flange management procedure

8/18/2019 Flange Management Procedure

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Document Title: Flange Management Procedure

COPI Doc No.: ID-G-BU-XXXXX-XXXXX-XXXXX

Originator: PT. Wia!a "ar!a #Per$ero%. T&'COPI Grou( O)ner: *ngineering-On$+ore ,umatrarea: ,u&an

ocation: ,u&an ,tation,!$tem: GeneralDocument T!(e: Flange Management ProcedureDi$ci(line / ,u&di$ci(line: Pi(ing / Pi(ingOld COPI Document No.:

0A IFC18 June

2012Issued for Comment AR FAD AGN MER / HS

Rev Status Issue Date Reason for Issuere!ar

edC"e#$

ed A!!rova%

&EE / ro'e#t (n)t &*ner

A!!rova%s

r)nted )n)t)a%s )n t"e a!!rova% +o,es #onf)rm t"at t"e do#ument "as +een s)-ned."e or)-)na%s are "e%d *)t")n Do#ument Mana-ement.

0e1i$ion ,+eetConocoP+illi($ Indone$ia Inc. td


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REISI&N DAE DESCRII&N &F CHANGE

0A 18 June 2012 Issued for Comment


3/15

Content$1. ur!ose2. S#o!e. Referen#e

. Safet3 re#aut)t)on4. E5u)!ment and man !o*er

4.1. E5u)!ment4.2. Man !o*er

6. 7o%t )-"ten)n-6.1. )-"ten)n- re!arat)on

6.2. Re#ommended 7o%t )-"ten)n- ro#edure

6.. a+%e for 7o%t )-"ten)n-. A!!end),


4/15

2 PU0PO,*

1.1. ")s !ro#edure des#r)+es t"e re5u)rement for +o%t t)-"ten)n- for !)!)n- s3stem !erform

+3 9)$a )n a##ordan#e *)t" Com!an3 )n t"e s#o!e of #ontra#t of Su+an Condensate

an$.

3 ,COP*

2.1. "e !ro#edure def)nes t"e met"od for +o%t t)-"ten)n- us)n- manua%/"and tor5ue

*ren#": "3drau%)# tor5ue *ren#" and "3drau%)# stud +o%t tens)oner.

2.2. A!!%)#at)on of +o%ts t)-"ten)n- too% s"a%% +e done as !er t"e fo%%o*)n- s#o!e ;

7o%t D)ameter < 2= ; Genera% tor5ue *ren#" >Manua%/"and or5ue 9ren#" or

H3drau%)# tor5ue *ren#" )f a!!%)#a+%e?

4 0*F*0*NC*

.1. ASME 716.4 )!e:F%an-e: and F)tt)n-

.2. ASME 716. @ar-e D)ameter Stee% F%an-e

.. ASME 71. roses )!)n-

.. Manufa#ture Re#ommended >H)For#e?

5 ,F*T6 P0*CUTION,

S!e#)a% attent)on s"a%% +e !a)d to t")s *or$ as )t ut)%)Bes ")-"!ressure "3drau%)# o)% >ma,)mum

14:000 !s)?. Su!erv)sor must +e !resent at %o#at)on to su!erv)se t"e *or$er !r)or to +o%t

t)-"ten)n- a#t)v)t3. oo%s and e5u)!ment s"ou%d +e )ns!e#ted +efore use to ensure -ood

*or$)n- #ond)t)on. "e *or$)n- area s"a%% +e ro!ed off and *arn)n- not)#es s"a%% +e

d)s!%a3ed. For ")-" e%evat)on or remote area *or$: ade5uate s#affo%d)n- s"a%% +e ere#ted for

safet3. &!erators s"a%% "and%e #om!onents dur)n- !%a#)n- or remov)n- t"e +o%t t)-"ten)n-

e5u)!ment as !er manufa#turers re#ommendat)on. &!erators s"a%% a%so +e e5u)!!ed *)t"

safet3 -%asses: "ard "ats: -%oves and safet3 s"oes.

Add)t)ona% safet3 e5u)!ment s"a%% +e *orn as adv)sed +3 t"e ro'e#t HSE De!artment.

7 *8UIPM*NT ND MN POW*0

4.1 E5u)!ment


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a. H)For#e In#%ud)n- A##essor)es.

+. Manua%/Hand or5ue 9ren#"

#. Hand oo%s

4.2 Man!o*er a. Me#"an)#a% Su!erv)sor

+. Safet3 man

#. Me#"an)#/He%!er

9 BOT TIGTT*NING

6.1 )-"ten)n- re!arat)on

a. F%an-ed 'o)nts s"a%% +e !ro!er%3 a%)-ned +efore tor5u)n- and ma,)mum

a%%o*a+%e trans%at)on of f%an-e #enter%)ne fa#es s"ou%d +e s!e#)f)ed.

Ma,)mum a%%o*a+%e run out +et*een f%an-e fa#es s"ou%d a%so +e s!e#)f)ed.

>o +e noted as ma, va%ues/to%eran#es a##ord)n- to t"e re%evant s!e#s?. see

A!!end), for d)mens)ona% to%eran#e.

+. r)or to t)-"ten)n-: a%% e5u)!ment s"a%% +e #"e#$ed for an3 dama-e or

)m!erfe#t)ons. After #%ean)n-: studs s"ou%d +e %u+r)#ated *)t" an a!!roved

#om!ound.

#. "e o!erator s"a%% set t"e #orre#t "3drau%)# !ressure to a#")eved t"e re5u)red

+o%t tor5ue for ea#" stud +o%t s)Be a##ord)n- to a!!end), 1 >re#ommended

tens)on)n- !ressure ta+%e?.d. C&MAN reserves t"e r)-"t to *)tness t"e a!!%)ed !ressure for t"e tor5u)n-

of t"e 'o)nt dur)n- re)nstatement

6.2 Re#ommended 7o%t )-"ten)n- ro#edure

a. Insta%% t"e -as$et on t"e f%an-e fa#e and +r)n- t"e f%an-es to-et"er

unt)% #onta#t)n- t"e -as$et.

+. Insta%% a%% +o%ts and studs: ma$)n- sure t"e3 are free from d)rt and -r)t

and t"at t"e t"reads and under nut fa#es are *e%% %u+r)#ated.

#. Run u! nuts f)n-er t)-"td. Mar$ t"e !ro!er t)-"ten)n- se5uen#e on t"e studs *)t" #"a%$ as !er

d)a-ram on ara 4. or as !er re#ommended +3 t"e e5u)!ment

manufa#turer

e. Determ)ne t"e tor5ue va%ue for t"e studs or +o%t to +e t)-"tened.

1. F)rst t)-"ten)n- sta-e s"ou%d +e %)m)ted to a ma,)mum of 0 of f)na%

tor5ue sett)n-.

2. Se#ond t)-"ten)n- sta-e s"ou%d +e %)m)ted to a ma,)mum of 60 of f)na%

tor5ue sett)n-.

. ")rd t)-"ten)n- sta-e s"ou%d +e #arr)ed out at t"e 100 tor5ue sett)n-.

Note ; 1: 2 s"ou%d +e t)-"tened us)n- t"e d)a-ona% +o%t se5uen#e s"o*n )n t"e

d)a-ram


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f. &n t"e fourt" and f)na% t)-"ten)n- se5uen#e #"an-e from d)a-ona%

t)-"ten)n- to ad'a#ent +o%tto+o%t t)-"ten)n- us)n- t"e 100 tor5ue

sett)n- va%ue

6. a+%e for 7o%t )-"ten)n-a. For set 7o%t F%an-e

,TG*

TO08U*

,*TTING

BOT,*8U*NC*

TIGT*NING

0*M0",

I 0 12

II 60 21

III 100 12

I 100 12

+. For 8 set 7o%ts F%an-e

,TG*TO08U*

,*TTING

BOT,*8U*NC*

TIGT*NING

0*M0",

I 0 12468

II 60 86421

III 100 12468

I 100 26148


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#. For 12 set 7o%t F%an-e

,TG*

TO08U*,*TTING

BOT,*8U*NC*TIGT*NING

0*M0",

I 0 12468101112

II 60121110;8

6421

III 10012468101112

I 10084126

112101

d. For 16 set 7o%t F%an-e

,TG*

TO08U*

,*TTING

BOT ,*8U*NC*TIGT*NING

0*M0",


8/15

I 012468101112111416

II 601614111211

10;86421

III 100

1246810

1112111416

I 10011281211

141410616

e. For 20 set 7o%t F%an-e

,TG*

TO08U*

,*TTING


0*M0",

I 0

124681011121114161181

20

II 60

201181161411121110864

21

III 100

1246810111211

1416118120

I 10081201221116181041161411

f. For 2 set 7o%t F%an-e


9/15

,TG*TO08U*,*TTING


0*M0",

I 0

124681011

1211141611812021222

2

II 60

222221201181161411121110864

21

III 100

124681011

1211141611812021222

2

I 100

421162211

1611814210212208211

1


10/15

-. For 28 set 7o%t F%an-e

,TG*TO08U*,*TTING


0*M0",

I 0

1246810111211141611812021222224262

28

II 60

2822624222221201181161411121110864

21

III 100

124681011

1211141611812021222224262

28

I 100

1142418161026162081281114

122121222

2


11/15

". For 2 set 7o%t F%an-e


12/15

; PP*NDIX

.1 Re#ommended f%an-e +o%t tor5ue.

,TG*TO08U*,*TTING


0*M0",

I 0

124681011121114161181202122222426228:201

2

II 60

2102282262422222120118116141

1121110864

21

III 100

124681011121114161181202122222426228:201

2

I 100

26211421022

1428211628181022026111224218

11


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((endi< ;.2.

.1 Re#ommended f%an-e +o%t tor5ue for ANSI 140 RF

,i=e Bolt ,i=e

Bolting Tor>ue #"g.m%

Min Tor>ue Ma<Tor>ue

do(tedTor>ue

,te( 2 ,te( 3

= (1/2 0.16 .61 2.0 1.0 2.0

= (1/2 0.2 .61 2.0 1.0 2.0

1= (1/2 0. .61 2.0 1.0 2.0

1 = (1/2 0.64 .61 2.0 1.0 2.0

2= (4/8 0.6 .2 4.0 1.0 4.0

= (4/8 1.10 .2 4.0 2.0 4.0

= (4/8 1.4 .2 4.0 .0 4.0

6= (/ 2.1 12.8 8.0 .0 8.0

8= (/ .0 12.8 8.0 .0 8.0


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10= (/8 .6 20.2 11.0 4.0 11.0

12= (/8 .1 20.2 12.0 6.0 12.0

1= (1 4.14 1.0 1.0 6.0 1.0

16= (1 6.4 1.0 18.0 8.0 18.0

18= (1 1/8 .6 4.8 26.0 .0 26.0

20= (1 1/8 .11 4.8 2.0 10.0 2.0

2= (1 1/ 1.8 6.61 .0 14.0 .0

.2 Re#ommended f%an-e +o%t tor5ue for ANSI 00 RF

,i=e Bolt ,i=eBolting Tor>ue #"g.m%


do(tedTor>ue

,te( 2 ,te( 3

= (1/2 0.8 .61 2.0 1.0 2.0

= (1/2 0.0 .2 .0 1.0 .0

1= (1/2 0. .2 .0 2.0

1 = (1/2 2.0 12.8 8.0 .0 8.0

2= (4/8 1.40 .2 4.0 .0 4.0= (4/8 .08 12.8 8.0 .0 8.0

= (4/8 .1 12.8 .0 4.0 .0

6= (/ 4.00 12.8 10.0 6.0 10.0

8= (/ 8.8 20.8 14.0 10.0 14.0

10= (/8 . 1.0 22.0 11.0 22.0

12= (/8 1. 4.8 0.0 16.0 0.0

1= (1 1.48 4.8 0.0 14.0 0.0

16= (1 1.0 6.61 2.0 20.0 2.0

18= (1 1/8 1.84 6.61 2.0 21.0 2.0

20= (1 1/8 2.2 6.61 .0 24.0 .0

2= (1 1/ 8.86 116.24 6.0 0.0 6.0

. Re#ommended F%an-e +o%t tor5ue for ANSI 600 RF

,i=e Bolt ,i=eBolting Tor>ue #"g.m%


do(tedTor>ue

,te( 2 ,te( 3

= (1/2 1.26 .61 .0 2.0 .0

= (1/2 2.1 .2 6.0 .0 6.0

1= (1/2 .1 .2 6.0 .0 6.0

1 = (1/2 .44 12.8 12.0 8.0 12.0

2= (4/8 .2 .2 6.0 6.0 6.0

= (4/8 10.12 12.8 12.0 11.0 12.0

= (4/8 16.1 20.2 1.0 1.0 1.0

6= (/ 21.2 1.0 0.0 2.0 0.0

8= (/ 4.6 4.8 .0 6.0 .0

10= (/8 0.21 6.61 60.0 1.0 60.0

12= (/8 4.8 6.61 80.0 44.0 60.0

1= (1 4.40 8.2 100.0 46.0 80.0

16= (1 4.0 116.24 120.0 6.0 100.0


15/15

18= (1 1/8 8.6 140.08 120.0 86.0 120.0

20= (1 1/8 101.28 26.21 200.0 102.0 120.0

2= (1 1/ 14.44 28. 240.0 160.0 200.0

flange management procedure

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