fiche e-technology v5 - kerneos incapr 07, 2015 · e-technology optimising ettringite formation...
TRANSCRIPT
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THE E-TECHNOLOGYa targeted mineralogy for optimal Ettringite formation
E-TECHNOLOGYOptimising Ettringite formation for outstanding
& predictable performance
Through its specific hydration process, the E-Technology is less affected by factors such as: varying climatic conditions, changing substrates’ quality, variable levels of impurities in other raw materials. The E-Technology is a most efficient route for ettringite formation, powering:
› Outstanding reactivity, for the fastest walk-on times and returns to service;› Superior stability and predictability of the drymix materials obtained.
The E-Technology comes in two versions: › TERNAL® EP, the Ettringite engine in Plain form› TERNAL® EV, the Ettringite engine with low Viscosity and built-in flow,
for reduced formulation complexity
For use in a wide range of both fluid and non-flow applications: from mid-range to high performance floor levelers, dry screeds, concrete repair compounds.
QUICK& SELF-DRYING
CONTROLLEDDIMENSIONAL
STABILITY
EARLYSTRENGTHS
ENHANCEDROBUSTNESS
REACTIVITYBOOST
E-TECHNOLOGY
Specifically engineered for the development of binary formulations, the E-Technology embeds sufficient lime so that when combined with a suitable source of Calcium Sulfate, the correct stoichiometry for optimal ettringite formation is readily achieved – in the absence of Portland Cement.
C$: Calcium SulfatePC: Portland CementCAC: Calcium Aluminate Cement
Binary system CAC/C$ › High early strengths › Very quick & self-drying › Size variation control › Non-efflorescence › Enhanced robustness
Increase % PC
Incr
ease
% C
AC
Increase % C$
Powering performancefrom the core of the formulation to the jobsite
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www.kerneos.com
E-TECHNOLOGYOptimising Ettringite formation for outstanding & predictable performance
A MOST EFFECTIVE HYDRATION PROCESS
Drymix mortars based on E-Technology binary binders show a single step hydration process pushed to a higher degree and a more homogenous hydration within applied thicknesses than materials based on common CA binder systems. All this comes from the more rapid dissolution rate coupled with the C12A7 phase, yielding quick and massive ettringite formation.
BENEFITING THE STABILITY& PREDICTABILITY OF THE MATRIXThis novel hydration process makes the E-Technology much less impacted by external factors. This gives rise to much more stable drymix materials with outstanding performance at early ages and better tolerance to temperature variations:
› Excellent placing properties: combination oflong and adjustable open time with prompt hardening, short time between the initial and the final set
› High early strengths› Very quick & self-drying› Robustness to varying climatic conditions
Heat release profilein Self-Leveling Compound (SLC) model formulation
E-Technology (C12A7-rich)
Reference Calcium Aluminates (CA-based)
E-Technology (C12A7-rich)
Reference Calcium Aluminates (CA-based)
Dissolution ratein highly diluted suspension (0.5 g/l) at 23°C
E-Technology (C12A7-rich) Reference Calcium Aluminates (CA-based)
Strength development at different temperaturesin Self-Leveling Compound (SLC) model formulation
25
20
15
10
5
0
4h 6h 24h 24h
5°C 23°C
Com
pres
sive
str
engt
hs (M
Pa)
0.020
0.016
0.012
0.008
0.004
0.0020 30 60 90 120 150 180 210 240
Time (min)
Hea
t Flo
w (W
/g)
0 5 30 60 90 120
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Time (min)
Cond
uctiv
ity (m
S/cm
)
pH at 5 min = 11.1
pH at 5 min = 10.2