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ADVANCED PRESSURE VESSEL DESIGN AND ANALYSIS ONE WEEK TRAINING CUM WORKSHOP ON Under Technical Educaon Quality Improvement Programme (TEQIP) in collaboraon with : Dr.P.H.Sawant Principal Dr. M.M. Murudi Vice Principal & TEQIP Co-ordinator Mr.Gajanan Sadekar Vice President, L&T (Heavy Engineering Division) Dr.Rajesh Buktar Course Corrdinator & Head of Department. Dr.Nilesh Raykar Co-Coordinator. ADDRESS FOR CORRESPONDENCE : BHARTIYA VIDYA BHAVAN’S SARDAR PATEL COLLEGE OF ENGINEERING, MECHANICAL ENGG DEPARTMENT BHAVAN’S CAMPUS, MUNSHI NAGAR, J.P.ROAD | ANDHERI(W), MUMBAI 400 058 | PH: 91-22-262 32 192 / 262 89 777 | FAX: 91-22-262 37 819 | www.spce.ac.in WORKSHOP SCHEDULE AND COURSE CONTENT PATRONS SARDAR PATEL COLLEGE OF ENGINEERING (AN AUTONOMOUS INSTITUTION AFFILIATED TO UNIVERSITY OF MUMBAI) DAY CONTENTS OUTCOMES DAY 1 Introducon to pressure vessel design codes Comparison of ASME Secon VIII Division 1 and Division 2 approaches Theories of failure and design margins of various codes General requirements of design and responsibilies of design engineer Material requirement. Revising basic concepts of pressure vessel design Exposure to PVELITE soſtware DAY 2 Material toughness and impact requirements Design rules for internal pressure Design rules for external pressure and buckling Design rules for formed heads and flat covers Design rules for reinforcement of openings Learning design by rules for crical PV parts Design using PVELITE DAY 3 Introducon to design by analysis Stress linearizaon concepts Elasc analysis methods Limit load analysis Elasc-plasc analysis Geng introduced to analysis methods Exposure to analysis using PVELITE and FEA soſtware (ANSYS, etc.) DAY 4 Protecon against local failure Protecon against buckling Screening criteria for fague analysis Fague assessment – elasc approach Fague assessment – elasc-plasc approach Ratcheng analysis Applicaon of advanced techniques Using PVELITE, ANSYS, etc. for advanced analysis DAY 5 Flange calculaons and leak ghtness analysis Wind and Seismic calculaons Support skirt and saddle analysis Local load analysis Understanding design for non-pressure loads Working with PVELITE, ANSYS, etc. 26 TH MAY - 30 th MAY 2014 PV Elite Soſtware Courtesy : - PV ELITE SOFTWARE PVELITE is a complete soluon for vessel and heat exchanger design, analysis and evaluaon. PVELITE performs calculaons in accordance with ASME Secon VIII Divisions 1 & 2, PD 5500 and EN 13445. Dr. Abhay Wagh (State Project Advisor, SPFU) Dy. Secretary Higher and Technical Educaon,Mantralaya, Mumbai Dr. S. K. Mahajan (Chief Coordinator, SPFU) Director, Directorate of Technical Educaon, Maharashtra State, Mumbai Shri. Pramod Naik (Project Coordinator, SPFU) Joint Director, Directorate of Technical Educaon, Maharashtra State, Mumbai Prof. Dhanorkar Joint Director,Technical Educaon Regional Office, Mumbai Dr.M.L.Shrikant Chairman, BOG- Sardar Patel College of Engineering Dr. P.H.Sawant Principal, Sardar Patel College of Engineering MECHANICAL ENGINEERING DEPARTMENT OF SPCE ORGANISES

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Page 1: Final Spce Pressure Vessel-2

ADVANCED PRESSURE VESSEL DESIGN AND ANALYSISONE WEEK TRAINING CUM WORKSHOP ON

Under Technical Education Quality Improvement Programme (TEQIP) in collaboration with :

Dr.P.H.Sawant PrincipalDr. M.M. Murudi Vice Principal & TEQIP Co-ordinatorMr.Gajanan Sadekar Vice President, L&T (Heavy Engineering Division)Dr.Rajesh Buktar Course Corrdinator & Head of Department.Dr.Nilesh Raykar Co-Coordinator.

ADDRESS FOR CORRESPONDENCE : BHARTIYA VIDYA BHAVAN’S SARDAR PATEL COLLEGE OF ENGINEERING, MECHANICAL ENGG DEPARTMENTBHAVAN’S CAMPUS, MUNSHI NAGAR, J.P.ROAD | ANDHERI(W), MUMBAI 400 058 | PH: 91-22-262 32 192 / 262 89 777 | FAX: 91-22-262 37 819 | www.spce.ac.in

WORKSHOP SCHEDULE AND COURSE CONTENT

PATRONS

SARDAR PATEL COLLEGE OF ENGINEERING(AN AUTONOMOUS INSTITUTION AFFILIATED TO UNIVERSITY OF MUMBAI)

DAY CONTENTS OUTCOMESDA

Y 1

• Introductiontopressurevesseldesigncodes• ComparisonofASMESectionVIIIDivision1andDivision

2approaches• Theoriesoffailureanddesignmarginsofvariouscodes• Generalrequirementsofdesignandresponsibilitiesof

designengineer• Materialrequirement.

• Revisitingbasicconceptsofpressurevesseldesign

• ExposuretoPVELITEsoftware

DAY

2 • Materialtoughnessandimpactrequirements• Designrulesforinternalpressure• Designrulesforexternalpressureandbuckling• Designrulesforformedheadsandflatcovers• Designrulesforreinforcementofopenings

• LearningdesignbyrulesforcriticalPVparts

• DesignusingPVELITE

DAY

3 • Introductiontodesignbyanalysis• Stresslinearizationconcepts• Elasticanalysismethods• Limitloadanalysis• Elastic-plasticanalysis

• Gettingintroducedtoanalysismethods

• ExposuretoanalysisusingPVELITEandFEAsoftware(ANSYS,etc.)

DAY

4 • Protectionagainstlocalfailure• Protectionagainstbuckling• Screeningcriteriaforfatigueanalysis• Fatigueassessment–elasticapproach• Fatigueassessment–elastic-plasticapproach• Ratchetinganalysis

• Applicationofadvancedtechniques• UsingPVELITE,ANSYS,etc.for

advancedanalysis

DAY

5 • Flangecalculationsandleaktightnessanalysis• WindandSeismiccalculations• Supportskirtandsaddleanalysis• Localloadanalysis

• Understandingdesignfornon-pressureloads

• WorkingwithPVELITE,ANSYS,etc.

26TH MAY - 30th MAY 2014PV Elite Software Courtesy : -

PV ELITE SOFTWAREPVELITEisacompletesolutionforvesselandheatexchangerdesign,analysisandevaluation.PVELITEperformscalculationsinaccordancewithASMESectionVIIIDivisions1&2,PD5500andEN13445.

Dr. Abhay Wagh (StateProjectAdvisor,SPFU)Dy.SecretaryHigherandTechnicalEducation,Mantralaya,Mumbai

Dr. S. K. Mahajan (ChiefCoordinator,SPFU)Director,DirectorateofTechnicalEducation,MaharashtraState,Mumbai

Shri. Pramod Naik (ProjectCoordinator,SPFU)JointDirector,DirectorateofTechnicalEducation,MaharashtraState,Mumbai

Prof. Dhanorkar JointDirector,TechnicalEducationRegionalOffice,MumbaiDr.M.L.Shrikant Chairman,BOG-SardarPatelCollegeofEngineeringDr. P.H.Sawant Principal,SardarPatelCollegeofEngineering

MECHANICAL ENGINEERING DEPARTMENT OF SPCE ORGANISES

Page 2: Final Spce Pressure Vessel-2

Sardar Patel College of Engineering (SPCE) under the management of the Bhartiya VidyaBhavan,wasfoundedbyKulapatiDr.K.M.Munshi.Itwasestablishedtomeetthegrowingdemandforengineeringtalent.

Thefoundationstoneofthecollegewaslaidon17thSeptember1961byShri.Y.B.Chavan(thethenChiefMinisterofMaharashtrawholaterbecametheDefenceMinisterofIndia.)ThecollegewasinaguratedbythefirstPrimeMinisterofIndependentIndia,PanditJawaharlalNehruin1962.ThecollegeisdedicatedtoSardarVallabhbhaiPatel,aneminentnationbuilderofindependentIndia.

ThecollegeisautonomousandaffiliatedtotheUniversityofMumbaiforthefull-timedegreeandpostgraduatedegreecourses.Theinstitutehassethighstandardsforaspiringengineeringstudentsandalsomeetstheneedofqualityeducationinthechallengingworldofbusiness.

Overthe last50yearsthecollegehasgainedanexcellentreputation inthefieldofTechnicalEducation.

SPCEisoneofthefewcollegesthathavereceivedGrade‘A+’ratingforitsaidedcoursesfromtheGovt.ofMaharashtrawhichcertifiesthespiritofexcellencethattheinstitutehassymbolizedandalwayspracticed.Institutecelebrateditsgoldenjubileeintheyear2012.

SARDAR PATEL COLLEGE OF ENGINEERING THE ADVANCED PRESSURE VESSEL DESIGN AND ANALYSIS WORKSHOP

LARSEN & TOUBRO HEAVY ENGINEERING DIVISION

WHO SHOULD ATTEND THE COURSE

COURSE FEES & VENUE

Why the training?SPCE has identified the gap between the basic theoretical knowledge of process equipmentdesignanditsimplementationtothepracticalchallengesfacedbytheworkingprofessionals.Wehavethusmadethisuniquetrainingcoursewhichimpartsthepracticalexperienceofhandlingreallifecomplexitiesofthedesignandanalysisofpressurevessels.The current pressure vessel design techniques have significantly progressed beyond theconventionaldesignby rulemethodsdue toever risingpressureand temperatureprofilesofmodernprocessequipment.ObjectivesTheobjectiveofthistrainingcourseistoaddskillstograspthemultiplexoperatinginterplayofgeometry,material and loading conditions encounteredby present-day pressure vessels. Thecourseemphasisesonstep-by-steplearningofthetechniquestoanalysethedesignforeachoftheoperatingsituationseparately.ThecourseistailoredalongthedirectiveslaidbythecurrenteditionofASMESectionVIIIDivision2andPrEN13445codeswhichheavilybankonadvancednumericalanalysismethodssuchasfiniteelementanalysis(FEA)forensuringsafetyandreliabilityofequipment.ScopeOverallthecoursewillcoverstresslinearizationtechnique,elasticanalysis,limitloadcalculations,elastic-plasticevaluations,protectionagainstbucklingandfatigueassessmentofpressurevesselsand its components.Many advanced calculation procedures such as flange design, vibrationstudy,windandseismic resistingcapacity, supportskirtandsaddledesign, local loadanalysisshallbediscussedwithpracticalexamples.SignificanceThetrainingcoursestressesuponhands-onexperiencebytheparticipantsduringthelearningprocess.Thecourseisinterspersedwithmanyillustrativenumericalexamples,sampleanalysesand processing of results coupled with sufficient theoretical background of the subject. Theparticipants will get opportunity to practice themselves and gain confidence with exercisesmodelledcloselytopracticalscenarios.

Thiscourseismustforallengineersaspiringtobeoralreadyinvolvedinengineeringofprocessequipmentforpetrochemical,oilandgas,energyandotheralliedindustrysectors.Engineeringgraduatesandpost-graduates(B.E./B.Tech./M.E./M.Tech.inMechanical,Production,ChemicalandPetrochemical),FinalyearB.E.studentswhoareaimingcareersincoreengineeringsector,ProfessionalsinDesign,ManufacturingorOperationsofProcessIndustry&Facultymembers.

ThefeesincludesCourseMaterial,MediaDVD&WorkingLunch.Sponsored Candidates /Industry Professionals: Rs.15,000 /-Faculty Members : Rs. 7,500 /- ( For Non-TEQIP College) & Rs. 10,000 /- (For TEQIP College)Students : Rs.5,000 /- Registration fees should be drawn in the favor of “The Principal, SPCE”.VENUE: SEMINAR HALL (ROOM NO-114), Department of Mechanical Engineering, Sardar Patel College of Engineering, Bhavan’s Campus, J.P. Road, Andheri (West), Mumbai- 400 058, MH.Accomodation available on first-cum-first serve basis. For Accomodation, please add Rs.2500 /- in your Course fees and prepare DD with accomodation fees added to it.

L&THeavyEngineeringhasestablishedareputationinglobalmarketsforqualityproducts.Itmanufacturesandsuppliescustomdesignedandengineeredcriticalequipmentandsystemstotheneedsofcore-sectorindustriesandthedefencesector.Globally,itisthepreferredsupplierofequipmentforaselectrangeofproducts.L&THeavyEngineeringhasstate-of-theartmanufacturingfacilities,whicharecapableofmeetingthechallengesoftechnology,qualityconformanceanddelivery,whileensuringcostcompetitiveness.Thesemanufacturingplantsareamongthetopfabricationfacilitiesintheworld,withprocessesstreamlinedtoachievehighefficiencyandbenchmarkedtothelatesttechnologies.

CONTACT DETAILS FOR MORE INFORMATIONCONTACT EMAIL MOBILE NUMBERDr.RajeshBuktar(HOD,MechanicalDepartment)

[email protected] 9930385101

Dr.NileshRaykar [email protected] 9821637725Note: For Form Submission,Please fill the attached form and send the scanned copy to [email protected]