fiber crete composite castables ustry

P.O. BOX 264334 TEL: +27 (016) 422 9955 THREE RIVERS. RSA. 1935. FAX: +27 (016) 422 9991 9A TELFORD STEET CELL: +27(0) 82 774 3632 DUNCANVILLE E-MAIL: [email protected] VEREENIGING. RSA. 1930 Website: www.deltaref.com

Product Brochures

Fiber Crete® Composite castables ustry

Fiber Crete® Composite castables

Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 of 10

Introduction to Fiber Crete® Composite castables

Background We at Delta Refractories® have developed the Fiber Crete® range of castables for a very specific reason: our clients needed a very strong castable with extreme thermal shock resistance properties. These castables find application in the industries where normal castables and bricks are failing due to a lack of sufficient thermal shock resistance properties and not enough mechanical strength at low, intermediate and high temperatures. Product Information The Fiber Crete® range of products are all composites of stainless steel and a ceramic matrix. The stainless steel needles provide the thermal shock resistance and the ceramic matrix acts as the binder system. The composition of the ceramic binder system and the grade and percentage stainless steel needles are parameters, which form part of product design in order to meet the specific needs of the end user. When we design the ceramic matrix, we may incorporate minerals and materials such as spinel, tabular alumina, corundum, fused alumina, andalusite, SiC, zircon, zirconia, green chrome oxide, magnesia and others. The selection is of raw materials is influenced by the chemical and physical properties we aim to engineer into the final product. The same selection criteria are applied when selecting the grade and percentage stainless steel needles. Please contact our technical department for more information regarding the products and their properties as well as prices. These products are only supplied and sold as precast shapes. In order to make the precast, we require end user supplied drawings. Our Engineers will make CAD drawings and after client approval, we can make moulds for the precast shapes. Below we list a few products we have designed and sold during the past few years.

Brand name Description Delta Fiber Crete® 200 Tabular alumina based Delta Fiber Crete® 202 Aluminium metal resistant Delta Fiber Crete® 203 Spinel based Delta Fiber Crete® 204 Alkali resistant Delta Fiber Crete® 206 Tabular alumina and zirconia based Delta Fiber Crete® 207 Tabular alumina and zircon based Delta Fiber Crete® 209 Tabular alumina and zirconia based Delta Fiber Crete® 210 Tabular alumina and green chrome oxide based Delta Fiber Crete® 211 Tabular alumina and silicon carbide based



Transfer ladle pouring



Casting ladle lip ring blocks

MATERIAL:

5

DATE:

1 2 3 4 5 6

1 2 3 4 6

A

B

C

D

E

A

B

C

D

E

4REVISION No: TITLE:L. GREEFF

10/07/2013

TRANSFER LADLE LIP RING - SECOND TRIALDRAWING No:

VOLUME:

MASS:DENSITY:

3200 kg/m^3 318.016 kg

CLIENT REF NO:

07240/13

NA

CLIENT:

ARCELORMITTAL NC

THIRD ANGLEPROJECTION

REVISIONS: NA

DRAWN BY:

NOT APPROVED FORMANUFACTURE UNLESS SIGNED

DATE SIGNATURE

23402546

R2000

R1840

R16

88

R17

58

100

60

135 10

0

80

312 1608270

80

OD 30MMID 20MM

100100

DETAIL OF SOCKET FOR BOLTS

DETAIL OF LIFTING RINGS

70

270

75

DELTA FIBER CRETE 200

0.09938 m^3



Tundish corner pieces

Material:

5

Date:

1

DO NOT SCALE IF IN DOUBT ASK

2 3 4 5 6

1 2 3 4 6

A

B

C

D

E

A

B

C

D

E Delta Fibre Crete 200

1Scale: Revision No:

Drawn By:

Title:1:10

L. Greeff

30/11/2011

Fiber Crete 5 Degree Insert for V1 & V2, Tundish CornersDrawing No:

Volume:

Mass: Density:3200.000 kg/m^3217.274 kg

0.06790 m^3Client Ref No:

044/1/11

NA

Client:ArcelorMittal - Vanderbijlpark

1090

70200

150

6027

0

150

180

300

5°


60

Revision:01 - Dimension02 - Dimension

01

788

02

150



Torpedo slag stopper

5

Date:

1

DO NOT SCALE PROJECTION IF IN DOUBT ASK

2 3 4 5 6

1 2 3 4 6

A

B

C

D

E

A

B

C

D

E 1

Scale:

Revision No:

Drawn By:

Title:1:25

L. Greeff

18/10/2011

Torpedo Slag RetainerDrawing No:

Client Ref No:

032/1/11

V0014-0020-0509.001

Client:ArcelorMittal Vanderbijlpark

43

ItemNumber

Material Quantity Volume Mass (Item) Mass(Quantity)

Density

3 Delta FibreCrete 200

1 0.06643 m^3 212.573 kg 212.573 kg 3200.000 kg/m^3

4 Delta Cast415

2 0.01947 m^3 51.601 kg 103.201 kg 2650.000 kg/m^3

900

700 700400

76,1

203

42,16

760

1057

O 203

O 20301

Rev:01 Diameter

02

02 Material

42,16



EAF Lauders



Copper launder bend



Slag scrapers

MATERIAL:

5

DATE:

1 2 3 4 5 6

1 2 3 4 6

A

B

C

D

E

A

B

C

D

E

DELTA FIBER CRETE 200

7REVISION No: TITLE:L. GREEFF

25/06/2013

DESLAGGING BLADE - DELTA CONCEPTDRAWING No:

VOLUME:

MASS:DENSITY:

3200 kg/m^3 93.518 kg

0.02922 m^3CLIENT REF NO:

114/7/13

NA

CLIENT:

ARCELORMITTAL VANDERBIJL


REVISIONS: NA

DRAWN BY:

NOT APPROVED FORMANUFACTURE UNLESS SIGNED

DATE SIGNATURE

270

700

770

770

300

160

130

185

O30

70

70

270

300

700

DELTA

REFR

AC

TOR

IES (PTY) LTD

.R

evised:

Description

Rem

arksM

ax temp

° CSiO

2 A

l2 O3

CaO

+ M

gOC

r2 O3

ZrO2

SiCO

thersC

CS M

pa 110C

BD

g/cm3

Delta Fiber C

rete® 200

Tabular alumina based

1200>90

<10>120

3.2D

elta Fiber Crete

® 201Andalusite based

1200<30

<80<20

>120>2.9

Delta Fiber C

rete® 202

Aluminium

metal resistant

1200<20

<70<10

<10>120

3.2D

elta Fiber Crete

® 203Spinel based

1200>80

<20>120

3.2D

elta Fiber Crete

® 204Alkali resistant

1200<70

>30>120

>2.6D

elta Fiber Crete

® 206Tabular alum

ina and zirconia based1200

>70<30

>3>120

3.2D

elta Fiber Crete

® 207Tabular alum

ina and zircon based1200

<20>70

<30>3

>1203.2

Delta Fiber C

rete® 208

Tabular alumina and m

agnesia based1200

>70<30

>1203.2

Delta Fiber C

rete® 209

Tabular alumina and zirconia based

1200>70

<30>3

>1203.2

Delta Fiber C

rete® 210

Tabular alumina and green chrom

e oxide based1200

>70<30

>3>140

3.2

Delta Fiber C

rete® 211

Tabular alumina and silicon carbide based

1200>30

<10<60

>1002.9

Product(datasheet(for(Delta(Fiber(Crete®(Composite(Castables

2013/08/05

fiber crete composite castables ustry

Documents