Rubber Beverage Hose Fitting

P.V.C Beverage Hose Fitting

New Products“CCC”, Winelite & Nevada Red.Ultra-Lok ToolOperation

Rolled TailsStandard item has 2 raised barbs, single

raised barb on request.

TR DesignMachined TailDesigned Specially

for the hose sizes used in the Food Processing Industry & not for ease of Fitting Manufacture.

TR DesignCritical Control

CrimpDesigned for use on our

Food Grade Lightwall Hose Range.

The Crimp, Seal & Insert have been Designed

& Engineered specially for the new Market

requests for Lightwall hose assemblies with

Sanitary Crimp Fittings.

PermasealCrimp & Insert

Designed for use with our Sanitary

Hose Range.Mirror Polish 316LBetter than USDA

Standards.

Re-Seal.Re-Seal Collar

& Insert Designed for our Sanitary

Hose Range.Mirror Polish 316LBetter than USDA

Standards.

Complete Range Hose, Fittings & AssembliesFood & Beverage Applications.

TR CC Crimp ©

TR MachinedTail ©

RolledTail

Permaseal ©

ReSeal ©

Internal Swage

TR Critical Control Crimp - For Our Lightwall Hose

Special TR Design For Industry NeedsProven Performer You Can Trust.

Standard Industry Product

USA Design. Best Crimp Available

USA Design. Reusable Sanitary Coupler

Ideally Suited For Chemicals

For Use With Our Sanitary Hose Range

For Use With Our Sanitary Hose RangeArguably the Worlds Best Practice

CRITICAL CONTROL CRIMPFor our Lightwall Hose Range

AFTER EXTENSIVE DEVELOPMENT, TOTALRUBBER IS PROUD TO INTRODUCE RADIAL CRIMP FITTINGS FOR THIN-WALL RUBBER HOSES. MADE IN AUSTRALIA, TO COMPLEMENT OUR EXISTING RANGE OF AMERICAN PERMASEAL FITTINGS…… FEATURING….

316SS FOR BOTH INSERT& FERRULE << ULTIMATE CORROSION RESISTANCE

BSM LINER MACHINED IN ONE PIECE << NO WELDS (OTHER CONNECTORS AVAILABLE)

SMOOTH HYGIENIC INNER SURFACE << BETTER THAN USDA STANDARDS

UNIQUE SILICONE LOCK SEAL <<<<<<< NO BUGS OR OPERATOR HAZARDS

SIZES : 63, 76, &100mm <<<<<<<<<<<<< POPULAR SIZES ( MORE IN DESIGN)

CRIMPED IN OUR “STATE-OF-THE-ART” COMPUTER CONTROLLEDFINNPOWER FP160 ( CRIMP TO 150mm HOSE ) PERFECT EVERY TIME

AUSTRALIA’S MOST EXTENSIVE HOSE COUPLING RANGE NOW COMPLETE

- ROLLED TAILS (1 or 2 RIB) 25 to 150mm

- MACHINED TAILS (TR TENACIOUS PATTERN) 25 to 150mm

- INTERNAL SWAGE (PRESSURE TO 40 BAR) 25 to 200mm

- RADIAL CRIMP (PERMASEAL & CRITICAL CONTROL CRIMP) 25 to 100mm

- RE-SEAL (ULTIMATE RE-USABLE ) 25 to 100mm

TOTALFLEX® WINELITE

Common ApplicationsThis special light weight mandrelbuilt hose incorporates an embededdouble Nylon helix creating crushresistant lightweight and flexiblesuction and transfer hose.Ideally suited to wine, drinkingwater, alcoholic drinks (92% alcohol)fruit juices, oily and fatty foods and milk and dairy products. Complying with FDA standards.

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Wrapped ConstructionTubeWhite smooth taste free odourless food quality butyl rubber,non-toxic and F.D.A approved.

ReinforcementNylon Helix and plies of high strength synthetic cord.

CoverRed smooth rubber, abrasion, weather and ozone resistant.

BrandingYellow Totalflex® stripe.

Temperature range-20ºC to +70ºC. Cleaning up to 100ºC up to 1/2 hour.

PRODUCT I.D. O.D. WORKING WEIGHT COIL LENGTH BendCODE mm mm PRESSURE/BAR kg/mt mt Radius mm

RBS7025/40 25 38 10 0.78 40 98

RBS7032/40 32 45 10 1.00 40 128

RBS7038/40 38 51 10 1.09 40 176

RBS7051/40 51 64 10 1.40 40 240

RBS7063/40 63 77 10 2.22 40 325

RBS7076/40 76 90 10 2.62 40 365

RBS7102/40 102 116 10 3.45 40 500

07/07

BS7

*Other sizes and lengths available on request. 1BAR = 14.5psi

New Product Release

Disclaimer: These specifications are to be used as a guide only, and are subject to change without notification. All Safety Factors are 3:1 unless stated otherwise. All working pressures are at nominal 20ºC. Critical applications of TOTALFLEX® hose should be referred to TOTALRUBBER for current specifications. All images and text on this page are subject to copyright and cannot be used without prior consent by TOTALRUBBER.

www.totalrubber.com.auCall Australia-wide to connect to your nearest Store.

Phone: 1300 720 655Fax: 1300 720 677New Critical Control Crimp“Specially designed for our WInelite”

NEVADA REDSUPER-ELASTIC

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TECHNICAL DATACode Internal

Diam.External

Diam.At 20° C Wall

thickSpiral pitch

WeightW.P. Vacuum Bend

radmm mm Bar m/H2O mm mm mm g/m

HFR040/20SE 38 48 7 7 200 5 7.5 900HFR050/20SE 50 61 6 7 220 5.5 8.5 1300HFR075/20SE 75 88 5 7 320 6.5 9.5 2300HFR100/20SE 101.6 117.6 4 7 480 8 14.5 3300

NEVADA RED SUPERELASTIC - Description: Transparent hose with shock resistant PVC spiral, and smooth inside.

Working temp: From -25°C up to +60°C

Use: Transfer of foodstuffs and drinks up to 28°alcohol contents.

Super flexible food grade PVC hose, p e r f e c t f o r w i n e t r a n s f e r, where a level of flexibility is required.

Tolerance on weight: ± 5% - Tolerance on technical data: ISO 1307

Ask about our range of FOOD GRADE FITTINGS.

ULTRA-LOK CLAMPS - TOOL & SETTING OPERATION

METABO TOOL SETTINGS

TORTOISE not HARE

DRILL not HAMMER

SPEED SELECTOR between “B” & “C” (nearer C)

TORQUE SELECTOR between “3” & “4”

Ultra-Lok ToolOperation

(Note Viewing Slot in Top of Tool )

1/ Activate Drill to move Clamp Carriage (visible through Slot) to near Clamp Head Mechanism.Allow Drill to “Coast” as Carriage nears End. When Carriage meets Stop-Clutch, a “Click” will be heard, disengaging Carriage Gripper and releasing Clamp Tail Stub,( failure to Coast will result in rapid hammer clicking and cause premature Wear of the Tension Screw. Big Bucks! )A couple of Clicks is OK, more than 3 is Poor Operation

2/ Insert the Clamp Tail though Tool Mouth. You will feel it engage the Gripper.

3/ Reverse the Drill Direction, Position Clamp within Texta Marks and depress Drill Trigger.

4/ The Clamp will start to tension. Note Position of Carriage through Slot. (If it nears the Drill-end, release the Trigger, reverse the Drill & repeat Step 1) Hold Trigger firmly down and the Electronic Torque Sensor will Stop Drill when chosen Clamp Tension is attained.

5/ Push Cut-off Handle all the way forward. A crushing sensation will be felt through the Handle. Park the handle. Taking care not to move the Tool, reverse the Direction and allow the Drill to “feed-out” the clamp with the tail still attached (Step 1 again) When the Carriage has reached full-travel, the Gripper will release the clamp tail and the Tool can be withdrawn.

6/ Grab the Tail near the Buckle, and “worry” it back and forwards until it shears. (Check that the Tail has locked into the under-housing of the Buckle)

7/ Hammer the Buckle down & remove any sharp edges with a file

Ultra-Lok ToolOperation

Compass-Cut

ASSEMBLY PROCEDURERUBBER BEVERAGE HOSE

RUBBER BEVERAGE HOSE 63 & 76mmMACHINED HOSETAILSTAINLESS STEEL ULTRA-LOK BAND-IT CLAMPS

1/ PREPARING HOSE

CUT HOSE SQUARE WITH STANLEY KNIFE / BOLT CUTERS or STEEL-CUT-TING DROP-SAW

“COMPASS-CUT” ENDS TO KILL WIRE ( Using Bolt-cutter, cut down the hose end at 8 points to a depth of about 20mm. Carefully remove all loose wire pieces) Very important.

PLACE CLAMPS LOOSELY ALONG HOSE

PLACE SHRINK TUBE LOOSELY ALONG HOSE (tubing cut to hose-barb length, plus 20mm)

SPRAY LUBRICANT (FOOD-GRADE) UP HOSE

ASSEMBLY PROCEDURERUBBER BEVERAGE HOSE

RUBBER BEVERAGE HOSE 63 & 76mm

MACHINED HOSETAIL

STAINLESS STEEL ULTRA-LOK BAND-IT CLAMPS

2/ END PREPARATION & ASSEMBLY

SCREW SPARE BSM MALE INTO LOOSE NUT

SPRAY LUBRICANT ON HOSE BARBS

PUSH or RAM HOSE BARB INTO HOSE, LEAVING 20mm OF BARB FREE

USING CLAMP GAUGE, MARK DESIRED POSITION OF CLAMPS WITH TEXTA

SECURE CLAMPS USING UL TOOL*, CLAMPING BAND NEAREST-TO-NUT LAST.

FILE ANY ROUGH EDGES, POSITION SHRINK TUBE WITH 15-20MM OVERHANG TOWARDS NUT.

USING OXY TORCH ON LOW-PRESSURE, APPLY HEAT TO BLACK TUBE IN A FANNING MOTION, STARTING AT NUT END. CONTINUE UNTIL TUBING SHRINKS AND PROGRESS ALONG/AROUND THE TUBE UNTIL IT IS UNIFORMLY SHRUNK. (*CAUTION*- TUBING WILL BE HOT FOR 10 MINUTES)

INSPECT INSIDE & OUTSIDE OF HOSE, CHECK FOR SHARP EDGES, PRESSURE TEST IF NECESSARY

INSPECT ASSEMBLY, & C.I.P ASSEMBLY BEFORE PUTTING INTO SERVICE

ASSEMBLY PROCEDUREPVC BEVERAGE HOSE

PVC BEVERAGE HOSE-63mm & 76mmMACHINED HOSETAILSTAINLESS STEEL ULTRA-LOK BAND-IT CLAMPS

1/PREPARING HOSE

CUT HOSE SQUARE – SHARP KNIFE or STEEL-CUTTING DROP-SAW

PLACE CLAMPS LOOSELY UP HOSE AT EACH END. SECURE LIGHTLY WITH STRING OR TAPE TO PREVENT THEM DROPPING INTO BUCKET.

HEAT HOSE- END IN BOILING (not just hot ) WATER . ( heat–up no more than 50mm longer than hose barb, or hose may collapse during the fitting Process)

HEAT HOSE ONLY UNTIL IT DISTORTS TO THE TOUCH. (ABOUT HALF MINUTE)(do NOT overboil the hose as it will cook-out the plasticisers and make the hose prone to cracking during chilled-milk Operations)

ASSEMBLY PROCEDUREPVC BEVERAGE HOSE

PVC BEVERAGE HOSE-63mm & 76mmMACHINED HOSETAILSTAINLESS STEEL ULTRA-LOK BAND-IT CLAMPS

2 END PREPARATION & ASSEMBLY

SCREW A SPARE MALE BSM INTO THE NUT TO PREVENT IT BACKING DOWN THE FITTING.

SPRAY FOODGRADE LUBRICANT DOWN INSIDE OF HOT HOSE & OUTSIDE OF BARB

PUT FITTING ONTO THE FLOOR AND GENTLY FORCE THE HOSE ONTO THE BARB, LEAVING 20mm OF BARB FREE.

ALLOW THE HOSE TO COOL TO NO MORE THAN LUKEWARM BEFORE CLAMPING

USE CLAMP GAUGE TO MARK DESIRED POSITION OF CLAMPS

APPLY CLAMP NEAREST TO NUT LAST.

(Clamp with UL Tool, making sure buckle is hammered down, and rough edges are filed smooth)

INSPECT ASSEMBLY, & C.I.P BEFORE PUTTING INTO SERVICE

Re-Seal