fluid power systems theory and practice.ppt
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FLUID POWER SYSTEMS
Theory and Practice
Oleh :
Ir.Arino Anzip,MEngSc
PROGRAM D3 TEKNIK MESIN - ITS
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Textbook
Anthony Esposito, Fluid Power with Applications, 7th Edition,Pearson Education Inc, 2009
Merkle D, Schrader B dan Thomas M, Hydraulics : Textbookand Workbook Basic Level TP 501, Festo Didactic GmbH andCo, 1998
Merkle D, Rupp K dan Scholz M, Electrohydraulics : Textbook
and Workbook Basic Level TP 601, Festo Didactic KG, 1994 Croser P, Pneumatics : Textbook and Workbook Basic Level
101, Festo Didactic KG, 1989
Prede D dan Scholz D, Electropneumatics : Textbook andWorkbook Basic Level TP 201, Festo Didactic GmbH and Co,
2002. Vickers Industrial Hydraulics Manual, 4th Edition, Vickers
Incorporated, 1999
Cundiff,J.S, Fluid Power Circuits and Controls, CRC Press, 2002
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LECTURE MATERIALS COVERED
Introduction to Fluid Power Systems
Hydraulic Fluids
Energy and Power in Hydraulic Systems
Signal Control Section of Hydraulic Systems Hydraulic Power Section
1. Power Supply Section
2. Power Control Section
3. Drive Section
Hydraulic Circuit Design and Analysis
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Pneumatic Systems
1. Air Preparation
2. Pneumatic Systems Components
Pneumatic Circuit and Applications
1. Pneumatic Circuit Design
2. Air Pressure Losses Calculation3. Basic Pneumatic Circuit
Basic Electrical Control for Fluid Power Circuit
1. Electrical Components2. Electro-pneumatic
3. Electro-hydraulic
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POWER TRANSMISSION SYSTEM
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Power Transmission Methods
1. Mechanical Power Transmission :
Menggunakan elemen elemen mesin untuk
memindahkan daya
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2. Electrical Power Transmission Systems
Memanfaatkan jaringan listrik sebagai media
pemindah daya listrik
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Electrical Network Systems
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3.Fluid Power Systems
Terdiri atas Sistem Pneumatik dan Hidraulik
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Introduction to Fluid Power Systems
Fluid Power :
Technology which deals with the generation,
control and transmission of power using
pressurized fluids
Fluid itself can be divided by
1. Air or Gas
2. Liquid such as water, mineral - based petroleum
oils and synthetic oils
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The Difference Between Gas and Liquid
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Fluid Systems in Our Society :
Fluid Transport SystemsDelivery of fluid from one place to another to
accomplish some useful purpose such as pumping
station and pneumatic conveying
Fluid Power Systems
1. Pneumatic Systems using gas or air as working fluid
or bearing media
2. Hydraulic Systems using hydraulic fluids likepetroleum oils as bearing media (working fluid)
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HYDRAULIC SYSTEMS
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Pumping Station
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Components of Hydraulic Systems
Tank or Reservoir to contain oil
Pump converts mechanical power into hydraulic
power
Electric Motor to drive pump
Valve to control oil direction, pressure and flow rate
or capacity
Actuator to convert hydraulic power to mechanical
power like hydraulic motor and cylinder Piping System carrying oil from one component to
another
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Hydraulic Systems
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HYDRAULIC SYSTEMS
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Hydraulic Systems Components
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Components of Pneumatic Systems
Air Receiver to contain pressurized air Compressor to compress air
Electric Motor or other Prime Mover to drivecompressor
Valve to control air direction, pressure andflow rate or capacity
Actuator to convert gas or air power tomechanical power like pneumatic motor andcylinder
Piping System carrying air from onecomponent to another
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Pneumatic Systems
Komponen komponen sistem Pneumatik
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Schematic Drawing of Pneumatic
Systems
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APPLICATIONS OF FLUID POWER SYSTEMS
Mobile : Fluid power is used to transport, excavate, liftmaterials and control or power mobile equipment such asbackhoes, tractors, graders etc
Industrials :Provide power transmission and motioncontrol for machines of industry such as metalworking
equipment, controllers, material handling and assemblyequipment
Aerospace : Fluid power is used for commercial andmilitary aircraft, spacecraft and related support equipmentsuch as landing gear system, brakes, flight controls and cargo
loading equipment Health : Dentist equipment, bed for patients, radiology
equipment etc
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Backhoe
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Injection Molding Machine
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Hydraulic Press Machine
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Hydraulic Elevator in CVN USS George
Washington
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Aircraft Hydraulics
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B2B Stealth Bomber
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Aerospace Hydraulics
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Pneumatic Application in Industry
HMS QUEEN ELIZABETH
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HMS - QUEEN ELIZABETH
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WHEN FLUID POWER SYSTEMS ARE USED ?
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The Advantages of Fluid Power Systems
Multiplication and variation of forces Easy and accurate control
Multi function control
Compact
Low speed torque
Constant force or torque
Simplicity and safety
Established standards and engineering(our Lab. uses ISO and ANSI standards)
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Disadvantages of Fluid Power Systems
Higher initial investment Transferring energy is slower when
compared to electrical system
When hydraulic systems leak, it canpollute the environments
More dangerous than other systems due
to high pressure fluids involved i.e. 15000psi of working pressure
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Fluid Power Systems Personnel in Industry Fluid power mechanics
Responsible for repair and maintenance of fluidpower equipment
Fluid power technicians
These people assist engineers in designing, testing,troubleshooting and maintaining fluid powersystems
Fluid power engineers
People who perform advanced design, developmentand testing of fluid power equipment