flexible packaging with excellence
TRANSCRIPT
Company profile
➢ Established in 1982
➢ 2014-2015 Revenue - INR 60 crores
➢ Human Capital - 200 employees
➢ Installed capacity 6600Mt/ Annum
➢ Equipped with latest Stack Flexo & Gravure converting machineries
➢ In house extrusion / printing / lamination / bag & pouch making equipments
www.micoplastindustries.com
Group of Companies
Mico plast Industries Pvt. Ltd. - Unit 2No: 7/2b , k.s Road to ChinnapulliyurLink Road , Gummidipoondi ( Tk )Thiruvallur ( D t)Tamil nadu 601201India
Mico plast Industries Pvt. Ltd - Unit 1 No: 55 Vyasarpadi Co-operative industrial estate,Vyasarpadi,chennai, TamilNadu,600039India
Factories: Vyasarpadi / Gummidipoondi / Puducherry
Mico Poly pack No.A-18,19,20 , 9th cross, PIPDIC Industrial Estate,
Mettupalayam, puducherry-09.
www.micoplastindustries.com
Highlights
Unit 1 Unit 2
• Spread over 90000 sq. ft
• Installed capacity 4800 mt/annum
• Mfg. of Flexible Packing Material
• Product application : FMCG /personal hygiene / food packaging / Parma packaging/etc.
• Machine : 2 rotogravure/ 3 Lamination - SB & SL / 2 Slitters /1 Blown film /3 Pouching
• Spread over 24000 sq. ft
• Installed capacity 1800 mt/annum
• Mfg. of Plain & printed Ldpe/Hmhdpe & PP bags
• Product application : Industrial / Super market /hyper market
• Machine : 4 stack type Flexo printing / 7 Bag making machine
www.micoplastindustries.com
Food & Beverage Packaging
Agro Chemical Packaging FMCG Packaging Edible & Lubricant
oil Packaging
Industrial Packaging
Personal Hygiene PackagingRetail Bags Pharma Packaging
Bulk Packaging
Our Product Range Covers
www.micoplastindustries.com
PRODUCTS
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➢ Laminated Rolls & Pouches
➢ Ldpe/Cpp Rolls & pouches
➢ Stand-up Pouch
➢ Zip lock Pouch
➢ 5 side seal pouch
➢ 3 side & Center seal Pouch
➢ Side gusset Pouch
➢ LDPE Shrink films
➢ LDPE Stretch films
➢ T-shirt bags
➢ Die cut shopping bags
➢ Soft loop bags
➢ BOPP films & bags
➢ LDPE films & bags
➢ HMHD films & bags
➢ PP films & bags
9
Roto Gravure Printing Machine
• 2 Roto Gravure Printing Machine • Upto 8 colors • Prints @ 200mpm • Auto Registration control • Auto splicing• Prints on Pet/Ldpe/Cpp/Bopp/Paper
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Multilayer blown film
• Multilayer Blown Film (Make : Windsor) • Installed Capacity 2400 MT / Annum• IBC Line & UpTo 3 Layer
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Stack type - Flexographic printing machine
• 4 Stack Flexo Printing Machine • Upto 8 colors • Prints @ 100mpm• Prints on Ldpe/Hmhdpe/ldpe/woven
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Lamination Machine
• 2 Solvent Based Lamination (Make: Expert & Polygraph)• 200 Meter Per Minute• Dry Lamination
• 1 Solvent Less Lamination (Make: Nordmeccanica)• 350 Meter per Minute• Solvent less Lamination
13
Slitting & Rewinding Machine
• 2 Slitting & Rewinder ( Make : Polygraph)• 250 Meter Per minute• Precision winding & finishing
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Pouching Machine
• 3 Pouching Machine ( Galaxy , XL , UFLEX )• Sand up Pouch• Zip Lock Pouch• 2 Side Seal Pouch• 3 Side Seal Pouch• 5 Side Seal Pouch• Center Seal pouch• Center Seal & Gusset Pouch
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Bag making machine
• Bottom seal • Side seal• bottom & side gusset• Soft loop handle• Preforation
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Quality LAB
1. Gsm Tester2. Gauge Meter3. Bond Strength Measuring Unit4. COF tester5. Seal /peel/Elongation Tester6. Dart Impact Tester7. Oven
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Storage & warehousing
• Complete Storage Of RM In Rack System. • Finished Goods on Pallets, wrapped With Stretch Film
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Critical Utilites
• Invested made in Critical utilities for smooth operations & consistent quality • Genset 725 KVA & 250 KVA • UPS 550 KVA • To run the complete plant in case of power failure
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Food & Beverage Packaging Application: Tea, Coffee, Spices, Edible Oil, Jam, Jelly, Ketchup, Pickles, Biscuits, Potato Chips, etc.,
Available combinations : 1. Polyester + LDPE 2. Polyester + Metallized Polyester + LDPE 3. BOPP + BOPP 4. BOPP + Metallized BOPP 5. Polyester + MET.BOPP 6. Polyester + BOPP 7. BOPP + LDPE 8. BOPP + CPP 9. Polyester + Aluminium Foil + LDPE 10. Polyester + PE + AL.foil +LLDPE 11. Polyester + CPP
21
Agro Packaging
Application : Pesticides, Fertilizers, Rice, Pulses, Spices, Dry Fruits etc.,
Available combinations : 1. Polyester + LDPE 2. Polyester + Metallized Polyester + LDPE 3. BOPP + Metallized BOPP 4. BOPP + LDPE, 5. Polyester + Aluminium Foil + LDPE 6. Polyester + PE + AL.foil +LLDPE 7. Polyester + CPP
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Personal Hygiene packaging
Application: Diapers, Sanitary Napkins, Cotton Buds, etc.,
Available combinations: 1. Polyester + LDPE 2. Polyester + Metallized Polyester + LDPE 3. BOPP + BOPP 4. BOPP + Metallized BOPP 5. Polyester + MET.BOPP 6. Polyester + BOPP 7. BOPP + LDPE 8. BOPP + CPP 9. Polyester + Aluminium Foil + LDPE 10. Polyester + PE + AL.foil +LLDPE 11. Polyester + CPP 12. Paper + Poly 13. High end Poly
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FMCG Packaging Application: Shampoo, Soaps, Toothpaste,etc.
Available combinations: 1. Polyester + LDPE 2. Polyester + Metallized Polyester + LDPE 3. BOPP + BOPP 4. BOPP + Metallized BOPP 5. Polyester + MET.BOPP 6. Polyester + BOPP 7. BOPP + LDPE 8. BOPP + CPP 9. Polyester + Aluminium Foil + LDPE 10. Polyester + PE + AL.foil +LLDP 11. Polyester + CPP
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Edible & Lubricant oil packaging Application : Vanaspathi oil / Palmolien oil / coconut oil / Lubricant oil
Available combinations : 1. Polyester + LDPE 2. Polyester + Metallized Polyester + LDPE 3. Polyester + Aluminium Foil + LDPE 4. Polyester + PE + AL.foil +LLDP 5. High end poly - 3 & 5 layer
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Industrial packaging
Application : Automobiles, Lubricant, 2T Oil, Spare parts, Grease, etc.,
Available combinations : 1. Ldpe rolls & bags2. Hmhdpe rolls & bags3 . PP rolls &bags 4. Polyester + LDPE 5. Polyester + Metallized Polyester + LDPE 6. Polyester + Aluminium Foil + LDPE 7. Polyester + PE + AL.foil +LLDPE
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Pharma Packaging Application : Syrup, Antiseptic Lotion, Powders, etc.,
Available combinations: 1. Polyester + LDPE 2. Polyester + Metallized Polyester + LDPE 3. BOPP + BOPP 4. BOPP + Metallized BOPP 5. Polyester + MET.BOPP 6. Polyester + BOPP 7. BOPP + LDPE 8. BOPP + CPP 9. Polyester + Aluminium Foil + LDPE 10. Polyester + PE + AL.foil +LLDPE
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Retail & Garment bags
Application : Retail outlets, Super Markets, Hyper Markets, Export Packing, etc.
Available combinations: 1. BOPP + BOPP 2. BOPP + CPP 3. PET + LDPE 4. BOPP 5. LDPE 6. HMHDPE with Soft loop /Die cut / Self adhesive tape/ Side & Bottom gusset
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Heavy Duty & Bulk Packaging Application : Bottles, Pouches, boxes, etc
Available combinations: 1.LDPE heavy duty bags 2.LDPE heavy duty liners 3.LDPE shrink film 4. Polyester + LDPE 5. Polyester + Metallized Polyester + LDPE 6. Polyester + Aluminium Foil + LDPE
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Bulk packaging
Application : Pallet packing
Available combinations : 1. Manual grade 2. Machine Grade
TO BE A LEADER IN PACKAGING INDUSTRY OFFERING INNOVATIVE
PACKAGING SOLUTIONS AND BE A CORPORATE ROLE MODEL
THROUGH VALUE DRIVEN MANAGEMENT PRACTICES
VISION AND VALUES
Product Quality
•Vehicle checks •Incoming inspection •Job Start up approval •In process inspection •Final inspection •Online QA Lab •Sample retention •COA •Product validation tests
Process Quality
•GMP •5S •CCPs & PRPs •Internal audit & actions •Daily Process audits •Weekly reviews & actions •Mock recalls •Pest management & reviews
Quality Control
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NEW PRODUCT
SELF INITIATIONCUSTOMER
STRUCTURE IDENTIFICATION
SAMPLE DEVELOPMENT
STABILITY TEST
MACHINABILITY TRIALS
FEASIBILITY STUDY
FINE TUNING
SPEC SHEET & SOP
TESTING & VALIDATION
PILOT LOT 1 PILOT LOT 2 PILOT LOT 3 STANDARDIZING SPEC & SOP
Process flow from Initiation to Regular Manufacturing
NPD APPROACH
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Quality Standards
• Good Hygiene maintained at shop floor
• Mesh installed at all windows to allow fresh air circulation & prevent insects
• Air turbine installed at roof tops.
• All wall bottoms are curved to prevent dust accumulation
• Progressing towards BRC – IOP certification.
www.micoplastindustries.com
FILMS/ADHESIVES/INKS
Printing
Adhesive Lamination
Slitting
Final QC Check
Packing/ Despatch
Blown-film
Bag-making (Pouching)
PROCESS FLOW
Mission
Vision
The Company pursues its long term strategy of exploring potential investment in enhancing the value of Flexible Packaging, in virtually every aspect of the life.
Our Mission is to deliver a better packaging material to our customers, in order to deliver a better product to the consumers.
www.micoplastindustries.com
Contact Details
ASHISH CHAJJED – (Business Development Head)
Regd. office : MICO Plast Industries Pvt. Ltd.
No: 55 Vyasarpadi Co-‐operative industrial estate,Vyasarpadi,
chennai, TamilNadu, 600039 India
Ph: +91 44 25520094/749 Mob: +919840290940 Fax: +91 44 25523307
Mail: [email protected] Web: www.micoplastindustries.com