lift and move the machine. 2) Initial start-up of the machine must be performed by a Fryer Machine Systems authorized service technician. Fryer machines have transformer taps for various line voltages and power cycles. If the machine is subsequently moved by the user, the transformer taps must be checked to ensure they are wired correctly for new location. 3) A copper (5/8" min. dia.) rod must be sunk through foundation into the earth at the machine. Length should be sufficient to provide less than 80 ohms resistance between the end of the rod and earth ground. A large copper wire must directly connect this earth ground to the ground connection provided on the machine. 4) If the slightest doubt concerning safety procedures arises, call your local dealer or Fryer Machine Systems.


INSTALLATION Unpack machine 1. Remove plastic wrap. Carefully inspect for damage. 2. Install leveling pads and level machine. (This is usually the responsibility of the rigger or

customer) 3. Un-strap console and tailstock. Slide tailstock back. 4. The machine should be leveled with a precision level, using the leveling screws and pads

provided with the machine. Line voltage check 5. A dedicated 220 VAC 3 Phase supply with ground should be provided to the main

disconnect switch. All wiring to the machine should be done to local electrical code requirements. The ground should be a separate wire (not conduit) going to the ground on the building’s service. If this is not available, a grounding rod should be installed nearby the machine. Provision for 440 VAC 3- Phase service can be supplied as an option when ordering the equipment.

6. Once the machine is installed, all electrical components should be inspected to ensure

proper mounting, and that wires are seated properly. Due to variations in shipping, some components may have vibrated loose.

7. Initial power-up should only be performed by a Fryer technician or factory

authorized representative. 8. Before power is applied, check your incoming power. Three Phase power should be

present, 208-248 volts (408-480 volts if option was ordered). Note: when installing a 440V machine, the accompanying transformer’s output must be correctly tapped to provide 220 VAC to the machine. If a wild leg is present, 200 volts from ground to one leg, it should be installed on L2. Once power is acceptable, the machine can be turned on. The 220/110 VAC transformer taps should be adjusted as necessary to output 120 VAC. The following voltages should be checked on the terminal strip:

#1 to #2 = 120 VAC (± 10%) #12 to #20 = 24 VDC

Computer power supply at spare connector a. Black is GROUND b. Red is 5 VDC c. Yellow is 12 VDC d. White is –5 VDC

Now the drives can be turned on by pulling on the E-Stop switch. Once all voltages are verified, basic machine operations can be checked. Verify that the incoming power is phased correctly. The headstock lube pump,

coolant pump and optional turret may not operate properly if out of phase. To check the headstock pump, open the headstock end cover. Oil should be visibly flowing through the clear return line that runs from the headstock to the pump. To change the phase, swap two of the incoming power lines, keeping in mind that the wild leg (if present) should remain on L2. Verify that the way lube pump operates properly. Check for the presence of oil on X and Z axis way surfaces. If the machine is equipped with a turret, the faceplate will index in the wrong direction if the power is out of phase. INSTALLATION SAFETY INSTRUCTIONS: 1) Verify machine weight and make sure lifting equipment, cables, etc. are rated at sufficient

capacity. Follow directions shown in the maintenance manual to lift and move the machine. 2) Initial start-up of the machine must be performed by a Fryer Machine Systems authorized

service technician. Fryer machines have transformer taps for various line voltages and power cycles. If the machine is subsequently moved by the user, the transformer taps must be checked to ensure they are wired correctly for new location.


3) A copper (5/8" min. dia.) rod must be sunk through foundation into the earth at the machine. Length should be sufficient to provide less than 80 ohms resistance between the end of the rod and earth ground. A large copper wire must directly connect this earth ground to the ground connection provided on the machine.

4) If the slightest doubt concerning safety procedures arises, call your local dealer or Fryer Machine Systems.

INSTALLATION PRECAUTIONS To ensure the safe operation of the NC machine, note the following during installation: Wiring 1) Be sure to use electrical conductors with performance ratings equivalent or superior to those

described in the Maintenance Manual. 2) Do not connect to the power distribution panel any power cables for devices that can cause

line noise, such as welders and high frequency quenching machines. 3) Arrange for a qualified electrician to connect the power lines. Grounding Use a grounding wire with a cross section of more than 14 mm and a resistance to ground of less than 100 ohms. This wire size should be greater than AWG (American Wire Gauge) No.5 and SWG (British Legal Standard Wire Gauge) No.6. Generally, the NC machine should be grounded to a separate grounding rod. If an independent ground cannot be provided for the machine, prepare the ground connection as follows: 1) Connect a single conductor to its own grounding terminal. This will avoid possible serious

accidents resulting form ground currents that might otherwise flow in the NC machine if a peripheral device should malfunction.

2) Be careful when using concrete reinforcing rods as grounding points. These reinforcing rods often are used to ground equipment because they usually offer a resistance to ground of less than 100 ohms. In doing so, make the connection as follows: (This also applies to connecting ground wires to regular grounding terminals) a. Do not use the same grounding reinforcing rod or grounding terminal for other devices since

this could lead to line noise such as produced electric welders and high frequency quenching machines.

b. Use a grounding terminal with an adequate electrical performance rating and which is durable.

3) A separate grounding wire should be used, one whose length is as short as possible. 4) Check the resistance to ground by actual measurement.

This should measure less than 100 ohms if the single device is connected to its own grounding rod.

Desirable Independent Grounding: Earth resistance: Less than 100 ohms Common Grounds: Resistance to ground = 100/the number of devices connected to the grounding (Ω) NEVER GROUND EQUIPMENT IN SERIES! Environmental Conditions Generally, the machine will be installed on the following conditions. However, these may change over a period of time or in response to seasonal changes. 1) Supply voltage: 90% to 110% of nominal supply voltage 2) Source frequency: ±2 Hz of nominal frequency 3) Ambient temperature: 55° to 95°F (0° to 45°C) 4) Relative Humidity: Less than 80% (Temperature changes should not cause condensation) 5) Atmosphere: Free from excessive dust, acid fumes, corrosive gases and salt 6) It should be avoided to expose the machine to direct sunlight or heat rays which can change

the environmental temperature. 7) Avoid exposing the NC machine to abnormal vibration. If it is difficult to observe meet these conditions, contact us immediately. SAFETY PRECAUTIONS This machine is provided with a number of safety devices to protect personnel and equipment from injury and damage.


Operators should not, however, rely solely upon these safety devices but should operate the machine after fully understanding what special precautions to take by reading the following remarks thoroughly. General Preparations & Selecting a Location To ensure optimum operation, efficiency and accuracy of the machine, proper installation is required. Do not locate the machine in a place where it will be exposed to direct sunlight, moisture, chemicals or vibration. Do not install the machine adjacent to planing, milling, molding or punching machinery. Otherwise, poor performance will result. A distance of at least 20''(500mm) is required from the machine to the nearest adjacent walls, objects or machinery to ensure access for cleaning, maintenance and repair of the machine, as well as to permit opening of the electrical cabinet door. Foundation Due to the torque-resistant characteristics of the machine base, this machine requires no particular foundation. Just provide a minimum 6“(150mm) thick concrete slab floor and leave space for leveling components. Installation on a wood floor is not recommended. The flexible and unstable nature of wood may have an adverse affect on the accuracy of the machine. Install the machine on the first or second floor. Take the stress of ceiling and foundation into careful consideration to ensure that machine load can be offset.

Connection of Power Line (NOTE: electrical installation should only be completed by a qualified electrician.) 1. Make sure that the incoming power is compatible with the requirements of the machine tool

(voltage, amperage, phase). 2. Connect the power wires per electrical code in your area.

3. Power wires, grounding and over-voltage protection should comply with the local electrical code. For wiring to other voltages (in the absence of the correct transformer), be sure to rewire the spindle motor, coolant system and transformer to the correct voltage. The relevant currents, fuses and overload relays are shown in the electrical diagrams.

NOTE: DO NOT connect or turn on the machine if the incoming power is different from the power requirements of the machine. Contact a qualified electrician.

Unpacking Remove the shrink wrap, plastic sheeting, and packing material. Inspect all boxes and packaging for additional parts before discarding. Carefully inspect the machine for any damage sustained during shipping. Remove the bolts securing the machine to the skid. Remove the machine from the skid as carefully as possible to avoid damaging the machine. If the machine is damaged during transportation, contact your local dealer and the transportation company who delivered your machine immediately.

Checking for Shortage Be sure to check your machine against the packing list, which is shipped with every machine. In case of shortages, note items not received and contact your local dealer.

CLEANING & LUBRICATING MACHINE All protective coating (cosmoline) must be removed before using machine. Do not attempt to move the machine axes if any coating is present on the way surfaces. Be cautious when selecting a suitable cleaning agent. Paraffin applied with a clean brush will soften the protective coating. The protective coating can then be removed with clean rags. Note: 1. Do not use gasoline or any other flammable solution to clean the machine. 2. Clean and lubricate all the exposed ways of the bed and saddle. Drive the saddle and cross slide to one end of their respective travels. Clean and lubricate the ways thoroughly, then drive the saddle and cross slide to the other end and clean and lubricate the exposed ways there as well. Be sure to use a suitable lubricant such as Mobil Vactra Oil#2.

LEVELING MACHINE Before attempting to use the machine, it will be necessary to accurately level it. Screw the leveling bolts (with nut) into the holes in the base of the machine. Set a leveling pad under Please prepare the following tools to adjust machine level: 1. Two spirit levels (0.0005”/ft. or 0.013mm/1000mm accuracy) 2. Two adjustable wrenches


Clean the bed way and cross slide surfaces thoroughly and set one of the spirit levels on the flat bed way in the longitudinal direction, and the other on the cross slide, perpendicular to the first (if there is only one level available, then use it on both directions alternately). Adjust the six leveling bolts located the bottom of the machine base until the machine is leveled to within 0.001”/ft. (0.08mm/1000mm) in both directions. Lock the nuts on the leveling bolts, and re-check to see whether the level of machine is still correct. Repeat as necessary until machine level is obtained with leveling bolts locked. After initial installation, check the level once a week for the first month, then check monthly thereafter.

ELECTRICAL EQUIPMENT Electrical Cabinet

The main power cable should be routed into the cabinet through the existing hole in the bottom of the cabinet. The main switch is located on the left side of the cabinet. An electrical diagram can be found in

this manual. Power Line

(NOTE: electrical installation should only be completed by a qualified electrician.) 1. Make sure that the incoming power is compatible with the requirements of the machine tool

(voltage, amperage, phase). 2. Connect the power wires per electrical code in your area.

3. Power wires, grounding and over-voltage protection should comply with the local electrical code. For wiring to other voltages (in the absence of the correct transformer), be sure to rewire the spindle motor, coolant system and transformer to the correct voltage. The relevant currents, fuses and overload relays are shown in the electrical diagrams.

NOTE: DO NOT connect or turn on the machine if the incoming power is different from the power requirements of the machine. Contact a qualified electrician.

BASIC OPERATION

1. Most all operations performed on a conventional engine lathe can be done manually or automatically on the Fryer Easy Turn Series CNC Lathe. The same safety and operating procedures should be followed on this machine as any other engine lathe. Extra caution should be taken in automatic mode. 2. Headstock Gearshift: The spindle speed is fully programmable within these gear ranges. Some caution should be taken at the extreme upper and lower limits of each speed range due to a loss of torque at the spindle motor. This will only be noticed during very heavy cuts.

a. Easy Turn-18/21 has a two-speed auto-shift gearbox. The headstock can be shifted from

the manual screen, or written directly into a program. Once the head is shifted, the CNC control will display the correct gear range chosen.

Easy Turn-24/27/30 has a two-speed manual shift gearbox. Gears can be shifted after the spindle is stopped. The CNC control should be prompted to the correct gear range chosen while in set-up mode. Basic Operating Practices DANGER: 1) Some control panels, transformers, motors, junction boxes and other parts have high-voltage

terminals. These should not be touched, or a severe electric shock will be sustained.


2) Do not touch a switch with wet hands. This, too, can produce an electric shock. WARNING: 1) The emergency stop push-button switch location should be well known so that it can be

operated at any time without having to look for it. 2) Before replacing a fuse, switch off the machine. 3) Provide sufficient working space to avoid hazardous falls. 4) Water or oil can make floors slippery and hazardous. To prevent accidents all floors should be

dry and clean. 5) Before operating switches, always check that they are the right ones. 6) Never touch a switch accidentally. 7) Work benches near the machine must be strong enough to prevent accidents. Articles should

be prevented from slipping off the bench surface. 8) If a job is to be done by two or more persons, coordinating signals should be given at each

step of the operation. Unless a signal is given and acknowledged, the next step should not be taken.

CAUTION: 1) In the event of power failure, turn off the main circuit breaker immediately. 2) Use the recommended hydraulic oils, lubricants and grease or acceptable equivalents. 3) Replacement fuses should have the proper current ratings. 4) Protect the NC unit, operating panel, electric control panel, etc. from shocks, since this could

cause a failure or malfunction. 5) Do not change parameters, volumes and other electrical settings unnecessarily. If such

changes are unavoidable, record the values prior to the change so that they can be returned to their original settings if necessary.

6) Do not soil, scratch or remove the caution plate. Should it become illegible or be missing, order another caution plate from the supplier specifying the part number shown at the lower right of the plate.

Before Switching On: DANGER: Cables, cords or electric wires whose insulation is damaged can produce current leaks and electric shocks. Before using these, check their condition. WARNING: 1) Be sure the instruction manual and the programming manual are fully understood. Every

function and operating procedure should completely clear. 2) Use safety shoes that are not damaged by oil, safety goggles with side covers, safe clothes

and other safety protection. 3) Close all NC unit, operating panel and electric control panel doors and covers. CAUTION: 1) The power cable from the factory feeder switch to the machine main circuit breaker should

have a sufficient sectional area to handle the electric power used. 2) Cables which must be laid on the floor must be protected against chips so that short-circuits

will not occur. 3) Before first operating the machine after unpacking or keeping the machine idle for a long

period (several days or more), each sliding part must be freshly lubricated 4) Oil reservoirs should be filled to indicated levels, Check and add oil, if necessary. 5) For lubricating points, oil types and appropriate levels, see the various instruction plates. 6) Switches and levers should operate smoothly. Check that they do. 7) When switching the machine on, put the factory feeder switch and the machine main power

switch to the ON position, in that order. 8) Check the coolant level, and add coolant, if necessary. After Control Power Switch Has been Turned On CAUTION: When the machine main power switch on is ON as described in 7 above, the emergency stop button should be illuminated; check that it is. Routine Inspection WARNING: When checking belt tensions, do not get your fingers caught between the belt and pulley. CAUTION:


1) Check pressure gages for proper readings. (min. 80 psi – max 100 psi) 2) Check motors, gearboxes and other parts for abnormal noises. 3) Check machine components and sliding parts for evidence of proper lubrication. 4) Check safety covers and safety devices for proper operation. 5) Check belt tensions. Replace any set of belts that has become stretched with a fresh

matching set. Warm-Up CAUTION: 1) Warm up the machine, especially the spindle and feed shaft by running them for 10 to 20

minutes at about half or one-third the maximum speed in the automatic operation mode. 2) This automatic operation program should cause each machine component to operate. At the

same time, check their operations. 3) Be particularly careful to warm up any spindle which can turn above 2500 rpm. If the machine is used for actual machining immediately after being started, following a long idle period, sliding parts may become worn due to lack of oil. Also, thermal expansion of the machine components can jeopardize machining accuracy. To prevent this condition, always warm the machine up. Preparations WARNING: 1) Tooling should conform to the machine specifications, dimensions and types. 2) Seriously worn tools can cause injuries. Replace all such tools with new ones beforehand. 3) The work area should be adequately lighted to facilitate safety checks.

4) Tools and other items around the machine or equipment should be stored to ensure good footing and clear aisles.

5) Tools or any items must not be placed on the headstock, turret, cover and similar areas. 6) If the center-drilled holes of heavy cylindrical workpieces are too small, the workpieces can jump

out when loaded. Be careful about center-drilled holes and angles. CAUTION: 1) Tool lengths should be within specified tolerances to prevent interference. 2) After installing a tool, make a trial run. Operation WARNING:

1) Do not work with long hair that can be caught by the machine. Tie it up at the back, out of the way.

2) Do not operate switches with gloves on. This could cause malfunctions, etc. 3) Whenever a heavy workpiece must be moved, two or more persons should always work

together if the is any risk involved. 4) Only trained, qualified workers should operate forklift trucks, cranes or similar equipment and

apply slings. 5) Whenever operating a forklift truck, crane or similar equipment, special care should be taken to

prevent collisions and damage to surroundings. 6) Wire ropes or slings should be strong enough to handle the loads to be lifted and should

conform to the mandatory provisions. 7) Grip workpieces securely. 8) Stop the machine before adjusting the coolant nozzle at the tip. 9) Never touch a turning workpiece or spindle with bare hands or in any other way.

10) To remove a workpiece from the machine other than by a pallet changer, stop the tool and provide plenty of distance between the workpiece and the tool.

11) While a workpiece is turning, do not wipe it off or remove chips with a cloth or by hand. Always stop the machine first and then use a brush and a sweeper. 12) Do not operate the machine with safety front and chuck covers removed. 13) Use a brush to remove chips from the tool tip- not bare hands. 14) Stop the machine whenever installing or removing a tool. 15) Whenever machining magnesium alloy parts, wear a protective mask. CAUTION: 1) During automatic operation, never open the machine door.

2) When performing heavy-duty machining, carefully prevent chips from being accumulated, since hot chips can catch fire.


To Interrupt Machining WARNING: When leaving the machine temporarily after completing a job, disable the servo drives with the emergency stop button, and turn off the main power switch. Completing a Job CAUTION:

1) Always clean the machine or equipment. Remove and dispose of chips and clean cover windows, etc.

2) Do not clean the machine or equipment before it had stopped. 3) Return each machine component to its initial condition.

4) Check wipers for breakage. Replace broken wipers. 5) Check coolant, hydraulic oil and lubricant for contamination. Change them if they are seriously

contaminated. 6) Check coolant, hydraulic oil and lubricant levels. Add, if necessary. 7) Clean the oil pan filter. 8) Before leaving the machine at the end of the shift, turn off the power switch on the operating

panel, machine main circuit breaker and factory feeder switch in that order. Safety Devices 1) Front cover, rear cover and coolant cover 2) Over travel limit switches 3) Chuck barrier, tail barrier and tool barrier (NC software) 4) Stored stroke limit (NC software) 5) Emergency stop push-button switch Maintenance Operation Preparations 1) Do not proceed to any maintenance operation unless instructed to do so by the foreman. 2) Replacement parts, consumables (packing, oil seals, O-rings, bearings, oil and grease etc.)

should be arranged in advance. 3) Prepare to record preventive and corrective maintenance operations. CAUTION: 1) Thoroughly read and understand the safety precautions in the instruction manual. 2) Thoroughly read the whole maintenance manual and fully understand the principles,

construction and precautions involved. Maintenance Operations DANGER: 1) Those not engaged in the maintenance work should not operate the main power switch or the

control power ON switch on the operating panel. For this purpose, "Do Not Touch the Switch, Maintenance Operation in Progress" or similar wording should be indicated on such switches and at any other appropriate locations. Such indication should be secured by a semi-permanent means in the reading direction.

2) With the machine turned on, any maintenance operation can be dangerous. In principle, the main circuit breaker should be turned off throughout the operation.

WARNING: 1) Electrical maintenance should be done by qualified personnel competent to do the job. Keep

close contact with the responsible person. Do not decide by yourself. 2) Over travel limit and proximity switches and interlock mechanisms including functional parts

should not be removed or modified. 3) When working at a height, use steps or ladders that are maintained and controlled daily for

safety. 4) Fuses, cables, etc. made by qualified manufacturers should be employed. Until Operation is Begun after Maintenance WARNING: 1) Arrange things in order around the section to receive the maintenance, including working

environments. Wipe water and oil off parts and provide safe working environments. 2) All parts and waste oil should be removed by the operator and placed far enough away from

the machine to be safe. CAUTION: 1) The maintenance person should check that the machine operates safely. 2) Maintenance and inspection data should be recorded and kept for reference.


WARNING SIGN PLATES ON THE MACHINE Safety-related information, which must be strictly observed by all machine operators, is given on warning signs plate. These warning sign plates are attached to the machine.


STARTUP REPORT – TOUCH 2000i Control

CUSTOMER: ___________________DATE: _______________ MODEL #: ____________________ SERIAL #: _________________ CONTROL SN#: ____________________ DISTRIBUTOR:___________________ SERVICE TECH:_________________ SHOP CONTACT:________________________ TITLE:__________________

ATTENTION: ITEMS CAN BECOME LOOSE DURING SHIPPING CAUSING A LOSS OF CONNECTIONS. THIS MAY RESULT IN IMPROPER MACHINE FUNCTION AND/OR DAMAGE TO THE MACHINE OR COMPONENTS. BEFORE INITIAL POWER-UP: TIGHTEN ALL SCREWS AND ELECTRICAL CONNECTIONS IN THE ELECTRICAL CABINET . CHECK TO ENSURE THAT ALL ELECTRICAL COMPONENTS ARE PROPERLY SEATED AND

SECURED.

ELECTRICAL CONNECTIONS AND COMPONENTS CHECKED: _________

(COMPUTER SIDE) +5 VDC. : ________ (IN COMPUTER) +12 VDC : ________ (IN COMPUTER) 110 VAC : ________ (AT TRANSFORMER) (220/440 MAIN DISCONNECT) 220 VAC: ________ or 440 VAC: ________ (AT FUSES) 120 VAC : ________ (AT DRIVE BUS) 24 VDC : ________ (AT POWER SUPPLY) AIR PRESSURE: _________ (W/ COLLET CLOSER) WAYLUBE PRESENT AT X, & Z WAY SURFACES. __________ HOUR METER READING ______________

INITIAL START-UP QUALITY SURVEY At Fryer Machine Systems, we strive to continuously improve the quality of our products and services. As a qualified machine tool technician, your feedback is an essential part of this ongoing process. Please take a moment to fill out the following information. It will be greatly appreciated. Please circle the appropriate response (1=worst, 5=best) for each question. Feel free to add any comments. MISSING PARTS Were there any parts missing? …………………………………………………………….Yes No If yes, what was missing? ________________________________________________________________ ________________________________________________________________

70 Jon Barrett RoadRobin Hill Corporate Park

Patterson, N.Y. 12563Phone: (845) 878-2500 Fax: (845) 878-2525

E-mail: [email protected]


INITIAL IMPRESSIONS

Was machine received in satisfactory condition? …………………………………………Yes No If no, what was lacking? ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Please rate the overall appearance of the machine: ………………………1 2 3 4 5 Comments: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ PERFORMANCE Please rate the mechanical systems of the machine: …………………….1 2 3 4 5 ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Please rate the electrical systems of the machine: ………………………..1 2 3 4 5 Comments: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ SERVICE Were there any problems with the machine during start-up?……………………………..Yes No If yes, please list: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ What issues, if any, are still outstanding? ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Was our Service Dept. helpful during the start-up? Please rate us:……….1 2 3 4 5 ADDITIONAL COMMENTS: __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


ELECTRICAL PRINTS


PANEL LAYOUT


MECHANICAL DRAWINGS FOR ET14


SADDLE


SADDLE

REF. NO.

PART NO. DESCRIPTION Q’TY

1 380401 SADDLE 1 2 380402 SADDLE COVER 1 3 380403 CLAMPING PLATE 2 4 380404 GIB 2 5 BALL SCREW 1 6 380406 SUPPORT BLOCK 1 7 380407 END COVER 1 8 380408 END COVER 1 9 380409 BRACKET 1

10 GEAR BELT PULLY 1 11 GEAR BELT PULLY 1 12 380412 MOTOR PLATE 1 13 380413 MOTOR COVER 1 14 380414 FIXED PLATE 1 15 380415 CONNECTING PLATE 1 16 380416 GIB 1 17 380417 TOOL POST SEAT 1 18 380418 SET SCREW 6 19 380419 PIPE CLAMPING BLOCK 1 20 380420 BRACKET 1 21 380421 MOUNTING BLOCK 3 22 380422 SOCKET SCREW 3 23 WIPER 2 24 WIPER 2 25 380425 SOCKET SCREW 4 26 380426 PIN 2 27 380427 SOCKET SCREW 8 28 LIMITED SWITCH 1 29 380429 SOCKET SWITCH 2 30 SWITCH 1


SADDLE

REF.

NO.


31 380431 SOCKET SCREW 2 32 380432 ROUND HEAD SCREW 8 33 380433 SOCKET SCREW 4 34 380434 RETAINER RING 1 35 380435 SOCKET SCREW 4 36 380436 KEY 1 37 380437 SEAL 1 38 BEARING 1 SET 39 380439 SOCKET SCREW 3 40 380440 SOCKET SCREW 4 41 380441 SET SCREW 1 42 GEAR BELT 1 43 380443 SLOTTED NUT 2 44 380444 TOOTH LOCK WASHER 1 45 380445 WASHER 4 46 380446 SOCKET SCREW 4 47 MOTOR 1 48 380448 SOCKET SCREW 4 49 380449 SOCKET SCREW 4 50 380450 SOCKET SCREW 4 51 380451 WASHER 2 52 380452 SOCKET SCREW 2 53 LIMITED SWITCH 1 54 380454 SOCKET SCREW 2 55 380455 SOCKET SCREW 2 56 380456 SOCKET SCREW 2 57 380457 SOCKET SCREW 2 58 380458 ROUND HEAD SCREW 3


TAILSTOCK


TAILSTOCK

REF.

NO.


1 380501 TAILSTOCK BODY 1 2 380502 TAILSTOCK BASE 1 3 380503 SLEEVE 1 4 380504 FLANGE NUT 1 5 380505 LED SCREW 1 6 380506 FRONT COVER 1 7 380507 DIAL 1 8 380508 WHEEL 1 9 380509 NUT 1

10 380510 HANDLE 1 11 380511 LOCKING ROD 1 12 380512 BUSH 1 13 380513 LOCKING HANDLE 1 14 380514 LOCKING ROD 1 15 380515 SQUARE BLOCK 1 16 380516 SET SCREW 1 17 380517 SLIDING BLOCK 1 18 380518 HANDLE 1 19 380519 GUIDE WAY 1 20 380520 LEVEL 2 21 380521 WIPER 2 22 380522 WIPER 2 23 380523 SOCKET SCREW 2 24 380524 SET SCREW 2 25 380525 SET SCREW 1 26 380526 OIL CAP 1 27 380527 SOCKET SCREW 3 28 380528 KEY 1 29 380529 BEARING 2 30 380530 SOCKET SCREW 3 31 380531 STEEL BALL & SPRING 1 32 380532 SET SCREW 1 33 380533 HANDLE 2 34 380534

380535 WASHER HEX NUT

1 1

35 36 380536

ROUND HEAD SCREW

8


SHEET METAL


SHEET METAL

REF. NO.


1 380701 STAND 1 2 380702 FRONT COVER 1 3 380703 RIGHT SIDE COVER 1 4 380704 DUST COVER 1 5 380705 SIDE SPLASH GARD 1 6 380706 BACK SPLASH GARD 1 7 380707 BOTTON SLIDE WAY 1 8 380708 TOP SLIDE WAY 1 9 380709 DOOR 1 10 380710 FIXED SHAFT 3 11 380711 CASTER SHAFT 2 12 380712 CASTER 2 13 380713 COVER 1 14 380714 MOUNT 1 15 380715 ELEC. BOX 1 16 380716 BOX COVER 1 17 380717 MOTOR PLATE 1 18 380718 CONNECTING ROD 1 19 380719 ADJUSTABLE BLOCK 1 20 380720 PIN 2 21 380721 SPACER 2 22 380722 HEADSTOCK COVER 1 23 380723 SIDE COVER 1 24 380724 ROUNDE HEAD SCREW 8 25 380725 WASHER 5 26 380726 ROUND HEAD SCREW 5 27 380727 ROUND HEAD SCREW 4 28 380728 WASHER 6 29 380729 ROUND HEAD SCREW 6 30 380730 BEARING 3


SHEET METAL

REF.

NO.


31 380731 C CLIP 3 32 380732 WASHER 3 33 380733 SOCKET SCREW 3 34 380734 BEARING 2 35 380735 WASHER 2 36 380736 NUT 4 37 MANUAL OIL PUMP 1 38 380738 SOCKET SCREW 2 39 380739 SOCKET SCREW 2 40 380740 SCREW 1 41 380741 NUT 2 42 380742 FIXED SCREW 2 43 380743 WASHER 4 44 380744 SOCKET SCREW 4 45 380745 FIXED SCREW 2 46 380746 AC INDUCTION MOTOR 1 47 380747 WASHER 4 48 380748 ROUND HEAD SCREW 4 49 380749 WASHER 4 50 380750 ROUND HEAD SCREW 4 51 380751 HEX NUT 6 52 380752 HEX HEAD BOLT 6 53 380753 WASHER 4 54 380754 ROUND HEAD SCREW 4


BED


BED REF. NO.


1 380601 BED 1 2 380602 MIDDLE BRACKET 1 3 380603 BALL SCREW 1 4 380604 SPACER 1 5 380605 REAR BRACKET 1 6 380606 FRONT BRACKET 1 7 380607 COVER 1 8 380608 SPACER 1 9 380609 DUST-PROOF COVER 1

10 380610 END COVER 1 11 380611 WASHER 8 12 380612 HEX NUT 4 13 380613 SOCKET SCREW 2 14 380614 SOCKET SCREW 2 15 380615 HEX BOLT 4 16 380616 SOCKET SCREW 6 17 BEARING 2 18 380618 SOCKET SCREW 4 19 380619 PIN 2 20 380620 CLIP 1 21 380621 SOCKET SCREW 4 22 380622 PIN 2 23 380623 SEAL 1 24 BEARING 1 SET 25 380625 SOCKET SCREW 4 26 380626 SEAL 1 27 380627 SLOTTED NUT 2 28 380628 TOOTH LOCK WASHER 1 29 BEN-2348 COUPLING 1 30 MOTOR 1 31 380631 SOCKET SCREW 4 32 380632 ROUND HEAD SCREW 4 33 380633 HEX BOLT 4 34 380634 ROUND HEAD SCREW 4


HEAD STOCK


HEADSTOCK

REF. NO.


1 380101 HEADSTOCK 1 2 380102 SPINDLE 1 3 380103 FRONT COVER 1 4 380104 REAR COVER 1 5 380105 GEAR BELT PULLEY 1 6 380106 BELT PULLEY 1 7 380107 TOP COVER 1 8 380108 COVER ADAPTER 1 9 380109 CHUCK COVER 1 10 380110 BRACKET 1 11 380111 SHAFT 1 12 380112 GEAR BELT PULLEY 1 13 380113 SIDE COVER 1 14 380114 SOCKET SCREW 2 15 380115 SET SCREW 2 16 380116 KEY 1 17 380117 SOCKET SCREW 3 18 380118 GASKET 1 19 380119 ROLLER BEARING 1 20 380120 ROLLER BEARING 1 21 380121 GASKET 1 22 380122 SOCKET SCREW 3 23 380123 END NUT 1 24 380124 SOCKET SCREW 2 25 380125 GEAR BELT 1 26 V TYPE BELT 1 27 380127 SOCKET SCREW 3 28 380128 ROUND HEAD SCREW 3 29 380129 WASHER 1 30 380130 SOCKET SCREW 2


HEADSTOCK

REF.

NO.


31 380131 BALL BEARING 2 32 380132 KEY 1 33 380133 SET SCREW 1 34 380134 SOCKET SCREW 4 35 380135 SOCKET SCREW 6 36 380136 SPRING 3 37 380137 CAM 3 38 380138 SHORT SHAFT 3 39 380139 SET PIN 3 40 ENCODER 1


MECHANICAL DRAWINGS FOR ET18-21


BASE CASTING REF NO.

PART NO. DESCRIPTION PARTS NAME Q’TY

1 18-20001 BED 1 2 SCREW M16 x P2.0 x 55L 8 3 WASHER M16 8 4 18-70019 BALL SCREW COVER 1 5 SCREW M6 x P1.0 x 12L 22 6 18-20003 MOTOR BASE 1 7 18-70030 COVER 1 8 18-70020 COVER 1 9 18-20002 BASE 1

10 18-20018 FOUNDATION BOLT 6 11 NUT 6 12 18-20019 FOUNDATION PAD 6 13 18-70029 COVER 1 14 18-70028 OIL TANK 1 15 SCREW M6 x P1.0 x 30L 11 16 PLUG 1/2” 2 17 OIL SIGHT 3” 2 18 SCREW M10 x P1.5 x 30L 4 19 18-70017 COOLANT TRAY 1 20 HANDLE 4” 2 21 WHEEL 2-1/2” 4 22 18-70021 FILTER 1 23 18-70025 STOPPER 1 24 18-70024 COVER 1 25 SCREW M8 x P1.0 x 25L 3 26 WASHER M6 3 27 18-70022 PUMP 1/8HP 1 28 18-70038 PUMP BASE 1 29 18-20020 COVER 1 30 18-20021 PLATE 2 31 PLATE 2


HEADSTOCK REF NO.


1 SCREW M8x P1.25 x 25L 1

2 SPRING WASHER M8 1

3 18-10034 WASHER 1

4 18-10033 PULLEY 1

5 KEY 7 x 7 x 45L 1

6 BELT

4

7 OIL SEAL TC-306210 1

8 SCREW M6 x P1.0 x 30L 5

9 SNAP RING RTW-62 1

10 BEARING

2

11 18-10003 FLANGE BEARING 1

12 O-RING G-75 1


14 18-10001 HEADSTOCK 1

15 18-10004 SHAFT 1

16 18-10009 GEAR 1

17 18-10005 GEAR 1

18 KEY 7 x 7 x 30L 2

19 18-10015 GEAR 1

20 18-10018 SHAFT 1

21 18-10006 COLLAR 1

22 18-10007 GEAR 1

23 KEY 7 x 7 x 90L 2

24 BEARING

1

25 SNAP RING STW-35 1

26 18-10016 GEAR 1


HEADSTOCK REF NO.



28 BEARING

1

29 KEY 7 x 7 x 15L 2

30 18-10010 COLLAR 1

31 18-10017 GEAR 1

32 18-10011 GEAR 1

33 KEY 7 x 7 x 30L 2

34 18-10019 COLLAR 1

35 BEARING 6207 2

36 18-10012 GEAR 1

37 SCREW M6 x P1.0 x 16L 3

38 18-10053 COVER 1

39 WASHER BWW-6207 1

40 BEARING

1

41 O-RING G-65 1

42 O-RING G-65 1

43 WASHER BWW-6207 1

44 KEY 7 x 7 x 30L 2

45 18-10008 COVER 1

46 BEARING

1

47 SCREW M6 x P1.0 x 16L 3

48 SCREW M6 x P1.0 x 16L 6

49 18-10023 COVER 1

50 BEARING

1


52 18-10028 COLLAR 1


HEADSTOCK REF NO.


53 18-10029 GEAR 1

54 KEY 10 x 8 x 25L 1

55 SCREW M6 X P1.0 x 16L 4

56 18-10054 BRACKET 1

57 SCREW M3 x P0.5 x 12L 4

58 KEY 5 x 5 x 17L 1

59 ENCODER

1


61 O-RING G-65 1

62 BEARING

1

63 18-10013 PLUG 1

64 18-10022 GEAR 1


66 18-10021 GEAR 1

67 O-RING G-65 1

68 BEARING

1

69 18-10020 SHAFT 1

70 18-10013 PLUG 1


72 SCREW M6 x P1.0 x 16L 3

73 SET SCREW M5 x P0.8 x 5L 1


75 18-10055 CLUTCH 1

76 O-RING G-65 1

77 18-10031 SHAFT 1



HEADSTOCK REF NO.


79 BEARING

2

80 SCREW M6 x P1.0 x 20L 4

81 18-10032 GEAR 1

82 KEY 7 x 7 x 25L 1


84 NUT YSF-M75 x 2 1


86 BEARING

1

87 18-10024D SPINDLE 1

88 NUT YSR-M80 x 2 1


90 18-10025 GEAR 1

91 KEY 12 x 8 x 85L 1

92 18-10026 GEAR 1

93 BEARING

1

94 18-10027D COVER 1

95 SCREW M6 x P1.0 x 40L 5

96 18-10014 SLEEVE 1

97 18-10049D CAM 6

98 18-10052D SPRING 6

99 18-10051D SCREW 6

100 18-10050D CAM BOLT 6


HEADSTOCK LUBE REF NO.


1 PIPE 8 x 1000L 1

2 COMPRESSION BUSHING PA-8 1

3 ELBOW ADAPTER PH-802 1

4 PLUG PT 1/2” 1

5 ELBOW ADAPTER PT 3/4” x PE 3/4” 1

6 REINFORCED PLASTIC HOSE 3/4” x 900L 1

7 18-80024 LIMIT SWITCH 4



10 LIMIT SWITCH

4


12 CAP SCREW M4 x P0.7 x 22L 8


MAIN CASTING REF NO.


1 18-20002 BASE 1


3 SCREW M6 x P1.0 x 12 4

4 DIRECT DRIVE PUMP AM-5 1

5 SERVO MOTOR

1

6 18-20001 BED 1



9 SCREW M8 x P1.25 x 25L 4


11 18-20005 MOTOR BASE 1

12 SCREW M6 x P1.0 x 12L 4

13 18-20004 CLUTCH 1

14 18-20003 BRACKET 1

15 TAPER PIN #6 x 45L 2


17 NUT YSF-M30 x 1.5 1

18 18-20007 COVER 1

19 18-20006 COLLAR 1

20 18-20008 COLLAR 1

21 BEARING

1 SET

22 OIL SEAL SC-405007 1

23 18-20009 BALL SCREW 1

24 18-20010 APRON 1

25 18-70023 COVER 1






28 SCREW M8 x P1.25 x 30L 8

29 SCREW M16 x P2.0 x 55L 8


31 OIL SEAL TC-345007 1

32 18-20011 BRACKET 1

33 SCREW M10 x P1.5 x 35L 4

34 BEARING

2


36 18-20012 COLLAR 1

37 18-20013 COLLAR 1


39 NUT YSR-M30 x 1.5 1

40 SCREW M6 x P1.0 x 20L 4

41 18-20014 COVER 1

42 SCREW M6 x P1.0 x 20L 4

43 18-40013 PRESSURE FLANGE 1

44 CLAMP ELEMENT SCE300-16 x 20 2

45 SCREW M10 x P1.5 x 40L 4


47 PRESSURE FLANGE 25 x 30 1

48 SCREW M6 x P1.0 x 20L 4

49 OIL SEAL TC-456008 1

50 SCREW M6 x P1.0 x 20L 4

51 SCREW M10 x P1.5 x 30L 1





53 18-20015 WASHER 1

54 KEY 10 x 8 x 56L 1

55 18-20016 PULLEY 1

56 SCREW M14 x P2.0 x 50L 4


58 18-20017 MOTOR BASE 1


60 SCREW M14 x P2.0 x 50L 4

61 18-20018 FOUNDATION BOLT 6

62 18-20019 FOUNDATION PAD 6

63 NUT M30 6

64 MOTOR

1

65 SCREW M8 x P1.25 x 70L 1

66 NUT M8 1

67 18-20022 BLOCK 1

68 SCREW M8 x P1.25 x 30L 2

69 OIL SIGHT LS-3” 1

70 SCREW M10 x P1.5 x 30L 2

71 PLUG PT 1/2” 1


SADDLE REF NO.


1 18-40015 COVER 1

2 NUT YSR-M20 x 1 1

3 18-40025 WIPER COVER 1

4 18-40026 WIPER 1


6 18-40016 COLLAR 1

7 18-40032 COLLAR 1

8 BEARING

1 SET

9 18-40001 SADDLE 1

10 18-40002 CROSS SLIDE 1

11 18-40014 BALL SCREW 1

12 O-RING P-5 1


14 18-40017 NUT BASE 1

15 SCREW M8 x P1.25 x 35L 4

16 18-40018 SPACER 1

17 18-40024 SCREW 2


19 18-40021 GIB 1

20 SCREW M10 x P1.5 x 35L 4

21 18-40019 STRIP 1

22 18-70026 COVER 1


24 BEARING

2

25 18-40016 COLLAR 1

26 18-40009 COLLAR 1


SADDLE REF NO.


27 18-40006 COVER 1

28 OIL SEAL TC-304007 1


30 NUT YSR-M20 x 1 1


32 SCREW M8 x P1.25 x 20L 4

33 SCREW M10 x P1.5 x 35L 4

34 18-40020 STRIP 1

35 18-40024 SCREW 2

36 18-40022 GIB 1

37 18-40033 DOG 3


39 SCREW M5 x P0.8 x 12L 6

40 LIMIT SWITCH GSBFD12-502 1

41 SCREW M6 x P1.0 x 25L 4

42 SERVO MOTOR

1

43 18-80015 COVER 1

44 18-80014 COVER 1

45 NUT M8 1

46 18-40008 BLOCK 1

47 SCREW M8 x P1.25 x 40L 1

48 SCREW M8 x P1.25 x 25L 2

49 18-40003 BRACKET 1

50 18-40012 COVER 2

51 18-40011 PULLEY 1



SADDLE REF NO.


53 SCREW M5 x P0.8 x 20L 3

54 18-40004 COVER 1

55 BEARING

1

56 SANP RING STW-15 1


58 18-40007 MOTOR BASE 1

59 SCREW M8 x P1.25 x 20L 4

60 18-40010 PULLEY 1

61 SCREW M5 x P0.8 x 20L 3



64 SCREW M6 x P1.0 x 20L 6


SADDLE REF NO.


1 SCREW M10 x P1.5 x 65L 4

2 18-40034 BLOCK 1

3 18-40036 TOOL POST 1

4 18-40037 SCREW 12

5 18-40038 SCREW 3

6 NUT M20 x P2.5 1

7 18-40039 COLLAR 1


9 18-40040 ROD 3

10 18-40041 SHAFT 1

11 18-40042 LOCKING BLOCK 1

12 18-40043 STOPPER 1

13 18-40044 SLEEVE 1

14 SPRING 1/4” x 1/2”L 1

15 SCREW M6 x P1.0 x 16L 6

16 SCREW M10 x P1.5 x 50L 4

17 18-40023 GIB 1

18 LIMIT SWITCH SN02D12-502 1



21 18-40027 WIPER 2

22 18-40024 SCREW 1

23 18-40033 DOG 3


25 SCREW M5 x P0.8 x 12L 6

26 SCREW M5 x P0.8 x 16L 2


SADDLE REF NO.


27 SCREW M5 x P0.8 x16L 4


29 18-80012 LIMIT SWITCH 1

30 18-40029 WIPER 2



33 TUBE 3/8” x 370L 1

34 ELBOW 3/8” 1

35 TUBE 3/8” x 50L 1

36 VALVE GATE 3/8” 1

37 TUBE 3/8” x 50L 1

38 18-40049 BLOCK 1

39 SPRAYING PIPE 3/8” x 12”L 1

40 SPRAYING PIPE 3/8” x 20”L 1

41 18-40035 BLOCK 1

42 18-40037 SCREW 6

43 SCREW M12 x P1.75 x 20L 2

44 NUT M16 1

45 18-40045 COLLAR 1

46 18-40046 SHAFT 1

47 18-40047 LOCKINIG BLOCK 1

48 18-40048 REAR TOOL POST 1

49 SCREW M10 x P1.5 x 50L 4

50 PIPE CT702-60”L 1

51 NIPPLE 3/8”PT x 3/8”PS 1

52 ELBOW 3/8” 1


SADDLE REF NO.


53 SCREW M6 x P1.0 x 40L 2

54 BLOCK 22 x 56L 1

55 FLEXIBLE HOUSE 6 x 800L 1

56 18-40024 SCREW 1


58 18-80021 COVER 1

59 18-80020 BOX 1

60 SCREW M6 x P1.0 x 12L 4

61 SCREW M10 x P1.5 x 45L 4

62 SCREW M10 x P1.5 x 30L 4


64 SCREW M6 x P1.0 x 16L 3

65 BELT HTD-560-5M-20 1

66 SCREW M8 x P1.25 x 35L 4


68 18-80018 PLATE 1


TAILSTOCK REF NO.


1 18-60010 LOCKING NUT 1

2 18-60009 LOCATING BOLT 1

3 SPRING PIN 4 x 40L 1


5 18-60015 CAM SHAFT 1

6 18-10039 SET SCREW 1

7 18-80029 DOG 1


9 SPRING PIN 4 x 30L 1

10 LIMIT SWITCH

1

11 18-80022 BOX 1

12 SCREW M5 x P0.8 x 10L 2

13 18-80023 COVER 1



TAILSTOCK REF NO.


1 CENTER M.T.#4 1

2 18-60003 QUILL 1

3 O-RING G-65 1


5 18-60022 COVER 1

6 18-60001 TAIL STOCK 1

7 18-60008 HANDLE 1

8 18-60007 LEAD SCREW 1

9 18-60017 BOLT 1

10 18-60018 HANDLE 1

11 18-60017 BOLT 1

12 18-60006 NUT 1

13 SCREW M6 x P1.0 x 16L 3

14 BEARING

1

15 BUSHING 70B-2515 1

16 18-60019 KEEP 1

17 SCREW M8 x P1.25 x 25L 4

18 BEARING

1

19 18-60020 INDEXING 1

20 STEEL BALL 1/4” 3

21 SPRING 1/4” x 1/2”L 3

22 18-60005 HANDLE WHEEL 1

23 KEY 5 x 5 x 30L 1

24 18-60021 PLUG 1


26 HANDLE M10 1


TAILSTOCK REF NO.



28 18-60013 PAD 1

29 SCREW M6 x P1.0 x 20L 2

30 18-60028 STOPPER 2



33 18-60024 WIPER 2


35 SCREW M10 x P1.5 x 60L 2

36 18-60004 CLAMP PLATE 1

37 18-60012 PIVOT BLOCK 1

38 18-60011 BOLT 1

39 18-60014 WASHER 1

40 NUT M16 1

41 SCREW M8 x P1.25 x 60L 2

42 18-60023 SCREW 2

43 18-60016 GIB 1

44 18-60002 BASE 1

45 18-60026 WIPER 2




MECHANICAL DRAWINGS FOR ET26-30


Z AXIS

REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY

1 26-20016 PULLEY 2 KEY 12x8x80L 3 18-20015 WASHER 4 SPRING WASHER M10 5 SCREW M10xP1.5x30L 6 26-20002 BASE 7 MTR-3022 SERVO MOTOR 8 26-20001 BED 9 SCREW M8xP1.25x25L

10 SPRING WASHER M8 11 26-20005 MOTOR BASE 12 SCREW M5xP0.8x20L 13 21-20022 PRESSURE FLANGE 14 CLAMP ELEMENT SCE300-25x30 15 21-20004 PULLEY 16 BELT 17 SET SCREW M8xP1.25x8L 18 NUT YSF-M40x1.5 19 26-20007 COVER 20 26-20026 COLLAR 21 POL-1650 BEARING 22 26-20006 BUSH 23 BEARING 24 26-20003 BRACKET 25 BEARING 26 BEARING 27 26-20008 BUSH 28 OIL SEAL TC-506809 29 26-20009 BALL SCREW 30 CAP SCREW M6xP1.0x12L 31 26-20010 APRON 32 26-70023 COVER 33 SCREW M10xP1.5x25L 34 SPRING WASHER M20 35 SCREW M20xP2.5x70L 36 OIL SEAL TC-506809 37 BEARING 6008,Z 38 SCREW M12xP1.75x50L


REF PART NO. DESCRIPTION PARTS NAME Q'TY NO. 39 26-20012 BUSH 40 26-20011 BRACKET 41 TAPER PIN #7x50L 42 BEARING 51309 43 26-20006 BUSH 44 POL-1650 BEARING 45 SET SCREW M8xP1.25x8L 46 NUT YSR-M40x1.5 47 SCREW M6xP1.0x30L 48 26-20014 COVER 49 26-20024 PULLEY 50 CLAMP ELEMENT SCE300-22x26 51 SCREW M5xP0.8x20L 52 26-20025 PRESSURE FLANGE 53 SCREW M8xP1.25x30L 54 SPRING WASHER M8 55 SCREW M6xP1.0x16L 56 TAPER PIN #7x50L 57 SCREW M12xP1.75x50L 58 SCREW M6xP1.0x16L 59 26-20013 COVER 60 MOTOR AEVF-15HP 61 SCREW M16xP2.0x45L 62 SPRING WASHER M16 63 SCREW M16xP2.0x55L 64 SPRING WASHER M16 65 26-20017 MOTOR BASE 66 18-20019 FOUNDATION PAD 67 18-20018 FOUNDATION BOLT 68 NUT M30 69 SCREW M10xP1.5x30L 70 OIL SIGHT LS-3" 71 26-20004 BASE


FOLLOWING REST P/N:BEN-2110 REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY

1 26-90003 HANDLE 2 PIN 4x30L 3 SET SCREW M8xP1.25x8L 4 26-90015 WASHER 5 26-90011 CASTING 6 26-90014 LEAD SCREW 7 26-90013 SHAFT 8 26-90012 BUSH 9 SET SCREW M8xP1.25x25L

10 SCREW M12xP1.75x50L 11 SPRING WASHER M12 12 WASHER M12

TAILSTOCK REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY

1 CENTER M.T.#5 2 26-60003 QUILL 3 26-60022 COVER 4 O-RING G-105 5 SCREW M6xP1.0x16L 6 26-60001 TAIL STOCK 7 26-60034 HANDLE BOSS 8 26-60008 HANDLE 9 26-60013 PAD

10 O-RING 11 26-60007 LEAD SCREW 12 26-60006 NUT 13 SCREW M8xP1.25x25L 14 BEARING 15 26-60029 FLANGE BEARING 16 SCREW M8xP1.25x20L 17 SCREW M8xP1.25x20L 18 26-60030 GEAR BOX 19 WASHER AW-05 20 NUT AN-05 21 26-60031 GEAR 22 26-60032 GEAR


REF PART NO. DESCRIPTION PARTS NAME Q'TY NO. 23 SCREW M6xP1.0x20L 24 26-60019 KEEP 25 26-60020 INDEXING 26 26-60005 HANDLE WHEEL 27 KEY 6x6x20L 28 26-60021 WASHER 29 SCREW M8xP1.25x20L 30 HANDLE M10 31 SCREW M6xP1.0x30L 32 26-60028 STOPPER 33 CAP SCREW M5xP0.8x12L 34 26-60025 WIPER COVER 35 26-60024 WIPER 36 SPRING WASHER M10 37 SCREW M10xP1.5x130L 38 26-60004 CLAMP PLATE 39 26-60014 WASHER 40 SCREW M20xP2.5x225L 41 WASHER M20 42 NUT M20 43 26-60002 BASE 44 26-60016 GIB 45 26-60023 SCREW 46 26-60012 PIVOT BLOCK 47 26-60004 CLAMP PLATE 48 NUT M20 49 26-60011 BOLT 50 26-60014 WASHER 51 SPRING PIN 52 SET SCREW M6xP1.0x6L 53 26-60018 COLLAR 54 26-60026 WIPER 55 26-60027 WIPER COVER 56 CAP SCREW M5xP0.8x12L 57 26-60015 CAM SHAFT 58 26-60036 GEAR 59 KEY 6x6x18L 60 26-60035 GEAR


BASE REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY

1 CAP SCREW M6xP1.0x12L 2 26-70005 COVER 3 SCREW M6xP1.0x16L 4 26-20020 SPACER 5 26-20003 BRACKET 6 26-20021 SPACER 7 SCREW M20xP2.5x70L 8 SPRING WASHER M20 9 26-20002 BASE

10 26-20001 BED 11 26-70019 BALL SCREW COVER 12 26-20023 BASE 13 BEN-1042 PUMP 1/4HP 14 SCREW M8xP1.25x16L 15 WASHER M8 16 26-20004 BASE 17 18-70025 STOPPER 18 26-70030 COVER 19 26-70038 COVER 20 BEN-2910 FOUNDATION BOLT 21 BEN-2910 NUT 22 BEN-2910 FOUNDATION PAD 23 26-717-1 COOLANT TRAY 24 HANDLE 4" 25 26-721-1 COOLANT TRAY 26 WHEEL 2-1/2" 27 WHEEL 1" 28 26-721-2 COOLANT TANK 29 BEN-2210 OIL SIGHT 3" 30 SCREW M10xP1.5x30L 31 26-70024 COVER 32 BEN-1015 LUBRICATION SYSTEM


SHEET METAL


1 26-70032 FILTER 2 CAP SCREW M6xP1.0x12L 3 WASHER M6 4 26-70001 COVER 5 26-70002 END COVER 6 18-70029 OIL TANK COVER 7 26-70028 OIL TANK 8 SCREW M6xP1.0x16L 9 BEN-2210 OIL SIGHT LS-3"

10 PLUG PT1/2" 11 NUT M10 12 GASTET M10 13 SCREW M10xP1.5x30L 14 SET SCREW M8xP1.25x8L 15 SPRING 1/4"x1/2"L 16 STEEL BALL 1/4" 17 18-70040 SET SCREW 18 26-70027 RING 19 26-70018 CHUCK GUARD 20 HANDLE 4" 21 SCREW M8xP1.25x20L 22 26-70042 BRACKET 23 26-70013 COVER 24 26-70014 COVER 25 SCREW M5xP0.8x15L 26 LIMIT SWITCH D4C-1202


SHEET METAL

REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY 27 18-80025 BOX 28 NUT M6 29 WASHER M8 30 SCREW M8xP1.25x12L 31 26-70044 BRACKET 32 SCREW M8xP1.25x16L 33 26-703-1 SPLASH GUARD 34 18-70004 REAR COVER 35 26-703-2 SPLASH GUARD 36 FLEXIBLE CARRIER BB100700 37 26-80020 BOX 38 26-80021 COVER 39 FLEXIBLE CARRIER BB2002200 40 26-70016 GUIDE RAIL 41 26-70015 COVER 42 26-70043 BRACKET 43 26-70026 BRACKET


DOORS AND CONSOLE


1 CAP SCREW M6xP1.0x12L 2 WASHER M6 3 26-70031 BRACKET 4 26-70006 DOOR 5 26-70045 SHAFT 6 BEN-2920 BEARING 7 CLIP ETW-6 8 26-70008 WIPER COVER 9 26-70012 GUIDE RAIL

10 CAP SCREW M5xP0.8x10L 11 26-80029 PLATE 12 SCREW M6xP1.0x12L 13 FLEXIBLE CARRIER AB602200 14 26-70007 DOOR 15 26-70009 COVER 16 26-70037 GLASS 17 SCREW M8xP1.25x16L 18 WASHER M8 19 HANDLE 7" 20 CLIP RTW-22 21 BEARING 608,Z 22 CLIP ETW-6 23 26-70010 WHEEL 24 26-70011 SHAFT 25 SCREW M8xP1.25x35L 26 18-80032 BRACKET 27 26-80031 BUSH 28 26-80005 COVER 29 26-80004 OPERATION BOX 30 26-80033 SHAFT 31 THRUST BEARING 32 26-80034 FLANGED BEARING 33 26-80030 BRACKET 34 SCREW M6xP1.0x16L


X AXIS REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY

1 26-40015 COVER 2 NUT YSR-M25x1.5 3 26-40025 WIPER COVER 4 BEN 2936 WIPER X AXIS 5 CAP SCREW M5xP0.8x12L 6 26-40016 COLLAR 7 26-40032 COLLAR 8 BEARING 25TAC62B 9 26-40001 SADDLE

10 26-40002 CROSS SLIDE 11 26-40014 BALL SCREW 12 O-RING P-5 13 SCREW M8xP1.25x50L 14 TAPER PIN #6x60L 15 26-40017 NUT BASE 16 26-40018 SPACER 17 18-40024 SCREW 18 26-40021 GIB 19 SCREW M12xP1.75x45L 20 26-40019 STRIP 21 26-40046 WIPER 22 26-40045 WIPER COVER 23 CAP SCREW M5xP0.8x12L 24 BEARING 7205 25 26-40005 COLLAR 26 26-40009 COLLAR 27 26-40006 FLANGE BEARING 28 OIL SEAL TC-354508 29 SET SCREW M6xP1.0x6L 30 NUT YSR-M25x1.5 31 SET SCREW M6xP1.0x6L 32 O-RING G-55 33 SCREW M8xP1.25x20L 34 26-70022 PLATE 35 CAP SCREW M6xP1.0x12L 36 SCREW M12xP1.75x45L 37 26-40020 STRIP


REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY 38 18-40024 SCREW 39 26-40021 GIB 40 18-40033 DOG 41 SPRING WASHER M5 42 SCREW M5xP0.8x12L 43 SCREW M6xP1.0x16L 44 26-80026 SPACER 45 SCREW M6xP1.0x22L 46 BEN-2362 LIMIT SWITCH GSBFD12-502 47 SERVO MOTOR HJ-130B8-64 48 18-80015 COVER 49 18-80014 COVER 50 NUT M8 51 18-4008D BLOCK 52 SCREW M8xP1.25x55L 53 SCREW M8xP1.25x40L 54 26-40003 BRACKET 55 26-40011 PULLEY 56 CLAMP ELEMENT SCE300-20x25 57 SCREW M5xP0.8x12L 58 26-70041 COVER 59 26-40004 COVER 60 BEARING 6202,ZZ 61 SNAP RING STW-15 62 SCREW M5xP0.8x20L 63 26-40013 PRESSURE FLANGE 64 BELT HTD-560-5M-20 65 SCREW M6xP1.0x16L 66 26-40007 MOTOR BASE 67 SCREW M8xP1.25x20L 68 SPRING WASHER M8 69 SCREW M5xP0.8x20L 70 26-40010 PULLEY 71 CLAMP ELEMENT SCE300-19x24 72 26-40012 PRESSURE FLANGE 73 SCREW M6xP1.0x20L


SADDLE FRONT AND BACK VIEW


1 SCREW M12xP1.75x110 2 26-40034 BLOCK 3 26-40036 TOOL POST 4 26-40037 SCREW 5 26-40039 WASHER 6 BEARING 7 26-40062 TURRET CAP 8 26-40041 SHAFT 9 26-40063 HANDLE

10 26-40038 COLLAR 11 26-40042 LOCKING BLOCK 12 26-40043 STOPPER 13 26-40044 SLEEVE 14 SPRING 3/8"x1/2"L 15 SCREW M6xP1.0x16L 16 SCREW M10xP1.5x45L 17 SPRING WASHER M10 18 26-40023 GIB 19 SCREW M6xP1.0x12L 20 18-40024 SCREW 21 26-70039 COVER 22 TAPER PIN #7x120L 23 CAP SCREW M5xP0.8x12L 24 26-40028 WIPER COVER 25 BEN-2938 Z AXIS WIPER SET 26 BEN-2938 Z AXIS WIPER SET 27 18-40028 WIPER COVER 28 CAP SCREW M5xP0.8x12L 29 26-40049 BLOCK 30 TUBE 12x780L 31 VALVE GATE 3/8" 32 SPRAYING PIPE 3/8"x30"L 33 TUBE 3/8"x120L 34 CAP SCREW M6xP1.0x12L 35 SCREW M10xP1.5x45L 36 SPRING WASHER M10 37 26-40035 BLOCK


REF PART NO. DESCRIPTION PARTS NAME Q'TY NO. 38 26-40048 REAR TOOL POST 39 SCREW M10xP1.5x130L 40 18-40047 LOCKING BLOCK 41 26-40037 SCREW 42 PIPE CT702-400"L 43 NIPPLE 3/8"PTx3/8"PS 44 CAP SCREW M6xP1.0x12L 45 FLEXBLE HOUSE 6x1600L 46 QUARTER JOINT PH-4 47 26-80021 COVER 48 SCREW M6xP1.0x12L 49 18-40024 SCREW 50 26-80020 BOX 51 26-80035 BRACKET 52 CAP SCREW M6xP1.0x12L 53 SCREW M10xP1.5x45L 54 SCREW M10xP1.5x30L 55 BELT HTD-560-5M-20 56 SCREW M6xP1.0x16L 57 CAP SCREW M6xP1.0x12L 58 26-80018 PLATE M10xP1.5x30L


SADDLE SIDE VIEW


1 26-80016 BRACKET 2 SCREW M6xP1.0x16L 3 SCREW M5xP0.8x12L 4 26-40033 DOG 5 SCREW M6xP1.0x12L 6 26-80012 PLATE 7 26-80017 BRACKET 8 BEN-2360 LIMIT SWITCH 9 SCREW M5xP0.8x18L

10 26-80016 BRACKET


SHIFTER FRONT VIEW


1 SCREW M6xP1.0x16L 218-10044 BLOCK 3 O-RING G-25 426-10045 SHAFT 5 PLUG PT1/2" 618-10042B HANDLE BOSS 726-10046 FORK 826-10047 FORK 918-10042A HANDLE BOSS

10 O-RING G-25 11 SCREW M20xP2.5x65L 12 SPRING WASHER M20 13 SET SCREW M10xP1.5x35L 14 SCREW M10xP1.5x45L 15 SPRING WASHER M20 16 SCREW M20xP2.5x65L

SHIFTER SIDE VIEW REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY

1 O-RING P-21 2 26-10002 COVER 3 SCREW M6xP1.0x30L 4 SCREW M6xP1.0x16L 5 18-10037 RACK 6 SNAP RING STW-25 7 KEY 6x6x20L 8 18-10036 GEAR 9 KEY 6x6x60L

10 STEEL BALL 1/4" 11 SPRING 1/4"x1/2"L 12 SET SCREW M8xP1.25x8L 13 26-10035 SHAFT 14 SNAP RING STW-25 15 KEY 6x6x20L 16 18-10038 GEAR 17 SNAP RING STW-25 18 KEY 6x6x20L


REF PART NO. DESCRIPTION PARTS NAME Q'TY NO. 19 18-10038 GEAR 20 18-10041 SHAFT 21 SET SCREW M8xP1.25x8L 22 18-10039 SCREW 23 O-RING P-21 24 FLP26-02 NAME PLATE 25 SCREW M6xP1.0x16L 26 FLP18-04 NAME PLATE 27 O-RING G-40 28 O-RING P-21 29 18-10040 BUSHING 30 OIL SIGHT 29 31 SPRING PIN 6x60L 32 18-10043 HANDLE


HEADSTOCK LUBE SYSTEM


1 PIPE 6x1200L 2 COMPRESSION BUSHING PA-6 3 ELBOW CONNECTOR PH-602 4 PLUG PT1/2" 5 ELBOW ADAPTER PT3/4"xPE3/4" 6 REINFORCED PLASTIC HOSE 3/4"x900L 7 18-80024 LIMIT SWITCH PLATE 8 SPRING WASHER M6 9 SCREW M6xP1.0x16L

10 LIMIT SWITCH 11 SPRING WASHER M4 12 CAP SCREW M4xP0.7x22L


HEAD TOP VIEW


1 SCREW M8xP1.25x25L 2 SPRING WASHER M8 3 26-10034 WASHER 4 26-10033 PULLEY 5 KEY 8x8x45L 6 BELT 7 OIL SEAL TC-357210 8 SCREW M6xP1.0x30L 9 SNAP RING RTW-72

10 BEN-1228 BEARING 11 26-10003 FLANGE BEARING 12 O-RING G-85 13 SNAP RING RTW-72 14 26-10001 HEADSTOCK 15 26-10004 SHAFT 16 26-10009 GEAR 17 26-10005 GEAR 18 KEY 8x8x40L 19 26-10015 GEAR 20 26-10018 SHAFT 21 26-10006 COLLAR 22 26-10007 GEAR 23 KEY 8x8x105L 24 BEN-1230 BEARING 25 KEY 8x8x105L 26 26-10016 GEAR 27 SNAP RING STW-65 28 BRG-4040P BEARING 29 KEY 8x8x25L 30 26-10010 COLLAR 31 26-10017 GEAR 32 26-10011 GEAR 33 KEY 8x8x40L 34 26-10019 COLLAR 35 BEN-1230 BEARING 36 26-10012 GEAR 37 SCREW M6xP1.0x16L 38 26-10053 COVER


REF PART NO. DESCRIPTION PARTS NAME Q'TY NO. 39 WASHER BWW-6208 40 BEN-1230 BEARING 41 O-RING G-75 42 O-RING G-75 43 WASHER BWW-6208 44 SNAP RING STW-48 45 26-10008 COVER 46 BEN-1230 BEARING 47 SCREW M6xP1.0x16L 48 SCREW M6xP1.0x16L 49 26-10023 COVER 50 BRG-4310 BEARING 51 SNAP RING STW-130 52 26-10028 COLLAR 53 26-10029 GEAR 54 KEY 10x8x25L 55 SCREW M6xP1.0x16L 56 18-10054 BRACKET 57 SCREW M3xP0.5x12L 58 KEY 5x5x17L 59 MSE-1660 ENCODER 60 SNAP RING RTW-80 61 O-RING G-75 62 BEN-1230 BEARING 63 26-10013 PLUG 64 26-10022 GEAR 65 SNAP RING STW-95 66 26-10021 GEAR 67 O-RING G-75 68 BEN-1230 BEARING 69 26-10020 SHAFT 70 26-10013 PLUG 71 SNAP RING RTW-80 72 SCREW M6xP1.0x16L 73 SET SCREW M5xP0.8x5L 74 SNAP RING STW-25 75 18-10055 CLUTCH 76 O-RING G-65 77 18-10031 SHAFT 78 18-10030 FLANGE BEARING


REF NO. PART NO. DESCRIPTION PARTS NAME Q'TY 79 POL-2360 BEARING 80 SCREW M6xP1.0x20L 81 26-10032 GEAR 82 KEY 7x7x25L 83 SNAP RING STW-25 84 NUT YSF-M140x2 85 SET SCREW M10xP1.5x10L 86 BRG-4290 BEARING 87 26-10024D SPINDLE 88 NUT YSR-M145x2 89 SET SCREW M10xP1.5x10L 90 26-10025 GEAR 91 KEY 16x10x100L 92 26-10026 GEAR 93 BRG-4300 BEARING 94 26-10027D COVER 95 SCREW M6xP1.0x40L 96 26-10014 SLEEVE 97 26-10049D CAM 98 26-10052D SPRING 99 26-10051D SCREW

100 26-10050D CAM BOLT


MAINTENANCE PROCEDURES

GENERAL MAINTENANCE 1. The ET-18 headstock uses light spindle oil. ET-21 and larger headstocks

use medium spindle oil. The headstock should be filled to the top of the lower sight glass. When the spindle is on, the gear pump will pump lubrication from the sump throughout the headstock. If oil is not circulating properly, an oil pressure switch will generate a “Headstock Pressure Low” fault on the control screen. The machine should not be used until the headstock oil is restored to its correct level. The headstock is belt driven. The tension can be adjusted by means of the motor mount adjustment stud in the base of the machine.

2. The Z-Axis is coupled directly to the ballscrew. If your model happens to

have a belt, then follow the procedure for the X-Axis. 3. The X-Axis is driven by a timing belt. Adjustment is accomplished by

loosening the slotted motor mounting plate, sliding the motor, and tightening the screws.

4. The machine ways are lubricated by the automatic oiler, which operates

whenever the drives are on. If the oil supply is depleted, a float switch will generate a “Low Way Oil” fault on the control screen. The oil level in the reservoir should be checked daily. If less than half full, it should be filled with Mobil Vactra No. 2 (ISO 68) or equivalent way oil.

5. The tailstock needs lubrication at the oil fittings located on top of the unit.

We recommend medium weight spindle oil such as 30W. 6. The machine’s moving surfaces should be kept clean of chips and dirt

during operation of the machine. Do NOT allow chips to pile up in the coolant pan thereby hindering movement of the carriage or cables to the apron.

7. The coolant reservoir in the tailstock side of the machine’s base can be

filled with coolant until the level is just below the pump’s mounting flange.


LUBRICATION

Automatic Lubrication System This machine utilizes an adjustable automatic pump to provide lubrication to the ways and ballscrews whenever the servo drives are on. This system includes metering valves for proportional distribution and a low fluid level warning alarm. Still, please check the oil level before operation. Add Mobil Vactra Oil #2 (or equivalent ISO 68) way lubricant to the reservoir as required. NOTE: If you feel that adjustment of the lubrication system becomes necessary, please contact Fryer Machine Systems for assistance. EXCESSIVE RESTRICTION OF OIL FLOW CAN CAUSE SEVERE MACHINE DAMAGE, AND MAY VOID YOUR WARRANTY.

Lubrication System Maintenance Check all fittings of the lubrication system under normal operating temperature. If oil leaks are found, tighten the fittings. Inspect oil level daily. Replenish as necessary.

Headstock Lubrication System The headstock lubrication system consists of a sump, a circulating pump, an oil filter, and a pressure-sensing switch. The pump supplies lubrication to the gear train whenever the spindle is on. The pressure switch will generate an alarm if the oil pressure falls below a specified level. Inspect sump oil level before operating.

Headstock Lubrication Pressure Adjustment 1. Remove nut (1). 2. Loosen nut (3). 3. Use flat head screwdriver to adjust screw (2); CCW direction increases pressure. 4. Tighten nut (3). 5. Re-install and tighten nut (1).

Note: If you feel that adjustment of the lubrication system becomes necessary, please contact Fryer Machine Systems for assistance. EXCESSIVE RESTRICTION OF OIL FLOW CAN CAUSE SEVERE MACHINE DAMAGE, AND MAY VOID YOUR WARRANTY.

Changing Headstock Oil

The headstock oil in a new machine should be changed after one month of operation. After initial replacement, the oil should be changed after every 1500-2000 hours of operation. When changing the oil, clean the oil filter thoroughly. Continuously adding oil without changing it is a waste of time and money, for the new oil will not refresh the old oil but aid in deteriorating it. The metallic particles and dust in the old oil will form a layer on the surface that will accelerate the oxidization of oil. To change the oil, follow the steps below: 1. Open the headstock access door and locate the headstock and oil sump drain plugs.

2. Place a 5 gallon bucket under the headstock drain. 3. Remove the drain plug. 4. Reinstall the plug after the headstock has drained completely. 5. Place a large pan under the oil sump drain. 6. Remove the oil sump drain plug. 7. Re-install the plug after the oil sump has drained completely. 8. Remove the oil filter and clean all parts thoroughly, then re-install.

9. Locate and remove the headstock return hose. 10. Using a suitable funnel, SLOWLY fill the system through the vent hole

until the oil level in the oil sump sight glass reads ¾ full. 11.Once the tank is full, start the spindle at 50 rpm in high range to circulate the oil into the headstock. You will then need to add more oil into the tank. Repeat process until tank remains full after running spindle. The correct oil grade is as follows: 2500 RPM spindles: Mobil Velocite Oil No. 6 (ISO VG 10) or equivalent 2000 RPM spindles: Mobil Velocite Oil No. 10 (ISO VG 22) or equivalent


Other Lubrication Points

There are three oil balls on the tailstock. Apply 10 drops of light oil to each oil ball daily before operating to ensure proper lubrication. Lubrication Fittings Check all fittings after 50 hours of operation. After that, check regularly every 200 hours.

MACHINE BODY In order to maximize machine performance, the alignment of the headstock and tailstock should be checked and re-adjusted after three months of operation. After that, re-adjust every six months to one year to maintain machine accuracy.

Headstock Headstock Alignment

If taper becomes evident during O.D. turning, or concave or convex conditions during facing operations, the headstock alignment should be checked, and if necessary, adjusted. NOTE: Only adjust after you are sure that level is not affecting the alignment. Use the following procedure to accomplish this. Insert ground test bar in the spindle. Attach the base of a test indicator to the saddle. Apply the stylus of the indicator to the outer diameter of the bar. Move the saddle along the Z-axis and measure and record the indicator readings at both ends. If the difference in readings exceeds 0.0005”/ft. (0.013mm/1000mm), the headstock should be re-aligned as follows. 1. Loosen the headstock fixing screws and turn the adjusting screws to obtain parallelism between the spindle and the Z-axis. 2. After adjustment, tighten the fixing screws and again move the saddle along the Z-axis to check parallelism. If necessary, repeat this procedure until parallelism of 0.0005”/ft. (0.013mm/1000mm) is established.

SPINDLE BEARING ADJUSTMENT

1. MEASURING AXIAL MOVEMENT: -Place an indicator (.0001 resolution) on the spindle face. -Push spindle from the rear with steady pressure without rotating. -Adjust indicator to zero. -Push in the reverse direction and record movement. -If the spindle movement is more than .0002” proceed to next step.

2. ADJUSTING SPINDLE THRUST BEARING PRELOAD: -Remove head stock cover. -Loosen the three setscrews on the black spanner nut behind the middle casting web.


-Tighten the ring in small increments (no more than 2 degrees of radial movement at a time). Repeat step one after each adjustment until the spindle movement is .0002”.

-Once completed tighten the three setscrews on the spanner nut and replace the head stock cover. Chucks and Chuck Mounting

WARNING: USE ONLY HIGH-SPEED CHUCKS WITH THESE MACHINES. When mounting chucks or faceplates, ensure that the spindle and chuck tapers are scrupulously clean and that all cams are in the correct position. It may be necessary when mounting a new chuck to re-set the camlock studs (A). To do this, remove the cap-head locking screws (B) and set each stud so that the scribed ring (C) is flush with the rear face of the chuck, and with the slot lining up with the locking screw hole. Now, mount the chuck or faceplate on the spindle nose and tighten the six cams in turn. When fully tightened, the index line on each cam should be between the two V marks on the spindle nose. If any of the cams do not tighten fully within these limit marks, remove the chuck or faceplate and re-adjust the stud as indicated in the illustration. Fit and tighten the locking screw (B) at each stud before remounting the chuck for work. A reference mark should be made on each correctly fitted chuck or faceplate to coincide with the reference mark scribed on the spindle nose. This will assist subsequent remounting. DO NOT INTERCHANGE CHUCKS OR FACE PLATES BETWEEN LATHES WITHOUT FIRST CHECKING FOR CORRECT CAM LOCKING. IMPORTANT: Take careful note of speed limitations when using face plates; 21 in. faceplates should not be run at speeds greater than 625 RPM and 14 in. faceplates at not more than 840 RPM.

Cross-Slide

If the gib between the cross slide and saddle becomes loose, it will affect machining accuracy. Cross slide lateral play should be checked and adjusted every six months according to the following procedure: 1. Attach the base of a dial indicator to the saddle of the machine and apply the indicator

stylus against the side of the cross slide. Try to move the cross slide in a side-to-side motion using moderate force. Note the amount of movement. If this measurement exceeds 0.0005” (0.013mm), the gib should be adjusted as follows.

2. Remove screws (1). 3. Remove slide cover (2). Locate the

two gib adjusting screws (3 & 4) on the front and rear of the cross slide.

4. Using a screwdriver, loosen screw (3) about 1 turn CCW.

5. Tighten screw (4) about 1/2 turn CW.

6. Tighten screw (3). 7. Move the slide back and forth to

allow the gib to seat. 8. Repeat step 1. If movement is still

excessive, repeat the procedure until the proper measurement is obtained.

DO NOT OVER-TIGHTEN THE GIB- EXCESSIVE WEAR


AND/OR DRIVE FAULT ERRORS MAY RESULT. 9. Re-install slide cover (2).

Saddle

If the gibs between the saddle and bed ways become loose, it will affect machining accuracy. Any play in the saddle should be checked and adjusted every six months according to the following procedure:

1. Attach the base of a dial indicator to the front bed way of the machine and apply the indicator stylus against the top of the saddle, near either end. Try to lift the saddle upwards using moderate force. Note the amount of movement. If this

measurement exceeds 0.0005” (0.013mm), the gib should be adjusted as follows. 2. Locate the two gib adjusting screws (1 & 3) on the left and right ends of the saddle 3. Using a screwdriver, loosen screw (1) about 1 turn CCW. 4. Tighten screw (3) about 1/2 turn CW. 5. Tighten screw (1). 6. Move the saddle back and forth to allow the gib to seat. 7. Repeat step 1. If movement is still excessive, repeat the procedure until the proper

measurement is obtained. CAUTION- DO NOT OVER-TIGHTEN THE GIB- EXCESSIVE WEAR AND/OR DRIVE FAULT ERRORS MAY RESULT. 8. Repeat this procedure on the rear bed way gib, adjusting screws (2) & (4) instead of screws

(1) & (3), respectively. Loading and Unloading Tailstock Center

To load a center or chuck in the tailstock, first ensure that the tool’s tapered shank is clean and free of chips and burrs, as well as the tapered hole in the end of the tailstock quill. Simply extend the tailstock quill about 1 inch, then firmly press the tool’s tapered shank into the hole in the end of the quill. The taper will lock the tool into place. To unload the center, support the tool with one hand while fully retracting the quill with the other. You may need to exert some force when doing this in order to release the taper lock.

Aligning Tailstock to Spindle

If there is taper appearing on workpieces that are turned while being supported by the tailstock, use the following procedure to re-align the tailstock to the spindle.

1. Insert a gauge bar between the spindle and tailstock, attach the base of a test indicator to the saddle, apply the stylus of the indicator to the surface of the bar, and move the saddle along the full length of the test bar. If the bar is out of alignment by more than 0.001”/ft. (0.026mm/1000mm), perform the following:

2. Loosen the fixing screws (1) and turn the adjusting screws (2) to bring the tailstock into alignment with the spindle. The adjusting screws (2) are locked against each other, so you will have to loosen one of


the screws before attempting to make an adjustment. Tighten the screws (2) against each other after making an adjustment. Then tighten the fixing screws (1).

Repeat steps 1 and 2 until tailstock alignment is within 0.001”/ft. (0.026mm/1000mm).

Adjusting Spindle Belt Tension

Belt tension between the spindle motor and spindle should be ½”(13.5mm) deflection when a pressure of 11 lbs. (5.1kg) is applied to the belt at the center distance between spindle and motor. To adjust belt tension, perform the following steps. 1. Loosen screws (1).

2. Loosen locknut (3). 3. Tighten bolt (2) on the motor base until the desired belt tension is obtained. 4. Re-tighten screws (1). 5. Re-tighten locknut (3).

Adjusting X-axis Belt Tension

Belt tension between servomotor and ball screw should be 1/8” (3mm) deflection when a pressure of 2 lbs. (1kg) is applied to the belt at the center distance between the ball screw and motor. To adjust belt tension, perform the following steps. 1. Loosen screws (1). 2. Loosen locknut (2). 3. Tighten bolt (3) on the motor base until the desired belt tension is obtained. 4. Re-tighten screws (1). 5. Re-tighten locknut (2).

ELECTRIC EQUIPMENT Motors

The spindle motor requires no special care. Have a qualified technician check and clean it every six months. All other motors should be checked annually. Spindle motor bearings are pre-lubricated. This lubrication is able to support 8-10 hours of daily operation up to two years. Have the bearings checked annually by a qualified technician.


MAINTENANCE SCHEDULE

1 -Mobil Vactra #2 (ISO 68) or equivalent 2 -Break-Free Synthetic Air Tool Oil (5W) or equivalent 3 -Valenite Turn Tech Blue Metalworking Fluid or equivalent 4 -Purolator A23465 5 -Mobil Spindle Oil or equivalent

weekly 3 months

6 months

yearly as req’d.

fill lube pump1 X fill air regulator

oil for auto shift2 X

check coolant level

X change coolant3 X check machine

level X

check gibs X check backlash X

check belt tension

X check servo cabinet and

console fans, clean filters

X

replace servo cabinet and

console filters4

X

replace headstock oil5

X


PARAMETERS


SPINDLE DRIVE PARAMETERS FOR ET-21/24 YASKAWA INVERTER GPD506/P5

The following pages list the correct parameters for the GP5/FP5 Safetronics Inverter. These parameters are for the new Safetronics spindle drives . These drives differ from the older models in they do not have the 20 LEDS on the programming pad. To change parameters, open the back electrical cabinet, turn on main power at the disconnect. Find the GP5/FP5 inverter, (tan box in the lower electrical cabinet). On the Safetronics drive panel, do the following: 1. Press the “LOCAL” button. The “REMOTE”, lights should now be off. REMOTE 2. Reset the drives on the front panel (pull out E-stop switch). 3. Go back to the spindle inverter and press “DSPL” many times until “PARAMETER” is displayed. 4. Now on the display should be “n001”. If it is not, press the up or down arrow keys to get to nOO1. Press “ENTER” to show the value in that parameter. If it is incorrect, use the up or down arrow key to correct it. The number will now be flashing. Press “ENTER” to store the new value. “END” will flash on the display to signify that the new value is in memory. Now press “DSPL” to show the parameter you saved. 5. Repeat this procedure for all parameters on the table. 6. When completed, press “DSPL” to get the “DRIVE” illuminated. The display should read “0.0F”. Now press “LOCAL”. REMOTE The remote lights should be illuminated. Now you are done Some custom parameters that must be done on all machines: (See parameter listing to refer to Note #) NOTE *: Use the number on the left for 220 VAC machines and the number on the right for 440 VAC machines NOTE 1: This voltage can be set at a default of 230.0 volts, but if problems occur, then measure average line voltage and enter that into parameter “n003”. NOTE 2: This parameter will vary due to pulley ratios, motor sizes, gear ratios, belt wear. The range of this parameter is 90-115. This is the procedure to obtain the proper value for parameter “n011” maximum frequency. The machine and the drives must be left on. Put the gear selector in high range, leave the spindle OFF. Go to the electrical cabinet and locate the tan safetronics inverter with operator station.

a. Press “LOCAL” (Remote lights will turn off )

REMOTE b. Press “DSPL” until “FREQUENCY REF 0.0hz” is displayed c. Use “∧” or “∨” arrow keys until “60.0” is displayed. d. Press “ENTER”. e. Press “RUN”. Spindle will turn on, now record actual spindle

speed. f. Divide actual RPM by 60 to give you RPM/Hz. g. Use the maximum RPM (2000 in high) and divide this by

RPM/Hz (previous answer). This will be the value to enter in “n012”.

Example: At 60 Hz in high gear, the spindle actual RPM reads 1175 RPM. 1175 ÷ 60 = 19.583. Then the maximum RPM= 2000 RPM 2000 ÷ 19.583 = 102.1 (Hz value to enter into parameter “n011”)

NOTE 3: Read Motor tag for rated current of motor Typical ratings : 5HP=16 amp 7.5HP= 22amp 10HP=28 amp 15HP=38amp 20HP=50amp


GP5/FP5 PARAMETERS (N001 – N108)

No. Function Name Setting N001 Password 3 N002 Oper Mode Select SEQ=TRM REF=TRM N003 Input voltage See “NOTE 1” N004 Stop method 0:RAMP TO STOP N005 Motor Rotation 0:CCW N006 Reverse Oper 0:REV ALLOWED N007 Local/remote key 1:ENABLED N008 Operator Stop key 1:ENABLED n009 Operator M.O.P. 1:ENTER KEY USED n010 V/f selection USER DEFINED V\F n011 Maximum frequency See “NOTE 2” n012 Maximum voltage 220 or 440* n013 Base frequency 60 n014 Mid. Output frequency 6.0 n015 Mid. Frequency voltage 15 or 30.* n016 Minimum output frequency 3.0 n017 Minimum output voltage 10 or 20.* n018 Acceleration time 1 5.0 n019 Deceleration time 1 5.0 n020 Acceleration time 2 10.0 n021 Deceleration time 2 10.0 n022 S-curve selection 0.2 sec n023 Display units 0 n024 Reference 1 0 n025 Reference 2 0 n026 Reference 3 0 n027 Reference 4 0

n030 Jog reference 60 n031 Ref upper limit 100% n032 Ref lower limit 0% n032 Motor rated FLA See NOTE 3 n034 Motor OL Sel Std Motor/8 min. n035 OH1 stop method Continue oper n036 Terminal S2 sel Reverse run (2W) n037 Terminal S3 sel Ext fault (N.O.) n038 Terminal S4 sel Fault reset n039 Terminal S5 sel Jog command n040 Terminal S6 sel Multi-step spd 2 n041 Terminal MA sel Fault n042 Terminal M1 Sel During running n043 Analog input Sel FV=Master FI=Aux. n044 Terminal F1 Sel 4-20mA n045 MOP Ref Memory Memorize Fref n046 Ref Loss Detect Not detected n047 FrefLv@Floss 100% n048 Terminal FV Gain 100% n049 Terminal FV bias 0% n050 Terminal FI gain 100% n051 Terminal FI bias 0% n052 Terminal AM Sel Output amps n053 Terminal AM Gain 1.00 n054 Carrier Freq Sel 15.0 KHz n055 PwrL Selection Not provided n056 Spd srch Current 150% n057 Minimum baseblock T 0.7 sec


n058 SpdSrch V/f 100% n059 PwrL ridethru t 2.0 sec n060 Num of restarts 0 n061 Restart Sel Activate flt rly n062 Jump freq 1 0.0Hz n063 Jump freq 2 0.0Hz n064 Jump bandwidth 1.0Hz n065 Elapsed timer Time running mtr n066 Elapsed time 1 0 n067 Elapsed time 2 0 n068 DC inj current 50% n069 DC inj time@stop 0.5sec n070 DC inj time@start 0.0sec n071 Torq Comp Gain 1.0 n072 StallP Decel Sel disabled n073 StallP Accel Lvl 170% n074 StallP run level 160% n075 Freq Det level 0.0Hz n076 Freq Det width 2.0Hz n077 Torq Det Sel disabled n078 Torq Det Level 160% n079 Torq Det time 0.1sec n080 On-delay timer 0.0sec n081 Off-delay timer 0.0sec n082 DB resistor prot Disabled n083 In Ph loss lvl 7% n084 PID mode Disabled n085 PID FdbkGain 1.00 n086 PID P Gain 1.0 n087 PID I Time 10.0sec n088 PID D Time 0.00sec n089 PID I Limit 100% n090 PID Fdbklosstime Disabled n091 PID Fdbklosslvl 0% n092 PID Fdbklosstime 1.0sec n093 PID Output Sel Not inverted n094 Sleep start lvl 0.0Hz n095 Sleep delay time 0.0sec n096 Energy save sel disabled n097 Energy saving gain 94.75 n098 EngSavVLLmt@60Hz 50% n099 EngSavVLLmt@6Hz 12% n100 EngSavTime/AvgKW 1 n101 Modbus timeout enabled n102 MODBUS Faultstop Coast to stop n103 MODBUS freq unit 1=0.1 Hz n104 MODBUS address 0 n105 MODBUS baud Rate 4800 Baud n106 MODBUS parity Even parity n107 SlipCompGain 0.0% n108 MTR No-loadamp 30.0% n109 SlipComp Delay 2.0sec n110 Oper Detect Flt Disabled n111 LOC/REM Change Accept External Run n112 LowFrq OL2 start 6.0Hz n113 OL2 Level@0Hz 50% n115 Inverter KVA sel Pre-set by unit n116 CT/VT sel CT operation


YASKAWA GPD 315/V7 SPINDLE DRIVE PARAMETERS FOR ET-14/18

TO RUN MACHINE IN LOCAL MODE:

1. Turn servos on. 2. Make sure the spindle is off 3. The run light should be blinking on the PC7 drive 4. Press the “ DSPL “ key 5 times so the “ LO/RE “ is illuminated in red. 5. Use the “ ∧ ” or “ ∨ ” arrow buttons to display “ Lo “ 6. Press the “DSPL “ key to illuminate “F/R”, use the “ ∧ ” or “ ∨ ” arrows to select forward or

reverse spindle rotation. 7. Press the “ DSPL “ key to illuminate “FREF” 8. Press the “RUN” button and adjust the min/max knob to desired frequency (RPM)

PROCEDURE TO PROGRAM PC7 PARAMETERS: 1. Turn the drives on 2. Make sure the spindle is off 3. The run light should be blinking on the PC7 drive 4. Press the “ DSPL “ key 6 times until “PRGM” is illuminated in red 5. Use the “ ∧ ” or “ ∨ ” arrow buttons to select the parameter that must be edited 6. Press “ DATA/ENTER “ key to view the value of the parameter 7. This parameter can now be changed with the “ ∧ ” or “ ∨ ” arrow buttons 8. Once the change has been made press the “ DATA/ENTER “ key. The display will change to

display the parameter number (ex. “ N001 “ ) 9. Repeat this procedure for all parameters that must be modified.

TO INITIALIZE ALL PARAMETERS: (Warning this will reset all parameters in the PC7) 1. Follow the above procedure to set parameter N001=10 2. Once N001 is set recheck the value it should equal 1, this confirms that all parameters have

been reset to factory default 3. Change the parameters specified below: (Warning do not change any other values!) N001=4 N011=Depends on the machine. Standard machines settings ET-18=140 , ET-21=NOT YET DEFINED This sets the maximum frequency to limit the RPM of the machine. To accurately set this: Follow the procedure above to run the machine in Local mode. Press the “ DSPL “ button once to move the green light to “ FOUT “

Adjust the Min/Max knob to make the display read 60 HZ ±.5 Read displayed RPM Use this formula to calculate the RPM / HZ= recorded rpm / 60 HZ

Now divide the maximum RPM desired by the RPM/HZ this is the value that should be entered for N011.

N017=2 N019=6 (Accel time may have to be increased if fault occurs during accel to max speed.) N020=6 (Decel time may have to be increased if fault occurs during decel from max speed to stop) N022=2 (Emergency stop decel time) N036=(motor rated current-read motor tag) ET-18=20 AMPS N037=1 N052=19 N70=.5 N092=1 N096=2 N105=11.8 N106=3.3 N107=220VAC=.212 N108=9.81 N110=36

4. When complete make sure unit is in “rE” (remote mode) press “DSPL” until “FREF”is illuminated. Dip switch settings: SW1=NPN SW2= 1=off 2=off


BALDOR H2 VECTOR OPEN VECTOR PARAMETERS FOR LATHES SERIES ET 26-30

Instructions for setting parameters and tuning drive.

1. Make sure motor is securely bolted down, as the auto tuning will cause the motor to rotate. 2. In order to set the parameters press the program button, use the up-down arrow keys to

cursor to the correct parameter level. Once the correct parameter is selected press enter this will enter into this parameter. Use the right arrow key to go to the next parameter. Press enter to modify the parameter, use the left and right arrow key to select the digit and the up and down key to change the value. Once the correct value is displayed press enter to save the change. Press status to exit the parameter edit field.

3. Set the following parameters: LEVEL 2 BLOCKS →DRIVE CONFIGURE →FACTORY SETTINGS=1-YES LEVEL 2 BLOCKS→DRIVE CONFIGURE→SPEED UNITS=1-RPM LEVEL 2 BLOCKS→DRIVE CONFIGURE→POWER INPUT=2-THREE PHASE (Note: use single phase only if ordered.) =0-SINGLE PHASE LEVEL 2 BLOCKS →DRIVE PROTECT→OVERLOAD=0-FAULT LEVEL 2 BLOCKS→MOTOR DATA→MOTOR RATED VOLT=230(see motor tag) LEVEL 2 BLOCKS→MOTOR DATA→MOTOR RATED AMP=50(see motor tag) LEVEL 2 BLOCKS→MOTOR DATA→MOTOR RATED SPEED=1760(see motor tag) LEVEL 2 BLOCKS→MOTOR DATA→MOTOR RATED FREQ=60(see motor tag) LEVEL 2 BLOCKS→MOTOR DATA→INSTABILITY FREQUENCY=20.0 Hz. LEVEL 2 BLOCKS→MOTOR DATA→STABILITY GAIN=0.1 LEVEL 2 BLOCKS→BRAKE ADJUST→RESISTOR OHMS=6.2 Ohms (check resistor) LEVEL 2 BLOCKS→BRAKE ADJUST→RESISTOR WATTS=4800(check resistor) LEVEL 1 BLOCKS→JOG SETTINGS→JOG SPEED=20 RPM LEVEL 1 BLOCKS→MOTOR CONTROL→CONTROL TYPE= V/F CONTROL LEVEL 1 BLOCKS→INPUT SETUP→OPERATING MODE= 1 – STANDARD RUN 2 WIRE

FANUC= 13-BIPOLAR LEVEL 1 BLOCKS→INPUT SETUP→COMMAND SOURCE=2-ANALOG IN1 FANUC= ANALOG IN2 LEVEL 1 BLOCKS→OUTPUT SETUP→DIGITAL OUTPUT1=8-FAULT LEVEL 1 BLOCKS→OUTPUT SETUP→DIGITAL OUTPUT2=25-DRIVE RUN LEVEL 1 BLOCKS→RAMP RATES→ACCEL TIME 1=7 SEC LEVEL 1 BLOCKS→RAMP RATES→DECEL TIME 1=7 SEC

4. LEVEL 2 BLOCKS→DRIVE LIMITS→MAXIMUM OUTPUT SPEED=3560. Due to the fact that the Baldor H2 drive is connected in an open-loop configuration, it receives no feedback as to the actual rpm of the spindle. Therefore this parameter should be adjusted so that the RPM inputted through the user interface coincides with the actual Spindle RPM. Modify accordingly.

5. Jumper settings: (All machines= JP1=1,2 ; JP2=1,2 ; JP3=2,3) Touch 2000i=JP5=EPN, remove JP6


ERROR LIST FOR T2000i Code Message Possible Cause 5 Invalid procedure call If error occurs while in run mode, or verify the error

could be due to a programming error. Check program for mistake.

6 Overflow If it occurs during power up of the t2000 software, then the problem is probably due to a bad acc-34 card.

7 Out of Memory Could be caused by a bad ram sim, or cpu. 9 Subscript out of Range 11 Division by Zero 13 Type Mismatch 53 File not found If this error occurs when loading verify, then the

last verified file is either missing or corrupt. To fix open up the verify.sav file in the directory c:\t2000\init with note pad, and delete the name between the two parentheses. Then save the file. If error occurs during loading of the t2000 software, then check that the file structure is correct.

No 24 volt input The 24vdc power supply has a problem. Check for 24 vdc between the 12 and 20 terminals in the electrical cabinet. Also, this error could indicate a problem with the acc-34 card.

Can not evaluate ruffing cycle This error indicates a problem with your program in either ruff turning, or ruff facing. Check program for errors.

Device unavailable Check if drive is working. No disk in drive Check for floppy disk not in drive Invalid file name A program name we do not support 76 Path not found There is probably an error in the windows file

structure. Check for correct files in the t2000 directory.

Missing Pattern Start # Check the first event in the pattern. Missing Pattern End # Check the last line of the pattern. Invalid Pattern Length Error in the geometry of the pattern. Types don't match on calling

lines

Missing X Start Point Value in the ruff event. Missing Z Start Point Value in the ruff event. Invalid Cut Amount Check the cut amount in ruff. Roughing Types Don't Match First line in pattern must be an x-

axis move

First line in pattern must be an z-axis move

Invalid Chamfer Chamfer size is incorrect. Invalid Corner Radius is the wrong size. Invalid Arc Check arc dimensions. X value larger than x start point X value smaller than x start point X value = x start point Not a continuous z move Not a continuous x move Z value larger than z start point Z value smaller than z start point Invalid Tool Format Feedrate Limit Exceeded


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