flexible & hygienic co extrusion filling platform

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FLEXIBLE & HYGIENIC CO EXTRUSION FILLING PLATFORM

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Page 1: FLEXIBLE & HYGIENIC co extrusion FiLLinG PLAtForM

FLEXIBLE & HYGIENIC

co extrusion FiLLinG PLAtForM

Page 2: FLEXIBLE & HYGIENIC co extrusion FiLLinG PLAtForM

Key points of Clextral filling technology:

Automatic and flexible system for a large variety of filling viscosities (fully settable parameters with recipes management).

Properly sized equipment for optimum metering, low product loss.

Mastering the temperature of filling to optimal metering.

CIP washable system.

CO-EXTRUSION FILLING PLATFORM EXCLUSIVE FLexiBLe & WAsHABLe DeVice

LOCAL TOUCH SCREEN

Local control with panel view to control the process parameters with possibility to exchange data with the supervision system.

HYGIENIC DESIGN

Stainless steel construction & hygienic design allow for CIP washing.

Compact systems with frame mounted on casters.

INJECTION PORTS

Recirculation loop feeds 2, 4, 6 or 8 pumps.

FILLING TANK

After ingredients metering, this automatic system heats up, mixes and dissolves to produce the filling.

After the first product loading, the buffer tank gently maintains the filling at the right temperature for pumping. Under the tank, a feeding pump handles the filling to the metering pumps through a recirculation loop. Each metering pump is managed by a frequency converter and can be controlled by a massflowmeter (option).

The connection to the die is possible thanks to a flexible hose.

Clextral has designed a co-extrusion platform allowing to pump, meter and inject the desired filling in the co-extrusion die used to process filled cereals or snacks using twin-screw extrusion technology. Different types of sweet and salty fillings can be processed such as chocolate flavors, jellies, fruit pastes, honey, yoghurt, cheese, meat, …This mobile compact device can be connected with various interfaces and benefits from variable and evolutive number of outlets.

Find out more on www.clextral.com

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Clextral offers semi-industrial tests to improve recipes or to develop new products for its customers.

Page 3: FLEXIBLE & HYGIENIC co extrusion FiLLinG PLAtForM

MODULAR & FLEXIBLE

co extrusion pinching formereVoLum® pf rAnge

Page 4: FLEXIBLE & HYGIENIC co extrusion FiLLinG PLAtForM

KEY POINTS OF CLEXTRALPINCHING FORMER:

Two functions combined in one machine: flattening and forming.

High accuracy thanks to numerical control of the forming rolls.

Flexibility of use: fast and easy change of tools and shapes thanks to modular tools design.

Simple & hygienic design.

PINCHING FORMING DEVICEhigh capacity flexible flattening & pinching

CONTROL TOUCH SCREEN

Local control with panel view to control the process parameters with possibility to exchange data with the supervision system.

PINCHING FORMING

Two rolls controlled by a Brushless motor ensure a synchronized pinching of the co extruded product.

The protection cover opens for easy access to forming tools.

Ropes guides are equipped with air blowing nozzles.

FLATTENING BELT CONVEYOR

The belt is equipped with backward displacement

allowing for easy cleaning & maintenance.

HYGIENIC DESIGN

Stainless steel construction with hygienic design to limit retention zones and for easy cleaning.

ROPE GUIDES To maintain the extruded ropes before forming and for operators safety.

MODULAR TOOLS Wide variety of shapes can be easily processed thanks to modular design of tools.

The EVOLUM® PF range of Pinching former machines is dedicated to shaping the co-extruded products coming out of the co-extrusion die with a wide variety of traditional and innovative shapes: pillows, triangles, tubes, bars, balls, sticks, ovals, diamond-shaped, specialty profiles...Clextral has designed the co-extrusion pinching former to combine two functions in a single machine: flattening of the co extruded ropes on the flattening belt and forming and pre-cutting of the ropes through a pinching former of the forming rolls allowing for high degree of pinching accuracy.

Find out more on www.clextral.com

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n LY

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Clextral offers semi-industrial tests to improve recipes or to develop new products for its customers.