File PartsFile Parts

Ensure file is fitted with handle before use to avoid injuryEnsure file is fitted with handle before use to avoid injury

File Handle FittingFile Handle Fitting

The handle must be fitted correctly to avoid damage,The handle must be fitted correctly to avoid damage,if it were just forced on using a hammer or mallet the handle if it were just forced on using a hammer or mallet the handle

would split due to taper on tang forcing wood out.would split due to taper on tang forcing wood out.

Correct fitting method is:Correct fitting method is:

1) Heat up the tang of the file with a flame as shown1) Heat up the tang of the file with a flame as shown

2) Push handle onto heated tang using leather gloves as shown 2) Push handle onto heated tang using leather gloves as shown below.below.

This burns the wood inside the hole of the handles and forms it to This burns the wood inside the hole of the handles and forms it to the shape of the tang to form a good tight fit that will be the shape of the tang to form a good tight fit that will be

permanent.permanent.

Using the fileUsing the file

The file is held with both hands squarely on material as The file is held with both hands squarely on material as shown and moved across work piece as shown to shown and moved across work piece as shown to

achieve flat finishachieve flat finish

To achieve a very fine cut with a smooth finish the file is used To achieve a very fine cut with a smooth finish the file is used as shown below, this is called draw filingas shown below, this is called draw filing

Types of File cutTypes of File cut

Files are produced with three main types of cut these are:Files are produced with three main types of cut these are:

1) Single cut files have one set of teeth diagonally arranged 1) Single cut files have one set of teeth diagonally arranged across the file and are used on soft materials such as Copper across the file and are used on soft materials such as Copper and Brass as the single row of teeth is less likely to clog up.and Brass as the single row of teeth is less likely to clog up.

2) Cross cut files have two sets of teeth crossing each 2) Cross cut files have two sets of teeth crossing each diagonally across the file, these are the most common type diagonally across the file, these are the most common type and are used on harder materials such as iron and steel, as and are used on harder materials such as iron and steel, as this type of material is less likely to clog up the file.this type of material is less likely to clog up the file.

3) The rasp has large individual teeth arranged well spaced 3) The rasp has large individual teeth arranged well spaced out across the file in rows, they are used for filling very soft out across the file in rows, they are used for filling very soft materials such as aluminium, wood and plastic as there is a materials such as aluminium, wood and plastic as there is a greater risk of materials like these clogging up the filegreater risk of materials like these clogging up the file

Grades of file Grades of file

Files are produced in five main grades these are:Files are produced in five main grades these are:

Rough cut which are very course and used to remove large Rough cut which are very course and used to remove large quantities of material quickly.quantities of material quickly.

Bastard cut which is semi-rough and used to remove medium Bastard cut which is semi-rough and used to remove medium amounts of material, for general purpose filing and where surface amounts of material, for general purpose filing and where surface finish is not important. finish is not important.

Second cut which is used to remove small to medium amounts of Second cut which is used to remove small to medium amounts of material, and shape component close to finished size, also where material, and shape component close to finished size, also where a reasonable surface finish is required.a reasonable surface finish is required.

Smooth cut which is used to remove small amounts of material, Smooth cut which is used to remove small amounts of material, and can be a finishing cut if a smooth surface finish is required.and can be a finishing cut if a smooth surface finish is required.

Dead smooth cut which is used only for finishing cuts where only Dead smooth cut which is used only for finishing cuts where only very small amounts of material need to be removed and where a very small amounts of material need to be removed and where a very smooth surface finish is required.very smooth surface finish is required.

The three most commonly used grades are shown belowThe three most commonly used grades are shown below

Different shaped filesDifferent shaped files

Flat file: this is parallel in width and thickness, usually has a Flat file: this is parallel in width and thickness, usually has a double cut on both faces with a single cut on one edge and no double cut on both faces with a single cut on one edge and no

teeth on final edge, this is known as a safe edge which protects teeth on final edge, this is known as a safe edge which protects shoulders when filing against a finishedshoulders when filing against a finished

edge.edge.

Square file which tapers on all sides on the last third used for Square file which tapers on all sides on the last third used for filing rectangular holes, slots or groovesfiling rectangular holes, slots or grooves

Round file, as the name suggests this is Round file, as the name suggests this is round in shape and used for opening up round in shape and used for opening up holes or elongating slots.holes or elongating slots.

Half round file, double cut on flat face and single cut on round Half round file, double cut on flat face and single cut on round face, used for filing internal curved surfaces, flat side can be face, used for filing internal curved surfaces, flat side can be used for general purpose filing.used for general purpose filing.

Three square or triangular file, this is double Three square or triangular file, this is double cut on all three faces it is used for filing cut on all three faces it is used for filing corners or acute angles.corners or acute angles.

Knife file, very thin used for filing were there is very little Knife file, very thin used for filing were there is very little space such as small openings or grooves.space such as small openings or grooves.