flange facing products - hydratight · flange facing machine ... packing list and manual . mm300e...

Flange Facing Products

Manufacture Model # Mounting

Min Mounting

Max

Flange Facing

Min

Flange Facing Max

Tool Weight

Climax FF3000 1.94 6.86 1.85 12 35

Climax FF1000 2 12 0 12 74

Climax FF4000 3.5 12.5 3 19 66

Climax FF5000 3.5 18 5 24 60

Climax FF6200 20 50 20 50 734

Climax FF7200 30 72 30 72 1500

Climax FF8200 45 120 45 120 4000

Hydratight MM305i 2 9 2 12 33

Hydratight MM300e 2 12 0 12 97

Hydratight MM610i 2 20 2 24 33

Hydratight MM600e 12 24 0 24 440

Hydratight MM860i 5.7 34 6 34 115.5

Hydratight MM1000i 5.7 40 6 40 88

Hydratight MM1500i 11.4 55 12 60 176

Hydratight MM2000i 23.75 80 24 80 440

Hydratight WP2500 60 98 60 98 1980

Hydratight MM3000i 44 110 45 120 5337

Hydratight MM1080ie 20 110 0 120 2860

Hydratight WP3500 60 135 60 138 6547

Hydratight WP4500 98 157 98 178 6547

Hydratight WP6000 98 232 98 237 6547

Hydratight WP8000 138 275 138 315 7700

Meridian ODM20 20 600











TRI Tool 204B Kit 1.25 4.33 1.5 14 18

TRI Tool 208B Kit 1.63 8.63 2 8.63 50

TRI Tool 214B Kit 3.44 14 3.44 24 80

TRI Tool 224B 6.813 24 8 24 420

TRI Tool 236B 11.43 36 12 36 1200

TRI Tool 442F 14 42 14 72 404

WACHS FF 206 1.95 4.11 2 6 24

WACHS FF313 3 10.8 3 13 52

WACHS FF 424 3.75 20 3.75 24 91

6.86

12 12.5

18

50

72

120

9 12 20 24

34 40

55

80

98

110

135

157

232

275

20 30

40 50

60 70

80 90

100 110

120

4.33 8.63

14 24

36 42

4.11 10.8

20

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280Mounting Max

Most Aggressive +100” Offering

Flan

ge F

acin

g N

A L

and

scap

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MM300e (0 – 12 in.) OD Mounted

Flange Facing Machine

TECHNICAL DETAILS

Minimum Facing diameter 0mm 0”

Maximum Facing diameter 305mm 12”

Minimum Clamping diameter 50mm 2”

Maximum Clamping diameter 305mm 12”

Tool post travel 50mm 2”

R.P.M Min: 15 Max: 33

Drive – Pneumatic @ 90 p.s.i (6 bar) 1.1 Hp 0.8 Kw

Air Consumption / supply required 42 s.c.f.m 1.19 m3/m

FEED RATES

Facing feeds (1.75mm pitch feed screw ) 0.24 / 0.96mm 0.009 / 0.038”

Facing feeds (1.25mm pitch feed screw) 0.20 / 0.80mm 0.008 / 0.032”


WEIGHTS AND DIMENSIONS

Machine weight ( independent base 14kgs) 54 kgs 119 lbs

Shipping weight 83 kgs 183 lbs

Shipping dimensions L - 64cm - (25”) W- 61cm (24”) H- 45cm (18”)

The machine is supplied complete with toolkit including tools and

inserts, air filter lubricator and hose connection, all required

mounting bases and extensions, storage / shipping box, CE

certificate, Packing list and Manual

MM300e (0 – 12 in.) Accessories

MM1000i-7 An attachment to enable

the machining of compact flange details

with easy setup utilising a dial test

indicator and tables to obtain the

necessary angles (31 lbs, 14 kg)

TECHNICAL DETAILS

Machine Model Kit Part No. Weight

MM300e MM1000i-7 14kg

MM860i MM1000i-7 28kg

MM1000i MM1500i-7 34kg

MM300e-12 An attachment to enable

the precision boring of components

primarily designed for diesel engine

machining (7’-14” diameter range)

RTJM600 An accurate method for

measuring RTJ grooves in flanges with

type R, BX seal dimensions. Supplied in

transportable box with extension rods,

horse shoe, radius gauges and depth

micrometer (55 lbs, 25 kg)


Machine weight ( independent base 14kgs) 154 kgs 339 lbs



TECHNICAL DETAILS







Drive – Pneumatic @ 90 p.s.i (6 bar) 3.0 kw 4.0 hp

Air Consumption / supply required 2.7 m3/m 90 scfm

FEED RATES

Facing continuous groove (fine /coarse ) 0.20 / 0.80mm 0.008 / 0.032”

Boring feeds (fine / coarse ) 0.18 / 0.72mm 0.007 / 0.028”

MM600e (0 – 24 in.) OD Mounted


MM600e (0 – 24 in.) Accessories

MM600e-9 An attachment to

enable the precision boring of

components, primarily designed

for valve seat machining (16” to

24” diameter range, standard 32”

stroke)







TECHNICAL DETAILS








Air Consumption / supply required 1.19m³/m 42 scfm

RATES



MM305i (2 in. – 12 in.) ID Mounted



Machine weight ( independent base ) 15 kgs 33 lbs


Shipping dimensions L - 65cm - (25”) W- 45cm (18”) H- 42cm (16.5”)


Machine weight ( independent base ) 45 kgs 99 lbs





TECHNICAL DETAILS







Drive – Pneumatic @ 90 p.s.i (6 bar) 0.8 Kw 1.1 Hp


FEED RATES




RANGE



Minimum Clamping diameter 145mm 5.7”


Minimum swing diameter 635mm 25”





FEED RATES

Feed rates (3 off in / Out) rev 0.20 – 0.32 -0.80mm 0.008 – 0.012 - 0.032”




Machine weight 143 kgs 315.2 lbs

Shipping weight 189 Kgs 416.6 lbs


An internally mounted flange facing machine for all

types of flange facing, seal groove machining, weld

preparation and counter boring






MM860i (6 in. – 34 in.) Accessories

MM1000i-8M A heat exchanger back

facing kit allows accurate facing of

heat exchangers with auto facing feed

and taper adjustment. Has 4” of tool

post travel with 16” reach under

surface arm (55 lbs, 25 kg)

MM1000i-7 An easy method to attach

the Hydratight range of flange facing

machines to heat exchangers for the

purpose of machining both front and

rear faces (18 lbs, 8 kg)


Machine weight 52.5 kgs 115 lbs

Shipping weight 203 Kgs 446 lbs


TECHNICAL DETAILS






Tool post travel – (geared automatic) 102mm 4”




FEED RATES

Facing Feed (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”

Boring Feed (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”












MM1000i-8M A heat exchanger back






MM1000i-10 An orbital milling kit to

transform the standard single point

flange facing machine into a circular

milling machine. The kit comprises of a

reduction drive, Milling quill type

spindle, adapter plate and 4 way

distributor (143 lbs, 65 kg)












TECHNICAL DETAILS









FEED RATES

Facing Rates (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”

Boring Rates (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”




Machine weight including arm (not base) 412 kgs 906 lbs


Shipping dimensions L – 123cm - (48”) W- 82cm (32”) H- 83cm (33”)





MM1500-13 A heat exchanger back
























MM600ie (0– 80 in.) ID/OD Mounted


A unique new concept in flange facing with the machine

having the capability to mount internally or externally for

maximum versatility

TECHNICAL DETAILS

Min. / Max. clamping diameter (External) 300 - 610mm 12 - 24”

Min. / Max. clamping diameter (Internal) 915 - 1828mm 36 - 72”

Min. / Max. turning diameters (External) 0 - 610mm 0 - 24”

Min. / Max. turning diameters (Internal) 915 – 2000mm 36 – 80”

Drive – hydraulic 3.7 Kw 5.0 Hp

Drive - pneumatic 3 Kw 4.0 Hp

Min. / Max. R.P.M (standard motors) 5 30

Tool Post down Feed 100mm 4”

Hydraulic supply @ 1050 psi (70 bar) 50 L/min 13 gal/min



Machine weight (including the base) 400 kgs 440 lbs

Shipping weight (inc. int. / ext. base rings) 458 Kgs 605 lbs

Shipping dimensions L – 100cm - (40”) W- 100cm (40”) H- 50cm (20”)

FEED RATES

Facing feed rates (In/Out

per rev)

0.20 – 0.32 -0.80mm 0.008 – 0.012 - 0.032”

Boring feed rates

(Up/Down per rev)

0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”

MM600ie (0– 80 in.) Accessories

MM1080ie-20 A heat exchanger back






MM600ie-14 An easy method to

attach the Hydratight range of flange

facing machines to heat exchangers

for the purpose of machining both

front and rear faces (388 lbs, 176 kg)

MM600ie-16 An orbital milling kit to








Machine weight 200 kgs 440 lbs

Shipping weight including machine 607 Kgs 1335 lbs

Shipping weight of bases 546 kgs 1201 lbs

Shipping Dim. L 180cm (71”) W 90cm (35”) H 72cm (28”)

Base Shipping Dim. L 190cm (75”) W 125cm (49”) H 57cm (22”)



TECHNICAL DETAILS




Maximum Clamping diameter (1m base) 1830mm 72”

Minimum swing diamter 1300mm 51”

Tool post travel (360° swivel) 102mm 4”




FEED RATES

Facing Rates (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”

Boring Rates (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”



preparation, counter boring and heat exchanger repair.


MM1500-13 A heat exchanger back


























TECHNICAL DETAILS








Drive – Hydraulic 5.0 Hp 3.73 Kw


Hydraulic requirements @ 70 bar 50 Lpm 10 gal /min



Machine weight with base - max 1375 kgs 3025 lbs

Shipping weight (Machine) – Box 1 1050 kgs 2310 lbs

Shipping weight (Base) – Box 2 825 Kgs 1815 lbs

Shipping Dims.- Box 1 L 285cm (112”) W 100cm (40”) H 75cm (30”)

Shipping Dims.- Box 2 L 200cm (78”) W 115cm (45”) H 60cm (24”)

FEED RATES

Facing Feed (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”

Boring Feed (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”

An internally mounted flange facing machine for all types of

flange facing, seal groove machining, weld preparation,

counter boring and heat exchanger repair. Optional orbital

milling kit available

MM1080ie (0 – 157 in.) ID/OD Mounted


TECHNICAL DETAILS

Min. / Max. turning diameters (External) 305 - 1067mm 12 - 42”

Min. / Max. turning diameters (Internal) 1400 – 4000mm 55 – 157”

Min. / Max. clamping diameter (External) 500 - 1067mm 20 - 42”

Min. / Max. clamping diameter (Internal) 1400 - 2800mm 55 - 110”

Drive – hydraulic 3.7 Kw 5.0 Hp

Drive - pneumatic 3.0 Kw 4.0 Hp

Min. / Max. R.P.M (standard motors) 5 12

Tool Post down Feed 100mm 4”



FEED RATES

Facing Feed (In/Out p/rev) 0.20 – 0.32 -0.80mm 0.008 – 0.012 - 0.032”

Boring Feed (Up/Down pr/rev) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”


Machine weight * 1300 kgs 2860 lbs

Shipping weight 5835 Kgs 12863lbs

Shipping dimensions – base 233cm (92”) x 210cm (83”) x 119cm (47”)

Shipping dimensions – Legs 349cm (137”) x 158cm (62”) x 70cm (28”)

Shipping dimensions – Drive 127cm (50”) x 81cm (32”) x 136cm (54”)

*not including the base

A unique new concept in flange facing with the machine

having the capability to mount internally or externally.

Orbital milling option is also available.

MM1080ie-8M Accessories







MM1080ie-19 An easy method to

attach the Hydratight range of flange

facing machines to heat exchangers

for the purpose of machining both

front and rear faces (827 lbs, 375 kg)

MM1080ie-14 An orbital milling kit to







Orbital Mills

Wind Power (WP) Orbital Mills These machines are designed for ease of use in

machining 30 – 80m rotor blades (1800 – 4500mm

bolt p.c.d) in a production environment.

The machines are hydraulically driven with geared

reduction rotational drive and milling spindle to

accept industry standard tooling.

They machine the root end inserts to a precision

flatness tolerance while maintaining a portable nature

to enable ease of movement around the blade

production facility.

• Fast mount patented hydraulic clamp

• Minimal blade distortion

• Accurate and repeatable process time

• Trolley system – no crane required

• Portable for blade production facility

• Adjustable drive for different bolt pcd’s

WP2500 (60 in. – 98 in.) ID Mounted

Orbital Milling Machine

FEED RATES (single point turning option)

Min/Max Facing (2 off IN / OUT ) 0.10 – 0.81mm 0.004” – 0.032”


Machine weight (not including the base) 900 kgs 1980 lbs

Shipping weight (inc. int. / ext. base rings) 1050 Kgs 2310 lbs

TECHNICAL DETAILS

Min. / Max. turning diameter 1500 (60”) 2500mm(98”)

Min. / Max. clamping diameter 1500 (60”) 2500mm(98”)

Rotational Drive 5.0 Hp 3.73 Kw

Milling spindle – Hydraulic (standard) 5.0 Hp 3.73 Kw

Min. / Max. rotation R.P.M (standard) 0 3

Surface cutting speeds @ max diameter 0 – 1 m/min 0 – 3.5 ft/min

Standard cutting speed (125mm face) 400mm/min 16” / min

Min / Max Spindle R.P.M (standard) 25 265

Flatness tolerance 0.05mm /

Ø1m

0.002” / Ø40”

Spindle down Feed 80mm 3.125”


Shipping Dims L 220cm - (86”) W 174cm (68”) H 58cm (22”)

A unique new concept for the machining of flanges which provides

fast material removal with high accuracy. Specifically developed for

the production machining of wind turbine rotor blades.



FEED RATES





TECHNICAL DETAILS

Min. / Max. facing diameter 1500 (60”) 3500mm(138”)


Rotational Drive – hydraulic 5.0Hp 3.7 Kw





Flatness tolerance per 1m/40” diameter 0.05mm 0.002”



Shipping dimensions L 282cm - (111”) W 228cm (89”) H 92cm (36”)




the production machining of larger offshore wind turbine rotor

blades.



FEED RATES





TECHNICAL DETAILS













A unique concept for the machining of flanges which provides fast

material removal with high accuracy. Specifically developed for the

production machining of larger offshore wind turbine rotor blades.





the production machining of larger offshore wind turbine rotor

blades.

FEED RATES

Cutting speed (125mm face) 400mm/min 16” / min




TECHNICAL DETAILS













WP6000-8 Extended

milling spindle – 250mm

stroke

WP6000-15 Tube sheet

mounting kit - Mount the WP6000

to tube sheets efficiently

MM1080ie-20 Tube sheet back

facing kit - Machine heat exchanger

flange back faces in one setup.

WP6000-9 Single point

turning tool post, carriage,

tools and drive

NEG0100-9 Swivel head

milling carriage and

spindle

Tooling We can supply all inserted face

mills and inserts and special form tools

on request MM3000i-12 Eight leg

fabricated chucking base

50- 110”

WP3500-6 Hydraulic mounting base -

Machine base for production mounting into

turbine rotor blades / towers

WP Series ID Mounted

Orbital Milling Machine Accessories

WP Orbital Milling Machine Accessories

Trolley - Machine mounting and

positioning trolley

Machine mounting and storage

Hydraulic machine lift

Power pack spill tray

Fork lifting points

SUPPLIED WITHOUT MOVER

WP2500-20 for WP2500-H

WP3500-20 for WP3500-H

WP4500-20 for WP4500-H

Mover - Machine and trolley mover 5600 or 8000kgs capacity load Electromagnetic brake Battery operated 160mm lift Shipping details :- 150 x 65 x 125cm- 405 kgs

Laser-1 – Laser for flange flatness High precision laser system for measuring root end flatness once machined. Spin laser technology with target and portable reader.

flange facing products - hydratight · flange facing machine ... packing list and manual . mm300e...

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