flow control and valve maintenance...
TRANSCRIPT
Flow Control and Valve Maintenance Solutions
Process ValvesControl ValvesActuators and Positioners
High Performance Pinch Valves for abrasive powders, minerals, and liquids Knife Gate ValvesAir Release Valves
Steam TrapsBoiler Equipments
API 6A ValvesSpare PartsValve Maintenance and Test equipmentsSeparators, Column Internals, Screen Filtration
Contents
p3
p4
p5
p6
p7
p8
p9
p10
p11
p12
p13
p14
p15
p16
p17
p18
p19
Summary Table
Valve Selection Diagram
Spare Parts Selection Diagram
Process Ball Valves
Process Butterfly Valves, Gate, Globe, Check Valves
Process Valves, Gas Transportation and Linear Control Valves
Rotary Control Valves
Actuators and Positioners
Pinch Valves for Process and General Service
High Pressure Steam Traps and Steam Boiler Equipments
Special API 6A Valves and Spare Parts for New and Aged Valves
Valves Maintenance and Test Equipments, Mobile Workshop, Hot Tapping
HMDS Sales Program, Separators, Column Internals, Filtration
Control Valve Datasheet
Shutdown Valve Datasheet
Pinch Valve Questionnaire
Gestra Steam Traps Questionnaire
Introduction
Welcome to our new catalogue !
Designed to be browsed quickly, it offers a handy selection tool that gives an overview of our range of products and services, as well as directions to send us the most comprehensive price request possible. To make it easier for you, we provide questionnaires that will allow you to process your requests even faster. Don't hesitate to ask us for copies in electronic format via [email protected].
A visit to your facilities will allow us to pinpoint exactly your needs and requests. We strive to be present for our customers from the selection of the valve to its installation. We are also at your side for the maintenance management of new and old equipment
03
Summary Table
32
4PRO
CESS
FLU
ID :
wat
er, s
team
, aci
ds, s
lurr
y, c
ryog
enic
flui
d,…
(1)
STA
TE/P
HA
SE :
gas,
liqu
id, p
owde
r, so
lids,
mul
tipha
se (1
)VI
SCO
SITY
(1)
DEN
SITY
– M
OLE
CULA
R W
EIG
HT
(1)
VAPO
UR
PRES
SURE
(1)
WO
RKIN
G P
RESS
URE
min
., m
ax.,
(1)
INLE
T TE
MPE
RATU
RE m
in.,
max
.. (1
)FL
OW
RA
TE m
in.,
max
., no
min
al (1
)D
ISCH
ARG
E FL
OW
RA
TE (2
)IN
LET
PRES
SURE
AN
D P
RESS
URE
DRO
P (1
)M
AX
DIF
FERE
NTI
AL
PRES
SURE
AT
CLO
SIN
G (3
)M
OST
FRE
QU
ENT
VALV
E PO
SITI
ON
AN
D N
UM
BER
OF
CYCL
ES (3
)(1
) Im
port
ant d
ata
for
sizi
ng a
utom
atic
/sel
f fun
ctio
ning
dev
ices
(con
trol
val
ves,
che
ck v
alve
s, d
isch
arge
va
lves
, saf
ety
valv
es)
(2) S
team
trap
s, s
afet
y va
lves
(3) I
mpo
rtan
t dat
a fo
r ac
tuat
or s
izin
g
SHU
T-O
FF :
ball,
gat
e, p
lug,
but
terfl
y, k
nife
gat
e, p
inch
val
ve, g
as tr
ansp
orta
tion
valv
es
THRO
TTLI
NG
: gl
obe
(line
ar c
hara
cter
istic
s), b
utte
rfly
(mix
of q
uick
ope
ning
and
lin
ear
char
acte
rist
ics)
NO
N-R
ETU
RN :
dual
pla
te, b
all c
heck
, dis
c ch
eck
valv
e
CON
TRO
L : g
lobe
(lin
ear,
equa
l %),
segm
ent b
all (
mod
ified
line
ar o
r eq
ual %
th
roug
h el
ectr
onic
cam
), ro
tary
plu
g (n
earl
y lin
ear)
, ecc
entr
ic b
utte
rfly
valv
e (m
odifi
ed li
near
)
SAFE
TY/P
ROTE
CTIO
N :
ESD
val
ve, d
oubl
e bl
ock
and
blee
d, s
afet
y va
lve,
ai
r re
leas
e va
lve.
AU
TOM
ATI
C D
RAIN
: st
eam
trap
for
stea
m c
ircu
it.
« N
eed
a 4-
inch
val
ve ?
»Fu
ncti
on?
Valv
e ty
pe -
Valv
e Ch
arac
teri
stic
s
Envi
ronm
ent -
Sta
ndar
ds -
Insp
ecti
on P
lan
Cert
ifica
tes
- Doc
umen
tati
onSi
ze, C
lass
- M
ater
ials
- Fa
ce to
face
End
conn
ecti
on T
ype
- Act
uato
r Ty
pe
1Pr
oces
s Co
ndit
ions
?
ENVI
RON
MEN
T : e
xplo
sive
are
a if
appl
icab
le ,
ATEX
, FM
,…
SIL
CAPA
BILI
TY
LOCA
TIO
N c
oast
al, o
n-sh
ore,
off
-sho
re, d
ust a
mbi
ance
, des
ert e
nvir
onm
ent,
...
INSP
ECTI
ON
acc
ordi
ng to
sta
ndar
d In
spec
tion
and
Test
Pla
n or
spe
cial
pro
cedu
re (A
RH.)
TEST
STA
ND
ARD
S, h
ydro
stat
ic te
sts,
sea
t tes
ts, m
ater
ial t
est c
ertifi
cate
s, s
uppl
e-m
enta
ry te
sts
if ap
plic
able
, EN
/NF/
DIN
/ASM
E/AP
I sta
ndar
ds.
STA
ND
ARD
S : f
or d
esig
n, te
sts,
fire
-saf
e, a
ccor
ding
to E
N/N
F/AS
ME/
API/B
S
FIN
AL
DO
CUM
ENTA
TIO
N (t
est r
epor
ts, a
s bu
ilt d
raw
ings
, man
ufac
ture
r fil
e, …
)
SIZE
(nom
inal
siz
e in
inch
or
DN
in m
m)
FULL
OR
RED
UCE
D B
ORE
CLA
SS O
R PN
(pre
ssur
e ra
ting)
FACE
TO
FA
CE a
cc. t
o EN
/NF/
ANSI
MA
TERI
ALS
SEL
ECTI
ON
CA
ST ir
on, c
arbo
n st
eel,
stai
nles
s st
eel,
PFA
linin
g, d
uple
x,
cera
mic
, has
tello
y, U
ranu
s B6
, ela
stom
eric
…
END
CO
NN
ECTI
ON
S : fl
ange
d, s
crew
ed, b
utt o
r so
cket
wel
d, e
tc.
ACT
UA
TOR
TYPE
: m
anua
l han
dwhe
el, l
ever
, man
ual g
earb
ox, e
lect
ric,
pne
umat
ic,
hydr
aulic
, ele
ctro
hydr
aulic
Thes
e da
ta a
re n
ot e
xhau
stiv
e, d
epen
ding
on
the
appl
icat
ion
we
may
nee
d fu
rthe
r inf
orm
atio
n or
a s
ite s
urve
y.
04
Valve Selection Diagram
05
Spare Parts Selection Diagram
32
4Part
num
ber
from
the
orig
inal
man
ufac
ture
r
Bran
d an
d m
odel
from
the
orig
inal
man
ufac
ture
r
Seri
al n
umbe
r fr
om th
e or
igin
al v
alve
Thes
e in
form
atio
ns a
re n
eede
d fo
r a
quic
k an
swer
from
our
quo
tati
on
depa
rtm
ent.
Pict
ure
of a
rea
dabl
e id
enti
ficat
ion
plat
e on
the
valv
e to
geth
er w
ith c
ompl
ete
valv
e pi
ctur
e, e
ither
inst
alle
d or
on
the
grou
nd
Part
num
ber
and
orde
r nu
mbe
r fr
om th
e co
ntra
ctor
(if d
iffer
ent f
rom
the
orig
inal
man
ufac
ture
r jo
b nu
mbe
r)
Past
and
his
tori
c or
der
num
bers
Dra
win
g nu
mbe
r, it
em fr
om t
he b
ill o
f mat
eria
ls
« N
eed
a sp
are
part
? »
Pict
ure
of th
e va
lve
and
its
ID p
late
Depe
ndin
g on
the
emer
genc
y m
atte
r :
on li
ne re
plac
emen
tSt
udy
of a
rep
lace
men
t val
ve
1Pa
rt N
umbe
r - B
rand
and
Mod
elVa
lve
Seri
al N
umbe
r
HO
T TA
PPIN
G –
LIN
E ST
OPP
ING
If it
is im
poss
ible
to s
hut-
dow
n th
e lin
e or
the
plan
t, ou
r en
gine
erin
g te
am is
abl
e to
stu
dy a
rep
lace
men
t of t
he v
alve
on
line
with
out s
topp
ing
the
prod
uctio
n.
Risk
ass
essm
ent a
nd p
rodu
ctio
n sa
ving
s ar
e ke
y fa
ctor
s fo
r th
e de
cisi
on o
f hot
ta
ppin
g.
NEW
VA
LVE
If o
ur q
uota
tion
tea
m is
not
abl
e to
iden
tify
the
par
ts a
fter
ste
ps 1
and
2, w
e sh
all a
ssis
t yo
u to
defi
ne a
new
val
ve w
ith
the
nece
ssar
y da
ta (s
ee «
Nee
d a
4-in
ch v
alve
? »
)
VALV
E RE
PAIR
O
ur m
aint
enan
ce s
peci
alis
t te
am c
an a
ssis
t yo
u in
rep
airi
ng t
he v
alve
wit
h th
e m
ost
appr
opri
ate
solu
tion
Thes
e da
ta a
re n
ot e
xhau
stiv
e, d
epen
ding
on
the
appl
icat
ion
we
may
nee
d fu
rthe
r inf
orm
atio
n or
a s
ite s
urve
y.
06
Process ValvesBall valves, trunnion mounted or floating ball type
Brands:
Argus, Valbart, Mc Canna, NAF
Sizes:
1/2’’ to 64’’, DN 15 to DN 1600
Style and Type:
Floating ball, trunnion mounted, top entry, segment ball,
rising stem (Orbit style), subsea, metal seated, soft seated, double block and bleed (DBB) etc.
Pressure Class Range:
Class 150 to 2500, PN20 to PN420, API 2000 to API 10 000
Temperature Range:
-196 °C to 650 °C
See our shutdown valve datasheet sample p17, to help you fill you valve request for quotation.
OIL AND GAS
CHEMICAL
PETROCHEMICAL
LNG - CRYOGENIC
Process ValvesBall valves, floating ball, PFA linedor standard body
Brands :
Atomac (Lined), Worcester
Sizes :
1/2’’ to 14’’, DN 15 to DN 350
Style and Type :
3-piece and 2-piece body, floating ball, PFA lined, soft seated
Pressure Class Range:
Class 150 (ATOMAC), class 600 (Worcester)
Temperature Range:
200°C (ATOMAC)
-46° C to 315° C (Worcester)
OIL AND GAS
CHEMICAL
PETROCHEMICAL
LNG - CRYOGENIC
Steam TrapsBoiler Equipments
OIL AND GAS
CHEMICAL
PETROCHEMICAL
OIL AND GAS
CHEMICAL
PETROCHEMICAL
POWER07
Process ValvesHigh performance butterfly valve
Brands:
Durco, NAF, Valtek Valdisk
Sizes:
2’’ to 36’’, DN 50 to DN 900
Style and Type:
Double or triple eccentric, PFA lined, rubber lined, metal or soft seated
Pressure Class Range:
Class 150 to 2500, PN20 to PN420
Temperature Range:
-196 °C to 820 °C
Process ValvesHigh performance gate/globe/check valves for power stations or API 6D pipelines
Brands:
Edward, Anchor Darling, Valbart
Sizes:
1/4’’ to 34’’, DN 15 to DN 1600
Style and Type:
Flexible wedge, « slab gate », split wedge, parallel seats,
globe, check, nuclear, API 6D standard
Pressure Class Range:
PN 20 to PN 610
Temperature Range:
-29 °C to 816 °C
OIL AND GAS
CHEMICAL
PETROCHEMICAL
LNG - CRYOGENIC08
Control ValvesLinear control valves
Brands :
Valtek Mark One, Kämmer, Schmidt FlowTop, Valtek GS
Sizes:
1/4’’ to 36’’, DN 6 to DN 900
Style and Type:
Globe, cage trim, micro-flow, severe service, high capacity, lined body
Pressure Class Range:
Class 150 to 2500, PN20 to PN420
Temperature Range:
-196 °C to 815 °C
Process ValvesGas transportation valvesPlug valves
Brands:
Durco, Serck Audco, Nordstrom
Sizes:
1/2’’ to 30’’, DN 15 to DN 750
Style and Type :
Non lubricated PFA lined plug for chemical applications,
lubricated plug, balanced plug, double isolation and drain
for gas transportation
Pressure Class Range :
Série 150 to 2500, API 2000 to API 10000, PN20 to PN420
Temperature Range:
-46 °C to 375 °C
OIL AND GAS
CHEMICAL
PETROCHEMICAL
LNG - CRYOGENIC
OIL AND GAS
CHEMICAL
PETROCHEMICAL
09
Control ValvesIntelligent control System STARPAC
Brands:
Valtek Starpac
Sizes:
Depends on base valve, up to 36’’ or above.
Style and Type:
Complete control loop package in one valve including sensors, transmitters and control system, with amazing response time of 6 ms. For gas lift application, 15% gas lift savings, up to 20% oil production increase. Also for cryogenic application, cascade loops needing extra speed.
Pressure Class Range:
Class 150 to 2500, PN20 to PN420
Temperature Range:
-196°C to 815°C
Control ValvesRotary control valves
Brands:
Maxflo, NAF, Valbart, Valtek, Shearstream
Sizes:
1’’ to 56’’, DN 25 to DN 1400
Style and Type:
Rotary plug, cage trim ball for severe service, segment ball
Pressure Class Range:
Class 150 to 2500, PN20 to PN420, API 3000/5000/10000
Temperature Range:
-196 °C to 649 °C
See our control valve datasheet sample p16, to help you prepare your request for quotations.
OIL AND GAS
CHEMICAL
PETROCHEMICAL
LNG-CRYOGÉNIE
OIL AND GAS
CHEMICAL
PETROCHEMICAL
LNG - CRYOGENIC10
ActuatorsElectric, pneumatic, hydraulic actuators
Brands :
Limitorque, Automax, NAF, NORBROAged or new model valves automation, with all controls and accessories mounted on panel / boxes, complete units, fully tested
Types : Diaphragm, piston, electric, rack and pinion, scotch and yoke, hydraulic and electro-hydraulic.
Torque Range: Up to 550 kNm, maximum supply pressure up to 105 barg (hydraulic), up to 12 barg (pneumatic)
Positioners
Brands:
Logix, PMV, Eckardt
Digital positioners with communication, analogic, pneumatic or electro-pneumatic
CHEMICAL
PETROCHEMICAL
WATER, DESALINATION, WASTE WATER
CHEMICAL
PETROCHEMICAL
WATER, DESALINATION, WASTE WATER
11
Process and General Service ValvesAbrasion-proof pinch valves
Brands:
RF Valve, RF Airflex
Sizes:
DN 25 to DN 1200
Style and Type:
Patented two fold «no stretch» design, for all slurry, corrosive and abrasive applications, liquids with solids, powders, for chemical, mining, water industry, manual handwheel, pneumatic, hydraulic, electric actuator, or air operated (Airflex)
Pressure Range:
PN6 to PN64 (according to size)
Temperature Range:
20°C to 100 °C
See questionnaire on page 18 for faster ackowledgement of your request.
General Service ValvesKnife gate valve, air release
Brands:
RF SKG, RF INSAMCOR
Sizes:
2’’ to 48’’, DN 15 to DN 1600
Style and Type:
With rubber sleeves, rubber lined body, metallic, without dead zone, bi-directional tightness, manual handwheel, pneumatic, electric
Pressure Range:
10 bars
Temperature Range:
10 °C to 180 °C
12
OIL AND GAS
CHEMICAL
PETROCHEMICAL
High pressure Steam Traps and Steam Boiler Equipments
Steam Traps : bi-metallic, diaphragm, or float type, for LP, MP & HP up to PN 630 bars.
Control Valves HP with radial cage trim, ZK model, DN 25 to 300, up to 600 °C and delta P max 560 bars.
Intermittent and Continuous boiler blow down valves,
DN 15 to 50, PN 40-320.
Steam Traps Diagnostics with VKP 41, to monitor steam loss make substantial energy savings and more planet friendly.
Boiler controls with SpectorConnect to control boiler level, temperature, conductivity.
Non-return valves with disc and spring up to DN 200, PN 250, or dual plates up to PN 160.
Heat recovery skids
See enclosed questionnaire for your steam traps requests p19 (others upon request)
OIL AND GAS
OIL AND GAS
CHEMICAL
PETROCHEMICAL
13
Special ValvesAPI 6A choke valves
Brands:
In Line Valve
Sizes:
3’’ to 10’’
Style and Type:
API 6A gate valve, choke valve with plug and seat, external cage or standard cage trim, manual handwheel operator with micrometer indicator, electro-hydraulic, electric, pneumatic.
Pressure Class Range:
API 5000, API 10000
Temperature Range:
-46°C to 450 °C
Spare Parts for aged and new model valves
Brands:
Mapegaz, Honeywell, Eckardt, APC, Sereg, Bailey-Sereg, Sereg-Schlumberger, ADAR
For a quick search, please send us the serial number, a photo of the identification plate, an old technical sheet and process data (fluid type, upstream and downstream pressure, temperature, flow, current problem on the valve)
OIL AND GAS
CHEMICAL
PETROCHEMICAL
OIL AND GAS
CHEMICAL
PETROCHEMICAL
LNG - CRYOGENIC
14
Other Equipements and Services,Hot Tapping, Storage Tank farms
Valve Maintenance and Test Equipments, MobileWorkshop
15
Inlet device located in the primary separation stage for the preliminary separation of the phase;
Squabbles downstream of the input component to improve flow distribution;
A complementary separation device located in the primary separation section (gravity decanting) for the main separation of phases;
An anti-foam system;
A system for removing droplets driven with gas to reduce its subsequent content;
Different weirs to control the liquid level or interface level.
Liquid / solid / gas separator
According to the configuration of the vessel, oil/gas separators can be divided into two families:
Vertical Separator
Horizontal Separator
Depending on the flow media to be separated,
separators are grouped into:
2- phase separator (liquid / gas)
3- phase separator (oil / gas / liquid)
To suit the process requirements, oil/gas separators are generally designed in multiple sections, the first section of the separator ensuring the preliminary separation of the different phases, the second and third sections permitting a complementary separation of each phase (gas, oil, and water).
2-Phase et 3-Phase Separators - Column Internals - Reactor InternalsFiltration (screens/Well screens)
Main components of the separator:
16
Control Valve Datasheet
17
Shutdown Valve Datasheet
18
Questionnaire for preparing offers forRF pinch valves
Questionnaire for preparing offers forGESTRA Steam Traps
19
SEMPHIL - IEE Belgium76, Rue du Limbourg - 4000 Liège - BELGIUMTel: +32-42522786 - Fax: +32-42536841 - Email: [email protected]
Flow Control and Valve Maintenance Solutions