features simotion v4.1 sp2€¦ · - the comparison of the configurations – detailed comparisons...

Features SIMOTION V4.1 SP2

Features V4.1 SP2

Subject to technical changes SIMOTION V4.1 SP2 Version of September 2008 /39

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What is new with SIMOTION V4.1 SP2 What is new with SIMOTION V4.1 SP2 .................................................................................2

1 Overview..........................................................................................................................3

2 Upgrade of devices ........................................................................................................4

3 Commissioning and diagnostics with SCOUT ............................................................8

4 Usability improvements in SCOUT .............................................................................20

5 Diagnostics and service with SIMOTION IT ...............................................................26

6 New hardware functions ..............................................................................................28

7 PROFINET .....................................................................................................................32

8 Support of SINAMICS Safety Integrated.....................................................................33

9 New technology functions...........................................................................................35

10 Documentation and online help ..............................................................................36

11 Utilities & Applications ............................................................................................38

Features V4.1 SP2


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1 Overview SIMOTION V4.1 SP2 has been available since September 2008. The most important new functions are as follows: Improvement of handling with IBN and diagnostics

Easy upgrade: upgrade by USB stick Comparison of the project: fast and detailed detection and compensation of

the differences. Interconnection overview: find quickly relations in the object model. Extended download in RUN: technology objects, Motion Tasks … Task Trace: effective fault localization/optimization in the user program. Diagnostics without SCOUT: significant expansion in the SIMOTION web

interface. New functions

New ST editor: efficient editor Under preparation

C240 PN: new hardware, supported by V4.1 SP2 for the first time D445-1: new hardware, supported by V4.1 SP2 for the first time

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2 Upgrade of devices Task definition An upgrade of the machine (with the machine operator) has to be realized SCOUT or PC are not available The customer’s staff (maintenance staff) must be able to do the upgrade.

Solution: “Simplified upgrading” by “upgrade data“ The upgrade is not only an update to a higher firmware, but also a change to a defined project, i.e. a project update. Therefore, it is also possible to access to a previous configuration (downgrade). o Create upgrade data:

Realization with SCOUT (after making the changes in the project) Upgrade data set (archive) can contain one or several controls or even several

projects o The upgrade data contain the following data:

Firmware (FW) including all firmware components being necessary to operate the according SIMOTION device (i.e. drive FW, CBE FW, TM FW, BIOS, …)

Configuration data including all project data being necessary to operate the according SIMOTION device (SIMOTION project. SIMOTION D also contains the drive project of SINAMICS Integrated and the Controller Extension CX32.

Technology packages User data (i.e. HTML pages, SSL keys, SIMOTION projects for the data storage

on memory card, JAVA programs etc.) o Examples of the upgrade media:

Even possible without SCOUT via external „update program“ Media: CF/MMC, USB stick, IT Diag CF/MMC: only the upgrade data of the device IT Diag, USB stick: upgrade data for several devices are possible

o Upgrade: The CPU to be upgraded already requires a FW version of at least V4.1 SP2 CF/MMC: plug in ⇒ switch on ⇒ upgrade process is executed. IT Diag: upgrade via existing Ethernet/Internet connection USB stick: the same USB stick can be used to upgrade all controls being stored in

the archive. The runtime licenses remain the same for all variants

Start via:

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For detailed information, please refer to the documentation “upgrade of devices”.

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No SCOUT environmentMachine operator Machine producer

SCOUT environment

SCOUT project

Upgrade

Upgrade archive

Create upgrade data

Advantage: Upgrade can be realized by the final

customer’s staff (maintenance staff) SCOUT is not necessary on site

USB stick

Record on storage

medium

MMC/CFIT Diag

Machine producer SCOUT environment

The machine producer can also use directly the new upgrade possibilities by means of SCOUT

SCOUT project

MMC/CF

Upgrade

USB stickIT Diag

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„Simplified upgrading“ including HMI data An eventually changed project of HMI systems is not included in the upgrade archive of SIMOTION. However, an upgrade of the HMI data is possible as follows:

HMI data are changed with the OEM for a new version in connection with the SIMOTION project.

The changed HMI project is loaded to the HMI device of the same construction. The data are saved with ProSave. These data are sent to the final customer with the SIMOTION upgrade archive or the

storage medium The final customer can load ProSave from the SIEMENS internet and use it.

You can find it under: http://support.automation.siemens.com/WW/view/de/10347815

The final customer upgrades SIMOTION with the upgrade archive or the storage medium

The final customer upgrades the HMI device with ProSave to the present state of the art.

► The plant runs with the new version including HMI!

No SCOUT environmentMachine producer

SCOUT environmentMachine producer

Project

Upgrade

Upgrade archive USB stick MMC/CF

Record on storage medium HMI

Save with ProSave

Load with ProSave

http://support.automation.siemens.com/WW/view/de/10347815

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3 Commissioning and diagnostics with SCOUT

3.1 Load project from the device „Upload in case of missing or not current project“ Advantage: Easy matching with the control (consistence) Loading additional data With a download, additional data (e.g.sources) can be loaded to the target device. With the compiled programs, the sources are stored in an object-granular way on the target system. Therefore, about 50% more memory is required. These data are required for: - the function "Load to PU" (complete upload

to the offline project) - The synchronization with the online objects

(object-granular adaptation) - the comparison of the configurations – detailed comparisons

(e.g. ST source comparison) Upload with existing configuration The project is not online consistent, but is essentially the same as that one on the target device. Execute the upload with “load to PU” to establish an online consistence. After that, it is possible to search for errors and to load changes to the target device. Upload, but the project is not available on the PU/PC You visit a commissioned plant to realize service works and you do not have an appropriate project on your PC/PU with you. The communication parameters of the PU/PC interface are set so that you can establish a connection to the target device. As the current sources have been stored on the target device, you can continue working with these sources. Proceeding: Generate a new project in the SIMATIC Manager and execute the function „load station to PU“ (Menu target system) to load the hardware project to the project. Now open SCOUT under the loaded device and execute the function „Load to PU“. By this, the SIMOTION-specific data are loaded to the offline project.

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Individual upload (object-granular) This project is not online-consistent Adaptation via project comparison (see following chapter)

3.2 Project comparison Possible comparisons:

Devices in one common or in different OFFLINE projects OFFLINE device in a project with real (ONLINE) device

Selection of the comparison partners:

Overview of the project comparison with detailed comparison:

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Functions:

Display of the differences for device, TO, DO, program, …. Detailed comparison of source ↔ target

concerning sources, TOs and DOs Compensation of the differences

Note: No detailed comparison for MCC, LAD/FBD and DCC in V4.1 SP2 However, comparison of the characteristics of the objects and compensation is possible.

For detailed information, please refer to the documentation “project comparison”. Advantage:

Quick comparison of two projects with display of the differences (where, what exactly)

Quick and safe compensation of differences

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3.3 TO comparison in expert list Comparison functions are also possible in TO expert list. In a TO comparison, TOs offline and online can be compared to each other.

Restart of TOs is directly possible via button, now. „Selected parameters“ From version V4.1 on, the expert list contains an own view to the selection of important configuration data and system variables (register „selected parameters“). Specifically for the single technology object, this feature gives you an easy access to important configuration data and system variables for the programming and the diagnostics. With V4.1 SP2, the selection of the parameters has been especially adapted to TO.

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3.4 „Online Multi-user Operation - light“

Several users are working on the same project on a CPU. Technology objects and sources can be loaded separately. With a project comparison and especially with the possibilities of adaptation, the

changes of a colleague can be accepted in your own project status. A download will not overwrite these changes of the colleague.

PG1

Target device

Upload

Download

Download

Offline Online

Project comparison

Adap

tion

Scout Project User AAuthor = User A

Offline Online

Project comparison

Adap

tion

Scout Project User BAuthor = User B

PG2

Upload

Schematic representation of the online multiuser operation

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3.5 Interconnection overview

Representation of all object interconnections on one device Representation of overlapping object interconnections Detailed representation of object interconnection

on the input side and on the output side

Concerning the upper example:

Axis_1b has two possible master axes • Master • Axis_2b (of CPU C240_2)

Axis_2b (of CPU C240_2) Has got 2 possible master axis again

• Master (of CPU C240_2) • Axis_2a (of CPU C240_2)

and a connected tracer (displayed in the detail table).

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3.6 „Load changes easily“ Improvement for the download (also in the RUN mode)

Download dialog was expanded Download of subsets

Also usable in the RUN mode CPU without drive Technology objects even if the

sources are not consistent Sources even if technology

objects are not consistent Also without HW config

Separate initialization of data during the

download (in the STOP mode) There are two types of selection for the data, which can be initialized separately. They are divided into technology objects and program data including the global device variables. In case of technology object data, non-RETAIN data can be initialized. In case of program data with the global device variables, non-RETAIN and RETAIN data can be initialized.

Initialization of data with STOP-RUN

New compiler pragma „BlockInit_OnDeviceRun“ Important for compiler option „Create program instance data only once“

(initialization only with download) For the time being, this can only be used in ST units

Control of MotionTasks from SCOUT Important for download in the RUN mode Running Motion Tasks cannot be loaded

during the RUN mode Active MotionTasks will stop and then

restart after the download Via device diagnostics -> Task Manager Selectable in the debug operation

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3.7 Task Trace

The SIMOTION Task Trace acquires the sequence of the single tasks, marks so-called user events, and represents this in a graph.

User events are generated by a function command in the application Tools for fault locating in SIMOTION Multitasking environment Detection of long-running transactions in programs Trace of the single user tasks, the rest is assigned to the system Configuration of the task trace via IT Diag Start of the SIMOTION Task Trace via SCOUT device diagnostics, IT Diag or via user

program (system functions) Storage of the trace file on memory card Start of the SIMOTION Task Profiler (graphic representation)

via SCOUT device diagnostics

via IT Diag

For detailed information, please refer to the documentation Task Trace. Advantages: It becomes easier to understand and to control the interactions of the programs/tasks

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Legend: No. Description 1 Menu bar: File, Edit, Options, Help 2 Global tool bar 3 Register with actual trace. It is possible to open several traces at the same time. 4 Local tool bar 5 Display of the T-measuring cursor 6 Time marker of the time diagram 7 Marking User Events 8 Display of the task name 9 Not individually represented system tasks 10 Status bar 11 Marking of the user events in the time diagram 12 Time diagram of the tasks 13 Quick research

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3.8 Diagnostics Generate diagnostics data Reading out diagnostics data for system and application diagnostics from the device Diagnostics data are:

Diagnostics buffer of SIMOTION Diagnostics buffer of SINAMICS Integrated Queued SIMOTION TO alarms Retain data shots of SIMOTION Additional analysis data for the development

Maintenance staff need ”screw driver“ and ”PC“

„screw driver“ ⇒ operator control action on the CPU ⇒ diagnostics data on CF

„PC“ ⇒ diagnostics data from CF for OEM or for Siemens analysis.

Advantages: Generation of diagnostics information without SCOUT for a further analysis HW exchange including saving and restoring the retain data without SCOUT

Determinate diagnostics information for a system diagnostics and save them on card D4x5: service selection switch (left rotary switch) on position D (13). The evaluation

will be realized during the running operation or with the next running up. D410: DIP switch 7 on position ON. With P350 via P state

For further information, please refer to the start-up manuals under “diagnostics“. The filing of the diagnostics data can also be made via IT Diag (standard page).

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HW exchange with storing/restoring the retain data With SIMOTION D

User starts „generate diagnostics data“ SIMOTION stores retain data on card User switches off User withdraws card and plugs it in the spare CPU D4x5: User sets left service selector switch to 1

D410: User sets DIP switch 5 to ON User switches on spare CPU The retain data are restored during the ramp-up process User sets the switch back to original position again

With P350 and C2xx User has to store the saved files PMEMORY.XML in the directory

/USER/SIMOTION and to execute a general reset to force a restoring of the retain data.

Diagnostics via HTML pages

In the text file "DIAGURLS.TXT", you can indicate those HTML files whose status shall be filed on the CF card when the diagnostics switch is pushed.

The corresponding pages are filed including the current content, which makes it possible to archive the current status information of the SIMOTION control as well as of the machine/plant at the moment when you press the diagnostics switch.

In addition to the IT DIAG standard pages, you can also store user-specific pages.

As an alternative to the diagnostics switch, you can also generate the diagnostics data via IT DIAG.

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Display of the SINAMICS diagnostics buffer via SCOUT device diagnostics (see chapter 6.3, SIMOTION D)

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4 Usability improvements in SCOUT 4.1 New Structured Text - Editor

Offers the present functionality plus new comfort functions: Automatic indent/outdent Later formatting /Automatic indent (Ctrl+Alt+F8) Zooming (Ctrl+mouse wheel) Indicate pair of parentheses

(Ctrl+Alt+B)

Show/hide blank character and tabulators (Ctrl+Alt+W)

Vertical lines for indent steps (Extras->Settings->ST-Editor)

User bookmarks (Ctrl+F2)

Mark text column by column (Ctrl+Shift+arrow key or Alt+left mouse key+draw the mouse)

Auto-complete For keywords, data types, local variables and constants, POUs, TOs. To be activated via Ctrl+space bar or, with structures, automatically after the input of the point (e.g. axis_1a. +p -> pathsyncmotion)

Folding (show/hide blocks) (separately via +/- sign or all together via Ctrl+Alt+R or Ctrl+Alt+V)

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Different types of cursors to indicate insertion or overwriting mode

Shortcuts give access to the functions

To see the list of the shortcuts, please refer to the online help (research for shortcuts).

4.2 Display of online- /offline values in TO dialogs Display with colored field showing if online or offline values are visible.

A colored field in the configuration dialogs of the technology objects shows which values are indicated.

„YELLOW“ Online values „BLUE“ Offline values

Example: Axis dialog limitations

4.3 Setting of the brake behavior in case of TO alarm Selection of the brake behavior of the axis is realized via an assistant. Can be applied to SINAMICS S120, MASTERDRIVES and SIMODRIVE drives.

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The enable bits ON/OFF1, OFF2, OFF3 and operating enable (pulse enable) are coordinated in the drive.

4.4 Preset of dynamic values With 'preset dynamic response', the dynamic values in the system can be predetermined, in dependence of the settings of the maximum dynamic. The settings of the maximum dynamic are indicated by the maximum velocity and the ramp-up time with regard to the maximum velocity.

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A listing of the single variables being preset (which are, for example, the system variables plusLimitsOfDynamics, minusLimitsOfDynamics, userDefaultDynamics, velocity-depending settings for following error supervision and for standstill signal) is contained in the online help of the assistant.

4.5 Setting „Tolerate encoder failure“ Encoder-specific assignment of the setting „Tolerate encoder failure“ in the axis assistant.

4.6 Setting and display of DSC encoder Display of the 'encoder for the DSC control' (if DSC is selected) in the dialog axis configuration

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4.7 Expansion of accessible nodes Setting of the PU/PC interface is possible directly from the dialog Automatic setting of the Ethernet interface Direct indication of an IP address

If a router was in between, you would not see the device Load project from card and open it

It is possibly necessary to make settings in NetPro to go online

4.8 Variable comments as tool tip Comments from variable declaration tables

to I/O variables, global variables, variables from MCC and LAD/FBD sources and POUs (POU = Program Organization Units are programs, FBs or FCs)

Display as tool tip when it is used in MCC and LAD/FBD POUs

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4.9 Time-out setting for teleservice For slow connections in case of teleservices (e.g. via analog modem) a longer time can be activated for the time-out of the connection control.

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5 Diagnostics and service with SIMOTION IT New standard pages Access by means of WEB-Browser. Directly connected with the control or even via WWW. Standard pages can be protected via password. Advantage:

Diagnostics/ analysis and optimization without SCOUT Remote access via WWW

WEB „service overview “:

Individual configuration of the displayed TOs and system variables Identical functionality as for service overview in SCOUT

WEB „Watch - status/control VAR“:

Individual configuration of the table Access to all SIMOTION variables

(selectable via variable browser) Status and control is possible

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WEB „Trace“:

Individual trace configuration (function as in SCOUT) Trace signals are selectable via variable browser Graphic representation and multiple possibilities of evaluation

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6 New hardware functions

6.1 C240 / C240 PN Controller C240 PN (under preparation)

Same performance/memory configuration like C240 (i.e. factor 2.5 faster than C230, factor 1.8 faster than D435)

PROFINET interface with 3 ports, in addition to the already existing industrial Ethernet interface

No analog drive interface, no encoder interfaces Spare parts are not compatible with C240 or C230-2 Required: Step7 V5.4 SP4 and PROFINET V2.2

Expanded user memory

C240 / C240 PN: 35 MB User RAM (previously: 25 MB)

6.2 P350-3

Expanded user memory: Up to 100 MB User RAM (previously: 24 MB),

28 MB System RAM Settings via SIMOTION P Control Manager

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6.3 SIMOTION D New Control Unit D445-1 (under preparation)

Factor 1.3 faster compared with D445 Double fan module for higher availability of the D445-1 No cooling rib being rear-mounted on the module, which

reduces the overall depth of the module compared with D445

230 mm without spacer 270 mm with spacer

Same interfaces, memory capacity and connection system as D445

The D445-1 is upward compatible (from V4.1.2.x on) and can be applied with D445. The application of firmware versions ≤ V4.1.1 is not possible (not compatible as spare part for D445). (For more details, please refer to the product information D445-1, which will be available with the delivery of the D445-1)

Safety under preparation

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Expansions of functions with D4xx

Expanded user memory: D425/D435: 35 MB User RAM (previously: 25 MB) D445: 70 MB User RAM (previously: 50 MB) Own operating memory of 20 MB for Java applications

Introduction of the 1 Gigabyte CF-Card (previously: 512 MB)

Has been delivered since 05/08, applicable for all FW versions

With V4.1 SP2, 1 GB can be used With older FW versions, 512 MB can be used

Message "no battery" with power ON by a set

warning level 1+2 (signaling: "operation without battery")

Display of the SINAMICS diagnostics buffer via SCOUT device diagnostics The SINAMICS diagnostics buffer can be viewed via SIMOTION SCOUT

device diagnostics under "SINAMICS Integrated" or under "CX32" (see screen shot).

Furthermore, the diagnostics entries in the diagnostics buffer of D4x5 are indicated, and the entries for the SINAMICS diagnostics buffer (clearly made out by a separation line) are added at the end of the SIMOTION diagnostics buffer.

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Easy interconnection of the "ready signal for the supply connection" with CX32

In parameter r8510.0, the “ready signal” of the Line Module connected to SIMOTION D4x5 is available. Connect parameter p864 of the drives to CX32 with parameter r8510.0

Can already be used with V4.1 SP1 for detailed information, please refer to

start-up manual D4x5

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7 PROFINET PROFINET version V2.1 and V2.2 With the standardization of PROFINET for the IEC61158, there is a transition from version V2.1 to V2.2. This lead to changes of the contents concerning PROFINET with IRT. When using the RT class IRT in the PROFINET network, the versions V2.1 and V2.2 are not compatible, which means that, when using PROFINET with IRT, it has to be considered with SIMOTION and SINAMICS that any applied device supports either the standard according to V2.1 or to V2.2, provided that they are part of the IRT communication. During the phase of transition, SIMOTION and SINAMICS S120 will support both versions of the standard as follows: The standard scope of supply of SIMOTION, version V4.1. SP 2, contains a firmware variant supporting the PROFINET communication according to PROFINET of standard V2.1. If the PROFINET network shall operate according to V2.2, SIMOTION and SINAMICS S120 have to be adapted accordingly. With SIMOTION, this is realized by a firmware update. Exception is made for SIMOTION C240 PN, which only supports PROFINET according to V2.2. Detailed information and the necessary updates for SIMOTION D425, D435, D445, D410 PN and P350 are included in SIMOTION SCOUT Add-On (DVD1 CD_6). With SINAMICS S120, the PROFINET version is changed to V2.2 by the drive parameters.

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8 Support of SINAMICS Safety Integrated Expansion with SIMOTION D SINAMICS Safety functions via PROFIsafe Enable of SINAMICS Safety-Integrated even for D410

Safety Integrated Basic Functions and Safety Integrated Extended Functions Extended functions with TM54F and PROFIsafe on PROFIBUS

PROFIsafe with SIMATIC S7 F-CPU and SIMOTION D4x5

Activation of Safety Integrated Extended Functions also via safe communication "PROFIsafe with PROFIBUS" (up to V4.1 HF6, this was only possible via terminal connections of module TM54F).

Control (F-logic) is realized via SIMATIC F-CPU, which is connected to PROFIsafe via PROFIBUS (e.g. a CPU 317F-2 DP or also an ET 200S F-CPU with DP master connection module)

Maximum number of servo axes with Safety Integrated Extended Functions for each CU:

SIMOTION D4x5 without CX32: 5 SIMOTION D4x5 with CX32: 4 Controller Extension CX32: 5 (4 with V4.1 HF6)

Routing to the integrated

SINAMICS S120 drives (already with V4.1 SP1 HF6)

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Routing to the external SINAMICS S120 drives (via second PROFIBUS-interface)

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9 New technology functions Presetting of the control bits in STW1 of the axis telegram by application

with _disableAxis() (disableMode:=STATE_MACHINE_CONTROL_BY_APPLICATION) the control bits in STW1.Bit0 - STW1.Bit6 can be set directly via the command _setAxisSTW(), without the TO checking the correctness regarding the PROFIdrive Profile state machine

e.g, to stop large drives with closed brake in a remagnetized state and to restart them quickly after the release.

For further information, please refer to the documentation basis functions and system functions_TP_referencelist

Control bits in STW of the CU telegram by application Access function _setDriveObjectSTW to control word of tel. 39x (DO1), analogous to

the access functions with axis TO. You can set those bits in the STW1_device of telegram 39x that are freely usable or

not supported by SIMOTION-RT. Application: e.g. for applicative time synchronization SIMOTION-SINAMICS For further information, please refer to the documentation basis functions and

reference list of the devices

Global measuring inputs even on CX32 and CU320/CU310

Global measuring inputs (measuring event with time stamp) can also be used on CX32 and S120 (CU320, CU310) in connection with SIMOTION P, C and D. Compared with local measuring inputs, global measuring inputs dispose of expanded functions such as: several measuring inputs on one axis; one measuring input for several axes; measuring on virtual axes etc. For further information, please refer to the start-up manual D4x5.

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10 Documentation and online help Signal flow charts for axis TO For TO axis, there are now control system functions charts in the servo part, where, for example, you can see the mode of functioning of the position controller with all system variables and configuration data. The type of representation is analog to the control system functions charts of SINAMICS. Access via online help -> PDF documents

or directly in the SCOUT installation directory under Step7\U7umc\doc\fp. On utilities & application the function charts are also available as a complete PDF document.

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Example: function chart „Overview of the position control“ New documents as well as considerably changed documents New documents:

Updating_Devices.pdf Task_Trace.pdf Project_comparison.pdf

Considerably changed documents:

Basic_TechnologyFct.pdf Path_TechnologyFct.pdf Productinformation_SIMOTION_DIAG.pdf D4x5_Commissioning.pdf D410_Commissioning.pdf D4x5_Operating.pdf D410_Operating.pdf C2xx_Operating.pdf

Note: The above-mentioned documents are part of the online help, too.

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11 Utilities & Applications New contents of SIMOTION Utilities & Applications V4.1 SP2 FAQ`s: There are new FAQ`s available for the CX32 configuration, the configuration of drive-related peripherals, the time synchronization SIMOTION-SINAMCS and a guideline SIMOTION D435 training case. The FAQ Brake Control has been revised, and contains detailed information on the enhanced brake control. Scripts: The description of the SIMOTION Scripting Interface has been supplemented with additional information. New script libraries of sorting function among others as well as revised and enhanced reporting scripts on tasks, TO`s, units and POE`s are included. Furthermore the script for the ping command has been expanded. Examples: A function block and an application example for the usage of SIMATIC Vision Sensors. An example for the use of hydraulic axes based on system simulation (hydraulics not required for the test) has been regenerated completed. For important functions for the SINAMICS interface such as time of day synchronisation, start synchronisation, activating and deactivating drive objects as well as further read and write functions for drive parameters please refer to the new library LDPV1. Tools and Documentations: You will find a tool and a documentation about the distributed SIMATIC ET 200 I/O system. The application styleguide for SIMOTION has been revised completely.

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Siemens AG Industry Sector I DT MC PM Frauenauracher Str. 80 D-91056 Erlangen Fax: +49-9131-98-1297 mailto: [email protected]

features simotion v4.1 sp2€¦ · - the comparison of the configurations – detailed comparisons...

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