flow overview. 2 flow measurement technology 3 applications non-conductiveconductive gassteam ultra...
TRANSCRIPT
Flow Overview
2
Flow Measurement Technology
m ag flow
vortex flow
m ass flow
ultra son ic
de lta -P
t-m ass
3
Applications
non-conductiveconductive gas steam
ultra sonic
mag flow
vortex flow
t-mass
delta-P
mass flow
4
Conductive liquids
mass flow Delta-Pultra sonicvortexflowmag flow
[mm]
pressure [bar]
temp. [°C]
accuracy* [%]
p* [mbar]
turndown*
remarks
*water at 20°C, 10bar, DN100 and 100m³/h
2 - 2000 15 - 300 1 - 100 50 - 3000 4 - 5000
Up to 40 Up to 250 Up to 400 Up to 420
-40...+180 -200...+400 -50...+200 -40...+170 .....1000°C
0.26/ 0.53 0.75 0.16/0.11 typ.0.5...2.0 1.0
171 138 160
1:350 1:17 1:286 1:12 1:18
>5 µS/cm>20 µS/cm(for H2O)
<1% gas<5% solids
low viscous no gas
5
Non-conductive liquids
*water at 20°C, 10bar, DN100 and 100m³/h
mass flow Delta-Pultra sonicvortexflowmag flow
[mm]
pressure [bar]
temp. [°C]
accuracy* [%]
p* [mbar]
turndown*
remarks
2 - 2000 15 - 300 1 - 100 50 - 3000 4 - 5000
Up to 40 Up to 250 Up to 400 Up to 420
-40...+180 -200...+400 -50...+200 -40...+170 .....1000°C
0.26/ 0.53 0.75 0.16/0.11 typ.0.5...2.0 1.0
171 138 160
1:350 1:17 1:286 1:12 1:18
>5 µS/cm>20 µS/cm(for H2O)
<1% gas<5% solids
low viscous no gas
6
Gas
[mm]
pressure [bar]
temp. [°C]
accuracy* [%]
p* [mbar]
turndown*
remarks
*Air at 20°C, 10bar,g, DN80 and 600m³/h
mass flow Delta-Ptmassvortex flow
15 - 300 1 - 100 4 - 5000 15 - 1000
Up to 250 Up to 400 Up to 420 bar Up to 40
-200...+400 -50...+200 ....1000°C -10...+100
DN200
1.0 0.63 2.0 1.0
220.6 163.5 ...10 175
1:19 1:40 1:100 1:20
7
Steam
*Air at 20°C, 10bar,g, DN80 and 600m³/h
[mm]
pressure [bar]
temp. [°C]
accuracy* [%]
p* [mbar]
turndown*
remarks
mass flow Delta-Ptmassvortex flow
15 - 300 1 - 100 4 - 5000 15 - 1000
Up to 250 Up to 400 Up to 420 bar Up to 40
-200...+400 -50...+200 ....1000°C -10...+100
DN200
1.0 0.63 2.0 1.0
220.6 163.5 ...10 175
1:19 1:40 1:100 1:20
Endress+Hauser PromagProduct Presentation
9
Theory Electromagnetic Flowmeter
A voltage is induced in an electric conductor moved through a magnetic field.
BvQFL
L
F
F
B
v
U
Q = Electric charge
= Magnetic field
= Fluid velocity
= Force
= Voltage
Lorenz Force
F
Bv
Q
-
+U
The direction of the induced voltage depends on the direction of movement and the magnetic field.
10
Promag Product Portfolio
Functionality
HygienicFood & Beverage
Pharmaceutical
ProcessChemical
Food & Beverage
WaterDrinking Water
Wastewater
5023
53
H
P
W
11
Promag 50 Transmitter
Communication0/4...20mA0...1kHz
OperationQuick Setup for rapid and easy commissioning
Push-button operation
2-line display, illuminated
Accuracymax 0.5% measuring error(max. 0.2% as option)
Data ManagementS-DAT™
12
Promag 53 Transmitter
CommunicationFlexible I/O-modules
OperationApplication-specific software modules (F-Chip™)
Quick Setups for rapid, easy andapplication-specific commissioning
Touch Control operation
4-line display, illuminated
Accuracymax 0.2% measuring error
Data ManagementT-DAT™, S-DAT™
13
Promag 53: Data Management
F-CHIPTM
T-DATTM
S-DATTM
Sensor S-DAT™
Sensor data• Calibration data• Diameter• Serial number
Transmitter T-DAT™Transmitter data (manual backup)• HART address• Ranges• Units / Values
Function F-CHIP™• Batching Software• ECC Software• Advanced Diagnostics
14
Promag 53: Flexible I-/O-Modules
Position 1 Current output / HART
Position 2Frequency / Pulse / Status Relay
Position 3Frequency / Pulse / StatusCurrent outputCurrent inputRelay
Position 4RelayCurrent inputStatus input
15
Promag 50/53 Wall-mount Housing
HousingAluminum, protection IP 67/NEMA 4X
Separate electronic and wiring compartments
ElectronicSame electronics as field housing
InstallationUp to 200 m cable length(with EPD up to 100 m)
2” pipe mounting or panel mounting
16
Promag 23 Transmitter
Communication0/4...20mA0...10kHz
OperationTouch Control
4-line display
Accuracymax 0.5% measuring error
Data ManagementS-DAT™, T-DAT™
17
Sensor – Versions
Lining / Diameter
HR 65-2000 / 2½”...78” Water/Wastewater
PU 25-2000 / 1”...78” Water/Wastewater
PROline Promag W
PTFE 15-600 / ½”...24” Process
PFA 25-300 / 1”...12” Process
PFA 40-100 / 1½”...4” Hygienic
02-25 / 1/12”...1” Hygienic
PROline Promag P PROline Promag H PROline Promag H
18
Flange Protective Coating
Improved corrosion protection
• Zinc provides galvanic protection
• Aluminum forms inert protective coating
Especially effective against harsh environments• Industrial atmosphere (SO2)
• Sea salt
Mechanically robust and impact resistant
• “self healing” surface with minor scratches
High resistance to:
• Weathering
• UV-rays
• High temperatures
Electrically conductive: • Simple grounding concept
DN 15...300
19
Modularity
Promag 50 Promag 53 Promag 50 Promag 53 Promag 50 Promag 53 Promag 23
W
P
H
— — —
— —
20
Promag: Technical Differentiation (1)
Housing
Display
Operation
Input / Output
AluminumStainless steel
Wall-mount housing
2-lines
3 Push-buttons Touch Control Touch Control
4 Modules Flexible modules 4 Versions
AluminumStainless steel
Wall-mount housing
Aluminum
PROline Promag 23P / H
PROline Promag 50W / P / H
PROline Promag 53W / P / H
4-lines 4-lines
21
Sensor-DAT
(S-DAT™)
Transmitter-DAT
(T-DAT™)
Function-Chip
(F-Chip™)
Measuring error
Power supply
PROline Promag 23P / H
PROline Promag 50W / P / H
PROline Promag 53W / P / H
Promag: Technical Differentiation (2)
max. 0.5% o.r.max. 0.2% o.r. (option)
—
— —
max. 0.2% o.r. max. 0.5% o.r.
85...260V AC20...55V AC16...62V DC
85...260V AC20...55V AC16...62V DC
12...30V DC (non Ex)13,9...30V DC (Ex)
22
Communication
Function
Pulsating flow
Field Validation
Quick Setup
ECC
Density function
Mass calculation
Batching
Adv. Diagnostics
Error messages
PROline Promag 23P / H
PROline Promag 50W / P / H
PROline Promag 53W / P / H
—
Promag: Software Differentiation
HART, PA HART, PA, DP, FF HART, PA, FF
1 Totalizer 3 Totalizers 2 Totalizers
(+application specific)
(only P/H)
—
—
—
—
—
—
—
—
—
23
Communication
Function
Pulsating flow
Field Validation
Quick Setup
ECC
Density function
Mass calculation
Batching
Adv. Diagnostics
Error messages
PROline Promag 23P / H
PROline Promag 50W / P / H
PROline Promag 53W / P / H
—
Promag: Software Differentiation
HART, PA HART, PA, DP, FF HART, PA, FF
1 Totalizer 3 Totalizers 2 Totalizers
(+application specific)
(only P/H)
—
—
—
—
—
—
—
—
—
Finish
Endress+Hauser PromassProduct Presentation
25
The Coriolis Principle
B A
26
Positioning of PROline Promass
Performance
80
83 For special applications with high requirements on
• gentle fluid treatment• easy cleaning • low pressure drop
For standard applications over a wide range of process conditions
• DN1...100 / 1/24"...4"• up to 350 bar/5000 psi• –50....+200°C
I-sensor
F, M, A-sensors
27
Promass 80: Transmitter
Communication0/4..20mA; 0...1kHz
Digital communication: HART + Profibus PA
Service interface (Connection to Tooling)
Up to 5 cable glands
Human Machine Interface (HMI)Quick Setup for a fast and easy commissioning
Push-button operation
2-line back-lit display: Display in plain text
Measuring valuesm, V, ρ, T
Data storageS-DAT™
28
Promass 83: Transmitter
CommunicationFlexible I/O-Modules
HART, Profibus PA and DP, FF
Service interface (connection to Tooling)
Human Machine Interface (HMI)Quick Setup for a fast and easy commissioning
Touch Control operation allows programming without opening of electronics
4-line back-lit display
Modular Software conceptConcentration calculation, batching functions and advanced diagnostics
Data storageS-DAT™, T-DAT™, F-CHIP™
29
Promass 83: Flexible I/O Concept
“You only buy what you need!”
Position 1 Current output / HARTFrequency
Position 2Current outputFrequency / Pulse / Status Relay
Position 3Frequency / Pulse / StatusCurrent input / outputRelay
Position 4RelayStatus inputCurrent input
30
Promass: Field Housing (compact/remote)
Compact Field HousingRobust aluminium housing IP67/NEMA 4X
XP-housing design
Separate wiring compartment
up to 3 cable glands
Touch Control (83) or push-button (80) operation
Remote Field Housing (for Ex Zone 1)10 m (30 ft) and 20 m (65 ft) cable length
XP-housing design
2” post mounting or wall mounting
31
Promass: Wall Mount Housing
HousingRobust aluminium housing, IP67/NEMA 4X
Separate wiring compartment
ElectronicsSame electronics as for aluminium field housing
• Simple spare parts handling
Connection10 m (30 ft) and 20 m (65 ft) cable length
2” post mounting or panel mounting
32
Promass: Stainless Steel Housing
HousingStainless steel housing, compact IP67/NEMA 4X
• High hygienic integrity
Ideal for Food & Beverage requirements
Touch Control (83) or push-button (80) operation
ElectronicsSame electronics as for aluminium field / wall-mount housing
• Simple spare parts handling
Connectionup to 3 cable glands
33
Promass 80/83 F: Universal Solution
Measurement• Low pressure gases (e.g. natural gas, air)• LPG (e.g. butane, propane)• Fuel oils and gasoline
• Fruit concentrates• Vegetable oils, animal fats
• Alcohol• Detergents and solvents• Latex, Silicon oil• Toluene, Benzene
“The standard for almost every application!”
34
Promass 80/83 M: The Robust Solution
Measurement• Compressed natural gas• High-pressure tar
• Vegetable oil, vinegar• Ketchup, Mayonnaise
• Liquefied Petroleum Gas (LPG)
• Phosgene• Additives
• Tooth paste
“The double-straight solution!”
35
Promass 80/83 A: When Every Drop Counts
Measurement• High-pressure gases• Low pressure gases
(e.g. helium, hydrogen, air)
• Additives and flavors• Perfume
• DI-water• Insulin
• Glue
“Sometimes the little things in life count the most!”
36
Promass 80/83 I: The Specialist
Measurement• Yogurt with fruit pieces• Syrup/Molasses• Chocolate with nut pieces
• Blood plasma (sterile)
• Detergents, solvents• Colors
• Liquefied gases
• Cosmetics
“The straight design for a straight measurement!”
37
Promass: The Flexible Coriolis Solution
PROline Promass 80 PROline Promass 83
38
Technical Distinction
Housing
Display
HMI
Out-/Inputs
AluminumStainless steelWall mounted
2-line
3 mech. buttons Touch Control
3 modules Flexible modulesIS output options
AluminumStainless steelWall mounted
Promass 80F / M / A / I
Promass 83F / M / A / I
4-line
39
Technical Distinction Part 2
Sensor-DAT(S-DAT™)
—
Promass 80F / M / A / I
Promass 83F / M / A / I
Transmitter-DAT(T-DAT™)
Function-Chip(F-Chip™)
Batching
Concentrationmeasurement
Advanceddiagnostics
—
—
—
—
40
Software Distinction
Communication
Function
m, V, T, density information
Field validation
Quick Setup
Pulsating flow
Batching function
Concentration measurement
Advanced diagnostics
Error message
Promass 80F / M / A / I
Promass 83F / M / A / I
HART, PA HART, PA, DP, FF
1x totalizer 3x totalizers
(+application specific)
—
—
—
—
(+extended)
41
Promass 40 E: The Gateway to New Markets
Flow meters:• PD-meters• Turbine meter• DP-meters
The Market:• Huge installed base• Conservative• Requirements for reduced cost of ownership
42
Promass 40 E: Sensor
Technical dataMeasured Variables: Mass or volumetric flow rate
Fluids: Liquids and gases
Nominal diameter: 3/8"...2" (DN8... DN 50)
Temperature: -40...256°F (-40...125°C)
Pressure: Up to 1450psi (100bar)
Material: Stainless steel
Connections: Flanges DIN, ANSI, JIS,sanitary connections
43
Promass 40 E: Transmitter
Technical dataUncertainty: Mass: Liquids ± 0,5%
Gases ± 1,0%Volume:Liquids ± 0,7%
(± Zero point stability)
In-/Outputs: 4...20 mA/ HART® current,
Frequency (max. 1 kHz),
optional IS outputs,
optional status out- and input
Display: Blind version,
optional two line display
Parameter setting: Via HART® current output
44
Promass 40 E: The Alternative
• Higher operable flow range
• Reduced cost of ownership
• More flexible outputs
• Local display
• Better long term stability
• 3A approval
• Hazardous area approvals
Finish
Endress+Hauser ProwirlProduct Presentation
46
Vortex Product Overview
47
History of Vortex
1513Leonardo Da Vinci
1912Theodor von Karman
48
Function of a Vortexmeter
Sensor
d pV
49
Something for Everybody
In Ex i andEx d version
available
• Space saving• Light industrialapplications
•Robustness/Safety•Chemical Industry
• Robustness/Safety• High temperature steam• Liquified gases
• Boiler feedwater• Chemical/Petrochemical• Superheated steam• High pressurehydrocarbon gas/liquid
77 HHigh Pressure77 F,W
High/low temperature
77 FFlanged77 W
Wafer
Performance
Price
50
Prowirl 77 also available in:
•High / low temperature option
•High pressure version
Portfolio Extension Prowirl 77
Price
Functionality
High pressure versionPN 160 / ANSI 600
-200 ... +400°C
Temperature specification:-200 ... +400°C
Wafer
Flanged version
51
Vortex Applications
•Steam
•Gases
•Liquids
Gases
SteamLiquids
52
Vortex Steam Applications
• Saturated steam
• Superheated steam
• Heat
• Delta heat
• Mass
Finish
Endress+Hauser Prosonic Flow
Product Presentation
54
Economical, Innovative and Flexible
Non-contact measurement
Non-invasive
No moving parts
No electrical conductivity required
Same parts from DN 50 / 2” to 3000 mm / 120”
55
vflow ~ TBA - TAB
Measuring Principle: Transit Time
T = Transit Time
Vflow= flow velocity
A
B
56
Prosonic Flow Product Overview
DDU 15 DDU 10DMU 93
57
Reliable:
Promag/Promass separate field housing
Touch Control
CENELEC Zone 1&2 FM/CSA Cl I Div. 1&2
Prosonic Flow DMU 93 Technical Data
New:
Quick Setup
Dual Channel
Pipe wall thickness gauge
Sound velocity measurement
ATEX II2G and II3G
58
Non-contact flow measurement
- Easy installation no process interrupt required
- No compatibility issues by high pressure and corrosive liquids applications
Prosonic Flow DDU 10 Flow Sensors
Communication Interfaces
- Configuration via HART handheld or E+H Commuwin II
Stainless steel design
- Rugged design suitable for the roughest environmental conditions
Non-invasive
- No wear of moving parts in the pipe
- No pressure loss
59
Prosonic Flow DDU 10 Technical Data
Temperature:
-40...+80 °C (-40...175°F)
0...+170 °C (32...340°F)
Size:
DN 50... 200 (2”...8”)
DN 250...3000 (10”...120”)
Material:
Stainless Steel
Protection:
IP68/NEMA 6P
Approvals:
Cenelec/Atex/Zone 1&2
FM/CSA Cl I Div. 1&2
60
Pipe Materials
• Carbon steel
• Stainless steel
• PVC
• PP
• PE
• Glass
• Ductile iron
• Lined steel pipes
• Concrete
• GRP
• Cement
Easy More Difficult Very Difficult
Pipe Materials
61
Technical Data
Size range:
Single: DN200...3000 /8...120”
Dual: DN400...3000 /16..120”
Temperature range:
-40...+80°C (-40...175°)
Pressure rating: PN16 (232 psia)
Material:
Sensor: AISI 316
Holder: AISI 304
Ingress protection: IP68/NEMA 6p
Ex approvals:
ATEX II 3G
FM/CSA Cl. I, Div.2
Technical Data DDU 15 Insertion Sensor
Finish
Endress+Hauser tmassProduct Presentation
63
t-mass SThermal dispersion operating principle (Kings Law)
A heated cylindricaltransducer is cooled by the flowing gas stream
The power in the transduceris controlled such that thetransducer temperature ismaintained at a constantdifferential temperature relativeto the gas temperature
The transducer power is proportional to the gas mass flow rate
64
t-mass SProduct configuration
Local displayintegrated keyboardcurrent or pulse outputHART TM compatible
Choice of flowcell formats Common user surface
65
The t-mass family