formula sae 2010 ภาษาไทย

104
Adisak Kasikapat 22/02/2010 1 กติกาของ Formula SAE ประจําป 2010 สารบัญ บทนํา………………………………………………………………………………………………………………………………….….……….…..3 PART A – ระเบียบปฏิบัติในการจัดการ…………………………………………………………………………………..….….5 บทที1: ภาพรวมโดยทั่วไปและการแขงขัน Formula SAE……………………………….….…………..….…5 บทที2: สนามแขงขัน Formula SAE ประจําป 2010…………………………………………….………..……6 บทที3: กติกาของ Formula SAE และอํานาจหนาที่ของผูจัดการแขงขัน…………………………….….7 บทที4: ขอกําหนดของผูเขารวมแขงขัน……………………………………………………………………………..…8 บทที5: อาจารยที่ปรึกษา…………………………………………………………………………………….……….……..9 บทที6: รถที่มีสิทธิเขาแขงขัน………………………………………………………………………………………….... 10 บทที7: การลงทะเบียน……………………………………………………………………………………….……………. 11 บทที8: คําถามเกี่ยวกับกติกาของ Formula SAE…………………………………..…………………………. 13 PART B – ขอกําหนดดานเทคนิก…………………………………………………………………………........................….15 บทที1: ขอกําหนดและขอจํากัดของรถแขง……………………………………………………………………….. 15 บทที2: ขอกําหนดทั่วไปในการออกแบบ…………………………………………………………………………..…16 บทที3: Cell สําหรับนักขับ……………………………………………………………………………………………......16 บทที4: Cockpit……………………………………………………………………………………………………….…….…29 บทที5: อุปกรณสําหรับนักขับ (เข็มขัดนิรภัยและการบุนวมใน Cockpit)………………………………31 บทที6: กติกาทั่วไปของระบบ Chassis………………………………………………………………………….…...34 บทที7: ระบบเบรค………………………………………………………………………………………………….…..……36 บทที8: ระบบสงกําลัง………………………………………………………………………………………………….……37 บทที9: เชื้อเพลิงและระบบเชื้อเพลิง……………………………………………………………………………..…..40 บทที10: ระบบไอเสียและการตวบตุมความดังของเสียง………………………………………………...…….42 บทที11: ระบบไฟฟา………………………………………………………………………………………………..…….…..43 บทที12: อุปกรณ Aerodynamic…………………………………………………………………………………..……44 บทที13: ระบบกาซความดันสูงและระบบไฮโดรลิกความดันสูง……………………………….………..……45 บทที14: อุปกรณยึด……………………………………………………………………………………………………………46 บทที15: Transponders…………………………………………………………………………………………….………..47 บทที16: การระบุเอกลักษณของรถแขง……………………………………………………………………….……...48 บทที17: ขอกําหนดของอุปกรณตางๆ..............................................................................................49 บทที18: ความเปนไปไดในการเปลี่ยนกติกาในอนาคต…………………………………………………..….....50 Drawings ทางเทคนิก…………………………………………………………………………………………………………….….....52 Appendix B – 1 แบบฟอรมแสดงความเทาเทียมทางโครงสรางของ FSAE……………………………..…..…..59

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  • Adisak Kasikapat 22/02/2010

    1

    Formula SAE 2010

    .....3

    PART A ....5 1: Formula SAE.....5 2: Formula SAE 2010...6 3: Formula SAE ..7 4: ..8 5: ....9 6: .... 10 7: .. 11 8: Formula SAE... 13

    PART B .........................15 1: .. 15 2: ..16 3: Cell ......16 4: Cockpit..29 5: ( Cockpit)31 6: Chassis....34 7: ...36 8: .37 9: ....40 10: ....42 11: .....43 12: Aerodynamic..44 13: ...45 14: 46 15: Transponders...47 16: ....48 17: ..............................................................................................49 18: .......50

    Drawings ......52 Appendix B 1 FSAE......59

  • Adisak Kasikapat 22/02/2010

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    PART C - Static.....61 1: Static ..61 2: .....61 3: ......63 4: ..74 5: 76

    Appendix C 1 .........79 Appendix C 2 ...79 Appendix C 3 .....79 Appendix C 4 ............................................................................................................................79 Appendix C 5 FSAE 2010....80 Appendix C 6 ..81 Appendix C 7 ...82 PART D - Dynamic....83

    1: Dynamic ..83 2: ..83 3: ......83 4: 86 5: ..86 6: Skid-Pad....87 7: Autocross....90 8: Endurance .....92 9: ......99 10: ...100 11: ....101 12: ..102 13: Pit..102 14: ..103 15: ... ...104

  • Adisak Kasikapat 22/02/2010

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    Formula SAE 2010

    Formula SAE 2010 2010 2010 B 3.3.1 B 3.12.7 Main Hoop Bracing Main Hoop B 3.20.4 Impact Attenuator Anti-Intrusion Plate anti-intrusion plates B 3.26 3.36 Monocoque monocoque specifications B 3.28 Monocoque Laminate B 3.31 Monocoque Side Impact monocoque laminate SEF B 3.9.5 Percy , B 4.1 B 4.2 Templates 2010 Percy B 3.9.5 Templates B 4.1 B 4.2 Percy Template 35 2009 B 4.3.2 firewall 60 B 5.1 B 5.5 30 6 7 5 B 8.3 D 11.8 B 9.1 93 ( R + M ) / 2 FSAE B 9.1 FSAE 91 100 ( R + M ) / 2 B 14

  • Adisak Kasikapat 22/02/2010

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    C 3 - FSAE website D 8.19.2 Endurance Tmax Endurance 1.33 Tmin 1.45 Tmin D 8.22 - - ; Part 2010

  • Adisak Kasikapat 22/02/2010

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    Formula SAE 2010 PART A

    1 : Formula SAE

    A 1.1 Formula SAE Formula SAE , , autocross formula

    A 1.1.1 FSAE

    A 1.2 , , ,

    A 1.2.1 , Formula SAE

    A 1.2.2 percentile 5 percentile 95 Formula SAE A 1.2.3 , , ,

    A 1.2.4

    Formula SAE A 1.2.5 A 1.3

    Formula SAE A 1.4

    static dynamic , , endurance

    A 1.4.1 dynamic dynamic

    Static: Dynamic: 75 75 150 Skid-Pad 50 100 Autocross 150

    100 Endurance 300

    1,000

  • Adisak Kasikapat 22/02/2010

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    2 : Formula SAE 2010 A 2.1 Fomula SAE 2010 6

    1. Formula SAE , USA SAE 2. Formula SAE , USA SAE 3. Formula SAE SAE Australasia 4. Formula SAE SAE Brazil 5. Formula SAE ATA 6. Formula Student UK IMechE

    A 2.2 Formula SAE A 2.3

    Formula SAE , Formula SAE , Formula SAE , Formula Student website

    A 2.4 SAE FSAE

    A 2.4.1 Formula SAE online http://students.sae.org/competitions/formulaseries/ A 2.5 Formula SAE , A 2.5.1 , FSAE , FSAE , A 2.5.2 Formula SAE : Formula SAE - Formula SAE - Formula SAE - Formula SAE - Formula SAE - Formula Student - A 2.6 Formula SAE - FSAEM Formula SAE - FSAEC Formula SAE - FSAEA Formula SAE - FSAEB Formula SAE - FSAEI

    Formula Student - FS

  • Adisak Kasikapat 22/02/2010

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    3 : Formula SAE A 3.1

    Formula SAE Formula SAE SAE

    A 3.1.1 Formula SAE, SAE Formula SAE

    A 3.1.2 Formula SAE, SAE A 3.2

    Formula SAE website SAE

    A 3.2.1 A 3.3

    , , Formula SAE SAE, Formula SAE

    A 3.3.1 , A 3.4 ,

    A 3.5

    , ,

    A 3.6 A 3.6.1 Formula

    SAE ( A-8) A 3.7

    SAE ,

    A 3.8

  • Adisak Kasikapat 22/02/2010

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    A 3.9 SAE / Formula SAE

    4 :

    A 4.1

    A 4.2 7

    A 4.3 1 (1) SAE International (2) SAE Australasia (3) SAE Brazil (4) ATA (5) IMechE

    SAE www.sae.org/students A 4.4 18 A 4.5

    A 4.6 ,

    A 4.7 A 4.8 A 4.8.1 SAE International

    / / website SAE MySAE A 4.8.2 SAE International online

    www.sae.org link Join SAE / Membership Renewal link Quicklinks link Join SAE link Jion SAE International link Student Membership SAE link

  • Adisak Kasikapat 22/02/2010

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    Professional Membership SAE International

    A 4.8.3 () SAE International webpage email [email protected]

    A 4.8.4 online ! website SAE

    - ( , , ) - ( / , )

    - ( ( / , ), , )

    Registration link Register Your Team / Update Team Information / / link Add New Member online 2 2010 [email protected]

    5 :

    A 5.1

    1

    A 5.2

    A 5.3

  • Adisak Kasikapat 22/02/2010

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    , , , , ,

    6 :

    A 6.1

    Formula SAE , , , , ,

    A 6.2

    A 6.3

    A 6.4 SAE Collegiate Design Series

    A 6.5 Formula SAE - Formula SAE , Formula SAE , Formula Student, Formula SAE , Formula SAE , Formula SAE 12 Formula SAE Formula SAE

    A 6.6 Formula SAE A 6.6.1 A 6.6.2 A 6.6.3

    A 6.7 Formula SAE

    Formula SAE Formula SAE A 6.8 FSAE-A, FSAE-B, SAE-I Formula Student

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    A 6.8.1 A 6.8.2

    A 6.9 2 : FSAE-A, FSAE-B A 6.9.1 Formula SAE

    A 6.9.2 C-5.15

    A 6.10 3 A 6.10.1 Formula SAE 2 Formula SAE A 6.10.2

    7 : A 7.1 Formula SAE

    Formula SAE (a) SAE (b) SAE 1 SAE

    A 7.2 - Formula SAE

    1 Formula SAE A 7.3 Formula SAE Formula SAE Formula SAE 120 Formula SAE 80

    A 7.4 Formula SAE Formula SAE 10 : 00 . 5 2009 Fomula SAE Formula SAE 21 2009 23:59 .

  • Adisak Kasikapat 22/02/2010

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    A 7.5 Formula SAE , Formula SAE , Formula SAE Formula Student

    A 7.6 A 7.6.1 A 7.6.2 A 7.7 A 7.7.1 e-mail 1 A 7.7.2 Formula SAE : Kaley Zun Del , [email protected] A 7.7.3 Formula SAE A 7.8 60

    SAE , ,

    A 7.9

    , / , website Formula SAE

    A 7.10

    ,

  • Adisak Kasikapat 22/02/2010

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    8 : Formula SAE A 8.1

    FSAE SAE

    A 8.2 FAQs

    A 8.3 A 8.5 A 8.7 FSAE A 8.3 A 8.7 FSAE 2010

    A 8.4 Formula SAE Forum

    A 8.5 A 8.5.1 (1) e-mail address

    (2) (3) A 8.5.2 FSAE (1)

    Drawing 100 KB (2) 1 MB

    A 8.6 A 8.6.1 2 2 A 8.6.2 A 8.7 A 8.7.1 Formula SAE :

    Kathleen McDonald Formula SAE e- mail : [email protected]

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    A 8.7.2 FSAE- : SAE A e- mail : [email protected]

    A 8.7.3 FSAE-: SAE e-mail : [email protected]

    A 8.7.4 FSAE : Roberto Reggiani, Formula SAE e-mail : [email protected]

    A 8.7.5 Formula Student: : IMechE e-mail : [email protected]

  • Adisak Kasikapat 22/02/2010

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    Formula SAE 2010 PART B

    1:

    B 1.1

    B 1.2 B 1.2.1

    Dynamic ()

    B 1.2.2 Dynamic PART C Formula SAE - Static

    a) , b) c) , , d) e) , f) g) (, ) h) i) Spoiler j) k) l) PART D FSAE

    Dynamic B 1.2.3

    , , , Spoiler B 1.2.4 ,

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    2 :

    B 2.1 Cockpit ( Fomula), 4

    B 2.2 Main Hoop

    Firewall Cockpit, B 2.3 Wheelbase

    Wheelbase 1525 . (60) Wheelbase

    B 2.4 Track Track () 75 % Track B 2.5

    Endoscopes

    3: Cell

    B 3.1 Roll Hoops 2 Front Bulkhead Impact Attenuator Side Impact Structure

    B 3.2

    Main Hoop Front Hoop Roll Hoop Front Hoop Main Hoop Roll Hoop Roll Hoop Bracing Support - Roll Hoop Braces

    Roll Hooop Frame Member -

    . Frame

    , Composite

    Primary Structure -

  • Adisak Kasikapat 22/02/2010

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    1) Main Hoop 2) Front Hoop 3) Roll Hoop Braces and Supports 4) Side Impact Structure 5) Front Bulkhead 6) Front Bulkhead Support System 7) Frame Member , Guides Supports 1- 6

    Major Structure Frame - Primary Structure Main Hoop Main Hoop Braces

    Front Bulkhead Major Structure Frame

    Impact Attenuator Front Bulkhead

    Side Impact Zone 350 .(13.8) Front Hoop Main Hoop

    B 3.3 B 3.3.1 Primary Structure

    , ( 0.1%)

    B 3.4, B 3.5, B 3.6, B 3.7

    x Main Front Hoop

    1.0 (25.4 .) x 0.095 (2.4 .) 25.0 . x 2.50 .

    Side Impact Structure, Front Bulkhead, Roll Hoop Bracing, ()

    1.0 (25.4 .) x 0.065 (1.65 .) 25.0 . x 1.75 . 25.4 . x 1.60 . 1.00 x 1.00 x 0.049 25.0 . x 25.0. x 1.25. 26.0 . x 26.0. x 1.2.

    Front Bulkhead Support, Main Hoop Bracing Supports

    1.0 (25.4 .) x 0.049 (1.25 .) 25.0 . x 1.5 .

    26.0 . x 1.2 . 1. 2.

  • Adisak Kasikapat 22/02/2010

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    () 3. SEF

    B 3.4 - B 3.4.1 /

    Composite Main Hoop Main Hoop Bracing B 3.4.2 Primary Structure Brackets

    B 3.4.3 /

    B 3.8 B 3.3.1 Yield Ultimate Strengths Bending, Buckling Tension, Buckling Modulus (Buckling Modulus EI E= Modulus of Elasticity I = )

    B 3.4.4 B 3.5 B 3.6 B 3.5

    Front Main Hoop,

    2.0 . (0.079)

    Roll Hoop Brcing, Roll Hoop Bracing Supports, Side Impact Structure, Front Bulkhead, Front Bulkhead Support, ( )

    1.2 . (0.047)

    1. SAE 4130,

    2. E I B 3.3.1

    3. Yield Ultimate Tensile Strength

    B 3.3.1

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    B 3.6 B 3.6.1 3.0 . (0.118) B 3.6.2 Yield Strength ( WELDING ALUMINIUM (

    ) , THE WELDING HANDBOOK 4, The American Welding Society ), treat

    B 3.6.3 treat Fixture B 3.7 Composite B 3.7.1 Composite ,

    , , lay-up (, , , lay-up, , ) Composite B 3.3.1 , Yield Ultimate Strengths Bending, Buckling, Tension B 3.8

    B 3.7.2 Composite Main Hoop Front Hoop B 3.8 (SEF) B 3.8.1 (SEF)

    B 3.3.1 B 3.8.2 B 3.3.1

    B 3.3.1 B 3.8.3 B 3.8.4

    (SEF) APPENDIX B-1 B 3.8.5 (SEF)

    a. SEF Appendix

    b. SEF SEF 10 50

    SEF B 3.8.6 SEF B 3.8.7 SEF B 3.9 Main Front Roll Hoops B 3.9.1

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    B 3.9.2 Main Hoop Front Hoop 1 B 3.9.3 , Percentile

    95 a) Main Hoop Front Hoop

    50.8 . (2) ( 1a) b) Main Hoop Main Hoop

    Bracing 50.8 . ( 2 ) Main Hoop Bracing ( 1b)

    c) Main Hoop, Main Hoop Bracing ( 1c)

    Percentile 95 Percentile 95

    200 . (7.87) 200 . (7.87) 300 . (11.81) 490 . (19.29) 200 .2 280 . (11.02) 200 .

    300 . B 3.9.4 Percentile 95 ( 2)

    200 . 200 . 300 . 25.4 . (1) (

    ) B 3.9.5 B 3.9.3 Percentile 95

    Dynamic

    B 3.9.6 B 3.9.3

    B 3.9.7 , 3 ,

    B 3.9.8 Main Hoop Front Hoop Primary Structure/

  • Adisak Kasikapat 22/02/2010

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    B 3.10 Main Hoop B 3.10.1 Main Hoop B 3.3.1 ,

    B 3.10.2 , , Composite Main Hoop B 3.10.3 Main Hoop

    B 3.10.4 , Main Hoop Major Structure

    100 B 3.10.5 , Main Hoop Major Structure

    380.. ( 15 ) B 3.11 Front Hoop B 3.11.1 Front Hoop B 3.3.1 B 3.11.2 Front Hoop ,

    B 3.11.3 Front Hoop Gusseting / B 3.11.4 Front Hoop B 3.11.5 Front Hoop 250 . (9.8) Front Hoop B 3.11.6 , Front Hoop 200 B 3.12 Main Hoop Bracing B 3.12.1 Main Hoop Brases B 3.3.1 B 3.12.2 , Composite Main Hoop Braces B 3.12.3 Main Hoop Main Hoop Braces 2 Main Hoop B 3.12.4 , Main Hoop Main Hoop Braces

    Main Hoop , Main Hoop Braces Main Hoop, Main Hoop Main Hoop Braces Main Hoop

    B 3.12.5 Main Hoop Braces Main Hoop Main Hoop 160 . (6.3) Main Hoop Main Hoop Braces

    300 ( 3) B .12.6 Main Hoop Braces ,

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    B .12.7 Main Hoop Braces Main Hoop Braces Main Hoop Major Structure Braces Main Hoop Main Hoop Bracing Support (B 3.3 ) SEF Braces , ,

    B 3.12.8 Primary Structure Main Hoop Braces, Braces Braces

    B 3.13 Front Hoop Bracing B 3.13.1 Front Hoop Braces B 3.3.1 B 3.13.2 Braces 2 Front Hoop Front Hoop B 3.13.3 Front Hoop Braces , B 3.13.4 Front Hoop Braces Front Hoop ,

    Front Hoop 50.8 . (2) 3 B 3.13.5 Front Hoop 100, Braces , Braces

    B 3.3.1 B 3.14 Bracing B 3.14.1 Braces 8.8 8 .

    ( 5 5/16) , Plate Roll Hoop 2 . (0.08)

    B 3.15 Roll Hoop Brace , Roll Hoop Brace , Brace

    B 3.16 Roll Hoop Bracing B 3.16.1 Roll Hoop Bracing B 3.16.2 Joint Double-lug 4 5

    Sleeved Butt 6 B 3.16.3 , B 14 B 3.16.4 Spherical rod ends B 3.16.5 Joint Double-lug , 4.5 . (0.177),

    25 . (1) , Brace

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    B 3.16.6 Joint Double-lug Capping ( 4 5) B 3.16.7 Joint Double-lug, 9.8, 10

    . ( 8, 3/8) B 3.16.8 Joint Sleeved Butt ( 6), Sleeve 76 . (3), 38.(1.5) . Jiont Sleeve , Sleeves B 3.17 Frontal Impact Structure B 3.17.1 Major Structure

    , Major Structure

    B 3.17.2 Impact Attenuator Front Bulkhead B 3.18 Bulkhead B 3.18.1 Front Bulkhead B 3.3.1 B 3.18.2 B 3.22.2, Front Buklhead

    , , B 3.18.3 Front Bulkhead (

    ) B 3.19 Front Bulkhead Support B 3.19.1 Front Bulkhead B 3.19.2 Front Bulkhead Front Roll Hoop 3

    , 1 50.8 . (2) , 1 1 B 3.19.3 Node Node, Front

    Bulkhead, , 1 2 Support Front Bulkhead

    B 3.19.4 Front Bulkhead Support System B 3.3.1 B 3.20 Impact Attenuator B 3.20.1 Impact Attenuator a) Front Bulkhead b) 200 . (7.8)

    c) 100 . (3.9) 200 ., (7.8) 200 . (7.8) Front Bulkhead

    d) Front Bulkhead e) Front Bulkhead

  • Adisak Kasikapat 22/02/2010

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    B 3.20.2 Impact Attenuator B 3.20.3 Impact Attenuator Monocoque

    B 3.8 8.8, 8 . ( 5, 5/16 ) 4

    B 3.20.4 Anti-instrusion Plate 1.5 . ( 0.060) 4.0 . ( 0.0157) Impact Attenuator Anti-instrusion Plate Front Bulkhead , Anti-instrusion Plate Front Bulkhead Front Bulkhead, Anti-instrusion Plate Front Bulkhead

    B 3.20.5 Anti-instrusion Plate , 8.8 , 8 . ( 5, 5/18 ) 4 Front Bulkhead

    B 3.20.6 Anti-instrusion Plate B 3.20.4 B 3.8

    B 3.21 Impact Attenuator B .21.1 Impact Attenuator 300 . (661

    ) 7 ./ (23.0 /) 20 g. 40 g.

    B 3.21.2 , 40 g. Channel Filter Class (CFC) 60 (100 Hz) SAE J 211, 100 Hz Low pass Butterworth 3 (-3 dB 100 Hz)

    B 3.21.3 Impact Attenuator

    B 3.21.4 Impact Attenuator

    B 3.21.5 Acrobat (*. pdf ) (, Drawing, , )

    B 3.21.6 Impact Attenuator ___IAD.pdf ,

    [ : 087_University of SAE_FSAEM_IAD.pdf ] A 2.6 B 3.21.7 Imapct Attenuator 10 50 ,

  • Adisak Kasikapat 22/02/2010

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    B 3.21.8 Impact Attenuator ,

    B 3.22 B 3.22.1 B 3.22.2, (

    , , ), Bulkhead, Impact Attenuator

    B 3.22.2 Front Bulkhead , Impact Attenuator Front Bulkhead, Impact Atttenuator B 3.21

    B 3.23 B 3.23.1 B 3.23.2 , 38 . (1.5)

    45o B 3.24 Side Impact Structure Side Impact Structure B 3.24.1 Side Impact Structure 3

    7 B 3.24.2 3 B 3.3.1 B 3.24.3 3

    Side Impact Structure Main Hoop Front Hoop 300 . (11.8) 350 . (13.8) 77 . (170 ) Member Rail ,

    Side Impact Structure Main Hoop Front Hoop Rail

    Side Impact Structure Side Impact Structure Main Hoop Front Hoop

    B 3.24.4 Side Impact Structure Gusseting B 3.24.5

    B 3.8 B 3.25 B 3.25.1 4.5 (0.18) Main Hoop Front Hoop

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    B 3.25.2 Ultra Sonic B 3.25.3 Vernier

    Caliper Vernier Caliper 180

    B 3.26 Monocoque B 3.26.1 B 3.26.2 Monocoque

    B 3.8 , Yield Ultimate Strength Bending, Buckling Tension , , , , , , Bend Shear 3 Monocoque Laminate Testing B 3.28

    B 3.26.3 Monocoque Composite B 3.26.4 Monocoque Composite Composite

    B 3.7 B 3.27 Buckling Modulus Monocoque , EI Monocoque

    Monocoque, Monocoque

    : EI B 3.27 Monocoque

    B 3.28 Monocoque Monocoque Bending 3

    200 . ( 7.9) x 500 . ( 19.7) Side Impact Bending Stiffness Side Impact 2 Yield Ultimate Strength ( B 3.3.1 ), SEF

    B 3.29 Front Bulkhead Monocoque B 3.26 Monocoque B 3.30 Front Bulkhead Support Monocoque B 3.30.1 Monocoque

    Monocoque EI EI 6

  • Adisak Kasikapat 22/02/2010

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    B 3.30.2 EI Front Bulkhead Support Monocoque EI B 3.27 Buckling Modulus Monocoque

    B 3.31 Monocoque Side Impact B 3.31.1 Monocoque

    Monocoque EI EI 3

    B 3.31.2 Monocoque 350 .(13.8) ( Side Impact Zone), EI 50% EI 3 B 3.27 Buckling Modulus Monocoque

    B 3.31.3 Shear Strength Monocoque 7.5 kN ( 1700 ) 25 . ( 1 ) 25 . ( 1 ) Monocoque SEF

    B 3.32 Main Hoop Monocoque B 3.32.1 Main Hoop B 3.3.1

    Monocoque B 3.32.2 Main Hoop Monocoque , ,

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    B 3.32.3 Roll Hoop Roll Hoop 2.0 . ( 0.080)

    B 3.32.4 Main Hoop Monocoque B 3.36 B 3.33 Front Hoop Monocoque B 3.33.1 Composite Front Hoop B 3.26

    Monocoque B 3.33.2 Front Hoop Monocoque B 3.36 B 3.34 Bracing Front Hoop Main Hoop Monocoque B 3.34.1 B 3.26 Monocoque B 3.34.2 , Bracing Front Main Hoop, Monocoque

    B 3.36 B 3.35 Impact Attenuator Monocoque B 3.35.1 B 3.26 Monocoque B 3.36 Monocoque B 3.36.1 Primary Structure Monocoque 30 kN

    B 3.36.2 , , , Insert

    Shear , 30 kN B 3.36.3 8.8, 8 .( 5, 5/16 ) 2

    B 3.36.4 Front Hoop Bracing, Main Hoop Bracing, Main Hoop Bracing Support

    8.8, 10 . ( 5, 5/16 ) B 3.36.3

    B 3.36.5 B 3.36.6 Main Hoop Bracing Monocoque ( )

    , B 3.16

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    4 : Cockpit B 4.1 Cockpit B 4.1.1 Cockpit 8,

    Cockpit Side Impact Structure ( 350 . ( 13.8 ) Monocoque )

    B 4.1.2 , , Firewall

    B 4.2 Cockpit B 4.2.1 Cockpit 9 Cockpit

    100 .(4) Cockpit ,

    B 4.2.2 , 7 ., Cockpit Front Roll Hoop, Front Roll Hoop B 4.2.3 , B 5.7

    ,,

    B 4.2.4 B 4.1 B 4.2 , Dynamic

    : , , , B 4.1 B 4.2

    B 4.3 B 4.3.1 Rail

    Side Impact B 4.3.2 ,

    60 . Cockpit, , Firewall 3 , , , /, , :

    a. : i. ,

    ii. 8 . ( 0.3 )

    b. 25. ( 1 )

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    c. : i. 0.4 . ( 0.015 ) ii. B 4.4

    3 . (1/8) Firewall

    B 4.5 Firewall B 4.5.1 Firewall ,

    Firewall 100 .(4),

    B 4.5.2 Firewall ,, B 4.5.3 Firewall

    Cockpit Firewall B 4.5.4 , Grommets

    Firewall B 4.6

    , , Cockpit , , , Side Impact Structure B 3.24, B 3.31

    B 4.7 B 4.7.1

    200 o ( 100 o ) /

    B 4.7.2 B 4.7.1, Dynamic

    B 4.8 Cockpit 5 ,

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    5 : ( Cockpit ) B 5.1 - B 5.1.1

    a. 5 76 . ( 3 ) , Straps 76 . ( 3 ) Anti-submarine Strap 57 . ( 2 )

    b. 6 - 76 . ( 3 ) , Straps 76 . ( 3 ) Strap 57 . ( 2 ) Anti-submarine Strap

    c. 7 - 6 Anti-submarine Strap , 6 5

    : 6 7 FIA 8853 / 98 SFI 16.5 51 . ( 2 )

    d. 30 200 . Percentile 95 B 3.9.3 B 3.9.4

    e. 30 200 . Percentile 95 B 3.9.3 B 3.9.4

    f. Chest-groin Line Buckle

    B 5.1.2 5 , 6 7

    a) SFI 16.1, SFI 16.5 FIA 8853 /98

    b) c) Straps d)

    e) ,

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    f) ( B 5.1.1.e ), 6 7 Anti-submarine Anti-submarine

    g) , Strap ( Strap Y ) Strap H

    h) 76 . ( 3 ) Straps

    i) HANS, FIA 51 . ( 2 ) HANS , 76 . ( 3 )

    B 5.1.3 SPI 31

    FIA 31 ( : FIA 5 )

    B 5.1.4 B 5.2 , Straps, B 5.2.1 , , Anti-submarine Straps Primary Structure

    Guide, Support B 3.3.1

    B 5.2.2 Tap : a) 40 .. ( 0.062 . )

    Tap, b) 1.6 . ( 0.063 )

    : Double Shear B 5.2.3 , Straps Firewall,

    Firewall B 5.2.4 Monocoque

    B 3.8 B 5.2.5 B 5.3 B 5.3.1 () B 5.3.2

    Anchorage

    B 5.3.3 , Grommet

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    B 5.3.4 , Eye Bolt Shoudered Bolt ,

    B 5.3.5 , 45 65 0 75 . ( 0 3 ) ( 10 )

    B 5.3.6 , 60 80

    B 5.4 B 5.4.1 B 3.3.1

    Main Roll Hoop Bracing Bracing Main Hoop Bracing

    B 5.4.2 , Gassets

    B 5.4.3 178 . ( 7 ) 229 . ( 9 ) ( 11 )

    B 5.4.4 Guide 10 20 ( 12 )

    B 5.5 Anti-submarine B 5.5.1 Anti-submarine 5

    ( 20 ) Chest-gron Line B 5.5.2 Anti-submarine 6

    a) 20 Anchorage 100 . ( 4 )

    b) Anchorage Primary Structure Anchorage, Anti-submarine Buckle

    B 5.5 B 5.5.1 B 5.5.2 :

    Ethafoam Ensolite 38 .

    (1.5) :

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    , 25 . ( 1)

    50 . ( 2 ) B 5.6.3 , 980 (

    200 ) : ( 1 ) ( 2 ) B 5.7 Roll Bar

    Roll Bar, Roll Bar Bracing , 12 . (0.5) SFI 45.1 FIA 8857-2001

    B 5.8 B 5.8.1 ,

    , Cockpit Front Roll Hoop 100 . (4) , , , , , CV

    B 5.8.2

    6 : Chassis B 6.1 B 6.1.1 , ,

    50.8 . (2) , 25.4 . (1) 25.4 . (1) Autocross

    B 6.1.2

    B 6.2 ( ) , , 25.4 . (1)

    B 6.3 B 6.3.1 203.2 . (8.0) B 6.3.2 , B 6.4 B 6.4.1 2

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    ,

    :

    1. ,

    2. 2.4 . ( 3 / 32 ) : ,

    B 6.4.2 Static Static

    B 6.5 B 6.5.1 2 B 6.5.2 Stopper Linkage , , ,

    B 6.5.3 7 B 6.5.4 Stopper + 3

    B 6.5.5 , B 6.5.6 Quick Disconnect, Quick

    Disconnect B 6.5.7 , H, 8, B 6.5.8 , Front Hoop 3 B 6.6 B 6.6.1

    Quick Jack B 6.6.2

    1 (3 ) 25 - 29 . (1 -1 1/8) 300 . (12)

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    180 280 . (11)

    75 . (3) 200 . (7.9),

    B 6.7 B 6.7.1 Track C.G. B 6.7.2 /

    60 1.76 G.,

    7 : B 7.1 4 B 7.1.1 2 , 2 B 7.1.3 4 B 7.1.4 B 7.1.5 B 7.1.6 ( B

    8.3 ) B 7.1.7 ,

    Monocoque B 7.2

    Dynamic 4

    B 7.3 B 7.3.1 ,

    B 7.3.2 , Reset

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    B 7.3.3 Analog , Logic Contrillers, , Digital Controllers

    B 7.4 B 7.4.1 15 , LED, B 7.4.2 ,

    8 ; B 8.1 B 8.1.1 4 610 B 8.1.2 B 8.1.3 1 , 610

    Restrictor ( B 8.6 Restrictor ) B 8.1.4 B 8.2

    1%, 381 . (15) 30 . (1.2)

    B 8.3

    B 8.4 B 8.4.1

    (, ) Roll Bar 4 ( 13 )

    B 8.4.2 350 . (13.8) , B 3.24, B 3.31

    B 8.5 B 8.5.1 / B 8.5.2

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    B 8.5.3 B 8.5.4 2 ,

    : B 8.5.5 50.8 . (2) B 8.5.6 Stopper B 8.6 Restrictor B 8.6.1 , Restrictor 1 Restrictor B 8.6.2 Restrictor B 8.6.3 Restrictor :

    20 . (0.7874) E 85 19 . (0.7480)

    B 8.6.4 Restrictor B 8.6.5 Restrictor

    B 8.6.6 Restrictor B 8.7 B 8.7.1

    , B 8.7.2 Restrictor

    , Restrictor , , B 8.7.3 Intercooler

    Intercooler B 8.10

    B 8.8 B 8.8.1 (

    ) B 8.8.2 , Clample

    Clamp 3 (1) 360 (2) (3) Clamp Clamp , Clamp

    B 8.8.3 / B 8.8.4

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    B 8.9 B 8.9.1 - (1)

    (2) Clamp B 8.8.2 : Clamp

    B 8.9.2 Fuel Rail Fuel Rail , , Brackets Clamp ,

    B 8.9.3 - Brackets Clamp ,

    B 8.10 0.015 1 Glycol , Water Wetter,

    B 8.11 B 8.11.1 B 8.11.2 , ,

    10% 0.9 ( 1 US quart ),

    B 8.11.3 , Firewall ,

    B 8.11.4 3 (1/8)

    B 8.11.5 Restrictor

    B 8.12 B 8.13 B 8.13.1 , Torque Converters, ,

    B 8.13.2 B 8.13.3 - 2.66 . (0.105) (

    ) 3 B 8.13.4 - Alluminium Alloy 6061-T6

    3.0 . (0.120) 35% (1.7 )

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    B 8.13.5 - M 8.8, 8 . ( SAE 5, 1/4 )

    B 8.13.6 B 8.13.7 - B 8.13.8 CVT

    9 : B 9.1

    Formula SAE Octane Rating 93 (R+M)/2 ( 98 RON)

    B 9.1.1 Formula SAE B 9.1.2 , B 9.1.3 Nitrous Oxide Oxidizing

    Agent 1 : 10% 2: Formula SAE Octane 93 100 [(R + M / 2)] E 85 Formula SAE Octane 91 97 [(R + M / 2)] E 85

    B 9.2 - B 9.2.1 ( E85)

    B 9.2.2 B 9.3 -

    B 9.4 B 9.4.1

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    B 9.4.2 Roll Hoop, , , , Chassis

    B 9.4.3 ,

    B 9.4.4 B 9.4.5 , B 9.5 B 9.5.1 Roll Bar 4

    ( 13) B 9.5.2 Side

    Impact Structure B 3.24, 3.31 B 3.24 , B 3.31

    B 9.5.3 Firewall B 4.5 B 9.6 B 9.6.1 : (a) 38 (1.5) (b) 125 (4.9) (c) 45 B 9.6.2 125 .

    ( 14) B 9.6.3 75 . (3)

    6 . (0.25) B 9.6.4 B 9.6.5

    B 9.6.6 12.7 . 25.4 .

    (0.5 1.0 ) ( 9.9 ) Endurance Endurance

    B 9.6.7 B 9.7 B 9.7.1 B 9.7.2 , ,

    , , B 9.7.3 Belly Pans

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    B 9.8 B 9.8.1

    B 9.8.2 Check Valve

    B 9.9 - B 9.9.1

    45 B 9.9.2

    10 : B 10.1 - B 10.1.1

    B 10.1.2 45 . ( 17.7)

    60 (23.6) B 10.1.3 (,, ) Main

    Roll Hoop B 10.2 B 10.2.1 Static, Free-field

    Microphone , 0.5 . (19.68) 45 1

    B 10.2.2

    B 10.2.3 , ,

    B 10.2.4 , 914.4 / (3000 /) , 731.5 / (2400 /)

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    500 , Specification 5 100 Restrictor

    B 10.3 110 dBA , Fast Weighting B 10.4

    ,

    11 :

    B 11.1 Master Switches B 11.1.1 Master Switches 2 ,

    B 11.1.2 ,

    : Field Coil Master Switch Field Coils

    B 11.2 Primary Master Switch B 11.2.1 Primary Master Switch

    a) Main Hoop

    b) , , , ,

    c) d)

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    B 11.2.2 Primary Master Switch OFF B 11.3 Master Switch Cockpit

    Master Switch Cockpit a) b) ,

    c) /

    I. ON, , II. OFF,

    d)

    B 11.4 B 11.4.1 , B 11.4.2 Marine-type B 11.4.3

    12 : B 12.1 Ground-Effects - B 12.2 B 12.2.1 , , , Under Tray Splitter

    : a) 460 . (18) b) c)

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    B 12.3 B 12.3.1 12.7 . (0.5)

    45 ,

    B 12.3.2 , End Plates, Gurney Flaps, Wicker Bills, Splitters, Undertrays, 3 . (1/8) 6 . (1/4)

    B 12.3.3 ( Vortex Generators , End Plates )

    B 12.4 Ground Effect ,

    B 12.5 B 12.5.1 B 4.8 B 12.5.2

    13 : B 13.1

    a) - , ,

    b) - , ,

    c) - d) - /

    , ,

    e) - Main Roll Hoop Main Roll Hoop ( B 3.2 ) , Side - Pod B 3.24 B 3.31, Cockpit

    f) - / ,

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    46

    g) - / h) /

    i)

    B 13.2 () 1 . (0.39)

    14 : B 14.1 B 14.1.1 , , ,

    SAE 5 , 8.8 / AN/MS

    B 14.1.2 Button Head Cap, Pan Head, Round Head ,

    : Socket Head Cap Allen

    B 14.2 B 14.2.1 , ,

    : Prevailing Torque Lock Nuts

    : Loctite B 14.2.2 2 B 14.2.3

    Double Shear

    B 14.2.4

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    15 : Transponders B 15.1 Transponders - FSAE B 15.1.1 FSAE Transponders Dynamic B 15.1.2 Transponder

    Transponder Transponder

    B 15.1.3 Transponder AMB TranX 260 1

    B 15.2 Transponders FSAE

    Transponders FSAE , FSAE , FSAE Formula Student Transponders B 15.1

    B 15.3 Transponders Transponders

    a) Transponders

    b) Transponders Front Roll Hoop Transponders 60 . (24)

    c) Transponders , Carbon Fiber Transponders Fiberglass Carbon Fiber, 10.2 . (4) , Transponders

    d) Transponders

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    16 : B 16.1 B 16.1.1 B 16.1.2 : : 3 2

    a) : 15.24 . (6) b) : ( Sans-sarif )

    , , , c) : 2.0 . (3/4) d) : e) : , ,

    2.5 . (1)

    f) : , Side Pods,

    B 16.1.3 :

    :

    B 16.2 B 16.2.1 (

    ) 5.08 . (2)

    B 16.2.2

    B 16.3 SAE SAE 2 SAE

    B 16.4 B 16.4.1 25.4 . X 20.3 . (10 x 8)

    B 16.4.2 FSAE,

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    49

    17 : B 17.1 Cockpit

    a) Snell M 2000, SA 2000, M 2005, K 2005, SA 2005 SFI 31.2A, SFI 31 1/2005 BS 6658-85 A/FR Rating ( A B)

    ,

    b) , ,

    - SFI 3-2A/1

    - FIA 1986

    - FIA 8865-2000

    -

    c) , d) e) f) SFI 3.3

    ,

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    g) , , (Balaclava ) Nomex Balaclava Full Helmet Skirt :

    h) Nomex , Wool Cotton

    B 17.2 B 17.2.1 0.9 . (2 ) /

    1.75 ( AFFF ) 2 B 17.2.2 Formula SAE

    , : 10 BC 1A 10 BC , : 34B 5A 34B : 20 BE 1A 10 BE

    ( Rating ) B 17.2.3 / B 17.2.4 , 1 Paddock

    , 2

    B 17.2.5

    B 17.2.6 : Halon

    18 :

    Formula SAE 2011 Formula SAE Formula SAE , Formula SAE 2011 , :

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    3 ( Cell ) 2011 , B 3.9.4 Percy ( 200 . B 3.9.3, B 3.9.4 2 ), Percy 2010 , 91 92 . ( 35.8 36.2 ) B 9.6 - 30 Drawing SAE , Drawing , B 5.1 B 5.5 30

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    FSAE 2009 DRAWING

    PART B

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    54

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    55

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    56

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    57

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    APPENDIX B-1

    FSAE (SEF)

    FSAE FSAE , SEF Adobe Acrobat (*. pdf) : _sef.pdf FSAE , _________________________ _____________________________________________ _____________________________________________

    /

    B 3.10 Main Roll Hoop B 3.11 Front Roll Hoop B 3.12 Main Roll Hoop Bracing B 3.13 Front Roll Hoop Bracing - B 3.18 Front Bulkhead - B 3.19 Front Bulkhead Support - B 3.20.6 Impact Attenuator Anti-instrusion

    Plate

    B 3.24 Side Impact System - B 3.32 Main Hoop

    Monocoque

    B 3.33 Front Hoop - Monocoque

    ?___ B 3.3.1 ___

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    B 3.34 MainHoop Bracing Monocoque

    B 3.33 Front Hoop Bracing - Monocoque B 3.29 Front Bulkhead - Monocoque B 3.30 Front Bulkhead Support

    Monocoque

    B 3.31 Side Impact System - Monocoque B 3.20.3 Impact Attenuator -

    Monocoque

    B 5.2.4 - Monocoque

    B 5.4.1 Bar ()

    9 , (Composite, Honey Comb , )

    9 9 ,

    SAE

    / __________________________

    :

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    Formula SAE 2010

    PART C Static

    1: Static Static :

    100 75 150 325

    2:

    C 2.1

    FSAE

    C 2.1.1 , FSAE ( A-3.6)

    C 2.1.2 C 2.2

    Dynamic

    C 2.2.1 C 2.2.2 C 2.3

    FSAE

    C 2.3.1 , FSAE

    C 2.4

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    , , , , ,

    Push Bar (SEF)

    C 2.5 , SAE , ,

    C 2.5.1 ,

    C 2.6 , :

    C 2.7 3

    C 2.7.1 1 , ( B-17) ( B 4.8) PART 1 PART 2 PART 3

    C 2.7.2 PART 2 45 ( B-9.9) 60 ( B 6.71) PART 1 PART 2 PART 3

    C 2.7.3 PART 3 , Master Switch, ( B 10.2 ) Master Switch ( B 11.1) Master Switch ( B 7.2)

    C 2.8 C 2.8.1 , ,

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    C 2.8.2 ,

    C 2.9 ( B 16.4 )

    C 2.9.1 C 2.9.2 , C 2.10

    , B-1.2 ,

    C 2.11 Formula SAE

    3 : : , , Dedicated Cost Website Formula SAE SAEs Event Website C 3.1

    : a)

    b)

    c) (BOM) d) ,

    Lean C 3.2

    a) , ,

    b)

    c) ( Drawing, , )

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    C 3.3 3 PART C 3.3.1 PART 1

    ( ) C 3.8

    C 3.3.2 PART 2 , C 3.21 ,

    C 3.3.3 PART 3

    C 3.4 FSAE , FSAE (a) (b)

    C 3.5 C 3.5.1 Adjusted Cost C 3.5.2 Amended Cost C 3.5.3 ( BOM ) , BOM

    , (CBOM) , BOM , , ,

    C 3.5.4 Category Clamp , Category Clamp Clamp ,

    C 3.5.5 C 3.5.6

    C 3.5.7 - 100 C 3.5.8 C 3.5.9 (DFMA)

    C 3.5.10 , , , , Clamp

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    C 3.5.11 Tooling

    C 3.5.12 C 3.5.13 Lean Manufacture

    C 3.5.14

    C 3.5.15 (MCD)

    6 , ,

    C 3.5.16 Parameters , () , ,

    C 3.5.17

    C 3.5.18 , , ,

    C 3.5.19 C 3.5.20 - , , C 3.5.21

    C 3.5.22 Toolings - , Toolings Dies Bracket Chassis Toolings, Bracket Toolings,

    C 3.5.23 Parameter . . ., Clamp, US Clamp 1 1 , 25.4 . C 3.18

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    C 3.5.24 1 ,

    C 3.5.25 ,

    C 3.6 C 3.6.1 :

    a) , 1000 b)

    , C 3.22 , , , , ,,,

    c) ,

    d) , , ,

    e) Toolings ( Jigs , Moulds, Patterns Dies )

    f) ( , , )

    : C 3.6.2 :

    a) , ( )

    b)

    c)

    C 3.7

    40x [ (Pmax)/(Pyour) 1 ] [(Pmax)/(Pmin)-1]

    40 Adjusted Cost BOM 0 - 40

    40 , , , ,

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    ,, 0-40

    20 - Real Case Scenario , Ssenario, 0-20

    100

    Pyour Adjusted Cost () Pmin Adjusted Cost Pmax Adjusted Cost C 3.8 C 3.8.1 BOM ,

    2 : a)

    _ __ CR.pdf. , : 087_University of FSAE_FSAEM_CR.xls A-2.6

    : ( B 3.24 ) Software Server FSAE

    b) 8.5x 11 A 4 : , Website SAE

    C 3.8.2

    (a) , (b) , (c) : ,

    () FSAE , XXX FSAE , YYY

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    C 3.8.3 8 Appendix C-3 Tabs

    : ( B 3.24 )

    C 3.9 BOM BOM

    3.9.1 BOM 8 Appendix C-3 , , Tooling Tooling

    C 3.9.2 BOM

    O ................................................................................ O ................................................................................... - ..................................................................................... - .................................................................... - .................................................................... - - DIE ..............................................Tooling - ....................................................................... - ..................................................................... - M6 x 1.25 8.8.................................................... - ................................................................... - .................................................................................. BOM BOM, BOM C 3.17

    C 3.9.3 , BOM Appendix C-2

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    C 3.10 3.10.1 ,

    1,000 (MSRP) , ,

    C 3.10.2 , , , , , C 3.13

    C 3.10.3 ()

    C 3.10.4 Tooling

    C 3.10.5 , 3 ..

    C 3.10.6 , ,

    C 3.10.7 BOM, BOM BOM , ,

    C 3.11 Appendix C 1

    C 3.12

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    a)

    b) ( )

    C 3.12.1 , ,

    C 3.12.2 , , , BOM ( 0)

    C 3.12.3 Option

    Option NOT

    C 3.12.4

    , C 3.12.5 Option ,

    , , ,

    C 3.13 C 3.13.1

    , ,

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    C 3.13.2 : ,

    C 3.14 a) b) , 81/2 x 11

    A4 10 c) Appendix

    C 3.15

    10 80 100

    C 3.16 (Addenda) C 3.16.1 ,

    Template Appendix C-5

    C 3.16.2 C 3.16.3 1.25

    0.75 : , , , , Supplier

    C 3.17 C 3.17.1

    1. A C 3.18 2. B C 3.19 3. 2

    a) A b) B Adjusted Cost

    4. , B Adjusted Cost

    C 3.17.2 , A B,

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    C 3.17.3 10 . 8 ., : , :

    C 3.18 A C 3.18.1 BOM

    , BOM / , , 1 / 3 / 5

    : 5 , A B

    C 3.18.2 M6 5 6 1 3 . 4.4 . 1 1 1 3 BOM 5

    C 3.19 B - Adjusted Cost

    = 2 x ( ) 2 Adjusted Cost : , , ,

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    C 3.20 , 5 $500, $1000 5 $1000

    = 40x [(Pmax)/(Pyour)-1] [ (P max) (Pmin) 1 ] (Pyour) $ 15,000 (Pmin) $ 10,000 (P-max) $50,000 , 2.5 5 5 $1,000 Adjusted Cost

    C 3.21 C 3.21.1 ,

    a) SPEC b) c) ,

    C 2.21.2 ,

    ,

    C 3.22 C 3.22.1

    ( , ) ()

    C 3.22.2 ( B-17.2 )

    C 3.22.3 B 6.4 ,

    C 3.22.4 Transponder, , Transponder, , ,

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    C 3.23 ,

    C 3.23.1 US 6.35 , 0.035 0.889 ., 6.112 ., 1 , ,

    C 3.23.2 , , , 6.36 .

    C 3.23.3 1,000 ,

    C 3.24 Formula SAE ( FCA ) , ,

    C 3.24.1 Download , Website SAE

    C 3.24.2 Server FSAE , ( 1 ) , Dedicated Cost Website Rules and Importance Documents Website Formula SAE ( 2 ), Websire

    C 3.25 SAE

    4 :

    C 4.1 Case C 4.1.1

    Case

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    , (SCCA) Solo ( A-12)

    C 4.1.2 C 4.1.3 , , ,

    C 4.1.4 , ,,

    C 4.1.5

    C 4.2 C 4.2.1 Static

    C 4.2.2 0

    C 4.3 C 4.3.1 1 C 4.3.2

    C 4.3.3 10 , 10 C 4.3.4 5 C 4.3.5

    C 4.4 C 4.4.1 C 4.4.2 C 4.5 C 4.5.1 , ,

    Appendix C-6 ginjv

    C 4.5.2

    C 4.6 C 4.6.1 C 4.6.2 50

    = 75 x Pyour/Pmax

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    Pmax Pyour

    C 4.6.3 0 75 C 4.6.4

    C 4.7

    : ,

    , A 6.6 A 6.8

    5 :

    C 5.1 C 5.1.1

    C 5.1.2

    : FSAE , ,

    C 5.2 - C 5.2.1 -

    C 5.2.2 8 , 4 , 3

    ( 5.4 ) 1 Option (, )

    C 5.2.3 (FEA, )

    C 5.2.4 : Resume

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    C 5.3 Design Spec Sheet - C 5.3.1 Design Spec Sheet Design Spec Sheet FSAE C 5.3.2 Template Design Spec Sheet FSAE FSAE http :

    //www.sae.org / students /Fsae-designspec.xls Template

    C 5.3.3 , Spec

    C 5.3.4 Design Spec Sheet , 2 , Computer 2

    C 5.4 Drawing C 5.4.1 Drawing 3 , ,

    C 5.4.2 Drawing Computer

    C 5.4.3 Option Drawing C 5.5 Design Spec Sheet C 5.5.1 Adobe Acrobat ( *.pdf)

    (, Drawing ) C 5.5.2

    - .pdf , C 5.5.3 Design Spec Sheet Microsoft Excel (*.xls)

    Spec Sheet C 5.5.4 Design Spec Sheet --Spec.xls

    C 5.6 4 , 3 , 1 4 , 3 , :

    ,

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    C 5.7 C 5.7.1 Design Spec Sheet

    e-Mail Appendix C 5.7.2 C 5.7.3 e-mail /

    C 5.8

    Design Spec Sheet 0

    C 5.9 Design Spec Sheet , , 5 20

    C 5.10 C 5.10.1 C 5.10.2

    , C 5.10.3 0 C 5.10.4

    :

    C 5.11 C 5.11.1 ,

    , Spec Sheet, , C 5.11.2

    () C 5.11.3 ,

    Appendix C-7, C 5.12 C 5.12.1

    C 5.12.2 FSAE , ,

    1. 2. 10 20 3. 4 8

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    C 5.13 C 5.13.1 0 150 C 5.13.2 150 C 5.14

    , Drawing, , ,

    C 5.15 - C 5.15.1 Formula FSAE

    , Formula FSAE , Formula FSAE Formula Student C 5.15.2 50 (

    A-6.9) 30 (

    C 5.15.3 , ( )

    C 5.15.4 2 Formula SAE ( A-6.7)

    Appendix C-1 Appendix C-1 SAE

    Appendix C-2

    Appendix C-2 SAE

    Appendix C-3

    Appendix C-3 SAE

    Appendix C-4

    Appendix C-4 SAE

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    Appendix C-5 FSAE 2010

    ________________________________________________________________________

    ( )

    1 2 3 4 5 6 7 8

    BOM

    1 2 3 4 5 6 7 8

    $ $ $

    _________________________________________________________________________ __________________________________________/_______________________________________.

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    Appendix C-6

    _____________________________________________

    ____________________________ 0-10 () 0.0 = 2.5 = 5 = 7.5 = 10 = ______ :

    ______ : ,

    ______ :

    ______ :

    ______ :

    ______ = ( 50 ) ............ ...................................................................................................................................................................................

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    Appendix C-7

    _____________________________________________________________________ ______ (0-5) ______. (0-20)

    Bracket ______. Chassis (0-30) ,

    Roll Center, , , CG

    ______ (0-10) 1000

    ______ (0-15)

    ______ (0-15)

    ______ Ergonomic / / (0-20)

    ______ (0-30) , , ,

    ______ (0-5) , ,

    ______ (0-50) (a) 2 (b)

    ............. = ( 150 ) . .................................................................................................................................................................................... .................................................................................................................................................................................... ....................................................................................................................................................................................

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    Formula SAE 2010 PART D Dynamic

    1 : Dynamic

    Dynamic : 75 Skid Pad 50 Autocross 150 100 ( Endurance ) 300 675

    D 1.1 D 1.1.1 Dynamic, D 1.1.2

    , , , , , : , ( Heat )

    2 :

    3 : D 3.1 Formula SAE : D 3.1.1 - D 3.1.2 - D 3.1.3 - D 3.1.4 /

    D 3.2

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    D 3.3

    I. II. Stert Stert / Finish

    Hot Area D 3.4 : D 3.4.1 - , D 3.8.2 D 3.4.2 , D 3.4.3 - 3.5 3.6 3.7

    3.8 3.8.1 , Skid-Pad Autocross

    , D 3.4

    D 3.8.2 ( Endurance ) Hot Area ( Endurance )

    a) , , Pit

    ,

    b) Start / Finish ,

    /

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    , , /

    c) ,

    d) : , D 3.4 D

    3.8.2 b) ,

    ,

    ,

    o o o / o o

    e)

    D 8.11.2, 3 , 1, 2 2 , 1

    10

    13

    10 , 13 , ,

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    4 : D 4.1 3 3 D 4.1.1 ,

    ( Endurance ) D 4.2 ( Heat )

    ( Heat ) ,

    D 4.2.1 ( Heat ) 2 : ( Endurance ) ( Heat ) , 4 ( Heat ) Dynamic, ( Endurance ) 2 ( Heat ), 5 ( Heat ) Dynamic

    5 :

    D 5.1 D 5.2 75 . (82 ) D 5.2.1 Start 0.30 . (1 ) D 5.2.2 Start D 5.2.3 2 D 5.3 ( Heat ) D 5.3.1 2 ( Heat ), , 2 D 5.3.2 Start D 5.3.3 ( Heat ) 1 ( Heat ) 2 ,

    ( Heat ) 1 Start ( Heat ) 2 D 5.4 -

    , (Burnouts)

    D 5.5 , Start Finish

    D 5.6

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    D 5.6.1 (Cones Down Or Out : DOO) 2 DOO () ,

    D 5.6.2 (Off Course : OC) (Off Course : OC) DNF

    D 5.7 , (), (DNF)

    D 5.8 D 5.8.1 0 75 D 5.8.2

    = 71.5 X

    Tyour Tmin

    D 5.8.3 , ,

    DNF = 0 D 5.8.4 5.8 , 46.55 .

    D 5.8.5 , 3.5

    Tyour 5.8

    6 : Skid-Pad D 6.1 SKIDPAD

    Skid-Pad

    D 6.2 ( Heat ) Skid-Pad D 6.2.1 2 ( Heat ) , ( Heat ) ,

    2 D 6.2.2 Skid-Pad 2 , Skid-Pad 1 Skid-

    Pad 2 D 6.2.3 Skid-Pad , ( Heat ) 1 ( Heat ) 2 Skid-

    Pad

    (5.8/Tyour) - 1(5.8/Tmin) - 1

    +3.5

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    D 6.3 ( Heat ) Skid-Pad

    ( Heat ) 1 ( Heat ) 2 , Start, ( Heat ) 1 ( Heat ) 2 , () DNF

    D 6.4 Skid-Pad Skid-Pad 2 , 8, 2 18.25 . (59.88) 15.25 . (50.03) 21.25 . (69.72), 3 . (9.84), 3 .

    Start / Stop, 1 1 Start / Stop Start / Stop

    D 6.5 Skid-Pad D 6.5.1 16 13

    Layout Skid-Pad FSAE D 6.5.2

    , D 6.5.3 ,

    : D 6.4 , ,

    D 6.6 Skid-Pad Skid-Pad 8, , 2 3, 4 4 , , 2

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    SIKD PAD

    D 6.7 Skid-Pad

    D 6.7.1 (DOO)

    , 0.25 ,

    D 6.7.2 , DNF

    D 6.7.3 D 6.6, , , DNF

    D 6.8 Skid-Pad

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    D 6.8.1 Skid-Pad , ( G), 2.012 X / T2, 17.10 .

    D 6.8.2 Skid-Pad 2 , Skid-Pad D 6.8.3 Skid-Pad :

    Skid-Pad = 47.5 X

    Tyour Tmin

    D 6.8.4 , 2

    D 6.8.5 0.90 G, 6.184 , , 6.184 2.5 DNF

    7 : Autocross

    D 7.1 Autocross

    Autocross , Autocross , ,

    D 7.2 Autocross D 7.2.1 , 40 ./.

    (25 /) 48 ./. (30 /) : 60 . (200 ) , 45 . (150 )

    : 23 . (75 ) 45 . (148 ) : 9 . (29.5 ) : 7.62 . (25 ) 12.19 . (40 )

    : Chicanes, , , 3.5 . (11.5 )

    D 7.2.2 0.805 . (1/2 ), D 7.2.3 D 7.2.4

    (6.184/Tyour) 2 1 (6.184/Tmin) 2-1

    + 2.5

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    D 7.3 Autocross D 7.3.1 ( Heat ) Autocross 2 , ( Heat ) ,

    2 () , ( Heat )

    D 7.3.2 Start 6 . (19.7 ), Start

    D 7.3.3 ( Heat ), 2

    D 7.4 Autocross , : D 7.4.1 (DOO) 2 , Finish D 7.4.2

    a) , 20

    b) ,

    c) Gokart, 4 , 2 ,

    D 7.4.3 , , 20

    D 7.5 D 7.5.1 ,

    D 7.5.2 DNF D 7.5.3 , ,

    D 7.6 D 7.6.1 , D 7.6.2 80% ,

    Autocross 125%

    D 7.7 ,

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    D 7.8 Autocross D 7.8.1 Autocross Autocross = 142.5 x

    Tmin ( Heat ) Tmax 125% Tmin Tyour ( Heat )

    D 7.8.2 , ,

    D 7.8.3 , 7.5 Tyour 125% Tmin

    8 : ( Endurance )

    D 8.1 FSAE ( Endurance )

    ( Heat ) , D 8.2 ( Endurance )

    , (Heat) ( Endurance ) 2 ( 4 )

    D 8.3 8 ( Endurance ) ,

    , E-mail FSAE

    D 8.4 ( Endurance ) - 300 ( Endurance )

    D 8.5 - 100 ( Endurance ),

    , ( Endurance ) ( Heat ) , ( Endurance )

    D 8.6 ( Endurance )

    (Tmax / Tyour) 1 (Tmax / Tmin) - 1

    + 7.5

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    D 8.6.1 , 48 ./. (29.8 /.) 57 ./. (35.4 /.) 105 ./. (65.2 /)

    D 8.6.2 ( Endurance ) FSAE : 77.0 . (252.6 ),

    61.0 . (200.1 ) , : 30 . (98.4 ) 54.0 . (177.2 ) : 9.0 . (29.5 )

    : 9.0 . (29.5 ) 15 . (49.2 )

    : Chicanes, , , 4.5 . (14.76 )

    D 8.6.3 D 8.7 ( Endurance ) D 8.7.1 ( Heat ) , 22 . ( 13.66 ) D 8.7.2 ( Heat ) D 8.7.3 3 ( Heat ) D 8.7.4 D 8.7.5

    D 8.7.6 A D 8.8 ( Endurance ) D 8.8.1 ( Endurance ) Autocross,

    , , Autocross . Autocross Skid-Pad , ( Heat )

    D 8.8.2 (Endurance ) Dynamic ,

    D 8.8.3 ,

    D 8.8.4 , 2 ( Heat ) (),

    D 8.9 ( Endurance ) , ( B 9.6.6 ) , , ()

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    D 8.10 / ( Endurance ) D 8.10.1

    ( Heat ) D 8.10.2 , 1

    ( 1 ) D 8.10.3 ,

    2 D 8.10.4 , DNF

    ( Heat ) D 8.11 ( Endurance ) D 8.11.1 3 D 8.11.2 3 ,

    , ()., , 20 ( Endurance )

    D 8.11.3 A 11 . (6.83 ), D 8.11.4 A B (

    , , ) , B D 8.11.5 B 11 . (6.83 ) 22 . (13.66

    ) D 8.11.6 B , D 8.11.7

    3 , 3 ,

    D 8.12 D 8.12.1 D 8.12.2

    , , 5 7 1 . ,

    D 8.12.3 ( Heat ),

    D 8.13 D 8.13.1 , , D 8.13.2 , ( D 8.10

    Start / Restart ( Endurance )) ,

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    D 8.13.3 , , 2

    D 8.14 ( Endurance ) D 8.14.1 145 % D 8.14.2 / D 8.15 ,

    D 8.16 ( Endurance )

    ( Endurance ) , , (Heat )

    D 8.17 ( Endurance ) D 8.17.1

    D 8.17.2 ( Endurance ) : D 8.17.3

    (DOO) 2 , Start Finish

    D 8.17.4 (OC) a) OC

    20 b) Gokart, 4

    OC c) 2 OC , ,

    D 8.17.5 Gate Gate , 20 D 8.17.6 :

    a) : 1 b) () : 1 c) : 2

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    D 8.17.7 - 2 D 8.17.8

    , D 1.1,

    D 8.17.9 ( , , ), , , 1 4 , ,

    D 8.17.10 / , , , , DNF

    D 8.18 ( Endurance ) D 8.18.1 ( Endurance )

    (Endurance ), ( Endurance ) D 8.18.2 ( Endurance ),

    D 8.18.3 ( Endurance ) 50 ,

    D 8.19 ( Endurance ) D 8.19.1 ( Endurance )

    (Heat) D 8.19.2 : Tyour Tmax

    ( Endurabce ) = 250 x

    Tyour Tmax = 0

    Tmin Tyour

    (Tmax/Tyour) -1 (Tmax/Tmin) - 1

    + 50

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    Tmax 1.45 Tmin D 8.19.3 ,

    Tmax D 8.20

    . (Endurance) (Endurance) , Start, , , Entry / Exit, , ,

    D 8.21 E85 E85 1.40 E85

    D 8.22 D 8.22.1 Vyour Vmax , :

    = 100 x Vyour Vmax

    = - 100 x

    Vmax 26 /100 . : 22 . Vamx 5.72 ( US ) Vmin Vyour

    D 8.22.2 Vmax 33% 100 D 8.22.3 1.45 ,

    0 D 8.22.4 Vmin D 8.22.5 -100 100 D 8.22.6 ( Endurance ) 0

    [ (Vmax Vyour)( Vmax Vmin ) [ (Vyour/Vmax) -1 0.33 ] 1.5

    ]

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    D 8.23 ( Endurance ) 2 (Heat)

    ( Endurance ) 2 (Heat),

    a) Tmin (Heat) b) Vmin ( Heat ),

    ( Heat ) Tmax Tmin Vmin ( Heat )

    c) ( Heat )( Endurance ) Tyour Vyour ( Heat )( Heat )

    D 8.24 () Restrictor

    D 8.25 ( Endurance ) D 8.25.1 ( Endurance ),

    D 8.25.2 , , ,

    , ,

    D 8.26 ( Endurance ) - D 8.26.1 ( Endurance ),

    D 8.26.2 2 -

    ,

    D 8.26.3 ,

    D 8.26.4 , ,

    D 8.26.5 ,

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    D 8.27 ( Endurance ) -

    ( Endurance ) ( Endurance ) ( Endurance )

    9 :

    D 9.1 D 9.2 2 D 9.2.1 D 9.2.2

    D 9.3

    :

    D 9.3.1 - /,

    D 9.3.2 - - ,

    D 9.3.3 - .

    D 9.3.4 - , D 9.3.5 - , Starter

    (: , )

    D 9.3.6 - , ,

    D 9.3.7 ( ) - , , , ,

    D 9.3.8 () , , , ,

    D 9.4

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    D 9.4.1 - , , (, )

    D 9.4.2 ,

    10 : D 10.1 -

    FSAE , FSAE Formula SAE , , , ,

    D 10.2 , D 10.3 25 : D 10.4

    ,

    D 10.5 D 10.5.1 , , ,

    D 10.5.2 ,

    D 10.5.3 , D 10.6

    D 10.7 D 10.7.1 ,

    , Paddock

    D 10.7.2 , Paddock

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    11 : D 11.1

    , , , ,,

    D 11.2 ,

    D 11.3 D 11.3.1 D 11.3.2 ,

    D 11.3.3 D 11.4 -

    ,

    D 11.5 FSAE

    D 11.6 , - , , , , , , Paddock

    D 11.7 , - , , , , Paddock

    D 11.8 D 11.8.1 D 11.8.2 Start D 11.9

    Dynamic Area ( )

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    12 : D 12.1 - , , ,

    , SAE ,

    D 12.2 - , , () ,

    D 12.3 - .

    D 12.4 - SAE

    D 12.5 25 25 ,

    D 12.6 -

    13 : Pit D 13.1 D 13.1.1

    D 13.1.2 , Push Bar

    4 , 1 , 1

    D 13.1.3 , 2 D 13.1.4 , Pit D 13.1.5 25

    D 13.2 Push Bar D 13.2.1 2

    D 13.2.2 ,

    D 13.3 - D 13.4

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    D 13.5 Paddock PART 1 PART 2 ( C 2.7 ) :

    a. b. 10.2 (4)

    14 :

    D 14.1 D 4.1.1 a) b) c) d) D 14.1.2 Push

    Bar D 14.1.3 200

    2 D 14.2

    D 14.3 D 14.3.1 ,

    D 14.3.2 D 14.3.3 D 14.4

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    15 : D 15.1 DOO - -

    D 15.2 DNF - D 15.3 Gate - 2 , 2

    Gate, 2 Gate D 15.3.1 Entry Gate -

    D 15.3.2 Exit Gate -

    D 15.4 - , Start D 15.5 OC Gate