FENIX

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Fenix EquipmentsFor Oil & Gas Industry

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p Internals for Oil & Gas Industry

TM

FXIntSepInlet Devices

Vane Inlet Device

Vane Inlet Devices

This device works by dividing smoothly the incoming flow in to various segments using an array of curved vanes to suit the overall geometry of the inlet nozzles & distribution length.

Key Characteristics:Widely used standard device for an effective distribution and momentum dissipation of incoming multi-phase feeds where the momentum ranges from 3500 to 10000.

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Cyclone Inlet Devices

It’s a cyclonic inlet device, wherever there is requirement for high flow capacity, high momentum & very important is having requirement of foam reduction, this device is applied. Used in horizontal and some vertical separators.

Key Characteristics:Main characteristic is their high flow capacity, meaning that more throughput is possible through any given size separator.Cyclones basically works on g-force, when the flow is feed to cyclone it divide in to gas & liquid which causes in reduction in foam formation.Instead of the above types, Fenix also supply distributors such as simple diverter/baffle plate, half pipe, dual vane type distributor, slotted tee distributor, tangential inlet device.

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Multi Cyclone

Perforated Baffle Plate

Key Characteristics:Applied in both horizontal & vertical vessels selection. Its design is based on varying process applicationsCommonly applied for calming the inlet zone in horizontal vessel, liquid flow redistribution, Surge suppression in FPSO applications & in some cases gas distribution.

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Double Skin Perforated Baffle

Bifurcator Inlet Device

It’s a simple dual vane inlet device used in horizontal separators where there is a requirement for reasonable flow distribution with low shear & pressure drop.

Bifurcator Inlet Device

pTM

FXIntSep

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Fenix High-speed axial cyclones are specifically designed for high gas-liquid capacities with higher gas velocities combined with efficient droplet removal. Fenix axial cyclonic demisting devices are more efficient than conventional demisters & additionally less prone to plugging. This advantage makes it more suitable for solid/dust containing applications.

Key Characteristics:High degree of separation of fine droplets above 5-10 microns & dust even at high operating pressureCan be installed either horizontally or verticallyWhen the improved efficiencies are required in existing systems with increased capacity, its best option to retrofit with Fenix cyclonic demisting deviceConsiderable weight reduction and optimized design is possible even at high pressure applications which results in to cost reduction.Low to medium pressure dropWith application of demister pad, higher turndown is possible.Easy in operation & maintenance

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Axial Cyclones

Fenix Highspeed Multi cyclones are specifically designed for high gas-liquid capacities with higher gas velocities combined with efficient removal of solids & liquid above 8-10 microns. Whenever the higher degree of separation is required it could be installed with second stage of separation such as cartridge filters to remove particles up to 3-5 microns.

Key Characteristics:Its design features such as high gas velocities, high liquid & solid capacities makes it much more beneficial & becomes cost effective alternative to traditional separator.Can be installed verticallyWhen the improved efficiencies are required in existing systems with increased capacity, its best option to retrofit with Fenix cyclonic demisting device. High gas & liquid capacities at very high gas velocities.Considerable weight reduction and optimized design is possible even at high pressure applications which results in to cost reduction.Low to medium pressure dropUpstream bulk separators prior to filter-separatorsWith application of secondary device, higher turndown is possible.Easy in operation & maintenanceCompact Gas/Oil separators

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Multi - Cyclones

Inlet Devices

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p Internals for Oil & Gas Industry

TM

FXIntSepDefoaming Internals

Some crude oils, heavy residues, absorption and extraction solvents are having foaming tendencies which may lead to carry-under of gas or to carry-over of liquid which ultimately reduces performance. Fenix offers a special de-foaming internals which helps to improve the performance & also helps to reduce the vessel diameter and even in many cases reduces the use of chemicals for de-foaming. The same can be applied for many cases as wave breakers.

Straightening Foam Breaker Vanes

Coalescing Internals

Plate packs consists of flat plates mounted parallel in the flow direction. Widely applied where the separation need to be improved from simple gravity method to get much better separation. Inclined plates allow a liquid phase to disengage diagonally towards the liquid interface. These coalescer packs are specially designed to suit for severely fouling, dirty, heavy solid conditions.

Key Characteristics:Fenix plate packs are provided with parallel angled plates; generally the plate spacing varies from 15 - 25 mm and can be up to 100 mm depending on process applications. As per process suitability 45º to 60º slope is provided as per fouling severity in services & also to ensure solid separation to avoid plugging.

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Plate Pack

Flat Plate Pack

Defoaming Internals / Wave Breakers

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FXIntSep

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Coalescing Internals

Matrix packs consist of corrugated sheet metal structured packing. Matrix packs are generally mounted on vertical direction to the flow. Matrix coalescers are very effective in coalescing all droplets as small as 50 microns into droplets greater than 1000 microns to separate rapidly under gravity. In liquid-liquid services applied to improve separation which is not possible in an empty gravity separator. Matrix pack is used effectively in clean liquid services to light fouling services or to polish the fluids.

Key Characteristics:Depending on the suitability of process conditions, matrix pack selection is carried out with variety of surface areas generally ranges from 125 m2/m3 to 250 m2/m3 & 600 -1000 mm standard packed length.

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Matrix Pack

Fenix high performance dual media coalescers are highly efficient & widely used for clean/non fouling liquid services.

Key Characteristics:These Matrix coalescers are very effective in coalescing all droplets as small as 30-40 microns into droplets greater than 1000 microns, so that the heavy density particle can be easily separated by gravity.For corrosive applications, Fenix can supply coalescers in Alloys & even in polypropylene.

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ðDual Media Coalescer

Dual Media Coalescer

Matrix Pack

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p Internals for Oil & Gas Industry

TM

FXIntSepDefoaming Internals

Some crude oils, heavy residues, absorption and extraction solvents are having foaming tendencies which may lead to carry-under of gas or to carry-over of liquid which ultimately reduces performance. Fenix offers a special de-foaming internals which helps to improve the performance & also helps to reduce the vessel diameter and even in many cases reduces the use of chemicals for de-foaming. The same can be applied for many cases as wave breakers.

Straightening Foam Breaker Vanes

Coalescing Internals

Plate packs consists of flat plates mounted parallel in the flow direction. Widely applied where the separation need to be improved from simple gravity method to get much better separation. Inclined plates allow a liquid phase to disengage diagonally towards the liquid interface. These coalescer packs are specially designed to suit for severely fouling, dirty, heavy solid conditions.

Key Characteristics:ð Fenix plate packs are provided with parallel angled plates;

generally the plate spacing varies from 15 - 25 mm and can be up to 100 mm depending on process applications.

ð As per process suitability 45º to 60º slope is provided as per fouling severity in services & also to ensure solid separation to avoid plugging.

Plate Pack

Flat Plate Pack

Defoaming Internals / Wave Breakers

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p Internals for Oil & Gas Industry

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FXIntSep

Desanding Internals

Fenix developed its sand jetting system based on wide range of features to ensure that the sand deposits can be fluidized and hence drained satisfactorily in the most economic way.

Key Characteristics:Fenix advanced design of hydrodynamic system; specially designed spray nozzle makes Fenix dsanding system more advantageous.

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Sand Jet Assembly

Other Devices

Fenix is engaged in supplying a wide range of internals for industries in Oil & Gas sector. With its process expertise, skill of optimised design & advanced product technology, Fenix offers a full range of separator internals & related services. Fenix’s separation technology & high quality standard manufacturing practices are always engaged in solving industrial phase separation problems with advanced engineering solutions.

Fenix provides wide range of other internals also like

Vortex BreakerSubmerged WeirsOverflow WeirsOil BucketsSand PansAnt-Motion (FPSO)

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Sand Jet Spray System

pTM

FXIntSep

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Demister Internals

FXInt ME-1

Knitted Mesh Type Low cost. High efficiency. Upto 3-5 micron size particles can be removed. Almost complete removal of droplets for turndown ratio of 3:1.

Mostly used for vertical gas flow.

FXInt ME-2

High Efficiency Mesh Type

Denser weaving and thinner wire used compared to FXInt ME-1 for more demanding applications.

Mostly used for vertical gas flow.

FXInt ME-3

Hooked Vane Type

Low pressure drop. Normally used for larger droplets. Fouling systems can be handled.

Used for both vertical and horizontal gas flow.

FXInt ME-4

Pocketed Vane Type

Low pressure drop. Well-suited for applications with high gas/vapour velocity. Fouling systems can be handled.

Especially designed for horizontal gas flow.

FXInt ME-5

Plain Vane Type

These mist eliminators are generally not efficient for mist droplets smaller than about 20 microns, but they are sturdier than mesh pads and impose much less pressure drop.

Fenix Process SolutionsFor Oil & Gas Industry

TEG Contactor for Moisture Removal from Natural Gas Amine Contactor System

Vacuum Distillation Unit (VDU) Lube Oil Refining

Crude Oil Re-Refining

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