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© ABB Group September 25, 2009 | Slide 1 FPSO networking Telecom and automation networks Kjell Arne Gjerde / ABB Telecom O&G / 22.09.2009

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Page 1: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 1

FPSO networking Telecom and automation networks

Kjell Arne Gjerde / ABB Telecom O&G / 22.09.2009

Page 2: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 2

FPSO networking

Page 3: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 3

FPSO networking

Page 4: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 4

FPSO networking

Page 5: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 5

FPSO networking

Page 6: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 6

FPSO networking

GENERAL:

1. Network is part of LAN system2. All voice circuits are integrated3. All communication over IP GBIT

NOTES:

1. Duplicated IP-rout, Fiber and Radio Link2. Can be duplicated3. PAGA will have a backup station - CAP

LEGEND:LAN/WAN

Onshore

ManagementTerminal

ManagementServer

MediaServer

Telecom Equipment Room

UHFSystem

(Option)

PA/ASystem

PA/BSystem

PABXSystem

GMDSS/DSCSystem

VHF/FMSystem

VHF/AMSystem

NDBRemote Control

Note 1

Local - CCR Collaboration Room /ERR Hospital Reception

= Operator Control Panel

= Media Interface

Central Equipment

Note 2

Note 3

TMSSystem

OPCServer

SAS System

CCTVSystem

Page 7: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 7

FPSO networking

SAS

SAS

Corporate Network (COE)

Process lnformation Network (PIN)

HMI Client Server Network

Control Network

Technical Remote Access and Support Network (RAS)

External Communication Network (PCN) Third Party Network (TPN)

Multisystem HMI Client Server Network

Page 8: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 8© ABB Group September 25, 2009 | Slide 8

Customer Case: Shell Service Level AgreementValue: 95 MNOK Excl. site and mod. workDuration: 5 year agreement + optionsSites: Draugen and Ormen Lange

ABB is Single Point of Contact for all Automation related issues

Independent of vendor

Independent of the case type (Incident/ Event etc)

ABB is Single Point of Contact for Change and Configuration Management

Updated Site Inventory independent of vendor

ABB perform & assist in System Operations to match Shell’s Information Security Policy.

Remote work/collaboration facility at ABB premises

Remote system monitoring integrated with Site Inventory

ABB responsible for System evolution planning

Page 9: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 9© ABB Group September 25, 2009 | Slide 9

ARMOR (ABB Remote Monitoring & Operations Room)

Work which is performed here:ServiceMaintenanceOperation SupportTuning and OptimizationModification projects

Benefits:Immediate responseEasy access to ABB specialistsLess travel reduces cost and ensures more workProduction loss can be significantly reduced

Page 10: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 10

Users

Shell RåketShell Risavika

DraugenShell Nyhavna

ShellWAN

ABB Service Environment

Page 11: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 11

Service Desk & status of teams

Level 2 team

Advant OCSLevel 1 team

Service Desk Agents

Level 2 team

800xA

Level 2 team

Insum

Level 2 team

“Telekom”Level 2 team

3 party etc.

Level 2 team

Safeguard

Level 2 team

EOP – APC og Tuning support

Level 2 team

Simulator

Level 2 team

“Elektro”

Level 2 team

EOP – Asset OptimizerLevel 2 team

EOP – PIMS / IMS support

130 specialists from different ABB locations

contribute in 30 different Level 2 Teams

Single Point of Contact – Informed Service DeskShared tools, including third party = up to dateAll inquires using common Work Process Model Efficient use of internal and external competence clusters

Level 3/4 teams are supporting Level 2 teams.

Specialist competence from ABB factories, R&D

Page 12: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 12

Secure Client Server Management (SCSM)

Customer’s Corporate Firewall to SOIL

Plant’s DMZ

Customer’s Corporate Office Network

Plant’s Terminal Server

Plants PCDA / Safety /Elctro Trusted Zones

Asset Optimizer 800xA System

CS2(Failed)

Protected Zone Network Firewall

SOIL

ABB Service Desk

Environment

ABB Firewall in SOIL

ABB ARMOR Dedicated Network

ABB Server Environment

2Mb Dedicated Line

ServiceDesk

Alarm Incident Change ConfigurationCMDB

Duty Watch

Work Order/Permit/SJA?

CS2OK

Connectivity Server CS2 is monitored by Asset Optimizer

When CS2 fails, an alarm is generated through the SMS and e-mail Messaging servicein 800xA system.

The Alarm is sent through to the ABB Service desk environment, where it is processed.

An alarm is sent to the alarm console in Service desk, and a sms is sent to the duty watch cellphone. Based on the content of the alarm, the duty watch can determine the criticality of the incident.

The alarm is processed through Service desk tool, a specialist is assigned to the service desk case.

The System specialist starts working to solve the issue, and utilizes ARMOR facilities to monitor and troubleshoot the system. .

If incident involves any changes to the system hardware or software, a change process is started.

System specialist access the plant from ARMORto do a diagnosis of the system.

Configuration Management Database (CMDB) is used to get information of the system, restore procedures orother relevant information.

Based on information about incident and relevant Information in CMDB, Work Order, Work Permit and possible Safe Job Analysis are prepared.

After approved Work Order and Work Permit, the job can be executed.

When work has been completed, CMDB database is updated with necessary records.

Remote System Alarm Handling

Page 13: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 13

Integrated Operations - Service EnvironmentABB takes responsibility for the services, operations and modifications required to operate the automation systems on modern oil, gas and petrochemical facilities

Work processes and supporting tools according to automation practices and ISO standards

Single Point of Contact

Shared tools, including third party

All inquires using common Work Process Model

Efficient use of internal and external competence clusters, fast access through remote access

Includes advanced solutions & services (production & asset mgmt.)

Remote access to facilities through secure infrastructure

Reduced travelling = improved HSE

Page 14: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 14

Integrated Operations - Service Environment Requirements for the infrastructure

Higher demand for bandwidth when the full potential of remote access and data collection is utilized

Performance data (asset monitoring), does not require real time data transfer, but big amounts of data

Asset monitoring will depend on resolution of collected data (higher data load)

The IT and Telecom systems must support remote login

Telecom systems should be integrated in the asset monitoring system

Time sync

Page 15: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 15

FPSO networking Example

Page 16: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 16

FPSO networking Example

Page 17: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 17

FPSO networking Example

Basic infrastructure

Radiolink

Fiber

Satellite

Dedicated links for critical applications

Build for the future

Increase in bandwidth

Open standards

Use of “off the shelf” equipment

Platform x

ONSHORE

Platform x

Platform x

Platform x

Platform x

Platform x

Platform x

Platform x

Platform x

Platform x

Platform x

ONSHORE Backup

Data centre

Platform x

Platform x

Platform x

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NS

C1

SD

HR

adio

link

SDHRadiolink

SDH

Radiolink

SDHRadiolinkDedicated bp

Fibre

Dedicated bp

Fibre

SDH

Radiol

ink

SDH

Radiolink

Dedicated Fibre

SDH STM-1

SDH Radio Link STM-1

Gigabit ethernet

DWDM n*10Gb

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Entertainment system

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Page 18: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 18

FPSO networking Network design criteria

IT security

Firewalls

VLAN

Physical segregation

Technology in transmission networks

Packet data

Time division multiplexing (SDH/SONET)

DWDM (different colors)

Availability demand

SIL (safety requirements)

Operation modes (24/7 remote operation)

Page 19: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 19

FPSO networking Network Availability

Description MTTR Availability MTBF(yrs)E1 link 8 99,96 % 2,1027V.24 link 8 99,96 % 2,1657STM-1/4 link 8 99,97 % 2,6315

Description MTTR Availability MTBF(yrs)E1 link 8 99,99998 % 5822V.24 link 8 99,99999 % 6213STM-1/4 link 8 99,99999 % 9603

RADMultiplex

Transmode DWDM

RADMultiplex

Transmode DWDM

Skarv - Tjeldbergodden

Transmode DWDM

Skarv

Brønnøysund

ONSHORE

Heidrun

Complete network

Tjeldbergodden

Page 20: FPSO networking Telecom and automation networks · SAS SAS Corporate Network (COE) Process lnformation Network (PIN) HMI Client Server Network Control Network Technical Remote Access

© ABB Group September 25, 2009 | Slide 20