final project manish mba

ABOUT VARDHMAN

Vardhman Group is a leading textile conglomerate in India having a turnover of $700 mn. Spanning over 24 manufacturing facilities in five states across India, the Group business portfolio includes Yarn, Greige and Processed Fabric, Sewing Thread, Acrylic Fibre and Alloy Steel.

Vardhman Group manufacturing facilities include over 8,00,000 spindles, 65 tons per day yarn and fibre dyeing, 900 shuttleless looms, 90 mn meters per annum processed fabric, 33 tons per day sewing thread, 18000 metric tons per annum acrylic fibre and 100,000 tons per annum special and alloy steel.

Vardhman has evolved through history from a small beginning in 1965 into a modern textile major under the dynamic leadership of its chairman, S.P.Oswal. His vision and insight has given Vardhman an enviable position in the textile industry. Under his leadership, Vardhman is efficiently using resources to innovate, diversify, integrate and build its diverse operations into a dynamic modern enterprise.

MISSION

Vardhman aims to be world class textile organization producing diverse range of products for the global textile market.Vardhman seeks to achieve customer delight through excellence in manufacturing and customer service based on creative combination of state-of-the-art technology and human resources. Vardhman is committed to be responsible corporate citizen.

PHILOSPY

HISTORY

The industrial city of Ludhiana, located in the fertile Malwa region of Central Punjab is otherwise known as the "Manchester of India". Within the precincts of this city is located the Corporate headquarters of the Vardhman Group, a household name in Northern India. The Vardhman Group, born in 1965, under the entrepreneurship of Late Lala Rattan Chand Oswalhas today blossomed into one of the largest Textile Business houses in India.

At its inception, Vardhman had an installed capacity of 14,000 spindles, today; its capacity has increased multifold to over 8 lacs spindles. In 1982 the Group entered the sewing thread market in the country which was a forward integration of the business. Today Vardhman Threads is the second largest producer of sewing thread in India. In 1990, it undertook yet another diversification - this time into the weaving business. The grey fabric weaving unit at Baddi (HP), commissioned in 1990 with a capacity of 20,000 meters per day, has already made its mark as a quality producer of Grey poplin, sheeting, shirting in the domestic as well as foreign market. This was followed by entry into fabric processing by setting up Auro Textiles at Baddi and Vardhman Fabric at Budhni,Madhya Pradesh. Today the group has 900 shuttleless looms and has processing capacity of 90mn meters fabrics/annum.

In the year 1999 the Group has added yet another feather to its cap with the setting up of Vardhman Acrylics Ltd., Bharuch (Gujarat) which is a joint venture in Acrylic Fibre production undertaken with Marubeni and Exlan of Japan. The company also has a strong presence in the markets of Japan, Hong Kong, Korea, UK and EU in addition to the domestic market. Adherence to systems and a true dedication to quality has resulted in obtaining the coveted ISO 9002/ ISO 14002 quality award which is the first in Textile industry in India and yet another laurel to its credit.

PORTFOLIO

The group portfolio includes Yarn, Fabrics, Sewing Thread, Fibre and Alloy Steel.

Business Wise Turnover for the financial Year 2010-11Actual 2010-11 Group Total( Rs

crore) USD Million % Share

Yarn 2280 500 51%

Fabric 1093 240 24%

Sewing Thread 440 97 10%

Steel 435 95 10%

Power plant 9 2 0.2%

Fibre 235 52 5%

Total 4492 986 100%

YarnsYarn Manufacturing is the major activity of the group accounting for 51 percent of the group turnover. Vardhman is virtually a supermarket of yarns, producing the widest range of cotton, synthetics and blended, Grey and Dyed yarns and Hand Knitting Yarns, in which Vardhman is the market leader in India. The group has twenty one production plants with a total capacity of over 8.8 lacs spindles, spread all over the country. In many of the yarn market segments, Vardhman holds the largest market share. Vardhman is also the largest exporters of yarn from India, exporting yarns worth more than USD 282 million.

Sewing ThreadVardhman is the second largest producer of sewing thread in the country. The sewing thread manufacturing capacity is being expanded from 17 tons per day to 33 tons per day in its sewing thread plants located at Hoshiarpur, Baddi and Ludhiana. Sewing threads contributes 10 percent of the group turnover.

FabricsThe group has created state-of-the-art fabric weaving and processing facilities in its plant at

Baddi, Northern India. The group has installed 900 shuttle less looms and a fabric processing capacity of 90 million meters per annum in collaboration of Tokai Senko of Japan. Fabrics business contributes 24 percent to the group turnover.

FibreThe group has set up an Acrylic Staple Fibre plant at Bharuch in Gujarat in collaboration with Marubeni and Japan Exlan of Japan. The plant has annual capacity of 20000 tons per annum. Fibre contributes 5 percent to the total turnover of the group.

SteelThe Group is also present in upper-end of the steel industry. The group has manufacturing capacity of 100000 tons of special and alloy steel. The group supplies its steel products to some of the most stringent quality steel buyers like Maruti and Telco. It contributes 10 percent to the total turnover of the group.

During the last 16 years, Vardhman Group has recorded 13 percent top line growth rate, which is higher than the industry average growth rate. The Group turnover has grown from Rs 723 crores in 1995 to Rs 4492 crores (about USD 986 million) in 2010-11. The exports has grown from negligible level in early nineties to Rs 1287 crores (USD 282 million) in 2010-11.

PERFORMANCE

Financial Indicators Of Vardhman Group (Rs. In Crores)

Particulars Group Group Group Group Group

2010-11 2009-10 2008-09 2007-08 2006-07

Gross Sales 4492.16 3391.39 3186.32 2692.93 2454.00

Fob Value Of Exports 1286.79 751.89 688.67 495.73 482.93

Profit Before Tax 755.36 411.32 137.41 204.8 264.73

Cash Accrual (PBT + Dep.) 1020.03 667.96 380.79 376.74 398.32

Gross Block 4415.57 4176.40 3935.47 3460.86 2467.71

Net Block 2690.45 2598.58 2571.33 2219.22 1386.84

Capital Employed 5753.88 4747.86 4555.61 3917.86 3181.18

Financial Indicators Of Vardhman Group (USD In Millions)

Particulars Group Group Group Group Group

2010-11 2009-10 2008-09 2007-08 2006-07

Gross Sales 985.71 715.87 692.68 656.81 543.64

Fob Value Of Exports 282.36 158.71 149.71 120.91 106.99

Profit Before Tax 165.75 86.82 29.87 49.95 58.65

Cash Accrual (PBT + Dep.) 223.82 141.00 82.78 91.89 88.24

Gross Block 968.91 881.58 855.54 844.11 546.68

Net Block 590.36 548.52 558.98 541.27 307.23

Capital Employed 1262.57 1002.21 990.35 955.58 704.74

YarnsYarn is the largest strategic business unit of the Vardhman Group with 8,80,000 spindles and 55.5 MT tons per day yarn and fiber dying capacity. The Group offers one-stop solution for variety of yarn requirements of the leading customers in India and the international markets. Vardhman offers the widest range of specialized greige and dyed yarns (NE 10 to NE 200) in cotton, polyester, acrylic and varieties of blends. The group offers value added products like Organic Cotton, Melange, Lycra, Ultra yarns (contamination controlled), gassed mercerized, super fine yarns and fancy yarns for hand knitting. Vardhman is India's largest exporter of cotton yarn to the most quality conscious markets like EU, USA and Far Eastern countries

ProductsCotton Yarn Special Blended YarnOrganic Cotton Yarn Core Spun YarnFair Trade cotton Yarn MelangesOrganic Fair Trade Cotton Yarn Gassed MercerisedEllitwist Modal YarnVortex Yarn Tencel YarnSlub Yarn Viscose YarnAcrylic Yarn Hand Knitting YarnPoly -Cotton Yarn Speciality YarnAcrylic - Cotton yarn

YARNS PRODUCT PROFILE

At Vardhman our portfolio of Yarns include the following. Click further to learn more about any of the following product segments.

Grey Cotton Yarn

Grey Acrylic Yarn

Grey polyester cotton yarn

Special Blended Yarns

Crayons

Rainbow

Rangoli

Gassed Mercerised Cotton Yarn

Paragon

Harmony

Padam

Daffodil

Hank Dyed Acrylic Yarn

Vardhman Knitting Yarn

Speciality Yarns

YARN- INTEGRATED YARN DYING UNIT

1994 has witnessed a milestone toward our mission, to supply value added product i.e. cone and fibre dyed yarn and tops. A fully integrated dye house plant with technology from Nihon Synmo, Japan, the leader in dyeing technology in the world, emerged on the landscape of Vardhman. With setting up of this new dye house , the installed capacity to process has increased to 42.5 tons of Yarn and 13 ton of Fibre per day.

Technological Collaboration with Nihonsanmo, Japan.

Dyeing Capacity :-Fiber Dyeing 13 tons per dayYarn Dyeing 42.5 tons per day

Facility of dyeing a vast range - 100% Cotton, P/C Blends, Cotton/wool, Cotton / Viscose, Acrylic/cotton, 100% acrylic.

Lot Size Flexibility

The unique combination of man and machine, competing and supplementing each other with continuous increase in productivity has enable Vardhman to dexoterously ripe the fruit of economies of scale and process variety of raw material required for variety of end products to textile.

OPERATIONS

Our Evennes Results fall in 5% to 15% of Uster standards, achieved through

Proper selection of Raw Material

World class Pre-spinning and Spinning Facilities

Technical Know How

Human Skills

100% Quality Assurance System

FABRICS

"VISION : To be globally recognized as a Leading Supplier of Quality Fabrics"

Vardhman is among the few fully integrated fabric suppliers in the country. An exquisite range of fabrics for shirting and trousers enables Vardhman to offer fashion solutions to the leading clothing manufactures in the world. The state-of-the-art manufacturing facilities having 900 shuttleless looms and producing 90 mn meters per annum processed fabric are located in North and Central India, which cater to the highly customized fabric needs of the buyers. An integrated fabric supply chain extending from raw materials to yarns and from weaving to processing provides the winning edge to the customers.

ShirtingCount range Ring spun Ne 20's to 80's Ring spun Blends 2/40's to

2/210's 100% cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel, Cotton Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon stretch, Cotton Linen.

Weave Yarn Dyed: Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others (yarn dyed & piece dyed) Plain, twill, satin, oxford, dobby, herringbone, Pique Cord.

Fabric weight 2-5.6 oz/yd'2Finished width 58" Bottom weights Count range Ring spun Ne 20's to Ne 2/80's Open end Ne 6's to Ne

16's 100% cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel, Cotton Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon stretch, Cotton Linen Coolmax.

Weave Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others (yarn dyed & piece dyed) Plain, twill, Drill,

satin, oxford, dobby, herringbone, Pique Cord, Honey comb

Fabric weight 6.00 to 12.00 Oz.yd'2Finished width 58" to 60 Finishes Soft, Peach, Mechanical stretch, Microsand, Easy to

iron, Water resistant, Stain Release, Stiff finish, Airo finish, Carbon finish, Diamond finish, Airo enzyme, Soft Easy Care, Soil resistant, Thirsty finish, Feather touch, Banana Peel and to add Ammonia finish.

Eco-Friendly Blends Bamboo, Organic Cotton, LinenAlso certified by FLO, OEKOTEX, SKAL.

PRODUCT PROFILE

At Vardhman our portfolio of Fabrics include the following. Click further to learn more about any of the following product segments.

ShirtingCount range Ring spun Ne 20's to 80's Ring spun Blends 2/40's to

2/210's 100% cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel, Cotton Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon stretch, Cotton Linen.

Weave Yarn Dyed: Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others (yarn dyed & piece dyed) Plain, twill, satin, oxford, dobby, herringbone, Pique Cord.

Fabric weight 2-5.6 oz/yd'2Finished width 58" Bottom weights Count range Ring spun Ne 20's to Ne 2/80's Open end Ne 6's to Ne

16's 100% cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel, Cotton Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon stretch, Cotton Linen Coolmax.

Weave Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others (yarn dyed & piece dyed) Plain, twill, Drill, satin, oxford, dobby, herringbone, Pique Cord, Honey comb

Fabric weight 6.00 to 12.00 Oz.yd'2Finished width 58" to 60 Finishes Soft, Peach, Mechanical stretch, Microsand, Easy to

iron, Water resistant, Stain Release, Stiff finish, Airo finish, Carbon finish, Diamond finish, Airo enzyme, Soft Easy Care, Soil resistant, Thirsty finish, Feather touch, Banana Peel and to add Ammonia finish.

Eco-Friendly Blends Bamboo, Organic Cotton, LinenAlso certified by FLO, OEKOTEX, SKULL.

Grey

State of the art looms: Airjet and Rapier looms of Picanol Delta/Omni Plus, Tsudakoma, Zax, Rapier GTX/Gammax and Toyota

Benninger and Sucker Muller Warping & Sizing Machines

Fabric Processing

Continuous Bleaching Range- Singeing with 4 burners- Chemical doising electronically controlled- Suitable for wide range of fabrics

Chain Mercerizer- Electronically controlled caustic concentration and temperature- Ecofriendly

Pad steam ranges- Unique steamer. Efficient washing range.

Continuous Dyeing Ranges- Kuster mangle ensures uniform dyeing.

Curing Machines- Enables us to give Resin Finish to Fabric

Stenters and Shrinking Ranges- Stenters with 7 heat chambers

Sueding Ranges- Precise levels of Peaching

Quality Assurance

4 Point inspection system.

ISO - 9002 certified plant

CAT System from Datatex for Fabric Inspection

CAD System from Technograph Infotech Services for Fabric Inspection

Fabric Testing Capabilities Laboratory having state-of-the-art Testing equipments from USA & UK to test various fabric parameters

Light Fastness

Washing Fastness

Pilling Test

Sublimation

Rubbing Fastness

Perspiration, Water Fastness

Perspiration, Water Fastness

Shrinkage test

Sample Drying

GSM test

CRA test

D P Rating

Skew / Bow test

Formaldehyde Content

Tensile and Seam Strength

Tearing Strength

ICI Pilling

Abrasion Test

Stretch, Recovery & Growth Test (Stretch fabrics)

Pilot Plant It is equipped with latest technology machines from Switzerland, USA, UK & Japan. We have Datacolor System, USA for Color Matching. The various other machines that are available at the pilot plant are :- Padding Mangles

Lab Dryer

Pad Steamer

H T Steamer

Lab Dispenser & Solution Maker

Color Matching Cabinet

Colour Matching System

Color Matching Box

Soapy

Colour Fastness

We use Vat and Reactive dyes for cotton fabrics.

All dyes are purchased from reputed international Dye manufacturers.

Color Fastness

Fastness to Light AATCC16EFastness to washing AATCC61

Inauguration of Vardhman Nisshinbo Garments

CMD S.P. Oswal Welcomes Honorable Chief Minister of Punjab Sri Prakash Singh Badal at Occasion of Foundation Stone Laying Ceremony of Vardhman Text Garments on 14 Nov-2009

Vardhman Textiles Limited has entered into a Joint Venture agreement with Japan based Nisshinbo Textiles Inc. by the name of Vardhman Nisshinbo Garments Company Limited. The equity participation of Vardhman and Nisshinbo would be in the ratio of 51:49. Nisshinbo is a world class textile manufacturer with comprehensive operations including spinning, weaving, knitting, finishing and sewing.

The total manufacturing capacity of the project shall be about 1.8 million pieces per annum. This venture of Vardhman is a step towards a gradual integration of our Textile Value Chain to meet the clothing requirements of the higher end customers in domestic and international market. The estimated capital cost of the project is Rs. 30 crores which will be financed partly from equity contribution by joint venture partners and partly by debt.

The joint venture company will supply majority of its production for international markets through Nisshinbo. The Joint Venture Company shall also manufacture shirts for supply to the domestic brands. Nisshinbo shall also provide technical assistance for setting up the facilities and for the manufacturing operations.

The Foundation Stone of the project was laid on 21st August, 2009 at Phase D-95, Phase VIII,

Focal Point, Ludhiana. Mr. Takeo Shimura, Vice President, Mr. Masatsugu Ohno, Manager, Textile Fabrics Division and Mr. Masami Tsuji, Manager, Global Operation Section from Nisshinbo Textiles Inc., Japan specially came to attend the ceremony.

The Project will provide direct employment to about 600 people and is likely to commence production in July/August 2010. A team of technical persons shall go to Japan and China during January to May 2010 for training.

THREADS

Vardhman is a leading player in the Indian sewing thread market. The joint venture with A&E Threads of USA offers complete thread solutions from tailoring to industrial applications. With 33 tons per day capacity spread over three plants located in North and South India, Vardhman is uniquely positioned to serve the garment manufacturers across the world. Vardhman's customer value proposition includes threads made from cotton, polyester, core spun, nylon and filaments, which are AZO free and meet OEKO Tex Standards.

Machine

We manufacture the following machine stitched embroidered products.

Polymerised

Metallic

Specials

Cotton

Hand / Needle

Hand Embroidery

People have always found deep personal pleasure and sense of satisfaction in creating articles of daily

use and artistic works from basic equipment and materials. One of the crafts practiced since times

immemorial is needlecraft and embroidery - the urge to create with colourful threads. Embroidery was

used in Ancient Egypt to decorate the hems of royal robes, in tapestries in the Middle Ages, and in ladies'

samplers during the Colonial and Victorian eras. It continues as an art form today.

Hand embroidery is used to decorate wall hangings, pillowcases, quilts and table runners. Hand

embroidery differs from counted cross stitch in that it uses many different types of stitches to achieve

texture and interest, whereas counted cross stitch uses a single stitch and relies on color and shading for

texture. Five stitches form the basis for hand embroidery. The stitches are outline, satin, lazy daisy, cross

and French knot.

Hand embroidery is a beautiful art that almost anyone can learn. It is an art that should be preserved and

well worth learning. The hand embroidery market in India is segmented into three segments.

Premium Embroidery Threads

Popular Embroidery Threads

Crochet Threads

Usage of Hand Embroidery Thread

Cross stitch

Counted thread work

Embroidery

Smocking

Tapestry

Applique work

Quilting

Schiffli / Lace

Embroidery, the art of forming attractive designs with hand or machine needlework, has been around

virtually as long as clothing itself.

Schiffi embroidery is a single needle and single/multi head machine embroidery. Both mercerized cotton

as well as staple polyester fibers is used to manufacture this thread. It gives excellent resistance to heat

and organic solvent and good resistance to alkalis but sensitive to acdis.

Application:

All Kinds of Embroidery with Lock stitch.

Top Thread (Cotton)

Tex Sizes Available: 14, 18, 27, 35, 60, 80, 105, 120

Bobbin Thread (Polyester)

Tex Size Available: 16, 18

INDUSTRIAL PRODUCT

Apparel

We manufacture the following categories of threads for industrial applications.

Knits

Wovens

Denim

Over Dyed

Special Application

Shoes, Leather & Non Apparel

Footwear

Leather Garments

Leather Accessories

Automotive Seating and Upholstery

Luggage

Mattress and Quilting

Saddlery Industrial

Filter

Compressor

Winding Curtain and Tents

Book Binding

Application

Segment Category Suggested Brand/Ticket

FOOTWEAR PREMIUM LEATHER MASTER60,40,20 TEACHER60,40,20

FOOTWEAR ECONOMY LEATHER RANGER60,40,20 LINKER60,40,20

FOOTWEAR CANVAS TAURUS60,40,20

FOOTWEAR SOLE STITCHING MASTER 8 ,7 RANGER8 ,7

APARRELS LEATHER DUROGLACE75,50,36

ACCESSORIES LEATHER DUROGLACE75,50,36 RANGER60,40

AUTOMOTIVE UPHOLSTERY MASTER60,40,20 TEACHER60,40,20

LUGGAGE SOFT LINKER40,30,20

LUGGAGE HARD MASTER40,30,20 RANGER40,30,20

MATTRESS AND QUILTING TAURUS60,40 LINKER60,40

SADDLERY DUROGLACE25,15

OUTDOOR APPLICATION LINKER40,20,15

FILTER CLOTH TEACHER 40 LINKER40

COMPRESSOR WINDING TAURUS 8 MOX1.0MM

CURTAIN AND TENTS LINKER 40

BOOK BINDING DUROGLACE15

THREADS- CONSUMER PRODUCT

Tailoring

Premium Gent's Tailoring Segment

TORA GOLD (B083) - 150 Mts.

Key Features

Premium tailoring thread used for stitching

of gents trousers, shirts, suits and safaris

Made from imported fibre

Available in 150 metre tubes

Ply / Count - 3/56

Wide range of 255 shades

Packaging

Available in a box of 15 tubes

Also available in an assortment of 18 shades, 5 tubes each (total 90 tubes)

Ready Made Garment Segment

HAMMER POLY (A023) - 300 Mts.

Key Features

Used at local level for garmenting of gents,

ladies and kids wear

Ply/Count - 2/49

Made from 100% polyester

Available in 300 Mts. tubes


Packaging



Ladies Tailoring Segment

HAMMER POLY (A037) - 180 Mts.

Key Features

Used at local level for garmenting of

ladies wear



Ply/Count - 2/49


Packaging



Economy Gents Tailoring Segment

CHALLENGE (B021) - 130 Mts.

Key Features

Used for garmenting of gents trousers and shirts



Ply/Count - 3/55


Packaging



Household Segment (Whites)

HAMMER

2/350 & 2/800 Mts. - Cotton

HAMMER POLY

2/400 & 2/800 Mts. - Polyester

These products are retailed out of Kiryana shops.

Eyebrow Threading

Vanity Eyebrow Threading Thread

Vanity was launched in the year 2003 as a specialist eyebrow threading

thread.

Key Features

India's only specialist eyebrow threading thread

Made of the finest quality cotton on state of the art machines

With anti-bacterial treatment which protects your skin from any kind of

allergy or infection

Good elasticity to withstand stress during usage

Uniform structure of the thread makes it smooth over skin surface

Vanity is available in an attractive box pack of 10 spools. Each pink

colored spool is also individually packed in a box.

Handicraft

Hand Embroidery

People have always found deep personal pleasure and sense of satisfaction in creating articles of daily

use and artistic works from basic equipment and materials. One of the crafts practiced since times

immemorial is needlecraft and embroidery - the urge to create with colourful threads. Embroidery was

used in Ancient Egypt to decorate the hems of royal robes, in tapestries in the Middle Ages, and in ladies'

samplers during the Colonial and Victorian eras. It continues as an art form today.

Hand embroidery is used to decorate wall hangings, pillowcases, quilts and table runners. Hand

embroidery differs from counted cross stitch in that it uses many different types of stitches to achieve

texture and interest, whereas counted cross stitch uses a single stitch and relies on color and shading for

texture. Five stitches form the basis for hand embroidery. The stitches are outline, satin, lazy daisy, cross

and French knot.

Hand embroidery is a beautiful art that almost anyone can learn. It is an art that should be preserved and

well worth learning. The hand embroidery market in India is segmented into three segments.

Premium Embroidery Threads

Popular Embroidery Threads

Crochet Threads

Usage of Hand Embroidery Thread

Cross stitch

Counted thread work

Embroidery

Smocking

Tapestry

Applique work

Quilting

Kite Flying

Vardhman Threads is one of the leading thread manufacturers in India. We produce a wide range of high

quality Kite Flying threads. These products are available in Premium and Popular segments.

The flagship brand in premium segment is Panda, which is available in 6, 9 & 12 ply & tickets 2, 5, 7 & 8.

These threads are available in different lengths that can also be tailor made.

Ply Ticket Strength

6ply 8 2950g

9ply 2 3175g

9ply 5 3100g

9ply 7 3100g

9ply 8 3650g

12ply 8 3650g

In popular segments there are many products that are available in 2, 3, 4, 6, 9 & 12 ply and tickets 8 & 12

which are custom made products.

FIBER – Overview

The acrylic fiber of Vardhman is acclaimed for a wide variety of textile applications. The modern

manufacturing plant based on renowned Japan Exlan Wet Spun technology produces 20,000 MT per

annum acrylic fiber at Gujarat (Western India). The fiber marketed under the brand name VARLAN has

achieved high level of recognition in the Indian market because of super soft touch and silky appearance.

Product Features

Superb soft touch & silky appearance; resilence; excellent dye -ability; brilliant shades, high bulk yarn

products incorporating shrinkable fibres; low pill formation; better crease recovery; high resistance to

chemicals, light, weathering and midew make VARLAN a preferred fibre in knitted, woven and other

applications.

Product Range

Acrylic Bright & Semi-dull Non shrinkable fibre in 1.2,1.5,2,3,5,7,10,15 deniers in a wide range of cut

lenghts.

Acrylic Bright & Semi-dull Shrinkable fibre with different shrinage levels in 2,3,5 deniers in a wide range

of cut lengths

Acrylic Tow endless Bright & Semi dull in 2,3 denier.

Specialty acrylic fibres suitable for Open end spinning; Soft handle, Water absorbent applications etc.

Vardhman Acrylics Ltd

Vardhman Group ventured into the manufacture of Acrylic Fiber/Tow in 1999. The joint venture,

Vardhman Acrylics Ltd. (VAL) was set up together with two leading Japanese business houses namely

Japan Exlan Co. Ltd., a part of Toyobo Group of Japan and Marubeni Corporation Japan. The company

has set up a 18000 TPA Acrylic Staple Fibre and Tow production plant at Jhagadia, Distt. Bharuch in the

state of Gujarat, India. The world class wet spun technology for the manufacture of Acrylic fiber / Tow has

been sourced from Japan Exlan Co. Ltd., Japan. It is a state of the art, highly automated production

facility making it amongst the most advanced plants of its' type in the world. VAL's products are marketed

under the brand name "VARLAN®".

FIBER – Promoters

Vardhman Group of Companies

Japan Exlan Co. Ltd., Japan

Established in 1956, Japan Exlan Co. Ltd. is a pioneer in manufacturing of Acrylic Fibre. Their continuous

focus on development of new and exciting products and end uses is unmatched. Japan Exlan Co. Ltd

produces a wide range of products for highly specialized applications.

The technology developed by them and transferred to Vardhman Acrylics LTds is rated as one of the

most safest, reliable and proven in the world.

Marubeni Corporation, Japan

Established in 1958, Marubeni Corporation is trading houses in the world, with over 200 representative

offices & more than 650 affiliated companies in 90 countries.

PROCESS

Process Features

Continuous aqueous suspension polymerisation of reactive ingredients in a precisely

controlled reactor system.

Constant composition of polymer and close control of molecular weight.

Polymer in water slurry dissolved with highly concentrated solvent, deaerated,

heated and filtered to convert into dope suitable for spinning.

Dope extruded through spinnerette in spin bath filled with dilute coagulant to form

gel fibre which is washed, stretched and made void free to provide a dense and

compact structure of the fibre.

Tow is crimped and heat set to acquire stress and strain property. High quality finish

applied for antistatic and lubrication purpose.

Tow is dried, cut and baled as staple or packed as tow as per requirement.

Weak solvent from spinning sent to solvent recovery for purification and evaporation

to increase concentration of solvent for reuse at dope.

FIBER - Product Profile

Assortment Single Fibre Denier

Cut Length (MM)

Luster

Non - Shrinkable

1.2 38 Bright

1.2 51 Bright & Semi Dull

1.5 38,51

2 51,64

3 61,64,76,V64

5 64,76,V74

7 76, V64

10 102, V84 Bright

15 152, V84

High - Shrinkable

23

51, 6464, V64

Bright & Semi Dull

Medium - Shrinkable

2 38,51 Semi Dull

Very Much - Shrinkable

2.5 51,64 Bright

Assortment Single Fibre

DenierTow Dennier

Luster

Tow 3 9,7,000x2 Bright

5 9,80,000x Bright & Semi Dull

SPECIAL FIBRE

Assortment Single Fibre Denier

Tow Dennier Luster

Staple for Open End

1.5 38 Bright & Semi Dull

Soft - Hand 2 51 Dull

3 V64 Semi-Dull

Water Absorbent

1.5 38,51 Semi-Dull

Tow 2 Total Dennier 5,30,000 X 2 Tows

Semi-Dull

VARDHMAN BUSINESS IN OVERSEAS

Globalization

Vardhman ventured in to the global market in 1986 with an export value of one core to reach exports of

$282 mn in FY 2010-11.

Little wonder then, that Vardhman, today, exports 35% of its yarn production to more than 25

countries and has a strong presence in markets like the EEC, USA, Canada, China, Japan, Korea,

Mexico, Brazil and Mauritius, Middle East. Vardhman has a share of more than 6% in total Yarn

exports from India. Similarly, vardhman also exports about 35% of its total fabric production.

Its trusted, tested and reliable workforce, coupled with the latest technology, quality consciousness,

customer oriented services and strong logistics has given Vardhman an edge over its competitors and in

the world’s most quality conscious and price sensitive markets. Thereby making Vardhman a truly

international organisation in terms of sourcing from and catering to the world market.

MARKETS

We export to the world!

Some of our prominent markets are -

Australia Portugal

South Africa Iran

Tunisia Morocco

Brazil Turkey

Bangladesh Russia

Belgium Saudi Arabia

China Singapore

Canada Sri Lanka

Colombia Spain

Egypt Switzerland

Germany Syria

Greece Thailand

Hongkong U.K.

Indonesia Ukraine

Israel Uruguay

Italy USA

Japan Venezuela

Korea Vietnam

Lebanon Newzealand

Malasiya Mauritius

ALLIANCES

Vardhman’s International Alliances

GarmentsNisshinbo Textiles Inc., Japan

Fabric Dyeing & FinishingTokai Senko, Japan

Fiber & Yarn DyeingNihon Sanmo Dyeing Co. Ltd., Japan

Gassed Mercerized YarnsKiyung Bang South Korea

Cotton YarnToho Rayon, Japan

Sewing ThreadAmerican & Efird Inc., USA

Acrylic FibreMarubeni Corp, and Japan Exlan of Japan

REFERENCES

http://www.vardhman.com/more_vardhman.asp

http://www.vardhman.com/about_mission.asp

http://www.vardhman.com/about_philosophy.asp


http://www.vardhman.com/about_history.asp

http://www.vardhman.com/about_portfolio.asp

http://www.vardhman.com/about_holdings.asp

http://www.vardhman.com/about_performance.asp

http://www.vardhman.com/about_performance.asp#

http://www.vardhman.com/products_yarns_overview.asp

http://www.vardhman.com/products_yarns_productprofile.asp



http://www.vardhman.com/products_yarns_iydu.asp

http://www.vardhman.com/products_yarns_operations.asp

http://www.vardhman.com/products_fabrics.asp

http://www.vardhman.com/products_fabrics_productprofile.asp

http://www.vardhman.com/products_fabrics_machinery.asp

http://www.vardhman.com/products_garments_overview.asp

http://www.vardhman.com/products_threads.asp

http://www.vardhman.com/products_threads_embroidery2.asp


http://www.vardhman.com/products_threads_ip.asp

http://www.vardhman.com/products_threads_ip.asp



http://www.vardhman.com/products_threads.asp

http://www.vardhman.com/products_garments_overview.asp

http://www.vardhman.com/products_fabrics_machinery.asp

http://www.vardhman.com/products_fabrics_productprofile.asp

http://www.vardhman.com/products_fabrics.asp

http://www.vardhman.com/products_yarns_operations.asp

http://www.vardhman.com/products_yarns_iydu.asp







http://www.vardhman.com/about_holdings.asp

http://www.vardhman.com/about_portfolio.asp

http://www.vardhman.com/about_history.asp



http://www.vardhman.com/about_mission.asp

http://www.vardhman.com/more_vardhman.asp

http://www.vardhman.com/products_threads_cp.asp

http://www.vardhman.com/products_threads_cp2.asp

http://www.vardhman.com/products_fiber.asp

http://www.vardhman.com/products_fiber_promoters.asp

http://www.vardhman.com/products_fiber_process.asp

http://www.vardhman.com/overseas_overview.asp

http://www.vardhman.com/overseas_markets.asp

http://www.vardhman.com/overseas_alliances.asp

http://www.vardhman.com/overseas_alliances.asp

http://www.vardhman.com/overseas_markets.asp

http://www.vardhman.com/overseas_overview.asp

http://www.vardhman.com/products_fiber_process.asp

http://www.vardhman.com/products_fiber_promoters.asp

http://www.vardhman.com/products_fiber.asp

http://www.vardhman.com/products_threads_cp2.asp

http://www.vardhman.com/products_threads_cp.asp

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