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© 2016 Pinchin Ltd. 2470 Milltower Court, Mississauga, ON L5N 7W5 FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) 745 Nebo Road Hamilton, ON L0R 1P0 Prepared for: Monica Desmond, Manufacturing Specialist Canada Bread Company Ltd. 745 Nebo Road Hamilton, ON L0R 1P0 June 29, 2016 Pinchin File: 111808.007

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Page 1: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

© 2016 Pinchin Ltd. 2470 Milltower Court, Mississauga, ON L5N 7W5

FINAL

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) 745 Nebo Road Hamilton, ON L0R 1P0

Prepared for:

Monica Desmond, Manufacturing Specialist Canada Bread Company Ltd. 745 Nebo Road Hamilton, ON L0R 1P0 June 29, 2016

Pinchin File: 111808.007

Page 2: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page i

EXECUTIVE SUMMARY

Canada Bread Company Ltd. – 745 Nebo Road

Canada Bread Company Ltd. mass produce freshly baked goods for customers in Canada. The facility

produces various types of bread products, such as loafs of bread, rye bread, hamburger or hot dog buns,

English muffins, and tortillas.

The facility reported the use of phosphorous to the National Pollutant Release Inventory (NPRI) and

Toxics Reduction Act (TRA) for the year 2014. Phosphorous is part of Canada Bread’s leavening agents

and sanitation products.

Page 3: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page ii

TABLE OF CONTENTS

1.0 BASIC FACILITY INFORMATION ................................................................................................... 1

2.0 STATEMENT OF INTENT ............................................................................................................... 3

3.0 SUBSTANCES REQUIRING PLANS .............................................................................................. 3

4.0 OBJECTIVES OF THE PLAN & ANY TARGETS ............................................................................ 3

5.0 PROCESS DESCRIPTION .............................................................................................................. 3

6.0 TOXIC SUBSTANCE ACCOUNTING INFORMATION ................................................................... 3

7.0 OPTIONS CONSIDERED FOR REDUCTION ................................................................................. 4

7.1 Material or Feedstock Substitution ....................................................................................... 4 7.2 Product Design or Reformulation ......................................................................................... 4 7.3 Equipment or Process Modifications .................................................................................... 4 7.4 Spill and Leak Prevention ..................................................................................................... 5 7.5 On-Site Reuse and Recycling .............................................................................................. 5 7.6 Improved Inventory Management or Purchasing Techniques .............................................. 5 7.7 Training or Improved Operating Practices ............................................................................ 5

8.0 OPTIONS TO BE IMPLEMENTED (OR STATEMENT THAT NONE ARE TO BE IMPLEMENTED) .............................................................................................................................. 6

CERTIFICATION BY HIGHEST RANKING EMPLOYEE ............................................................................. 7

CERTIFICATION BY LICENSED PLANNER ................................................................................................ 8

APPENDICES

APPENDIX I Process Flow Diagrams

APPENDIX II Tracking & Quantifications

APPENDIX III Financial Accounting

APPENDIX IV Planners Recommendation & Rationale

APPENDIX V Regulatory Requirements Plan Checklists

Page 4: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page 1 of 8

1.0 BASIC FACILITY INFORMATION

Substance Information

Name Phosphorous

CAS # 7723-14-0

Facility Information

Company Name Canada Bread Company Ltd.

Facility Name Canada Bread Glanbrook

Facility Address 745 Nebo Road, Hamilton, ON

Site Coordinates (main entrance of site) 594000 E, 4781000 N; Zone 17

NPRI ID 25064

MOE ID N/A

Number of Full-Time Employees in 2014 398

2-Digit NAICS Code 31 - Manufacturing

4-Digit NAICS Code 3118 - Bakeries and Tortilla Manufacturing

6-Digit NAICS Code 311814 - Commercial Bakeries and Frozen Bakery Product Manufacturing

Parent Company Information

Company Name Grupo Bimbo, S.A.B. de C.V.

Company Address

Prol. Paseo de la Reforma 1000

Col. Peña Blanca Santa Fe, México, D.F.

01210, Mexico

Percent Ownership by Parent Company 100%

Business Number 867320095

Page 5: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page 2 of 8

Facility Contact Information

Public Contact Monica Desmond

Manufacturing Specialist

Phone #905-679-7521

[email protected]

Same as Facility

Technical Contact Monica Desmond

Manufacturing Specialist

Phone #905-679-7521

[email protected]

Same as Facility

Company Coordinator Monica Desmond

Manufacturing Specialist

Phone #905-679-7521

[email protected]

Same as Facility

Person who Prepared the Plan

Ajay Madan, P.Eng., TSRP# 0010

Senior Project Engineer

Phone # 905-363-1462

Fax # 905-363-0681

[email protected]

2470 Milltower Court

Mississauga, ON L5N 2W5

Highest Ranking Employee Chris W. Markwood

VP Operations, Ontario

Phone #905-679-7527

[email protected]

Same as Facility

Planner Responsible for Making Recommendations

Ajay Madan, P.Eng., TSRP# 0010

Senior Project Engineer

Phone # 905-363-1462

Fax # 905-363-0681

[email protected]

2470 Milltower Court

Mississauga, ON L5N 2W5

Planner Responsible for Certification

Ajay Madan, P.Eng., TSRP# 0010

Senior Project Engineer

Phone # 905-363-1462

Fax # 905-363-0681

[email protected]

2470 Milltower Court

Mississauga, ON L5N 2W5

Page 6: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page 3 of 8

Parent Company Contact Information

Hicham Halaby

Sr. Manager Environmental Projects

Phone # 416-641-4550

[email protected]

10 Four Seasons Place

Etobicoke, Ontario

M9B 6H7

2.0 STATEMENT OF INTENT

Canada Bread Company Ltd. has begun the process of exploring alternatives to the products containing

phosphorous at the facility. Though no alternatives have been selected at this time, the facility is

committed to continue exploring options. As such, we do not intend to reduce the use of Phosphorous at

this time, however, whenever feasible, as an ongoing effort, we will continue to monitor technological

advancements to ensure that options that are both technologically and financially viable are implemented.

3.0 SUBSTANCES REQUIRING PLANS

The substance requiring a plan is phosphorous based on 2014 Toxics Reduction Act accounting

information. Phosphorous is part of various ingredients used in baking and some sanitation products,

such as oils and cleaners.

4.0 OBJECTIVES OF THE PLAN & ANY TARGETS

No options have been identified, and as part of the continuous improvement practices at the facility,

technical advances will be monitored for new opportunities to reduce the use of Phosphorous at the

facility.

5.0 PROCESS DESCRIPTION

A detailed process description, including Process Flow Diagrams, is provided in Appendix I.

6.0 TOXIC SUBSTANCE ACCOUNTING INFORMATION

Accounting information used to quantify the phosphorous used at the facility, including the methods used

to track and quantify the substance and a rationale for selecting each method is provided in Appendix II.

Where applicable, an explanation of “no approximate balance” of inputs and outputs is also provided.

A summary of the estimate of direct and indirect annual costs associated with specifically with the use of

Phosphorous are provided in Appendix III.

Page 7: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page 4 of 8

7.0 OPTIONS CONSIDERED FOR REDUCTION

7.1 Material or Feedstock Substitution

Phosphorous cannot be substituted since it is part of leavening agents which are crucial to create a

foaming action that lightens and softens the baked goods. There is also phosphorous in some of the

sanitation chemicals, the phosphates are used to help soften water, and remove oil and grease.

Since the leavening agents are the main source of phosphorous, options to reduce the use of them has

also been considered, however, substituting leavening agents is not a feasible option since leavening

agents are considered essential ingredients for providing the baked goods with its unique flavour and

density/shape. Substituting leavening agents would impair the quality of the baked goods required by

customer specifications.

The cleaning agents used at Canada Bread need to have the phosphorous present in order to soften the

water and remove the oil and grease. As part of the TRA planning process, Canada Bread has begun to

review the ingredients containing phosphorous to determine if there are options to use ingredients without

or with less phosphorous. Furthermore, the supplier of sanitation chemicals has been recently changed,

and reducing phosphorous in sanitation products will be explored. Although no option has been identified

in this category, Canada Bread is committed to continue to explore this option. Therefore, phosphorous

cannot be substituted and no options can be identified at this time.

7.2 Product Design or Reformulation

Product design is determined by customer specifications. Canada Bread Company Ltd. does not have

authority to re-design the baked goods, since it is a customer and marketing driven selection. In addition,

re-designing baked goods would not have any impact on the use of phosphorous since the leavening

agents are an essential ingredient in baking yeast-leavened products that would be required to meet

customer specifications.

Whenever feasible, the facility currently aims to use less leavening agents, which relatively reduces the

use of phosphorous, without sacrificing the quality of final baked goods. The facility will continue to

monitor the use phosphorous. Therefore, no other options have been identified.

7.3 Equipment or Process Modifications

Through continuous improvement processes, Canada Bread has invested considerably in the technology

and equipment at the facility. Minimizing wasting ingredients is directly tied to opportunities to minimize

the production of scrap products, those which for one reason or another cannot be sent to the customer,

and must be remade. The facility has a documented quality control system in place, and invests heavily

in technological improvements. Throughout the facility, automatic loading/unloading of dry ingredients

Page 8: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page 5 of 8

occurs to minimize waste, and more options are always being considered. Group Bimbo has implemented

a lean management system which has improved the efficiency of the plant. No further options could be

identified at this time.

7.4 Spill and Leak Prevention

At this time there have been no reports of spills or leaks of any phosphorous containing products. Canada

Bread runs a closed system to eliminate the risk of spills and leaks. Therefore, no options can be

identified for this reduction category.

7.5 On-Site Reuse and Recycling

After the bread is baked, the leavening agents are part of the final product and cannot be reused. All

waste material and off-specification product is collected and is re-used off-site as animal feed.

Phosphorous in sanitation products cannot be reused either, once the equipment has been cleaned the

products end up in the Canada Bread’s waste-water treatment system. As such, no options have been

selected in this category at this time.

7.6 Improved Inventory Management or Purchasing Techniques

The facility operates in a just-in-time purchasing function, with all products produced in a made to order

fashion. The only time ingredients would be disposed of is if products were discontinued. Bread is

shipped between 24 and 48 hours after baking. Therefore no options can be selected in this category at

this time.

7.7 Training or Improved Operating Practices

The majority of the process is automated, with minimal risk of operator error leading to excess in

phosphorous production or release. Mixing is computer guided with the precise quantities piped directly

from the silos and mixing areas, which ensures the optimum mix is used, and limits excess yeast use

which would lead to excess phosphorous produced. The facility also endeavours to ensure any errors

are captured before they are baked as this allows for re-use rather than scrap material production (and

would reduce phosphorous emissions).

The facility conducts periodic training for staff to increase productivity and maintain quality baked goods.

Minimizing scrap production is a priority to the facility, and has been optimized to reduce waste. As such

no options have been selected in this category at this time.

Page 9: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page 6 of 8

8.0 OPTIONS TO BE IMPLEMENTED (OR STATEMENT THAT NONE ARE TO BE IMPLEMENTED)

Canada Bread has begun the process of exploring alternatives to the products containing phosphorous at

the facility. Though no alternatives have been selected at this time, the facility is committed to continue

exploring options. As such, no technically feasible options were identified or were applicable and

therefore no options will be implemented at this time. The facility will continue to monitor areas for further

improvement.

Page 10: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF
Page 11: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) June 29, 2016 745 Nebo Road, Hamilton, ON Pinchin File: 111808.007 Canada Bread Company Ltd. FINAL

© 2016 Pinchin Ltd. Page 8 of 8

CERTIFICATION BY LICENSED PLANNER

As of June 29, 2016, I, Ajay Madan, P.Eng., TSRP# 0010 certify that I am familiar with the processes at

Canada Bread Company Ltd. that use or create the toxic substances referred to below, that I agree with

the estimates referred to in subparagraphs 7 iii, iv and v of subsection 4 (1) of the Toxics Reduction Act,

2009 that are set out in the toxic substance reduction plans referred to below for the toxic substances and

that the plans comply with that Act and Ontario Regulation 455/09 (General) made under that Act.

Phosphorous June 29, 2016

Ajay Madan, P.Eng., TSRP# 0010 Senior Project Engineer Pinchin Ltd. [email protected]

J:\111000s\111808 CANADABREADCO,3443AvenueFra,ENVNS,ENRPT\111808.007 CANADABREADCO,745NeboRoadON,ENVNS,ENRPT\Reports\TRA Plan\111808.007 - Canada Bread 745 Nebo 2014 TRA Plan - Phosphorous.docx

Template: Master Report for Toxics Substance Reduction Plan, ERC, September 16, 2014

Page 12: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

APPENDIX I Process Flow Diagrams

Page 13: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

H

G

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SHEET

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FILENAME

111808.007 - PHOSPHOROUS CANADA BREAD 745 NEBO PFD.VSD

DRAWN BY

APPROVED BY

UPDATED BY

SXL

AXM

--

June 16, 2016

June 22, 2016

--

CANADA BREAD COMPANY LTD.745 Nebo Road, Hamilton, Ontario, Canada

FACILITY WIDE PROCESS FLOW DIAGRAMPHOSPHOROUS

TOXIC REDUCTION ACCOUNTING

2470 Milltower Court, Mississauga, ON L5N 7W5

COMMENTS:

-

Symbol Description

Solid arrow denotes PRESENCE of toxic substance

Dotted arrow denotes ABSENSE of toxic substance

U Use of toxic substance

C Creation of toxic substance

Int

Intermediate step to describe movement of toxic substance

within the process

T Tranformation of toxic substance

D Destruction of toxic substance

P Toxic substance Contained in Product

A Onsite release of toxic substance to Air

L Onsite release of toxic substance to Land

W Onsite release of toxic substance to Water

DISON

DISOFFOnsite or offsite Disposal of toxic substance

TR

Offsite Transfer of toxic substance for treatment

or recycling

#,### kg Quantification of toxic substance

DQL Data Quality Level

H "High"

AA "Above Average"

A "Average"

U "Uncertain"

Legend

Production Line

A process where toxic substance is created, destroyed, transformed, transferred,

released, or disposed

LEGEND

Facility Boundary

Process Description: The Canada Bread Company Ltd. facility located at 745 Nebo Road, Hamilton, Ontario, is a baked goods production facility. Raw materials are received in many different forms (dry/liquid). Some materials such as flour are stored in large silos inside, other materials are received in totes or bags. Liquid ingredients such as fructose and liquid yeast are stored in bulk tanks. From receiving, material is sent to a dump station, where a hopper of dry ingredients is weighed, mixed and then stored in smaller silos until needed. The preparation process differs only slightly depending on the product being created. The main process has the dry ingredients drop and divide down into specific shapes/sizes, then the dough is shaped or rolled to make even. Some products are dusted with a dry ingredient such as the English muffins. The dough is then baked, baking can vary for each product, such as with the English muffins, which utilizes a griddle. When the products are finished baking, they are cooled, in some cases a spiral cooler is used. Once it is cooled, all products go through a quality control process, if the products do not meet the standards they set are aside and eventually disposed. After the quality check the products are packaged and stored within the facility. Trucks are loaded with the products and sent out to the customer.

Receiving StageMixing &

Preparation StageBaking Stage Packaging & QA/QC Stage Shipping Stage

Raw Material Receiving Process

Mixing & Preparation

ProcessBaking Process QA/QC Process

Shipping Process

Packaging Process

U110,657 kgDQL = H

Auxiliary Stage

Sanitation/Maintenance

DIS1OFF

366 kgDQL = A

P110,291.9 kg

DQL = H

Page 14: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

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FILENAME

111808.007 - PHOSPHOROUS CANADA BREAD 745 NEBO PFD.VSD

DRAWN BY

APPROVED BY

UPDATED BY

SXL

AXM

-

June 16, 2016

June 22, 2016

-

CANADA BREAD COMPANY LTD.745 Nebo Road, Hamilton, Ontario, Canada

RECEIVING PROCESS FLOW DIAGRAMPHOSPHOROUS

TOXIC REDUCTION ACCOUNTING

2470 Milltower Court, Mississauga, ON L5N 7W5

COMMENTS:

-

Production Line

A process where toxic substance is created, destroyed, transformed, transferred,

released, or disposed

LEGEND

Facility Boundary

Process Description:

Ingredients and sanitation chemicals are received. Ingredients are stored in bags or silos until it is sent to mixing and prep. Sanitation chemicals are stored until needed to clean the equipment.

Symbol Description

Solid arrow denotes PRESENCE of toxic substance

Dotted arrow denotes ABSENCE of toxic substance

U Use of toxic substance

C Creation of toxic substance

Int

Intermediate step to describe movement of toxic substance

within the process

T Transformation of toxic substance

D Destruction of toxic substance

P Toxic substance Contained in Product

A Onsite release of toxic substance to Air

L Onsite release of toxic substance to Land

W Onsite release of toxic substance to Water

DISON

DISOFF Onsite or offsite Disposal of toxic substance

TR

Offsite Transfer of toxic substance for treatment

or recycling

#,### kg Quantification of toxic substance

DQL Data Quality Level

H "High"

AA "Above Average"

A "Average"

U "Uncertain"

Legend

To Baking

Raw Material Receiving Process

To Auxiliary

U110,657 kgDQL = H

P110,291.9 kg

DQL = H

P2366 kg

DQL = H

Page 15: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

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FILENAME

111808.007 - PHOSPHOROUS CANADA BREAD 745 NEBO PFD.VSD

DRAWN BY

APPROVED BY

UPDATED BY

SXL

AXM

-

June 16, 2016

June 22, 2016

-

CANADA BREAD COMPANY LTD.745 Nebo Road, Hamilton, Ontario, Canada

BREAD BAKING PROCESS FLOW DIAGRAMPHOSPHOROUS

TOXIC REDUCTION ACCOUNTING

2470 Milltower Court, Mississauga, ON L5N 7W5

COMMENTS:

-

Production Line

A process where toxic substance is created, destroyed, transformed, transferred,

released, or disposed

LEGEND

Facility Boundary

Process Description:

Ingredients are weighed and measured into a dump station until the correct proportions are reached. The ingredients are then sent to one of the seven processing lines, which each create a different product. The dry ingredients are mixed with the wet ingredients to create dough. While the processes may differ slightly depending on the product being produced, the main process consists of the dough being either extruded or sent via a conveyor to then be cut/rolled into the desired shape. Some products receive a dry ingredient/powder. Other products are left to ferment longer before baking begins.

Trimmings of dough called rework from cutting are collected and re-used back into the mixer.

Ingredient Mixing

Conveyor Extruder Cutter Proof Box

Symbol Description

Solid arrow denotes PRESENCE of toxic substance

Dotted arrow denotes ABSENCE of toxic substance

U Use of toxic substance

C Creation of toxic substance

Int

Intermediate step to describe movement of toxic substance

within the process

T Transformation of toxic substance

D Destruction of toxic substance

P Toxic substance Contained in Product

A Onsite release of toxic substance to Air

L Onsite release of toxic substance to Land

W Onsite release of toxic substance to Water

DISON

DISOFF Onsite or offsite Disposal of toxic substance

TR

Offsite Transfer of toxic substance for treatment

or recycling

#,### kg Quantification of toxic substance

DQL Data Quality Level

H "High"

AA "Above Average"

A "Average"

U "Uncertain"

Legend

To Baking

P110,291.9 kg

DQL = H

P110,291.9 kg

DQL = H

Page 16: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

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FILENAME

111808.007 - PHOSPHOROUS CANADA BREAD 745 NEBO PFD.VSD

DRAWN BY

APPROVED BY

UPDATED BY

SXL

AXM

-

June 16, 2016

June 22, 2016

-

CANADA BREAD COMPANY LTD.745 Nebo Road, Hamilton, Ontario, Canada

BREAD BAKING PROCESS FLOW DIAGRAMPHOSPHOROUS

TOXIC REDUCTION ACCOUNTING

2470 Milltower Court, Mississauga, ON L5N 7W5

COMMENTS:

-

Process Description:The proofed product is loaded into the oven and baked. The english muffins use a griddle, depending on the product the size of the oven and temperature may differ. The baked product is transferred to a cooling conveyor where it is allowed to cool. The cooled product is sliced if needed and stored in the warehouse before being sent to the customer.

Emissions of ethyl alcohol as a volatile organic compound (VOC) is released from the bake ovens during the production of breads.

Bake Ovens

Symbol Description

Solid arrow denotes PRESENCE of toxic substance

Dotted arrow denotes ABSENCE of toxic substance

U Use of toxic substance

C Creation of toxic substance

Int

Intermediate step to describe movement of toxic substance

within the process

T Transformation of toxic substance

D Destruction of toxic substance

P Toxic substance Contained in Product

A Onsite release of toxic substance to Air

L Onsite release of toxic substance to Land

W Onsite release of toxic substance to Water

DISON

DISOFF Onsite or offsite Disposal of toxic substance

TR

Offsite Transfer of toxic substance for treatment

or recycling

#,### kg Quantification of toxic substance

DQL Data Quality Level

H "High"

AA "Above Average"

A "Average"

U "Uncertain"

Legend

To QA/QC

QA/QCCooling Packaging

To customer

P110,291.9 kg

DQL = H

P110,291.9 kg

DQL = H

Page 17: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

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FILENAME

111808.007 - PHOSPHOROUS CANADA BREAD 745 NEBO PFD.VSD

DRAWN BY

APPROVED BY

UPDATED BY

SXL

AXM

-

June 16, 2016

June 22, 2016

-

CANADA BREAD COMPANY LTD.745 Nebo Road, Hamilton, Ontario, Canada

AUXILIARY PROCESS FLOW DIAGRAMPHOSPHOROUS

TOXIC REDUCTION ACCOUNTING

2470 Milltower Court, Mississauga, ON L5N 7W5

COMMENTS:

-

Process Description:Sanitation chemicals are used to clean out equipment after production has shut down. Many products contain phosphates which help soften the water and remove oil and grease.

Sanitation/Maintenance

Symbol Description

Solid arrow denotes PRESENCE of toxic substance

Dotted arrow denotes ABSENCE of toxic substance

U Use of toxic substance

C Creation of toxic substance

Int

Intermediate step to describe movement of toxic substance

within the process

T Transformation of toxic substance

D Destruction of toxic substance

P Toxic substance Contained in Product

A Onsite release of toxic substance to Air

L Onsite release of toxic substance to Land

W Onsite release of toxic substance to Water

DISON

DISOFF Onsite or offsite Disposal of toxic substance

TR

Offsite Transfer of toxic substance for treatment

or recycling

#,### kg Quantification of toxic substance

DQL Data Quality Level

H "High"

AA "Above Average"

A "Average"

U "Uncertain"

Legend

P2366 kg

DQL = H

DIS1OFF

366 kgDQL = A

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APPENDIX II Tracking & Quantifications

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Toxic Substance Reduction Plan for 2014Canada Bread - 745 Nebo Road

Phosphorous (CAS# 7723-14-0) Pinchin File: 111808.007

© 2016 Pinchin Ltd. 1 of 5

Refer to Process Flow Diagram 2 of 5.

Quantification Method:

Best Available Method Rationale:

Data Quality Level:

Highest (H)

Calculations:See 2014 NPRI Report.

Ingredients

Phosphorous contained in Ascorbic acid 25% Wheat Starch usage = 452 kg

Phosphorous contained in Cal-Rise = 5585 kg

Phosphorous contained in Levall 10 = 4243 kg

Phosphorous contained in Maturox Trillium = 13 kg

SanitationPhosphorous contained in HAD-2500 = 223 kg

Phosphorous contained in Proxi concentrate = 6 kg

Phosphorous contained in Super lime-sol = 6 kg

Phosphorous contained in Sparcling = 6 kg

Phosphorous contained in Monocalcium phosphate = 125 kg

10,291.9 kg P1 - Sent to Baking

366.0 kg P2 - Sent to Sanitation

Input/Output Balance

Input U1 10,657.9

Output P1 10,291.9P2 366.0

Net amount unaccounted for: 0.00

Net amount comment: Acceptable

MIXING AND PREPARATION PROCESS

U1 - Amount of Phosphorous Received in Raw Materials

Mass Balance.

Purchasing records were used to determine the mass of ingredients and cleaners brought in and material safety datasheets (MSDS) were used to determine the percentage of Phosphorous in the materials. Actual amount of phosphorous was broken down using stoichiometry. Since purchasing records and MSDS are highly reliable sources of data, this methods were deemed to provide the highest data quality level reasonably attainable.

Page 20: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxic Substance Reduction Plan for 2014Canada Bread - 745 Nebo Road

Phosphorous (CAS# 7723-14-0) Pinchin File: 111808.007

© 2016 Pinchin Ltd. 2 of 5

Refer to Process Flow Diagram 3 of 5.

Quantification Method:

Best Available Method Rationale:

Data Quality Level:

Average (A)

Calculations:See 2014 NPRI Report.

10,291.9 kg P1

Input/Output Balance

Input P1 10,291.9Output 10,291.9

Net amount unaccounted for: 0.00

Net amount comment: Acceptable

MIXING AND PREPARATION PROCESS

P1 - Amount of Phosphorous contained in product during Mixing and Preparation

Mass Balance.

It has been assumed the amount of phosphorous from receiving is equivalent to phosphorous contained in product. The leavening agents are a crucial ingredient to help the bread rise and are left within the final product.

P1

Page 21: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxic Substance Reduction Plan for 2014Canada Bread - 745 Nebo Road

Phosphorous (CAS# 7723-14-0) Pinchin File: 111808.007

© 2016 Pinchin Ltd. 3 of 5

Refer to Process Flow Diagram 4 of 5.

Quantification Method:

Best Available Method Rationale:

Data Quality Level:

Average (A)

Calculations:See 2014 NPRI report.

10,291.9 kg P1

Input/Output Balance

Input P1 10,291.9Output 10,291.9

Net amount unaccounted for: 0.00

Net amount comment: Acceptable

BREAD BAKING PROCESS

P1 - Amount of Phosphorous contained in product during Baking Process

Mass Balance

P1

It has been assumed the amount of phosphorous from receiving is equivalent to phosphorous contained in product. The leavening agents are a crucial ingredient to help the bread rise and are left within the final product.

Page 22: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxic Substance Reduction Plan for 2014Canada Bread - 745 Nebo Road

Phosphorous (CAS# 7723-14-0) Pinchin File: 111808.007

© 2016 Pinchin Ltd. 4 of 5

Refer to Process Flow Diagram 5 of 5.

Quantification Method:

Best Available Method Rationale:

Data Quality Level:

Average (A)

Calculations:See 2014 NPRI report.

366.0 kg P1

Quantification Method:

Best Available Method Rationale:

Data Quality Level:

Average (A)

Calculations:See 2014 NPRI report.

366.0 kg DIS1OFF

Input/Output Balance

Input P1 366.0Output 366.0

Net amount unaccounted for: 0.00

Net amount comment: Acceptable

AUXILIARY PROCESS

P1 - Amount of Phosphorous contained in Sanitation Products

Mass Balance

It has been assumed the amount of phosphorous from receiving is equivalent to phosphorous contained in product. The phosphorous in the sanitation products is crucial in order to soften the water and remove oil and grease.

DIS1OFF

D1 - Amount of Phosphorous Transferred Off-Site for Disposal

Mass Balance

It has been assumed that the phosphorous in the sanitation products is sent into the waste water after use.

Page 23: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxic Substance Reduction Plan for 2014Canada Bread - 745 Nebo Road

Phosphorous (CAS# 7723-14-0) Pinchin File: 111808.007

© 2016 Pinchin Ltd. 5 of 5

Process Stream Amount Data Quality(kg)

Mixing and Preparation

U1 - Amount of Phosphorous Received in Raw Materials U1 10,657.9 Highest

Amount of Substance Sent to Mixing and Preparation P1 10,291.9 Highest

Amount of Substance Created in Mixing and Preparation P2 366.0 Highest

Mixing and Preparation

Amount of Substance Contained in Product in Mixing and Preparation P1 10,291.9 Average

Break Baking

Amount of Substance Contained in Product in Bread Baking P1 10,291.9 Average

Auxiliary Process

Amount of Substance Contained in Product in Sanitation P2 366.0 Average

Amount of Substance Transferred Off-Site DIS1OFF 366.0 Average

Input/Output Balance

U1 = P1 + D1 10,657.9 kg

Net amount unaccounted for: 0 kg

Net amount comment: Acceptable

PROCESS SUMMARY

Page 24: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

APPENDIX III Financial Accounting

Due to the confidential nature of this information it is stored within the client’s accounting system, and can be provided upon request.

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APPENDIX IV Planners Recommendation & Rationale

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Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) Appendix IV Planners Recommendation & Rationale FINAL

© 2016 Pinchin Ltd. Page 1 of 1

Planner Recommendation & Rationale

Planner: Ajay Madan, P.Eng., TSRP# 0010

As part of the planning process, Pinchin was actively engaged with Canada Bread Company Ltd. team.

As options and recommendations were identified they were discussed with the appropriate personnel.

Meetings were held to discuss the regulation, toxics use reduction options, and the feasibility of their

implementation. As such, this planner has no additional recommendations or rationales that are not

already included in this plan.

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APPENDIX V Regulatory Requirements Plan Checklists

Page 28: FINAL Toxics Substance Reduction Plan for Phosphorous (CAS# … · 2016. 11. 2. · hicham.halaby@grupobimbo.com 10 Four Seasons Place Etobicoke, Ontario M9B 6H7 2.0 STATEMENT OF

Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) Appendix V Regulatory Requirements Plan Checklists FINAL

© 2016 Pinchin Ltd. Page 1 of 2

All Plans will contain the following:

Substance name and Chemical Abstracts Service (CAS) Registry number, if any

The National Pollutant Release Inventory (NPRI) identification number and the identification number assigned by the MOE under Ontario Regulation 127/01 (Airborne Contaminant Discharge Monitoring and Reporting), if assigned

The legal and trade names of the owner and the operator of the facility, the street address of the facility and the mailing address of the facility, if different

The number of full-time employee equivalents at the facility

The two- and four-digit North American Industry Classification System (NAICS) codes and the six-digit NAICS Canada code

If applicable, the name, position and telephone number for the following individuals, and mailing addresses, if different:

Public contact

Technical contact

The person who is responsible for coordinating Plan preparation

The person who prepared the Plan, if different from coordinator

Highest Ranking Employee at the facility who has management responsibilities relating to the facility and who is responsible for making certification

The spatial coordinates of the facility expressed in Universal Transverse Mercator (UTM) within a North American Datum 83 (NAD83) datum

For each Canadian parent company of the facility, if applicable

The legal name of the person

The street and mailing address of the company, if different from the facility

If available, what percentage of the facility is owned by the parent company and

Business number assigned by the Canada Customs and Revenue Agency

Basic facility information (see separate checklist)

Planner license numbers (for Planner who provided recommendations and for certifying Planner)

Statement of intent to reduce the use and/or creation of toxic substance (or reasons for not including one)

Objectives of the Plan (required for all Plans) and any targets (optional)

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Toxics Substance Reduction Plan for Phosphorous (CAS# 7723-14-0) Appendix V Regulatory Requirements Plan Checklists FINAL

© 2016 Pinchin Ltd. Page 2 of 2

Description of each process that uses the toxic substance

Description of how, when, where & why the substance is used or created Records of identification and description of stages and processes of facility’s operation

and process flow diagrams

Toxic substance accounting information

Quantifications at process level for previous year Record of methods and rationale for selecting each method used to track and quantify

toxic substance If applicable, record of explanation of “no approximate balance” of inputs and outputs for

each process

Estimate of direct and indirect annual costs associated with the toxic substance being used, created or released, disposal, transferred, contained in product, transformed, destroyed

Options considered for reduction

Identification of toxic reduction options in each of 7 toxic reduction categories stipulated in O. Reg. 455/09 or explanation of why no option could be identified

Estimate of potential reductions in use, creation, contained in product, release (air, land and water), disposal, transfer of toxic substances achieved if option was implemented

Identification of technically feasible options Analysis of economic feasibility of technically feasible options, including anticipated

savings and payback

For each option to be implemented

A description of implementation steps and timetable A summary of estimated toxics reduction

OR

If no options were implemented Provide the rationale for this decision

Planner recommendations

Certifications by the Highest Ranking Employee and the toxics reduction planner