for fred - oct 1, 2009

Upload: gretel-r-madanguit

Post on 06-Apr-2018

214 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/3/2019 For Fred - Oct 1, 2009

    1/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    ACKNOWLEDGEMENT

    The group would like to thank the following for their contributions in the making of this

    company study.

    To SACDEC (Sibunag Ati Community Development Cooperative) for allowing the group

    to study their company and to learn more about actual business operations and processes.

    To Mrs. Gemma Chavez Valenzuela for relentlessly giving us the necessary and

    relevant information that she unselfishly shared to the researchers.

    To Mr. Manuel Ocampo for giving us an opportunity to discover and experience the

    actual world of business through his enormous effort for requiring the group for a company

    study.

    To the Almighty and Loving Father who bestowed upon the researchers the

    knowledge and intelligence to make a reliable and informative company study.

    And to all the group members, Jiahra Mae D. Maravillas, Jhennilyn J. Arreglado,

    Arshie David, Fredrick Valle and Marc Gretel R. Madanguit for their cooperation and

    effectiveness to finish the paper on time.

    P a g e | 1

  • 8/3/2019 For Fred - Oct 1, 2009

    2/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Introduction

    Background

    Production/operations management is applicable to firms engaged in manufacturing or

    production and even service activities. Operations management involves product and service

    design, process selection, selection and management of technology, design of work systems,

    location planning, facilities planning, and quality improvement of the organizations products and

    services. In a manufacturing firm, the creation of goods involves transforming or converting

    inputs into outputs. Inputs such as capital, labor and information are used to create goods or

    services using one or more transformation processes. Best strategies are often required to

    continuously satisfy old customers and attract new ones. In the operation of handicrafts, these

    activities are very much applied. The customers of which are the retailers of hand woven bags

    who sell these products for souvenirs and the like. The important employees are the members

    of the cooperative who do the weaving of these handmade bags. Like all other firms, the

    handicraft industry has three basic functional areas: finance, marketing and operations.

    Sibunag Ati Community Development Cooperative (SACDEC) is a group composed of

    indigenous people of Ita community in Liningwan, Sibunag, Guimaras. It was formed through

    the full cooperation of the Ita in the area. It is a 2-year old cooperative that aimed not only to

    give livelihood to the Ita group in the community, but also to nurture their God-given skills,

    abilities and talents to gain wealth with their own hands.

    The cooperative has started with 27 members, but has continually declined today to 16

    members with only 6 members who are weaving when supplies are needed by their respective

    P a g e | 2

  • 8/3/2019 For Fred - Oct 1, 2009

    3/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    partners. However, the marketing in-charge of the cooperative, Mrs. Gemma Valenzuela, is

    conducting regular trainings and workshops to increase the manpower of the cooperative and

    gain more income from the products they produce. The management group of the cooperative is

    composed of the chief executive officer in the name of Pastor Dennis Bautista with his

    associates, Mrs. Gemma Valenzuela (Marketing in-charge), Mrs. Marita Magbanua (Quality

    Control), Mrs. Norilyn Bautista (Bookkeeper), Mr. Ode Inagan (Audit Inventory), Lydia Arevalo

    (Treasurer) and Mrs. Jenelyn Chavez (Purchaser).

    Hand-made crafts are undeniably durable products. Capitalizing on the raw materials

    used and the manual efforts of the members, the products are surely reliable and long lasting.

    These products are what tourists usually buy as souvenir items. In addition, most people also

    love and prefer the beauty of hand-made products rather than rubberized or synthetic materials

    not only because they are environmentfriendly, but because they are also fashionable.

    SACDEC does not only want to gain income out of weaving. They also wanted to impart

    to the buyers and the rest of the people the value of patriotism and nationalism by buying

    products that are made locally to help strengthen our economy and help our fellow countrymen

    gain for their daily living.

    P a g e | 3

  • 8/3/2019 For Fred - Oct 1, 2009

    4/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Objectives of the Study

    The study intends to determine the manner of the daily operations of the Sibunag Ati

    Community Development Cooperative (SACDEC). Eventually, this paper also aims to formulate

    and recommend alternatives of action that could possibly help in the improvement of the

    enterprise. More specifically, the study aims to:

    Describe and analyze the current status of the enterprise relating to the:

    a. Organization and personnel

    b. Communications Flow

    c. Functions and responsibilities of personnel

    Describe and examine the system of operations the business is

    implementing:

    a. In manufacturing their products

    b. In the plant location

    c. In the production process

    d. In managing raw materials and other supplies

    e. In selecting the machineries and equipments to be used

    f. In determining the production capacity and schedule

    g. In disposing/segregating wastes

    P a g e | 4

  • 8/3/2019 For Fred - Oct 1, 2009

    5/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    h. In determining production costs

    To employ managerial knowledge for the

    improvement of its operations;

    To determine, assess and evaluate the

    quality control methods it uses for their products; and

    To determine the efficiency of their

    operations that could continuously satisfy customers and attract new ones.

    Significance of the Study

    The study was conducted to help in the improvement of Sibunag Ati Community

    Development Cooperative. The results of this study will help the enterprise improve its current

    operations. Expectedly, it will widen the firms view of the business. Moreover, it is expected that

    the strategies the proponents will recommended can solve certain portion of their problems that

    will help the management team of the enterprise go further about the business and will have a

    better and unique approach to the customers.

    Scope and Limitations of the Study

    The study was conducted at Liningwan, Sibunag, Guimaras on July to September 2009.

    It focused on the operations of the enterprise as a whole. The data gathered are all considered

    first-hand/primary sources since it was generated from an interaction with the major

    respondents of this study. Majority of the information came from Mrs. Gemma Chavez-

    Valenzuela, Head of Operations of SACDEC as well as the Marketing in-charge. Other sources

    P a g e | 5

  • 8/3/2019 For Fred - Oct 1, 2009

    6/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    of information include the Taytay sa Kauswagan Inc. (TSKI) and the other members of the

    enterprise.

    Methodology

    Research Design

    The study makes use of the descriptive-analytical technique especially the focus groups

    method. Such method is useful in attaining information that is difficult to obtain with other

    methods. This method is also used to set in-depth information and reactions to a relatively small

    number of topics or questions rather than to get answers to a large number of questions. Here,

    each group is relatively homogeneous with respect to background characteristics of the

    participants to encourage an in-depth point of view. The homogeneity helps assure that

    individuals will not be afraid about the issues at hand (OSullivan and Rassel, 1995).

    Description of the Study Area

    Guimaras is an island province of the Philippines located in the Western Visayasregion.

    Among the smallest provinces, its capital is Jordan. The island is located in the Panay Gulf,

    between the islands ofPanay and Negros. To the northwest is the province of Iloilo and to the

    southeast is Negros Occidental.

    The province is located on the islands of Guimaras and Inampulugan. It was a sub-

    province of Iloilo until it was made an independent province on May 22, 1992. Located

    southwest ofPanay, Guimaras is separated physically from Iloilo by a narrow channel, which

    takes about fifteen minutes to cross by pumpboat from the Ortiz landing on Iloilo to Jordan.

    There are two other ways to get there, the Parola wharf in Iloilo to the municipality of Jordan.

    P a g e | 6

    http://en.wikipedia.org/wiki/Provinces_of_the_Philippineshttp://en.wikipedia.org/wiki/Philippineshttp://en.wikipedia.org/wiki/Western_Visayashttp://en.wikipedia.org/wiki/Regions_of_the_Philippineshttp://en.wikipedia.org/wiki/Jordan,_Guimarashttp://en.wikipedia.org/wiki/Panay_Gulfhttp://en.wikipedia.org/wiki/Panay_Islandhttp://en.wikipedia.org/wiki/Negroshttp://en.wikipedia.org/wiki/Iloilo_Provincehttp://en.wikipedia.org/wiki/Negros_Occidentalhttp://en.wikipedia.org/wiki/Guimaras_Islandhttp://en.wikipedia.org/wiki/Inampuluganhttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/May_22http://en.wikipedia.org/wiki/1992http://en.wikipedia.org/wiki/Panay_Islandhttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/w/index.php?title=Ortiz,_Iloilo&action=edit&redlink=1http://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/Jordan,_Guimarashttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/Buenavista,_Guimarashttp://en.wikipedia.org/wiki/Provinces_of_the_Philippineshttp://en.wikipedia.org/wiki/Philippineshttp://en.wikipedia.org/wiki/Western_Visayashttp://en.wikipedia.org/wiki/Regions_of_the_Philippineshttp://en.wikipedia.org/wiki/Jordan,_Guimarashttp://en.wikipedia.org/wiki/Panay_Gulfhttp://en.wikipedia.org/wiki/Panay_Islandhttp://en.wikipedia.org/wiki/Negroshttp://en.wikipedia.org/wiki/Iloilo_Provincehttp://en.wikipedia.org/wiki/Negros_Occidentalhttp://en.wikipedia.org/wiki/Guimaras_Islandhttp://en.wikipedia.org/wiki/Inampuluganhttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/May_22http://en.wikipedia.org/wiki/1992http://en.wikipedia.org/wiki/Panay_Islandhttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/w/index.php?title=Ortiz,_Iloilo&action=edit&redlink=1http://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/Jordan,_Guimarashttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/Buenavista,_Guimaras
  • 8/3/2019 For Fred - Oct 1, 2009

    7/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    The Parola wharf is used exclusively whenever the water is rough. There is also a roll on roll off

    (RORO) ferry that travels around five times a day and is used by the Iloilo bicycle clubs on

    Sunday to travel to Guimaras. Geologists opine that the island formed one landmass with Panay

    in the past. Guimaras was formerly known as Himal-us.

    Guimaras is also famous for its beaches. Clear blue waters, white sand and marine life

    rivals that of Boracay. Commonly visited ones are at Roca Encantada, Alubihod and Puerto del

    Mar.

    The province is basically agricultural with palay, coconut, mango, vegetables, livestock,

    poultry and fishing as major products. Its major industries are tourism, fruit processing, coconut

    processing, fish farming, handicrafts making, mining, quarrying and lime production.

    Guimaras is well-known for its agricultural crops, particularly mangoes, where some

    50,000 of these trees are planted. The Guimaras Island is famous for producing the sweetest

    mangoes in the world. Guimaras mangoes are reportedly served at the White House and

    Buckingham Palace. Guimaras' largest event of the year is The Manggahan Festival (the

    Mango Festival). The varieties of mangoes produced are also best for making dried mangoes,

    jam and other delicacies.

    Sibunag is one of the municipalities of the Guimaras Province. It is a 5th class

    municipality in the province ofGuimaras, Philippines. According to the 2000 census, it has a

    population of 20,104 people in 3,843 households, and it has 14 barangays with in the

    municipality.

    P a g e | 7

    http://en.wikipedia.org/wiki/Panayhttp://en.wikipedia.org/wiki/Palayhttp://en.wikipedia.org/wiki/Mangohttp://en.wikipedia.org/wiki/White_Househttp://en.wikipedia.org/wiki/Philippine_municipalityhttp://en.wikipedia.org/wiki/Philippine_provincehttp://en.wikipedia.org/wiki/Guimaras_provincehttp://en.wikipedia.org/wiki/Philippineshttp://en.wikipedia.org/wiki/Panayhttp://en.wikipedia.org/wiki/Palayhttp://en.wikipedia.org/wiki/Mangohttp://en.wikipedia.org/wiki/White_Househttp://en.wikipedia.org/wiki/Philippine_municipalityhttp://en.wikipedia.org/wiki/Philippine_provincehttp://en.wikipedia.org/wiki/Guimaras_provincehttp://en.wikipedia.org/wiki/Philippines
  • 8/3/2019 For Fred - Oct 1, 2009

    8/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Sampling Design

    There is no specific number of sample populations that the proponents required. They

    look at the adequacy of the information that the members of the enterprise can supply.

    Data Collection

    The respondents of the study included the coop members of the Sibunag Ati Community

    Development Cooperative (SACDEC). The choice of the number and type of respondents was

    based on the respondents ability to provide adequate data and information of every company

    that is needed in the study and not necessarily in conformity to a particular sampling technique

    as the design of the study is basically descriptive.

    The primary data was obtained through an accumulated interaction with the members of

    the cooperative. Every time the proponents go to the place, interactions and unstructured

    interviews are done for data gathering.

    The secondary data that focused on some other details about Guimaras and Sibunag

    are taken from numerous publications as well as internet sources.

    Data Analysis and Interpretation

    The data generated from unstructured interviews and conversations were coded,

    categorized, and presented in appropriate tables accompanied by narrative explanations.

    Descriptive and statistical analysis of primary data was made with the aid of certain statistical

    techniques. Descriptive analysis of the data was done using frequency distribution and

    percentages.

    P a g e | 8

  • 8/3/2019 For Fred - Oct 1, 2009

    9/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    P a g e | 9

  • 8/3/2019 For Fred - Oct 1, 2009

    10/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Conceptual Framework

    Input Throughput Output

    Definition of Terms

    For the readers to fully understand the study that has been conducted here are some

    terms that may appear vague to them:

    1. Raw Materials refer to things that are used to produce the final products of

    SACDEC.

    2. Buri are long narrow stripped of palm. Additional accessory in the making of

    the final output.

    3. Nito An additional accessory in the making of the final output.

    4. Pandan Primarily use in the making of shoulder bags and other native

    materials.

    5. Abaca one of the raw materials used to make the products; these plants yield

    fiber.

    P a g e | 10

    Raw Materials

    Buri

    Nito

    Pandan

    Abaca

    Dye

    Water

    Thread

    Equipments andManpower

    SewingMachine

    Cutter

    CoopMembers(Ati or Ita)

    Products

    Native Products

  • 8/3/2019 For Fred - Oct 1, 2009

    11/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    6. Dye the solution or substance that is used to color the outer portion of the

    products.

    7. Water were dye is soaked to produce the desired color and apply to the final

    products.

    8. Equipments and Manpower is indicated by the sewing machine, dryer, cutter,

    and the members of the cooperative.

    9. Sewing Machine the machine used for sewing the zippers and edges as well

    to apply designs to the products.

    10. Cutter is a sharp materials used to cut the raw materials into strips.

    11. Cooperative Members (Ati or Ita) black people of Sibunag, Guimaras

    composing the Sibunag Ati Community Development Cooperative.

    12. Products the final material that results from weaving the materials.

    P a g e | 11

  • 8/3/2019 For Fred - Oct 1, 2009

    12/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Company Profile

    History

    SACDEC (Sibunag Ati Community Development Cooperative) is a group composed of

    indigenous people of Ita community in Liningwan, Sibunag Guimaras. It was formed through

    the full cooperation of the Ita in the area. The chief executive officer of the cooperative was

    Pastor Dennis Bautista with his associates, Mrs. Gemma Valenzuela (Marketing in-charge),

    Mrs. Marita Magbanua (Quality Control), Mrs. Norilyn Bautista (Bookkeeper), Mr. Ode Inagan

    (Audit Inventory), Lydia Arevalo (Treasurer) and Mrs. Jenelyn Chavez (Purchaser). The

    cooperative is located at Sibunag Public Market, Liningwan Maabay Sibunag Guiamaras.

    SACDEC is known to generate income through their native products that were weaved

    and made into materials like bags, wallets and purses. It was fully assisted by TSKI (Taytay sa

    Kauswagan Incorporated), a micro financed community development institution. It started its

    operation with a capital of Php 7,500.00 in August 15, 2007 with 27 members. This capital was

    used to buy the raw materials like buri, pandan, nito and abaca that they need to make the final

    products. Materials were purchased from nearby town and to the wild of the said place where it

    was abundant except for abaca which was purchased in Janiuay, Iloilo.

    For some time now, Trappist which is also located in Guimaras had been SACDECs

    business partner. Their finished products were delivered to this retail outlet where they are

    displayed for final costumers to purchase. They also engage in direct marketing wherein they

    accept direct orders from customers or through TSKI.

    P a g e | 12

  • 8/3/2019 For Fred - Oct 1, 2009

    13/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Currently, there are only 16 members left with only six master weavers who make the

    products. Since orders are currently increasing in number and they cant cope with the demand,

    they were training additional people to help them with the job. Together with TSKI, Trappist and

    other potential investors and customers, SACDEC is likely to reach the national market with

    their quality native products.

    Mission

    To work towards an equal distribution resources and opportunity. Through a collective

    polling of resources so that everyones needs are meet. By using our God given power and

    ability to gain wealth, and working with our own hand that is good. That we may have something

    to give to those who are in need as faithful steward of the manifold grace to God.

    Vision

    To see SACDEC members experience prosperity and physically healthy under Gods

    sovereignty.

    P a g e | 13

  • 8/3/2019 For Fred - Oct 1, 2009

    14/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Distinguishable Characteristics of SACDEC Weavers

    1. Skilled Workers they are masters of their own selves, they are

    well-rounded and knowledgeable in their special fields.

    2. Determined they see to it that once they are committed to do

    something, they find ways to achieve them.

    3. Talented showing exceptional natural ability to do something.

    4. Resourceful they are inventive people. They create products

    through the use of materials that are available to them. With the use of this available

    resources, they make the materials that are demanded by their customers.

    5. Innovative they are very creative people. Most of the times they

    create new products and do not only follow what the market has to offer. They make

    products to be demanded by customers.

    6. Industrious they are hard-working people and despite the many

    obstacles that they are facing they tirelessly find ways to solve them. When there are

    product demands, they see to it that they finished them on the deadline.

    7. Unique they are considered as part of the indigenous people in

    the Philippines thus contributing to their unique and original Filipino characteristics

    that they have inherited from their ancestors.

    8. Environmentalist they see to it that in everything that they do

    they do not harm the environment. They believed that the environment is in one with

    them. They also acknowledge the idea that whatever they do it reciprocates with the

    environment.

    P a g e | 14

  • 8/3/2019 For Fred - Oct 1, 2009

    15/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    9. Morally Upright they see to it that they do the right things

    according to norms of people, of God and of the environment.

    10. Law Abiding they are bounded by the legal principles of the

    government and they see to it that they abide by the law.

    P a g e | 15

  • 8/3/2019 For Fred - Oct 1, 2009

    16/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Organizational Structure

    The type of ownership that is being followed by SACDEC (Sibunag Ati Community

    Development Cooperative) is a cooperative with 27 initial investors and a capital of Php

    7,500.00. Below is the hierarchical position of the members of the organization.

    P a g e | 16

    Figure 1. SACDECs organizational structure.

    Board of Directors

  • 8/3/2019 For Fred - Oct 1, 2009

    17/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    This presents the hierarchical order of the Operations Department of SACDEC (Sibunag

    Ati Development Cooperative). Since the organization has not been fully established and some

    members of the cooperative are illiterate and unfortunately incapable of holding some important

    responsibilities in the organization, Mrs. Gemma Chavez Valenzuela, the Marketing in-charge

    also acts as the Operations Manager of the weaving/operations department. Other members

    also perform multitasking.

    P a g e | 17

    Figure 2. SACDECs organizational structure in the Operations Department.

  • 8/3/2019 For Fred - Oct 1, 2009

    18/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Flow of Communication

    For Orders and Product Making

    Every time an order is placed, Mrs. Gemma Chavez Valenzuela will inform the

    cooperatives auditor Mr. Audie Enagan or Lydia Arevalo so that they can give appropriate

    amount needed to purchase the needed raw materials. Ms. Jenelyn Chavez, the purchaser will

    then buy the raw materials like buri, pandan, nito and abaca from their respective suppliers.

    During the making of the products, Mrs. Marita Magbanua, the head for quality control

    operations checks the product to free it from defects at the same time assure that the quality of

    the product will not depreciate as it is transferred from the production site to the final customers.

    After the sale of the product, the capital used to make the products was then returned to

    the cooperative that have the share of 70% from the revenue. This will be shared by the

    members of the organization. The remaining 30% revenue is then given to the people who

    weaved the ordered products. This is to ensure that their weavers are continuously motivated

    while the cooperative is earning.

    Meeting and Gathering

    In most occasions, information regarding meetings and other special gatherings are

    placed outside the SACDECs headquarter near Sibunag Public Market. Since the area is

    frequently visited by SACDECs members, there are fewer chances that they will not know

    about the meeting. Nevertheless, it is the initiative of the members of the organization to inform

    their constituents in some cases.

    P a g e | 18

  • 8/3/2019 For Fred - Oct 1, 2009

    19/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    During the meeting, the members of the organization are updated or informed of the

    current situation of the organization. This also serves as their social and interactive gathering to

    maintain the strong foundation of the organization.

    Meeting of the Board of Directors

    Before a meeting is called by the cooperative members, a board of Director meeting is

    held to address some important issues and to review the situation of the organization. It is

    during this time wherein critical issues and problems regarding the organization are discussed

    and if not fully solved will be partially given solution to remedy and minimize existing problems.

    P a g e | 19

  • 8/3/2019 For Fred - Oct 1, 2009

    20/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Functions and Responsibilities

    1. Pastor Dennis Bautista the Chief Executive Officer/ Manager of SACDEC. He is

    the final decision-maker in the cooperative. He sees to it that the organization is

    functioning properly and members are properly taken care of. He oversees possible

    problems and remedies them. He calls and initiates meeting. Aside from his

    managerial responsibilities, he also acts as agent who sells and promotes products

    to prospective buyer or costumers.

    2. Gemma Chavez Valenzuela the Marketing In-Charge of the cooperative. Her job

    specializes in the marketing of their products. She sees to it that their products will

    be available to their costumers on the time needed. She is the person to be

    contacted in cases of orders made by direct costumer, the TSKI or the Trappist.

    3. Marita Magbanua the Quality Control Officer of SACDEC. She sees to it that during

    production, the materials used are of good quality so that the final products will not

    be affected. Before the product is turned-over to the final costumer or retailer, she

    checks on the products condition and sees to it that it is properly handled during

    delivery to avoid defects.

    4. Jonilyn Chavez the cooperatives Bookkeeper. She keeps all of the companys

    records and transactions. She keeps documentations and receipts and in case of

    problems and other finance-related issues and concerns, she reports to the auditor.

    5. Audie Inagan and Lydia Arevalo SACDECs Audit Inventory Officers. They oversee

    the companys financial stability. They are responsible for keeping the money of the

    cooperative. They report to the members everything about the financial standing of

    the organization and they see to it that profits are properly distributed among the

    P a g e | 20

  • 8/3/2019 For Fred - Oct 1, 2009

    21/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    shareholders of the organization. In cases of new products, they are the persons

    responsible in making appropriation and estimates as to the pricing of the new

    product. They make sure that money is available in buying raw materials that are

    needed.

    6. Jenelyn Chavez the coops purchaser. She makes necessary transactions to the

    supplier of their raw materials. She buys the product and negotiates to their supplier

    in cases of problems and other concerns.

    P a g e | 21

  • 8/3/2019 For Fred - Oct 1, 2009

    22/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Current Concern of Management

    Financial

    The Sibunag Ati Community Development Cooperative for two years of their existence

    has been experiencing problems especially in their financial aspect. They are having a hard

    time finding enough capital to start a larger production. The Php 7,500.00 starting capital is not

    enough to pay for their monthly dues and the legalization process for the registration of their

    business to the Department of Trade and Industry. There are also other fees that they have

    incurred during their first year of operation.

    Human Resource

    There were 27 members in the start of the cooperative. But as years passed, this

    number has continuously decreased to 16 members in year 2009. Aside from that, they lack

    good and efficient weavers who are the business primary assets. For years, they have initiated

    activities like training of new weavers so that the organizations business can be sustained. But

    because of the lack of motivation of some members of the organization, they were not able to

    train enough people who have the potential to make good quality products.

    Currently, there are only 6 master weavers who actively participate in the making of the

    final product of the organization. But this manpower is not enough to accommodate orders in

    bulk and other deliveries demanded.

    Illiteracy is also one of the problems that SACDEC is experiencing. Since some of the

    members of the cooperative are unable to read or write or both, they cannot hold key positions

    in the business thus there is a need for multitasking in the business.

    P a g e | 22

  • 8/3/2019 For Fred - Oct 1, 2009

    23/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Operations

    SACDEC is not using any advanced equipment or machinery in making their products.

    The production process merely depends on the weavers. In cases when the weavers are not

    available, production process is always interrupted. Also, they are not using any drying system

    which is necessary in the making of the final product and they drying of the raw materials like

    nito and buri solely depends on the weather condition. In cases of typhoon and rain, there is a

    good chance that production would cease.

    Time is also one of the concerns of SACDEC. They dont have fixed time in making of

    the product. The weaving of product depends upon the availability of the weavers.

    Marketing

    Since they have problems in the financial aspect of the business and that the products

    that they can actually supply is usually less than the actual demand, they cannot give the

    products their retailing outlet, Trappist, needed. Sometimes they have problems in their

    production and they are not able to deliver products either to Trappist or TSKI.

    P a g e | 23

  • 8/3/2019 For Fred - Oct 1, 2009

    24/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Future Plans of the Company

    Financial

    Proper formula for the costing of the product should be strictly followed by the

    organization to meet with the pricing of the industry. Every business transaction should be

    properly kept so that they can keep track of the changes in costs and this can aid in their

    decision making process.

    Human Resource

    Since human resource is one of the main concerns of the business, they see to it that

    they are able to train and motivate existing members of the organization to weave. This will not

    only increase production but increase profit as well.

    New strategies were initiated by the board of directors and the CEO to motivate the

    employees. They emphasized on the individual 30% share in every product sold. As additional

    motivation, some of the boards of directors are present during the training and they always uplift

    the confidence of their trainees especially those who are easily depressed.

    While training some of the members to weave, it is wise to invest some time on

    educating some members of the cooperative to read and write. This will help them fully

    understand the constitution and by-laws of the organization and with understanding comes

    responsibility.

    P a g e | 24

  • 8/3/2019 For Fred - Oct 1, 2009

    25/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Operations

    SACDEC plans to increase the number of their output by at most 50% per month

    considering that in most cases they are not able to meet demands by their customers. By

    increasing the number of weavers through training more SACDEC members to weave, they can

    increase the number of production at the same time the profit of the organization.

    When the business profit can sustain the needed expenses of the cooperative, it is

    during this time that they will incur additional investment for machineries and equipments which

    they can use in the faster production of their product such as drying and cutting equipments.

    Also, in the future, it is expected that they can have their own manufacturing factory wherein

    they can make products in bulk. Though machines are already present, it is still advisable that

    they employ quality control personnel to see to it that the quality of the products made passes

    the industry standards.

    Marketing

    They expect to have more retailing outlets wherein they can display their products for the

    costumers to see. Since they are presently engaging in direct marketing, it is best that they

    continue establish this connection with them and retained their loyal customers.

    Someday, they hope in engaging into product exportation when they have constant

    production and enough raw materials and equipments to make the product.

    P a g e | 25

  • 8/3/2019 For Fred - Oct 1, 2009

    26/74

  • 8/3/2019 For Fred - Oct 1, 2009

    27/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    P a g e | 27

  • 8/3/2019 For Fred - Oct 1, 2009

    28/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Figure 1

    SACDEC (Sibunag Ati Community Development Cooperative) products.

    Major Products

    Bags

    They are making bags such as shoulder bag, ladys back pack and the like. Native bags

    are already known not only locally but also in the other parts of the world. Even some of the

    famous foreign celebrities are using native bags in their films and movies. And the products of

    SACDEC have the ability to compete with those branded products. They have several colors of

    the bag and they accept personalize and customize orders.

    P a g e | 28

  • 8/3/2019 For Fred - Oct 1, 2009

    29/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Wallets and Coin Purses

    The wallets that they are making are good not only for females but also for males

    (unisex). These said wallets can also hold IDs, cards (ATM, privilege and others), and even

    your important small papers and documents.

    The coin purse also varies in sizes and colors. It depends on the customers preferences

    as to the choice of color and design.

    Other Products

    Other handicrafts that they produce are placemats, hats, cellular phone holders, wine

    holders, and bags that can hold big sizes materials. They also produce traveling bags which are

    mostly made to order.

    P a g e | 29

    Items Price (in Php)

    Bags 300.00

    180.00

    Wallet 130.00

    100.00

    50.00

    Coin Purse 15.00

    5.00

    Placemat 45.00

    30.00

    Hat 150.00

  • 8/3/2019 For Fred - Oct 1, 2009

    30/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Table 1

    Product prices. (Prices may vary without prior notice)

    Plant Size and Location

    Guimaras Map

    P a g e | 30

  • 8/3/2019 For Fred - Oct 1, 2009

    31/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Figure 2

    Panay Map

    Guimaras is an island province of the Philippines located in the Western Visayasregion.

    Among the smallest provinces, its capital is Jordan. The island is located in the Panay Gulf,

    between the islands ofPanay and Negros. To the northwest is the province of Iloilo and to the

    southeast is Negros Occidental. Guimaras was a sub-province of Iloilo until it was made an

    independent province on May 22, 1992.http://en.wikipedia.org/wiki/Guimaras

    Guimaras Island

    P a g e | 31

    http://en.wikipedia.org/wiki/Provinces_of_the_Philippineshttp://en.wikipedia.org/wiki/Philippineshttp://en.wikipedia.org/wiki/Western_Visayashttp://en.wikipedia.org/wiki/Regions_of_the_Philippineshttp://en.wikipedia.org/wiki/Jordan,_Guimarashttp://en.wikipedia.org/wiki/Panay_Gulfhttp://en.wikipedia.org/wiki/Panay_Islandhttp://en.wikipedia.org/wiki/Negroshttp://en.wikipedia.org/wiki/Iloilo_Provincehttp://en.wikipedia.org/wiki/Negros_Occidentalhttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/May_22http://en.wikipedia.org/wiki/1992http://en.wikipedia.org/wiki/Provinces_of_the_Philippineshttp://en.wikipedia.org/wiki/Philippineshttp://en.wikipedia.org/wiki/Western_Visayashttp://en.wikipedia.org/wiki/Regions_of_the_Philippineshttp://en.wikipedia.org/wiki/Jordan,_Guimarashttp://en.wikipedia.org/wiki/Panay_Gulfhttp://en.wikipedia.org/wiki/Panay_Islandhttp://en.wikipedia.org/wiki/Negroshttp://en.wikipedia.org/wiki/Iloilo_Provincehttp://en.wikipedia.org/wiki/Negros_Occidentalhttp://en.wikipedia.org/wiki/Iloilohttp://en.wikipedia.org/wiki/May_22http://en.wikipedia.org/wiki/1992
  • 8/3/2019 For Fred - Oct 1, 2009

    32/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Figure 3

    Guimaras Map

    Guimaras is composed of 5 Municipalities namely, Jordan, Buenavista, Nueva Valencia,

    Sibunag and San Lorenzo. SACDEC (Sibunag Ati Community Development Cooperative) is

    located at the municipality of Sibunag, Guimaras.

    Municipality of Sibunag Guimaras

    SACDEC was established at Maabay Sibunag Guimaras. Sibunag was created by virtue

    of RA 7896, one of the two youngest municipalities in the Province of Guimaras established in

    1995. Sibunag was named after its main river; abound with spellbinding folk tales and legends.

    Legend also says that Sibunag, son of deity & mortal was stolen when only a baby. He was

    cared for and raised by a fairy. His numerous and amazing adventures and romance found

    niche within the hearts of the folklore waters. The Municipality of Sibunag is situated southeast

    P a g e | 32

  • 8/3/2019 For Fred - Oct 1, 2009

    33/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    of Guimaras Island facing Negros Occidental and separated by Guimaras Strait.

    http://guimaras.gov.ph/homepage/sibunag/

    Figure 4

    Sibunag Map

    SACDEC Location and Production Site

    There are two (2) headquarters or production site of SACDEC. One is located in

    Liningwan Maabay Sibunag Guimaras near the public market of Sibunag and the other is at the

    Chavez compound.

    P a g e | 33

  • 8/3/2019 For Fred - Oct 1, 2009

    34/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Diagram 1. Site Location

    P a g e | 34

    Public MarketSACDEC Headquarter

    Chavez Compound

    CellSite

  • 8/3/2019 For Fred - Oct 1, 2009

    35/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Accessibility and Availability of Raw Materials

    Raw materials like buri, nito and pandan used in the making of the final product is

    available for purchase in the neighboring towns of Guimaras. Since most of these

    aforementioned materials are growing in the wild, SACDEC has the initiative to just pluck them

    in places available to save cost. Otherwise they have to purchase them from places where this

    are available.

    In the case of abaca, the TSKI has to buy them in Janiuay Iloilo and transport them in

    Guimaras to SACDEC where they have to repurchase the material and use them for weaving.

    Other important materials include thread, clothe, dye and water. Thread, clothe and dye

    are often purchase in Guimaras itself and since the water used has no specifications, tap water

    available in the locality is used to clean the raw materials.

    Proximity of Distribution Outlets

    The distribution center of Guimaras is at Trappist, Guimaras. They also distribute their

    products in nearby towns. Trappist Monastery is located at San Miguel, Jordan Guimaras. Its

    gifts shops and stores are located within compound of the monastery. It sells monastic

    processed products like mango jams, dried mango, guava jelly, kamyas prune, ginger tea,

    homemade cookies, religious souvenir items, products made of coconut shells and other things

    produced by the cultural minorities assisted by Trappist monks.

    P a g e | 35

  • 8/3/2019 For Fred - Oct 1, 2009

    36/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Combined Fuel and Transportation Cost

    Individual Orders/Special Orders

    In cases wherein there are made to order products or special orders, the

    customers are directed to go to the SACDEC headquarters to transact. In most

    cases, the arrangement with regards to the transportation of the product would

    be of the customers expense. Otherwise stated, special negotiations would take

    place.

    Through TSKI

    There are also cases wherein TSKI (Taytay sa Kauswagan) would accept

    orders directly from customers and forward the request to SACDEC for the

    making of the product. In this event, SACDEC will deliver the products to TSKI

    but transportation cost in delivering the product will be refunded by TSKI.

    Trappist

    Trappist is the retail outlet for SACDECs products. In this case, delivery

    of product to Trappist will all be shouldered by SACDEC.

    Purchase of Raw Materials

    When purchases of raw materials are made in the neighboring town,

    SACDEC will have to shoulder the expenses in transportation and purchases.

    But in the case of abaca which is located at Janiuay Iloilo, TSKI buys the product

    P a g e | 36

  • 8/3/2019 For Fred - Oct 1, 2009

    37/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    and the only transportation cost that SACDEC has to incur is the cost from

    Sibunag to TSKI in Guimaras.

    Production Process

    Types of Processing System Used

    SACDEC uses a combination of batch processing and Just in time system in the

    production of their products. Batch processing system means producing large quantity of

    products during the production process. It is visibly evident during the peak season for

    SACDECs products. Since they knew that during summer there are many tourist and

    customers, they see to it that months before April and May they have produce a number of

    wallets, pouch and bags during the months of January, February and March. They make a

    schedule of output that they have to finish for a certain period of time. For the months of

    January they have already started making wallets and by the months of February and March

    other native products are weaved until they reach the number of target output.

    But most of the time, they use Just-in time system due to the lack in their financial

    aspect, they make the products as they are demanded by the target market. These are in cases

    when special orders are place by some clients. As walk-in customers demand the production of

    certain products for that period, they would shift their attention in the making of that product.

    One good example is the travelling bag that was ordered last July 2009. A customer from

    Manila ordered 50 pieces of travelling bag from the weavers and since there are only six

    weavers and they have few time to make the output, they all shift their attention and focus their

    attention in producing travelling bags. At most cases, the weavers prefer this kind of scenario

    P a g e | 37

  • 8/3/2019 For Fred - Oct 1, 2009

    38/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    because it gives them the assurance that their woven products are sold and that they can earn

    profit immediately.

    Descriptive and Illustrated Procedures

    Buri, Pandan, NitoMaterial Used

    Diagram 2. Showing the process for making the final product

    P a g e | 38

  • 8/3/2019 For Fred - Oct 1, 2009

    39/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Working Plant Layout/Facilities Design

    Diagram 3. Working Plant Layout SACDEC Headquarters

    P a g e | 39

  • 8/3/2019 For Fred - Oct 1, 2009

    40/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Diagram 4. Working Plant Layout Chavez Compound

    P a g e | 40

  • 8/3/2019 For Fred - Oct 1, 2009

    41/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Raw Materials and Supplies

    List of Raw Materials and Costs

    Most of the raw materials that are being utilized in the making of several products were

    mainly from the Guimaras province. Guimaras being endowed with fertilize and healthy soil is

    good for plants to live. It has a tropical climate with dry seasons that made it easier for plants to

    grow.

    It helps its people to have some of its needed materials in producing their goods and

    products. Buri, pandan and nito are some of the naturally given gifts of the land to its people.

    Since SACDECs products are mainly dependent on these materials, these provides easy

    accessibility for SACDEC to have them on as demanded.

    Abaca however is bought in the town of Janiuay Iloilo. TSKI (Taytay sa Kauswagan Inc.) a

    micro financed community development institution helps SACDEC obtain these materials

    through some of their employees. Ms. Chlowe Inagan, a TSKI representative assigned to assist

    SACDEC starting July 4, 2009 is the person responsible to buy the abaca from Iloilo and

    brought it to SACDEC for utilization.

    Raw Material Unit PriceBuri 1 paklang P 10.00

    Nito 100 pieces / 1 bundle P 70.00

    Pandan 100 pieces / 1 bundle P 25.00

    Table 2

    Prices of Raw Materials

    P a g e | 41

  • 8/3/2019 For Fred - Oct 1, 2009

    42/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Sources and Suppliers

    There are no specific suppliers or sellers of the raw materials because just like buri and

    pandan they may get it in the wild of Sibunag and also they purchased some of the raw

    materials to the private growers or private people who planted the said plants and sell it. And

    sometimes they buy it in their local market. But the abaca, the TSKI buy it in Janiuay, Iloilo and

    bring it to them.

    Volume Required at Various Phases of Operation

    The number/volume required of materials that are being utilized depends on the product

    (its size and style). And the following table tells the number of days that will take in making the

    products.

    Product Number of Days

    1. Wallet 2

    2. Envelope 2

    3. Bags 2.5

    4. Coin purse 2

    5. Belts 2

    6. Cellular phone casing 2

    7. Placemat 2

    8. Wine bag 2

    9. Laptop casing 2.5

    10. Sling bag 2.5

    Table 3. Days allotted for Production

    P a g e | 42

  • 8/3/2019 For Fred - Oct 1, 2009

    43/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Physical Inventories/ Inventory Turnover

    SACDEC sees to it that when it is near peak season, they have already prepared a

    number of products that they are going to sell. They have target output even before they started

    making the products. Inventories are kept in the headquarters. But most of the time, SACDEC

    uses Just-In-Time method in the making of their product. When the orders come, they have to

    finish it as soon as the raw material is ready and dry. They do not have to worry of their

    inventories (like controlling it) because the number that they will made is slightly the same with

    the number that a customer orders.They maintain one product in their store to be a sampleproduct to their next clients.

    P a g e | 43

  • 8/3/2019 For Fred - Oct 1, 2009

    44/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Utilities

    The utilities that SACDEC mostly utilized are oil, water, gas, a small amount of vinegar

    and light.

    P a g e | 44

    Utility Use / FunctionOil Use for the maintenance of the

    materials and equipments with

    metals.

    Water It is being consumed during the

    boiling of the raw materials such

    buri and pandan.

    Gas It is needed in lighting and having a

    flame if they will boil some of its

    materials.

    Vinegar During the boiling process, the

    water is added with vinegar in order

    to whiten or for bleaching purposes.

    Light It is use to dry up the materials.

    Table 4. Utilities and Uses

  • 8/3/2019 For Fred - Oct 1, 2009

    45/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    P a g e | 45

  • 8/3/2019 For Fred - Oct 1, 2009

    46/74

  • 8/3/2019 For Fred - Oct 1, 2009

    47/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Material Use / FunctionSewing Machine Attaching the zippers in the products they are

    making and also for connecting the linen and

    the product.

    Wood Boxes They are use for framing or giving shape / or

    the base of the item.

    Cutter This thing is made of a block of wood with

    metals on top (cutter) that is use for stripping /

    cutting the raw materials such as pandan.

    Scissors An edge tool having two crossed pivoting

    blades that is use for cutting.

    Threads A fine cord of twisted fibers used in sewing

    and weaving.

    Needles A sharp pointed implement that is steel. The

    thread as its pair, the two are use in sewing

    and connecting materials.

    Table 5. Material and Function

    Maintenance and Turnover

    The cooperative, SACDEC, uses oil as maintenance and as or preventing of building up

    of the rust to the metals of the sewing machine and the cutter.

    Worker-Machine Chart/Assignment

    P a g e | 47

  • 8/3/2019 For Fred - Oct 1, 2009

    48/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    In using the sewing machine, the only equipment, there is no problem with regards to it

    because there are only few who knows how to use it so in assigning the machine to the worker

    is not so difficult.

    Production Capacity and Schedule

    Production Capacity

    SACDEC produces made to order products such as bags, pouch, wallets and etc.

    However, on these products lines only the wallets has the stable demand every month and

    making it their regular production output. SACDEC delivers 5 pairs of wallet to Trappist twice a

    month and the remaining output would then be disposed on individual orders. Due to these

    concerns, the group decided to measure output on the basis of the number of wallets produced

    per month.

    o Design Capacity

    If there are 6 operating days in a week (26 days in a month) with 4 hour

    shift per day, each laborer will be expected to finish 4 wallets per day.

    Calculating the design capacity would result to:

    Design Capacity:

    4 wallets/ day * 26 days * 6 laborers= 624 wallets/month

    P a g e | 48

  • 8/3/2019 For Fred - Oct 1, 2009

    49/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    o Effective Capacity

    Within the 4 hours shift the laborer is allotted 30 minutes break in

    between his/ her shift. That would make the output down to 3 wallets per day.

    Calculating the effective capacity would result to:

    Effective capacity:

    3 wallets/day * 26 days * 6 laborers= 468 wallets/month

    o Actual Rated Capacity

    However, in the actual shifts laborers can only make 2 wallets every 2

    days.

    Calculating the actual rated capacity would result to:

    Actual Rated Capacity:

    . 5 wallets/days * 26 days * 6 laborers = 78 wallets/month

    Operating Days and Shifts

    Currently SACDEC is composed of six member weavers that are entitled to work on any

    time that is convenient to them. Since these members are mostly mothers they could only

    allocate 4-6 hours a day, 6 days a week for weaving on normal demand. Mothers often weave

    from 1 pm to 5 pm when their children are at school and after dinner just before they go to

    sleep.

    P a g e | 49

  • 8/3/2019 For Fred - Oct 1, 2009

    50/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Production Output/ Schedule

    Weavers produce .5(1/2) wallets per day. Below is SACDECs production schedule.

    Fridays is market day, considered their time to purchase and process the materials.

    SACDEC Production Schedule

    (Saturday, Monday, Wednesday)

    HourWeaver 1 2 3 4 5

    A

    B

    C

    DE

    F

    Weaving Cutting Breaking

    Table 6

    SACDECs Production schedule on Saturday, Monday and Wednesday

    P a g e | 50

  • 8/3/2019 For Fred - Oct 1, 2009

    51/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    SACDEC Production Schedule

    (Sunday, Tuesday, Thursday)

    Hour

    Weaver 1 2 3 4 5

    A

    B

    C

    D

    E

    F

    Assemble Sewing Breaking

    Table 7

    SACDECs Production schedule on Sunday, Tuesday, Thursday

    P a g e | 51

  • 8/3/2019 For Fred - Oct 1, 2009

    52/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Efficiency Measures

    Capacity Utilization

    Capacity Utilization = Actual output / Design capacity

    78 wallets per month / 624 wallets per month = 13 %

    Efficiency = Actual output / Effective capacity

    78 wallets per month / 468 wallets per month = 17 %

    As the result of the capacity utilization equation above shows, only 13% of the design

    capacity was utilized. The low utilization level that they have in their operations is a result of the

    unfixed time scheduling for members and undefined target production level per shift. Recall that

    on the above article, actual output is only .5 (1/2) wallet per day instead of 4 wallets per day

    design capacity.

    Product Input- Output Transformation

    9 * 8 wallets are made of buri, nito and outlined by cloth. For making 6 wallets

    for 2 weeks, the first thing a weaver does is to first process 2 buri leaf packs. As shown

    in the diagram 2 on the following page, the buri is first stripped from its leaf pack and

    then boiled into a big pot. Stripping the leaves often last for about 20 minutes while

    boiling ranges from 10 to 20 minutes. Then a bottle vinegar and papaya leaves are

    applied while boiling to bleach the buri. Remove from fire and rinse with cool water then

    expose it under heat of the sun for a day. Then soak on a basin of water for one night.

    The next day, rinse it till all its liquids are gone, and then dry. After it has been

    thoroughly dried, separate the leaves, straighten then strip. This step takes about 30 to

    P a g e | 52

  • 8/3/2019 For Fred - Oct 1, 2009

    53/74

  • 8/3/2019 For Fred - Oct 1, 2009

    54/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Wastage and Reject Levels

    The current 6 weavers of SACDEC are considered experts of the craft. Due to

    this, reject probabilities are very slim from 1 to 2 rejects a month or at zero level. On the

    other hand, wastages are inevitable. Excessive allocation of materials increases

    wastage level. Example in single buri pack only three 9 * 8 wallets could be made. And

    on single wallet, 45 Nito stems are utilized.

    The materials are therefore not efficiently used in the case of nito since there is

    an excessive use of such material for a single wallet.

    Waste Disposal

    Alternative Usage of Waste Materials

    The raw materials that are being utilized by the Sibunag Ati Community Development

    Cooperative (SACDEC) in the making of their products are identified as biodegradable. Waste

    or unusable materials like excess buri, nito, pandan and abaca are either thrown in compost

    bins to serve as fertilizers or use as wood-alternative which they use in cooking their food.

    Other materials like dye wrappers and the like are thrown in trash cans classified as non-

    biodegradable. Also, the used water use to clean and dye the raw materials is use in watering

    the plants.

    P a g e | 54

  • 8/3/2019 For Fred - Oct 1, 2009

    55/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Proper consideration with regards to the environment has been properly considered by

    SACDEC in disposing of their waste materials.

    In cases wherein the product has slight defects and does not pass quality control,

    SACDEC chooses not to sell their products rather buys it at the amount enough to compensate

    the materials used.

    Disposal System

    The excess materials used in the making of the native products made of buri, nito,

    pandan and abaca are either thrown in compost bins and use fertilizers or wood-alternative.

    Diagram 6: Disposal System

    P a g e | 55

    Excess MaterialsUsed

    Thrown in CompostBins

    Used as Wood-alternative

    Finished Product

    Fertilizer

  • 8/3/2019 For Fred - Oct 1, 2009

    56/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Production Cost

    Operating Cost

    SACDEC rents two stalls on their municipal markets. No transportation costs are

    incurred for transferring products to these stalls since the houses of the members are near the

    market. For made to order products, freight cost are paid by the clients. SACDEC currently

    owns 4 sewing machines used for lining cloth to the wallet. This 2 are granted by Taytay sa

    Kauswagan (TSKI) and the other 2 are from DOLE. SACDEC does not have fixed salaries for

    the members. When sales are collected 95% of it is divided to the members and 5% of it is left

    for the cooperative account. Hence, SACDECs monthly operating costs are as follows:

    Rent expense @ P120 each: P240

    Electricity: P10

    Machine maintenance: P 50

    Fixed and Variable Cost

    o Total Cost

    TC = FC + v * Q

    P a g e | 56

  • 8/3/2019 For Fred - Oct 1, 2009

    57/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Cost Schedule

    Variable Cost

    Direct labor per wallet P 0

    Direct materials

    Buri (P10/3 wallets/leaf pack) P 3.33

    Nito (45 pcs. * P.75) 33.75

    Cloth ( P25 / 14 wallets/cloth) 1.79

    Zipper(P 200/100 m / 1 meter/ 4wallets) .50

    39.37

    Indirect Materials:

    Thread (P 65 / 150 wallets) P 0.43Dye ( 2 leaf pack * P2) 4

    Vinegar ( 2 leaf packs * P 10 / bottle) 10

    Papaya Leaves 0___

    14.43

    Variable cost per wallet P 53.80

    Fixed cost

    Selling Expenses

    Rent P240

    Electricity 100

    P340

    Administrative

    Maintenance (P150 for 3 months) 50

    Total fixed cost P390

    TC = P390 + P53.80 * 78 wallets

    = P4586.40

    o Percentage Cost

    Fixed Cost = P390/P4,586.40

    P a g e | 57

  • 8/3/2019 For Fred - Oct 1, 2009

    58/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    = 9 % of the total cost

    Variable Cost = P4,196.4/P4,586.5

    = 91 % of the total cost

    52 % of the total cost comes from variable cost. 63 % of the variable cost comes from

    purchase of nito. To reduce variable cost the first thing that needs to be corrected is to increase

    the efficiency of nito usage. Since in every 9 * 8 wallet, 45 nito stems are utilized.

    Break-even Points in Units

    Contribution Margin

    Selling price per wallet P 130

    Variable cost per wallet 53.80

    Contribution margin per unit P 76.20

    Break-even Point in units = Fixed Costs /Contribution Margin per unit

    = P390/76.20

    = 5 units

    P a g e | 58

  • 8/3/2019 For Fred - Oct 1, 2009

    59/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Application of the Decision Process

    Problem Objectives SOLUTIONS

    Alternative Analysis of the Alternative ChosenAlternative

    Advantages Disadvantages

    Weavers To increase thenumber of trainedweavers so that theyare assured that theycan meet productdemands

    Train additionalweavers

    Rest assured thatwhen they are well-trained, the profit isfor SACDEC alone.

    Training additionalweavers would meanadditional expensesfor training.

    They have tocontinuously motivatethe trainees.

    Trainadditionalweavers to thatthey can helpto the peoplearound them.

    Outsource fromother Aticommunity

    They could help otherAti community gainprofit and have theirlivelihood.

    More products canbe produced thuscomplying with thedemands of thecustomers.

    Each member wouldreceive less than theusual.

    P a g e | 59

  • 8/3/2019 For Fred - Oct 1, 2009

    60/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Problem Objectives SOLUTIONS

    Alternative Analysis of the Alternative ChosenAlternative

    Advantages DisadvantagesFinancial/Capital To have additionalsources of financialsupport.

    Obtain Loanfrom other financialinstitutions.

    More capital will beused by thecooperative togenerate rawmaterials that theyneed.

    The cooperative willhave a chance topromote their productswith other institutions.

    They need to complyand undergo a longprocess for theapproval of the loan.

    Knowing thatSACDECproducesproducts thatare really good,there is a goodprobability thattheir loan fromotherinstitutions willbe approved.

    Obtainadditional loanfrom TSKI.

    More capital will beused by thecooperative to

    generate rawmaterials that theyneed for largerdemands.

    They could be able tobuy certainequipments that theyneed to help improvetheir production.

    There is no assurancethat the loan will beapproved.

    TSKI may pressurethem to produce moreproducts to complywith the demands oftheir customers.

    P a g e | 60

  • 8/3/2019 For Fred - Oct 1, 2009

    61/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Problem Objectives SOLUTIONS

    Alternative Analysis of the Alternative ChosenAlternative

    Advantages Disadvantages

    Equipment To have equipmentsthat could help hastenthe productionprocess.

    Invest inequipments thatcould help improvethe production

    through long-termloan

    They can producemore products thatcould comply with thedemands of the

    customers and havemore profits.

    Since it would takeone year for thecompany to pay itsdebt then they neednot have to worrypaying every month.

    There is a need toeducate the memberswho dont know how touse the equipment.

    Since theydont haveample moneyfor thepurchase of

    goodequipments, itcould behelpful thatthey obtaintheseequipmentsthrough long-term loan.

    Obtain equipmentsthrough short-termdebt.

    They can obtain theequipments theyneed outright.

    They can pay for theequipment in aregular basis, afterthey obtain revenuefrom everytransaction.

    The cooperative needsto pay for the interestof the equipment.

    P a g e | 61

  • 8/3/2019 For Fred - Oct 1, 2009

    62/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Problem Objectives SOLUTIONS

    Alternative Analysis of the Alternative ChosenAlternative

    Advantages Disadvantages

    Laws andRegulations

    To comply with theLaws impose by thePhilippine governmentto small scalebusiness enterprises.

    Cooperate withother small scalebusinessenterprises so thatthey will have anidea of the cost ofevery transactionand permit.

    They can transacttogether and possiblyask for discounts intheir permits.

    They can build astrong bond withinthe industry.

    The possibility thatbusiness secrecy willnot be realized.

    Though itwould entailadditional costfor SACDEC,they shouldoperate legallyand registertheir business.

    As for now, theycan opt to notregister to avoidpaying the cost ofpermits but theyshould considerregistering after ayear.

    They need not paythe additional cost forpermits andregistrations.

    It is immoral againstthe law.

    Operating illegally canmean additional costfor them especiallywhen they are caught.

    It is against their moralprinciples and vision.

    Problem Objectives SOLUTIONS

    P a g e | 62

  • 8/3/2019 For Fred - Oct 1, 2009

    63/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Alternative Analysis of the Alternative ChosenAlternative

    Advantages Disadvantages

    Hours shift To have uniform andfixed shifting hours

    Build/rent aplace forproduction.

    When all workersweave in one placetheir focus andproductivity can beincreased.

    Fixed cost will beincreased.

    Retain the old setup and weave athome.

    Lower fixed cost. Shifting hours cant beregulated.

    Numerous distractionsat home.

    Since SACDECrecently has alittle financialshortage, itwould be betterto retain theold set up fornow. But in the

    long run, it isadvisable thatthey shouldhave a moresystematic andimposeworking hours.

    Problem Objectives SOLUTIONS

    P a g e | 63

  • 8/3/2019 For Fred - Oct 1, 2009

    64/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Alternative Analysis of the Alternative ChosenAlternative

    Advantages Disadvantages

    Marketing Increase sales Assign amember(s) that

    would be incharged in lookingand negotiating forpotential stores thatmight sell theproduct ofSACDEC.

    Since there would besomeone to

    concentrate onmarketing. Probabilityof higher sales wouldbe bigger.

    Increasedadministrative cost for

    this two marketingofficers.

    Connect with otherorganizations asidefrom TSKI whichcan act as awholesaler oraccept an orderand pass it toSACDEC.

    Since theseorganizations werealready establishedthey already havewide connectionswhich can be goodfor SACDEC.

    Incur commissioncost.

    Connect withotherorganizationswould bepreferable.Since costwould be lowerbecause theseorganizations

    would onlychargeSACDEC everytime there issale.

    Problem Objectives SOLUTIONS

    Alternative Analysis of the Alternative Chosen

    P a g e | 64

  • 8/3/2019 For Fred - Oct 1, 2009

    65/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Alternative

    Advantages Disadvantages

    Daily Production To increase dailyproduction rate

    Designateproduction quota to

    each weavers.

    Production rate willbe increased.

    Probability ofproduction surplus

    would also beincreased.

    Since SACDECdoes not pay

    by hour, itwould be wiserto designatequota per dayinstead ofstretching theirdaily shift.

    Increase daily hourshift

    Higher probability ofincreased productionrate.

    Demand more timefrom weavers.

    Difficulties inimplementation sinceworkers work at home.

    Another is that thereno way for SACDECto check if theweavers are followingthe shifting hours.

    Problem Objectives SOLUTIONS

    Alternative Analysis of the Alternative ChosenAlternative

    P a g e | 65

  • 8/3/2019 For Fred - Oct 1, 2009

    66/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Advantages Disadvantages

    Purchasing Minimize purchasingcost

    Assign only onemember topurchase materials

    on wholesale andlater distribute it tothe members.

    Purchasing materialson wholesale offersmore purchasing

    discounts. Thus,reducing purchasingcost.

    Purchasing cost willnot be shouldered bythe weavers.

    Sales distributionwould be altered. Partof the sales would be

    allocated forpurchasing. Hence,losses would be moreabsorbed by thecooperative.

    It would bemoresystematic ifSACDEC would

    just assign apurchasingofficer. Thiseliminateshassles onaccounting andcosting. Itwould also beeasier to trackthecooperativesfinancial status.And lastly,operationswould be morestable since

    there would bean assurancethat there willbe enoughmoney for thecooperative.

    Problem Objectives SOLUTIONS

    Alternative Analysis of the Alternative Chosen

    P a g e | 66

  • 8/3/2019 For Fred - Oct 1, 2009

    67/74

    SACDEC Sibunag Ati Community Development Cooperative Liningwan Maabay Guimaras

    Alternative

    Advantages Disadvantages

    Retain old set up. Risk for the

    cooperative would besmaller since it is theweavers thatshoulder thepurchasing cost.

    Tracking the

    cooperatives financeswould be moredifficult.

    Another is that theywould a high risk ofunstable productionsince weavers mightsometimes be short ofmoney.

    P a g e | 67

  • 8/3/2019 For Fred - Oct 1, 2009

    68/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Appendices

    Products

    P a g e | 68

  • 8/3/2019 For Fred - Oct 1, 2009

    69/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Documentation

    P a g e | 69

  • 8/3/2019 For Fred - Oct 1, 2009

    70/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Proposed BrochureMgt 139 Class of Professor Aileen Dela Cruz

    P a g e | 70

  • 8/3/2019 For Fred - Oct 1, 2009

    71/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    References

    Interview

    Mrs. Gemma Chavez Valenzula

    Marketing In-charge and Head of Operations

    Sibunag Ati Community Development Cooperative

    Book

    Operations Management 12th Edition by William Stevenson

    Accounting Principles 8th Edition by Weygandt, Kieso and Kimmel

    Internet Sources

    Taken September 22, 2009

    http://www.wikipedia.com

    http://guimaras.gov.ph/homepage/sibunag/

    P a g e | 71

  • 8/3/2019 For Fred - Oct 1, 2009

    72/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    Table of Contents

    ACKNOWLEDGEMENT ............................................................................................................1Introduction ..................................................................................................................................2

    Background ......................................................................................................................2Objectives of the Study .........................................................................................................4

    Significance of the Study ..................................................................................................5Scope and Limitations of the Study ..................................................................................5Methodology .....................................................................................................................6

    Research Design ..................................................................................................................6Description of the Study Area ...............................................................................................6Sampling Design ...................................................................................................................8Data Collection .....................................................................................................................8Data Analysis and Interpretation ...........................................................................................8

    Conceptual Framework ..................................................................................................10Definition of Terms .........................................................................................................10

    Company Profile ........................................................................................................................12History ............................................................................................................................12Mission ...........................................................................................................................13Vision .............................................................................................................................13.......................................................................................................................................13

    Distinguishable Characteristics of SACDEC Weavers ....................................................14Organizational Structure .................................................................................................16Flow of Communication ..................................................................................................18

    For Orders and Product Making ..........................................................................................18Meeting and Gathering .......................................................................................................18Meeting of the Board of Directors .......................................................................................19

    ........................................................................................................................................19Functions and Responsibilities .......................................................................................20.......................................................................................................................................21.......................................................................................................................................21Current Concern of Management...................................................................................22

    Financial.............................................................................................................................22Human Resource ................................................................................................................22Operations ..........................................................................................................................23Marketing ............................................................................................................................23

    .......................................................................................................................................23Future Plans of the Company .........................................................................................24

    Financial.............................................................................................................................24Human Resource ................................................................................................................24Operations ..........................................................................................................................25Marketing ............................................................................................................................25

    P a g e | 72

  • 8/3/2019 For Fred - Oct 1, 2009

    73/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    SYSTEM DOCUMENTATION ....................................................................................................26Products Manufactured ..................................................................................................26.......................................................................................................................................28Major Products ...............................................................................................................28

    Bags ...................................................................................................................................28Wallets and Coin Purses .....................................................................................................29Other Products ....................................................................................................................29

    Plant Size and Location .................................................................................................30Guimaras Map ....................................................................................................................30Municipality of Sibunag Guimaras .......................................................................................32SACDEC Location and Production Site .............................................................................33

    Accessibility and Availability of Raw Materials ...................................................................35Proximity of Distribution Outlets ..........................................................................................35Combined Fuel and Transportation Cost............................................................................36

    Production Process ......................................................................................................37Types of Processing System Used .....................................................................................37Descriptive and Illustrated Procedures ...............................................................................38Working Plant Layout/Facilities Design ...............................................................................39

    Raw Materials and Supplies ...........................................................................................41List of Raw Materials and Costs ..........................................................................................41Sources and Suppliers ........................................................................................................42Volume Required at Various Phases of Operation ..............................................................42Physical Inventories/ Inventory Turnover ...........................................................................43

    .......................................................................................................................................43Utilities ...........................................................................................................................44.......................................................................................................................................45

    Machinery and Equipment..............................................................................................46List and Number of Machinery and Equipment...................................................................46Maintenance and Turnover .................................................................................................47Worker-Machine Chart/Assignment....................................................................................47

    Production Capacity and Schedule .................................................................................48Production Capacity ............................................................................................................48Operating Days and Shifts ..................................................................................................49Production Output/ Schedule ..............................................................................................50Efficiency Measures ............................................................................................................52

    Waste Disposal..............................................................................................................54Alternative Usage of Waste Materials .................................................................................54Disposal System .................................................................................................................55

    Production Cost..............................................................................................................56Operating Cost....................................................................................................................56Fixed and Variable Cost......................................................................................................56

    Application of the Decision Process ...........................................................................................59Appendices ................................................................................................................................68

    Products .........................................................................................................................68Documentation ...............................................................................................................69

    Proposed Brochure ....................................................................................................................70

    P a g e | 73

  • 8/3/2019 For Fred - Oct 1, 2009

    74/74

    SACDEC Sibunag Ati Community DevelopmentCooperative Liningwan Maabay Guimaras

    References ................................................................................................................................71Interview .........................................................................................................................71Book ...............................................................................................................................71Internet Sources ............................................................................................................71

    Table of Contents .......................................................................................................................72

    iv