filtration services - scomiscomigroup.com.my/core/dwm/pdf/treatmentdisposal/filtration_1208.pdf ·...

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FILTRATION SERVICES COMPLETION FLUIDS FILTRATION Clean completion fluids are essential to maximise the productivity of the producing reservoir. Dirt particles in completion fluids have major effects on permeability of the reservoir which results in significant reduction of the oil production and the lifetime of the production as well. Clean completion fluids can only be obtained by using correctly selected filtration equipment and consumables. The method that has proven to be the most effective for filtration of oilfield brines is Diatomaceous Earth Filtration. The Vertical Pressure Leaf (VPL) filter unit of the Horizontal Filter Press in combination with a Duplex Cartridge Filter unit has proven to be an effective solution. For nearly two decades Scomi Oiltools has been designing and supplying complete filtration packages, including equipment and consumables to all major oilfield service companies. Scope of supply: DE – Vertical Pressure Leaf (semi- automatic, self-cleaning) DE filter unit – Horizontal Filter Press Duplex Cartridge filter unit Combination VPL / DE – Duplex Cartridge filter unit Bag filter unit Filter consumables (Filter cartridges and DE material) Polymer shearing device C-Pump (Diesel-driven) WATER INJECTION The productivity of ageing oil wells can be significantly increased through the use of water injection. Statistics have shown that a reservoir produces just 37% yield during first recovery. With enhanced recovery (water injection) the yield can be increased to more than 50%. The most important issue in maintaining oil production is to keep the matrix / formation as clean as possible. Our engineers design, manufacture and install complete treatment systems that can be mobilised quickly and suit the specific demands of the customer. The water injection treatment systems are guaranteed to deliver water to “specification”. Scope of supply: Coarse filtration system with automatic self-cleaning filter or bag filter unit Polish filtration system with absolute filter cartridges or filter bags Multi media filter systems Chemical injection unit: pneumatically / electrically- driven and controlled High preassure wellhead filtration with cartridge filter SEAWATER INTAKE Clean seawater is used in various oilfield applications, including water injection, cooling water intake, process water, ballast water and pre-filtration. Algae, sand, silt and other contaminants cause plugging and damage to installations and processes. Scomi Oiltools can supply complete seawater intake filtration systems, which are specifically designed for the high demands of the offshore industry. The filter units are automatically self- cleaning, guaranteeing a continuous flow without interruption and 100% cleaning of the filter element. The automatic self-cleaning system guarantees continuous clean seawater in the most reliable and economic way. Range of automatic self-cleaning filter units: Flow rates up to 4000 m 3 / hr per unit Working pressure up to 100 bar Design code: ASME VIII, PD5500 Electrically or pneumatically- operated Construction materials: 316 L, 254 SMO, Duplex Lined Carbon Steel Scope of supply: Automatic self-cleaning filter unit Feed line intake screen Media filter Cartridge filter unit PRODUCED WATER POLISHING SYSTEM All oil and gas fields produce water and condensate oil and gas during production. The produced water often contains high levels of dissolved and free hydrocarbons after the first separation stage and requires additional treatment / “polishing” before it can be discharged overboard or re-injected into the reservoir. Scomi Oiltools designs, engineers and installs complete treatment systems that can achieve discharge levels of <1 ppm, using a unique absorption system. This system can also be used for removal of dissolved aromatic compounds, phenols, heavy metals and other contaminants. Scomi Oiltools supplies systems that make meeting the most stringent discharge criteria possible, enabling discharging at source. Scope of supply: Pre-treatment systems: plate separator and hydro cyclones Polishing systems: (automatic) media absorption units and coalescer system Filtration systems prior to water injection

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Page 1: FILTRATION SERVICES - Scomiscomigroup.com.my/core/DWM/pdf/treatmentDisposal/Filtration_1208.pdf · FILTRATION SERVICES COMPLETION FLUIDS FILTRATION ... operations. Efficiency

FILTRATION SERVICES

COMPLETION FLUIDS FILTRATION

Clean completion fluids are essential to maximise the productivity of the producing reservoir. Dirt particles in completion fluids have major effects on permeability of the reservoir which results in significant reduction of the oil production and the lifetime of the production as well.

Clean completion fluids can only be obtained by using correctly selected filtration equipment and consumables. The method that has proven to be the most effective for filtration of oilfield brines is Diatomaceous Earth Filtration. The Vertical Pressure Leaf (VPL) filter unit of the Horizontal Filter Press in combination with a Duplex Cartridge Filter unit has proven to be an effective solution.

For nearly two decades Scomi Oiltools has been designing and supplying complete filtration packages, including equipment and consumables to all major oilfield service companies.

Scope of supply:

• DE – Vertical Pressure Leaf (semi-automatic, self-cleaning)

• DE filter unit – Horizontal Filter Press

• Duplex Cartridge filter unit

• Combination VPL / DE – Duplex Cartridge filter unit

• Bag filter unit

• Filter consumables (Filter cartridges and DE material)

• Polymer shearing device

• C-Pump (Diesel-driven)

WATER INJECTION

The productivity of ageing oil wells can be significantly increased through the use of water injection. Statistics have shown that a reservoir produces just 37% yield during first recovery. With enhanced recovery (water injection) the yield can be increased to more than 50%.

The most important issue in maintaining oil production is to keep the matrix / formation as clean as possible.

Our engineers design, manufacture and install complete treatment systems that can be mobilised quickly and suit the specific demands of the customer. The water injection treatment systems are guaranteed to deliver water to “specification”.

Scope of supply:

• Coarse filtration system with automatic self-cleaning filter or bag filter unit

• Polish filtration system with absolute filter cartridges or filter bags

• Multi media filter systems

• Chemical injection unit: pneumatically / electrically- driven and controlled

• High preassure wellhead filtration with cartridge filter

SEAWATER INTAKE

Clean seawater is used in various oilfield applications, including water injection, cooling water intake, process water, ballast water and pre-filtration. Algae, sand, silt and other contaminants cause plugging and damage to installations and processes.

Scomi Oiltools can supply complete seawater intake filtration systems, which are specifically designed for the high demands of the offshore industry. The filter units are automatically self-cleaning, guaranteeing a continuous flow without interruption and 100% cleaning of the filter element.

The automatic self-cleaning system guarantees continuous clean seawater in the most reliable and economic way.

Range of automatic self-cleaning filter units:

• Flow rates up to 4000 m3 / hr per unit

• Working pressure up to 100 bar

• Design code: ASME VIII, PD5500

• Electrically or pneumatically-operated

• Construction materials: 316 L, 254 SMO, Duplex Lined Carbon Steel

Scope of supply:

• Automatic self-cleaning filter unit

• Feed line intake screen

• Media filter

• Cartridge filter unit

PRODUCED WATER POLISHING SYSTEM

All oil and gas fields produce water and condensate oil and gas during production. The produced water often contains high levels of dissolved and free hydrocarbons after the first separation stage and requires additional treatment / “polishing” before it can be discharged overboard or re-injected into the reservoir.

Scomi Oiltools designs, engineers and installs complete treatment systems that can achieve discharge levels of <1 ppm, using a unique absorption system. This system can also be used for removal of dissolved aromatic compounds, phenols, heavy metals and other contaminants.

Scomi Oiltools supplies systems that make meeting the most stringent discharge criteria possible, enabling discharging at source.

Scope of supply:

• Pre-treatment systems: plate separator and hydro cyclones

• Polishing systems: (automatic) media absorption units and coalescer system

• Filtration systems prior to water injection

Page 2: FILTRATION SERVICES - Scomiscomigroup.com.my/core/DWM/pdf/treatmentDisposal/Filtration_1208.pdf · FILTRATION SERVICES COMPLETION FLUIDS FILTRATION ... operations. Efficiency

Scomi Oiltools has a long track record of client satisfaction dating back to 1963, when the company was founded. Our client base includes major oil and gas operators and drilling contractors, all of whom are becoming increasingly concerned with environmental issues.

The oil and gas industry has always been challenged with the requirement to “push the envelope” and enter into new and difficult frontiers. One such frontier is the filtration of brines, produced water and other liquid wastes, which amongst other things, prevent reservoir damage during different phases of the drilling process such as completions or water injection, and minimise waste volumes for disposal.

To meet with these new challenges, in 2005 Scomi Oiltools entered into a partnership with Twin Filter, a company established in 1985, which has been successfully manufacturing, installing and operating filtration equipment for the oilfield industry for over two decades.

WHY USE FILTRATION

The cost of reservoir and environmental protection are key issues for oilfield operations. Efficiency, reliability and maximum performance are of utmost importance.

The major concern in any oilfield filtration is to prevent reservoir damage. Many contaminants can plug off the reservoir production zones during completion and water injection. The wide range of Scomi Oiltools products and engineering services help to protect reservoir from solids, liquid and microbial contaminants.

Current environmental legislation is becoming ever more stringent and moving towards “Zero Discharge” in many areas of the world. In reality, many of the existing conventional waste treatment technologies are not able to meet the required future discharge levels.

Scomi Oiltools can offer a “Zero Discharge” solution for the removal of all hydrocarbons, emulsions and dissolved heavy metals from any liquid waste stream.

Scomi Oiltools is a global leader in providing Drilling Fluids, Drilling Waste Management solutions and a diverse array of products and services for the oil and gas industry.

Europe T +44 1224 719 200 F +44 1224 708 677 E [email protected] Middle East T +9714 8838 236 F +9714 8838 920 E [email protected] T +1281 260 6016 F +1281 260 6969 E [email protected] T +603 2080 5080 F +603 2080 5083 E [email protected] Africa T +234 803 402 8010 F +1952 674 8453 E [email protected]

Printed on environmentally friendly paper • FSPC-Rev1108

Regional Contact Points

WASTE WATER TREATMENT

During many different oilfield operations, waste water will be generated, often containing hydrocarbons (free and dissolved) and / or heavy metals.

Many existing installation and technologies can separate the main bulk of the hydrocarbon from the waste water before dumping or secondary treatment. Twin Filter has developed a unique absorption system, which removes 99.9% of all dissolved, dispersed and emulsified oil from water. The system is compact and will also remove many heavy metals in one pass through an absorption process to non detectable levels.

The new absorption technology can even be applied with existing cartridge filter units as already utilised by the major oilfield service companies.

Applications:

• Mud pit cleaning • Acidising

• Displacement water • Well test

• Pipeline purge • Bilge water

• Completion fluid water

Scope of supply:

• Oil adsorption elements and media

• Metal clog heavy metal absorption element

• Media vessel (automatic emptying and filling)

• Filter cartridge

• Coalescer unit

• Automatic self-cleaning filter unit

RENTAL EQUIPMENT

Scomi Oiltools can supply rental equipment for temporary or permanent installations. All our equipment is supplied with all relevant certification manuals. Scomi Oiltools filtration specialists are available for operations, training and project commissioning.

Rental equipment available:

• Cartridge filter unit

• Bag filter unit

• DE filter unit VPL420 – 1200 sq / ft

• DE filter press 600 – 1500 sq / ft (including Slurry Skid)

• Single cartridge unit

• Automatic self-cleaning filter unit 15 – 2000 m3 / hr

• Chemicals injection units

• Media vessel

FILTER CONSUMABLES

In addition to equipment, Scomi Oiltools manufactures filter cartridges, bag filters and other consumables for the oil and gas industry. The wide range of nominal and absolute cartridges guarantee the necessary clean fluids specification to maximise the yield and provide protection to the reservoir during operations.

• World-wide stocking

• Retrofits for all makes of equipment

• Client specific production

• Large stock of standard cartridges

Scope of supply:

• Absolute and Nominal rated filter cartridges

• High-flow magnum cartridge

• Stainless steel filter element

• Filter bag

• Oil absorption cartridge

• Heavy metal absorption cartridge

DRILLING WASTE MANAGEMENT