fluid power systems theory and practice.ppt

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    FLUID POWER SYSTEMS

    Theory and Practice

    Oleh :

    Ir.Arino Anzip,MEngSc

    PROGRAM D3 TEKNIK MESIN - ITS

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    Textbook

    Anthony Esposito, Fluid Power with Applications, 7th Edition,Pearson Education Inc, 2009

    Merkle D, Schrader B dan Thomas M, Hydraulics : Textbookand Workbook Basic Level TP 501, Festo Didactic GmbH andCo, 1998

    Merkle D, Rupp K dan Scholz M, Electrohydraulics : Textbook

    and Workbook Basic Level TP 601, Festo Didactic KG, 1994 Croser P, Pneumatics : Textbook and Workbook Basic Level

    101, Festo Didactic KG, 1989

    Prede D dan Scholz D, Electropneumatics : Textbook andWorkbook Basic Level TP 201, Festo Didactic GmbH and Co,

    2002. Vickers Industrial Hydraulics Manual, 4th Edition, Vickers

    Incorporated, 1999

    Cundiff,J.S, Fluid Power Circuits and Controls, CRC Press, 2002

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    LECTURE MATERIALS COVERED

    Introduction to Fluid Power Systems

    Hydraulic Fluids

    Energy and Power in Hydraulic Systems

    Signal Control Section of Hydraulic Systems Hydraulic Power Section

    1. Power Supply Section

    2. Power Control Section

    3. Drive Section

    Hydraulic Circuit Design and Analysis

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    Pneumatic Systems

    1. Air Preparation

    2. Pneumatic Systems Components

    Pneumatic Circuit and Applications

    1. Pneumatic Circuit Design

    2. Air Pressure Losses Calculation3. Basic Pneumatic Circuit

    Basic Electrical Control for Fluid Power Circuit

    1. Electrical Components2. Electro-pneumatic

    3. Electro-hydraulic

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    POWER TRANSMISSION SYSTEM

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    Power Transmission Methods

    1. Mechanical Power Transmission :

    Menggunakan elemen elemen mesin untuk

    memindahkan daya

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    2. Electrical Power Transmission Systems

    Memanfaatkan jaringan listrik sebagai media

    pemindah daya listrik

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    Electrical Network Systems

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    3.Fluid Power Systems

    Terdiri atas Sistem Pneumatik dan Hidraulik

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    Introduction to Fluid Power Systems

    Fluid Power :

    Technology which deals with the generation,

    control and transmission of power using

    pressurized fluids

    Fluid itself can be divided by

    1. Air or Gas

    2. Liquid such as water, mineral - based petroleum

    oils and synthetic oils

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    The Difference Between Gas and Liquid

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    Fluid Systems in Our Society :

    Fluid Transport SystemsDelivery of fluid from one place to another to

    accomplish some useful purpose such as pumping

    station and pneumatic conveying

    Fluid Power Systems

    1. Pneumatic Systems using gas or air as working fluid

    or bearing media

    2. Hydraulic Systems using hydraulic fluids likepetroleum oils as bearing media (working fluid)

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    HYDRAULIC SYSTEMS

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    Pumping Station

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    Components of Hydraulic Systems

    Tank or Reservoir to contain oil

    Pump converts mechanical power into hydraulic

    power

    Electric Motor to drive pump

    Valve to control oil direction, pressure and flow rate

    or capacity

    Actuator to convert hydraulic power to mechanical

    power like hydraulic motor and cylinder Piping System carrying oil from one component to

    another

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    Hydraulic Systems

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    HYDRAULIC SYSTEMS

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    Hydraulic Systems Components

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    Components of Pneumatic Systems

    Air Receiver to contain pressurized air Compressor to compress air

    Electric Motor or other Prime Mover to drivecompressor

    Valve to control air direction, pressure andflow rate or capacity

    Actuator to convert gas or air power tomechanical power like pneumatic motor andcylinder

    Piping System carrying air from onecomponent to another

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    Pneumatic Systems

    Komponen komponen sistem Pneumatik

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    Schematic Drawing of Pneumatic

    Systems

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    APPLICATIONS OF FLUID POWER SYSTEMS

    Mobile : Fluid power is used to transport, excavate, liftmaterials and control or power mobile equipment such asbackhoes, tractors, graders etc

    Industrials :Provide power transmission and motioncontrol for machines of industry such as metalworking

    equipment, controllers, material handling and assemblyequipment

    Aerospace : Fluid power is used for commercial andmilitary aircraft, spacecraft and related support equipmentsuch as landing gear system, brakes, flight controls and cargo

    loading equipment Health : Dentist equipment, bed for patients, radiology

    equipment etc

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    Backhoe

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    Injection Molding Machine

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    Hydraulic Press Machine

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    Hydraulic Elevator in CVN USS George

    Washington

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    Aircraft Hydraulics

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    B2B Stealth Bomber

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    Aerospace Hydraulics

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    Pneumatic Application in Industry

    HMS QUEEN ELIZABETH

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    HMS - QUEEN ELIZABETH

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    WHEN FLUID POWER SYSTEMS ARE USED ?

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    The Advantages of Fluid Power Systems

    Multiplication and variation of forces Easy and accurate control

    Multi function control

    Compact

    Low speed torque

    Constant force or torque

    Simplicity and safety

    Established standards and engineering(our Lab. uses ISO and ANSI standards)

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    Disadvantages of Fluid Power Systems

    Higher initial investment Transferring energy is slower when

    compared to electrical system

    When hydraulic systems leak, it canpollute the environments

    More dangerous than other systems due

    to high pressure fluids involved i.e. 15000psi of working pressure

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    Fluid Power Systems Personnel in Industry Fluid power mechanics

    Responsible for repair and maintenance of fluidpower equipment

    Fluid power technicians

    These people assist engineers in designing, testing,troubleshooting and maintaining fluid powersystems

    Fluid power engineers

    People who perform advanced design, developmentand testing of fluid power equipment