fatigue characterization of laminated composites used in …no.5(2020)/384-399.pdf · 2020. 7....
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Journal of Mechanical Engineering Research and Developments ISSN: 1024-1752
CODEN: JERDFO
Vol. 43, No. 5, pp. 384-399
Published Year 2020
384
Fatigue Characterization of Laminated Composites used in
Prosthetic Sockets Manufacturing
Ehab N. Abbas†, Muhsin J. Jweeg‡, Muhannad Al-Waily‡†*
†Ministry of Higher Education and Scientific Research, Studies & Planning & Follow-Up Directorate, Iraq ‡Al-Farahidi University, College of Technical Engineering, Iraq
‡†Department of Mechanical Engineering, Faculty of Engineering, University of Kufa, Iraq
*Corresponding Author Email: [email protected]
ABSTRACT: The below knee Prostheses sockets are subjected to varying loading conditions during the gait cycle.
This will cause a fatigue in the sockets due to the induced tension and compression stresses developed during the
gait cycle. Recently, the using of the laminated composites are widely used in the rehabilitation centers. The
engineer should be based his design on the endurance stress level instead of the allowable stresses which are
higher than the endurance level. The Prosthesis engineer should be given these levels of stresses for safe and
durable product and cheap at the same time. In this work, five types of stacking sequence were chosen based upon
a previous work of the authors. These are arranged (4 perlon+4 glass+ 4 perlon), (4 perlon+4 carbon+4 perlon)
and three mixed samples (3perlon+2 kevlar+2 perlon+2 carbon+3 perlon), (3 perlon+2 kevlar+2 perlon+2
carbon+3 perlon), and (3 perlon+2 kevlar+2 perlon+3 carbon+2 perlon). The matrix which has been proved
effective is the Ortocryl. A comprehensive program of fatigue experiments were achieved to predict the suitable
type of laminate for the socket prostheses manufacturing which can sustain the dynamic fatigue during the gait
cycle in addition to the finite element modeling. The experimental results have a good agreement with those
obtained using the Finite Element Method with a maximum discrepancy not exceed 12%. It was found that the
sample No. 2 has the maximum decay factor = −2.706 with a maximum number of cycles up to failure =
21.35 × 105 cycle for the constant amplitude test and the damage factor in the variable amplitude test is increased
with the increasing the number of cycles at each test. The obtained results indicate that they can be used or
manufacturing the socket prostheses depending upon the required sustainability, age of the patient and the daily
work type.
KEYWORDS: Fatigue, composites, amplitude stress, Sockets, prostheses.
INTRODUCTION
The laminated composite materials are widely used in socket prostheses manufacturing in rehabilitation centers
of people of special needs. The reason behind it is the high strength/weight ratio, comfort and reliable to be used
in this respect. The amputees may suffer a dynamic loading through the gait cycle. Recently, this subject was
deeply studied by many researchers [1-5]. The fatigue is considered one of the main sources of failure of the
sockets which create unreliable wearing and causes a socket failure in addition to the cost required to be replaced.
M.J. Jweeg et al. [6] carried out an experimental investigation of the fatigue of fiber glass with polyster resin
taking into consideration the reversal bending loading. The results have shown that the composites fail under
different damages due to the delamination caused by shear and fatigue loading. K.R. Al-Rawi et al. [7] dealt with
the fatigue of three layers glass and Kevlar woven roving [00 – 900] using the epoxy matrix. They concluded that
the reinforcement has increased the fatigue strength of the composites. The side of the glass fibers has shown a
more fatigue strength compared to the Kevlar side. A.M.A. Al-Nassrawi [8] investigated the characterization of
fatigue behavior of PEEK matrix composites and studying the effects of notched created due to fatigue and their
effects on fatigue strength of materials taking into consideration the temperature effects. The research was
conducted experimentally and numerically using the finite element technique.
A.A. Al-Assadi [9] entered the effects of high-low and low-high cycle fatigue on rubber materials in addition to
the constant amplitude tests. He derived the life of the rubber materials formula for prediction the number of
cycles up to failure and concluded that the variable amplitude testing is important in defining the rubber life and
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
should be considered. E.K. Gamstedt et al. [10] investigated the fatigue behavior of glass fibers reinforced
polypropylene. The results indicated that the young’s modulus degrades for materials glass fibers/polypropylene
due to fatigue effects. W. Hawang and K.S. Han [11] investigated the cumulative damage due to fatigue high-low
and low-high cycle fatigue and suggested three models which are fatigue mode I and the resultant strain modes II
and III. They concluded that the stress resultant could be employed to define cumulative damage models and the
fatigue damage can be predicted with the stress – number of cycles curve (S-N). The also reached to conclusion
that the cumulative damage model can give an explanation to the multi stress state and the number of cycles up
to failure.
L.M. Andre et al. [12] studied the fatigue damage loading due flexion and the effects of stress amplitude on the
accumulative damage at room temperature. They compared their results with Minor’s fatigue life. They concluded
that the damage factor may be more than unity. H. Mao and S. Mahadevan [13] conducted a work related to the
fatigue of composite materials and the mechanisms of the induced damage . They proposed a mathematical model
based upon the experimental results. They concluded that the growth of the damage passes through stages, stage
I, the damage grows rapidly due to multi types of damages, stage II, the damage grows steadily and the third stage
III. The damage again grows fast due to the fibre fracture which reduces the fatigue strength. W.V. Paepegem and
J. Degrieck, [14] investigated the fatigue characteristics of plain woven glass/epoxy. An experimental program
and a numerical solution were employed in this work. The samples [# 00 ] and [# 450 ] were prepared using the
bending fatigue experiments. It was found that there is a degradation of the stiffness due to fatigue effects. They
reached to a useful model for the composite materials fatigue characterization.
This work aims to refill the research gaps in the fatigue characterization of laminates used for the prostheses socket
manufacturing for people of special needs. It is an extension of a previous work for the authors [15] related to a
mechanical properties finding specially used in rehabilitation centers to modify their life and durability and
reliability of these types of structures in which the fatigue is not well understood yet.
FINITE ELEMENT MODELING
The finite element technique was used to calculate the fatigue behavior for composite laminate materials, [16-21].
These, the behavior calculated included evaluated the stress-number of cycle relation for composite materials. In
addition, the numerical results evaluated comparison with experimental results will calculating, [22-27]. There,
the Ansys 14 software was used using the general procedure and defining the geometry and material properties,
[28-31]. The modulus of elasticity, poison’s ratio, ultimate stress, amplitude stress, will be calculated in the
experimental work, [32-36]. In addition to the support conditions and the loading causing the cyclic behavior of
the sample in order to obtain the numerical S-N curve, [37-40]. The model to be tested experimentally is drawn
by using solid work software as shown in Fig. 1, and supported as shown in Fig. 2. The solid 45 brick element 8
nodes was used for modeling the tested sheets, as shown in Fig. 3. The total number of nodes is (1148522) and
the total number of elements is (269110) required for the solution convergence, according to use mesh generation,
[41-46], and the fatigue samples with its selected mesh given in Fig. 4.
Figure 1. Fatigue sample dimensions.
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
Figure 2. Fixed fatigue sample.
Figure 3. Solid brick element.
Figure 4. Mesh fatigue sample.
THEORETICAL ANALYSIS
In fatigue analysis, the stress amplitude is given by,
σa =(σmax−σmin)
2 (1)
Where, σa, σmax, σmin are the stress amplitude, maximum stress and minimum stress for a complete fatigue cycle,
as shown in Figure 5.
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
Figure 5. Stress for a Complete Fatigue Cycle.
The relation between the stress amplitude σa and the number of cycle Nf is given by, [6],
σa = K. Nfm (2)
Where, K and m are constants.
They are found empirically based upon the experimental results according to Miner’s,
∑ni
Nf
ri=1 = D (3)
Where, n is the number of cycles and D is the damage factor and r is the number of loading turns. Using the
formula derived by,
χi =Nf(σi−σL)
(σH−σL) (4)
Where, σH, σL are the maximum and minimum stresses for the variable amplitude stress and χ is the number of
cycles up to failure under constant amplitude stress, σi and,
D = (n
Nf(σH)+
n
Nf(σL)) χ (5)
EXPERIMENTAL PROGRAM AND RESULTS
The work is concentrated on the types of laminates composite materials used in manufacturing the prostheses for
people of special needs. They are chosen from previous work of the authors. The fatigue specimens were cut
according to the machine fatigue sample, [47-53], as show in Figs. 6 and 7. The testing will be achieved for
constant and variable amplitude in order to estimate the life of the material in order to be taken into consideration
in designing the prostheses for the amputees, [54-60]. The types of the specimens and the stacking sequence are
shown in Table 1, [15]. Ten specimens testing to calculate the fatigue behavior for samples, [61-66].
Figure 6. Fatigue specimens.
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
Figure 7. Fatigue test machine.
Table 1. Fatigue test specimens.
No. Laminate stacking sequence σult (MPa) E (GPa) G (GPa) ν
1 (4) Perlon+(4) Glass Fiber+(4) Perlon 98.8 25.4 10.08 0.26
2 (4) Perlon+(4) Carbon Fiber+(4) Perlon 124.7 25.6 10 0.28
3 (3) Perlon+(2) Kevlar Fiber+(2)
Perlon+(2) Glass Fiber+(3) Perlon 118.3 31.5 12.12 0.3
4 (3) Perlon+(2) Carbon Fiber+(2)
Perlon+(2) Glass Fiber+(3) Perlon 95.3 24.6 9.5 0.29
5 (3) Perlon+(2) Kevlar Fiber+(2)
Perlon+(2) Carbon Fiber+(3) Perlon 102.3 26.3 10.35 0.27
The experimental results are divided into two types:
1. Constant amplitude test.
2. Variable amplitude test.
For sample No. 1, the laminate is manufacture as shown in Table 1 and tested using the constant amplitude for
each test. Ten specimens were decided from the previous work. The results of the constant amplitude used with
the number of cycles up to failure is shown in Table 2. The amplitude versus the number of cycle is shown in
Figure 8. In addition, the finite element results are added on the same figure.
Table 2. Results of the constant amplitude for the laminate ((4) Perlon+(4) Glass Fiber+(4) Perlon).
No. Constant amplitude (MPa) No. of cycles Nf
1 25.8 4.3 × 105
2 21.8 4.9 × 105
3 15.6 5.31 × 105
4 12.5 5.7 × 105
5 9.6 7.2 × 105
6 7.2 8.8 × 105
7 4.8 10.35 × 105
8 3.5 12.35 × 105
9 2.4 15.4 × 105
10 1.68 16.8 × 105
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
Figure 8. Experimental and Numerical Results for Stress σa with Number of cycle Nf for the laminate No. 1.
Using the curve fitting formula, the equation that fit the experimental results is, σa = K. Nfm, Where, K =
1 × 1012, m = −1.897. The variable amplitude fatigue test by choosing two cases, Low-High and High-Low to
show the effectiveness of the variable amplitude stress are shown in Table 3.
Table 3. Vairable amplitude fatigue for the laminate ((4) Perlon+(4) Glass Fiber+(4) Perlon).
No.
Amplitude fatigue
Low-High High-Low
σa (MPa) Nf No. of Cycles. χ D σa (MPa) Nf No. of Cycles. χ D
1 1.68 4.6 × 106 23 1.11 25.8 3.8 × 106 19 1.08
2 5.7 4.8 × 106 24 1.12 19.4 4.01 × 106 20 1.13
3 10.2 4.5 × 106 22 1.09 14.8 3.62 × 106 18 0.99
4 14.8 3.98 × 106 20 1.03 10.2 3.3 × 106 17 0.97
5 19.4 3.2 × 106 16 0.98 14.8 3.8 × 106 19 1.08
6 25.8 4.23 × 106 21 1.07 1.68 3.92 × 106 20 1.12
For sample No. 2, the stacking sequence together with the material properties are shown in Table 1. The results
of the amplitude with the number of cycles are shown in Table 4 and the plots of the experimental and the
numerical results are shown in Figure 9.
Table 4. Results of constant amplitude for the laminate ((4) Perlon+(4) Carbon Fiber+(4) Perlon).
No. Constant stress σa amplitude (MPa) No. of cycles Nf
1 32.35 5.95 × 105
2 25.84 6.42 × 105
3 19.71 7.86 × 105
4 17.47 8.23 × 105
𝜎1 = 25.8 𝑀𝑃𝑎
𝜎2 = 1.68 𝑀𝑃𝑎
𝑛 = 104 𝑛 = 104
𝜎2 = 1.68 𝑀𝑃𝑎
𝑛 = 104
𝜎1 = 25.8 𝑀𝑃𝑎
𝑛⬚ = 104
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
5 12.65 9.07 × 105
6 8.4 11.26 × 105
7 5.72 13.03 × 105
8 3.5 15.62 × 105
9 1.8 19.25 × 105
10 0.504 21.35 × 105
Figure 9. Experimental and Numerical Results for Stress σa with Number of cycle Nf for the laminate No. 2.
Using the curve fitting formula, the equation that fit the experimental results is, σa = K. Nfm, Where, K =
2 × 1017, m = −2.706. The variable stress amplitude σa for Low-High and High-Low are shown in Table 5.
Table 5. Amplitude fatigue for the laminate ((4) Perlon+(4) Carbon Fiber+(4) Perlon).
No.
Amplitude fatigue
Low-High High-Low
σa (MPa) Nf No. of Cycles. χ D σa (MPa) Nf No. of Cycles. χ D
1 0.504 6.82 × 105 35 1.05 32.35 5.62 × 105 29 1.03
2 8.48 6.45 × 105 33 1.03 29.19 5.83 × 105 30 1.03
3 15.10 5.98 × 105 29 0.97 21.93 4.98 × 105 24 0.96
4 21.93 7.03 × 105 38 1.09 15.10 4.88 × 105 24 0.98
5 29.19 6.92 × 105 36 1.08 8.48 5.23 × 105 26 0.99
6 32.35 6.4 × 105 31 0.99 0.504 6.03 × 105 33 1.1
For sample No. 3, laminate ((3) Perlon+(2) Kevlar Fiber+(2) Perlon+(2) Glass Fiber+(3) Perlon). The results of
the constant amplitude is shown in Table 6. The σa amplitude values against the number of cycles are shown in
Fig. 10 together with the numerical results.
𝜎1 = 32.35 𝑀𝑃𝑎
𝜎2 = 0. 504𝑀𝑃𝑎
𝑛 = 104 𝑛 = 104
𝜎2 = 0.504𝑀𝑃𝑎
𝑛 = 104
𝜎1 = 32.35 𝑀𝑃𝑎
𝑛 = 104
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
Table 6. Results of the constant amplitude fatigue test.
No. Constant amplitude σa (MPa) No. of cycles Nf
1 27.98 4.5 × 105
2 21.72 5.38 × 105
3 17.16 5.91 × 105
4 12.64 6.61 × 105
5 9.97 8.45 × 105
6 6.35 10.3 × 105
7 5.13 12 × 105
8 4.67 14.33 × 105
9 3.42 17.86 × 105
10 2.33 19.48 × 105
Figure 10. Experimental and Numerical Results for Stress σa with Number of cycle Nf for the laminate No. 3.
The equation that describes the constant amplitude fatigue test is obtained by curve fitting as follows, σa = K. Nfm,
Where, K = 3 × 1010, m = −1.595. The variable amplitude tests are, Low-High and High-Low fatigue test and
the results are shown in Table 7.
Table 7. Amplitude fatigue for the laminate No.3.
No.
Amplitude fatigue
Low-High High-Low
σa (MPa) Nf No. of Cycles. χ D σa (MPa) Nf No. of Cycles. χ D
1 2.33 5.8 × 106 28 0.97 27.98 5.12 × 106 28 1.09
2 5.1 5.64 × 106 27 0.96 21.41 4.83 × 106 23 0.96
3 11.87 6.81 × 106 38 1.12 16.64 5.65 × 106 32 1.13
4 16.64 6.4 × 106 32 1.00 11.87 5.2 × 106 29 1.11
𝜎1 = 27.98 𝑀𝑃𝑎
𝜎2 = 2.33 𝑀𝑃𝑎
𝑛 = 104 𝑛 = 104
𝜎2 = 27.98 𝑀𝑃𝑎
𝑛 = 104
𝜎1 = 2.33 𝑀𝑃𝑎
𝑛 = 104
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
5 21.41 6.93 × 106 39 1.12 5.1 4.98 × 106 24 0.96
6 27.98 6.45 × 106 33 1.03 2.33 4.63 × 106 25 1.08
For sample No. 4, the laminate is manufacture as shown in Table 1 and tested using the constant amplitude for
each test. The results of the amplitude used with the number of cycles up to failure is shown in Table 8. The
constant amplitude versus the number of cycle is shown in Fig. 11 together with the numerical results.
Table 8. Results of the constant amplitude for the laminate No. 4.
No. Constant amplitude (MPa) No. of cycles Nf
1 24.8 5.95 × 105
2 21.16 6.98 × 105
3 18.52 7.32 × 105
4 15.98 7.62 × 105
5 12.98 8.82 × 105
6 9.35 10.27 × 105
7 6.98 11.98 × 105
8 3.532 14.5 × 105
9 2.4 17.87 × 105
10 1.58 19.42 × 105
Figure 11. Experimental and Numerical Results for Stress σa with Number of cycle Nf for the laminate No. 4.
Using the curve fitting formula, the equation that fit the experimental results is, σa = K. Nfm, Where, K =
8 × 1014, m = −2.327. The variable amplitude fatigue test by choosing two cases, low-high and high-low to
show the effectiveness of the variable amplitude stress are shown in Table 9.
Table 9. Amplitude fatigue for the laminate No. 4.
No. Amplitude fatigue
Low-High High-Low
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
σa (MPa) Nf No. of Cycles. χ D σa (MPa) Nf No. of Cycles. χ D
1 1.58 5.7 × 105 29 1.01 24.8 4.52 × 105 23 1.02
2 4.38 5.35 × 105 27 1.02 19.68 4.73 × 105 25 1.06
3 9.46 4.98 × 105 24 0.96 14.54 4.14 × 105 19 0.93
4 14.54 6.01 × 105 34 1.13 9.46 4.2 × 105 19 0.9
5 19.68 5.98 × 105 32 1.07 4.38 4.48 × 105 21 0.94
6 24.8 5.3 × 105 25 0.94 1.58 5.32 × 105 30 1.13
For sample No. 5, the laminate is manufacture as shown in Table 1 and tested using the constant amplitude for
each test. The results of the amplitude used with the number of cycles up to failure is shown in Table 10. The
constant amplitude versus the number of cycle is shown in Fig. 12. The numerical results were also plotted on the
same figure.
Table 10. Results of the constant amplitude for the laminate No. 5.
No. Constant amplitude (MPa) No. of cycles Nf
1 28.6 4.9 × 105
2 25.82 5.62 × 105
3 22.42 6.35 × 105
4 19.63 7.3 × 105
5 16.16 8.28 × 105
6 13.48 9.35 × 105
7 10.12 11.86 × 105
8 7.06 14.34 × 105
9 5.53 16.83 × 105
10 3.48 17.35 × 105
Figure 12. Experimental and Numerical Results for Stress σa with Number of cycle Nf for the laminate No. 5.
𝜎1 = 4.98 𝑀𝑃𝑎
𝜎2 = 0.24 𝑀𝑃𝑎
𝑛⬚ = 104 𝑛 = 104
𝜎2 = 0.24 𝑀𝑃𝑎
𝑛 = 104
𝜎1 = 4.98 𝑀𝑃𝑎
𝑛 = 104
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
Using the curve fitting formula, the equation that fit the experimental results is, σa = K. Nfm, Where, K =
1 × 1010, m = −1.518. The variable amplitude fatigue test by choosing two cases, low-high and high-low to
show the effectiveness of the variable amplitude stress are shown in Table 11.
Table 11. Amplitude fatigue for the laminate No. 5.
No.
Amplitude fatigue
Low-High High-Low
σa (MPa) Nf No. of Cycles. χ D σa (MPa) Nf No. of Cycles. χ D
1 3.48 6.2 × 105 34 1.09 28.6 3.92 × 105 21 1.08
2 8.28 7.1 × 105 40 1.13 23.78 4.1 × 105 23 1.12
3 13.01 5.2 × 105 27 1.04 18.92 4.6 × 105 27 1.14
4 18.92 4.9 × 105 23 0.94 13.01 3.6 × 105 17 0.94
5 23.78 3.2 × 105 16 0.93 8.28 3.4 × 105 15 0.88
6 28.6 4.96 × 105 24 0.97 3.48 3.1 × 105 13 0.84
DISCUSSION OF RESULTS
The presented experimental and finite element technique to estimate the life of the materials to be used specifically
for manufacturing the prosthetic sockets. This a part of the research work deals with the fatigue characterization
to prostheses materials to sustain the dynamic loading facing the patient during the gait cycle. Five types of
materials tested by E.N. Abbas et al. [15] were chosen for testing in this work. The materials were tested
experimentally using two types of loading systems, constant amplitude and variable amplitude schemes in order
to obtain results approximately similar to the real life results.
The first set of specimens (4 layers of perlon + 4 layers of fiber glass and 4 perlon layers). The constant amplitude
results are shown in Fig. 8 together with the finite element result. They have shown a good agreement with a
discrepancy less than 12%. The suggested experimental model is shown on Fig. 8 with K = 1 × 1012 and m =
−1.897. The minus sign indicates that the life is increased with the amplitude decreasing which is compatible
with the logic of material behavior. The number of cycles to failure was 16.8*105 cycle. For using the variable
amplitude stress shown in Table 3 indicates that the number of cycles to failure in case of Low- High cycle is
higher than those obtained from High–Low regime with maximum numbers of cycles = 4.6 × 106, 3.8 × 106,
respectively. The results for the damage indicates that the expected life is increasing with the increase the damage
factor D obtained by using Eq. (2). This is illustrated in Table 3.
The sample No. 2 is composed of (4 perlon layers + 4 carbon fiber layers + 4 perlon layers). The number of cycles
obtained against the constant amplitude model results in K = 2 × 1017, m = −2.706 as shown in Fig. 9 and Table
4 which has a similar behavior for the specimen No.1. Using the variable amplitude test, Table 5, it was found
that the maximum number of cycles to failure is equal to 7.03 × 105 with a damage factor equal to 1.09 using
Low–High scheme compared to 6.03 × 105 cycle in High–Low with a damage factor equal to 1.1. For the sample
No. 3 in which the laminate is composed of Kevlar fibers in addition to fiber glass fibers, a noticeable number of
cycles to failure is obtained as shown in Table 6 and Fig. 10. For constant amplitude test as shown in Table 7, the
maximum number of cycles reached 19.48 × 105 cycle and in using the Low-High test the number of cycles to
failure is equal to 6.93 × 106 with a damage factor D = 1.03 and in High–Low test the number of cycles to failure
is equal to 5.102 × 106 with a damage factor D = 1.09. The index for the decay in the number of cycles in
constant test indicate high rate (−2.327) and the corresponding number of cycles up to failure reaches
𝜎1 = 28.6 𝑀𝑃𝑎
𝜎2 = 3.48 𝑀𝑃𝑎
𝑛 = 105 𝑛 = 105
𝜎2 = 3.48 𝑀𝑃𝑎
𝑛 = 105
𝜎1 = 28.6 𝑀𝑃𝑎
𝑛 = 105
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Fatigue Characterization of Laminated Composites used in Prosthetic Sockets Manufacturing
19.42 × 105 compared to the other samples which may be recommended for socket manufacturing.
For the sample No. 4 in which the laminate is composed of carbon fibers in addition to kevlar fibers, the maximum
number of cycles reached 19.42 × 105 cycle for a constant amplitude test shown in Table 8 and Fig. 11 and in
using the Low-High test the number of cycles to failure is equal to 6.01 × 106 with a damage factor D = 1.13
and in High–Low test the number of cycles to failure is equal to 5.3 × 106 with a damage factor D = 1.13 as
shown in Table 9. For the laminate (specimen No. 5) (3 perlon + 2 kevlar + 2 perlon + 2 carbon + 3 perlon) layers
the maximum number of cycles to failure for constant amplitude test is 17.35 × 105 as shown in Fig. 12 and
Table 10. For the variable test amplitude as shown in Table 11, the maximum number of cycles to failure is
7.1 × 105 with a damage factor D = 1.13, and 4.6 × 105 for a damage factor D = 1.14 for the tests respectively
Low – High and High – Low tests respectively. The number of cycles to failure is used as an indication to the
stiffness degradation. The fatigue failure causes initiation of cracks in the sockets prostheses due to the increasing
the number of cycles beyond the fatigue strength for a typical laminate. The determination of the endurance of the
laminate before manufacturing the sockets, therefore, this work is considered as a guide for the Prostheses
engineers.
CONCLUSION
The research conducted here deals with the determination of the endurance limits for the materials used for
manufacturing the prostheses sockets. The results may be used to avoid the failure of sockets and get rid of the
stiffness degradation due to unexpected loading faces the patient during the gait cycle by using the models
suggested in this work with the corresponding the number of cycles up to failure according to the age and the
activity of the patient during the normal daily work. The results of the constant amplitude with the number of
cycles for all the samples have a good agreement with those obtained numerically using the finite element method.
It was noticed that using the variable stress amplitude Low - High, the number of cycles are higher than those
obtained for the case High – Low. The damage factor was also increased as the number of cycles up to failure is
increased.
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[8] A.M.A. Al- Nassrawi, “Characterization of Fatigue Behavior of PEEK Matrix Materials,” University of
Babylon, College of Materials, 2015.
[9] A. A. Al-Asadi, “Study of Mechanical Properties of Rubber Under Constant and Variable Stress amplitudes,”
Ph.D. Thesis, University of technology, Iraq, 2008.
[10] E.K. Gamstedt, L.A. Berglund, and T. Peijs, “Studying Fatigue Mechanisms in Unidirectional Glass-Fiber-
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[15] E.N. Abbas, M.L. Al-Waily, T.M. Hammza, and M.J. Jweeg, “An Investigation to the Effects of Impact
Strength on Laminated Nothed Composites Used in Prosthetic Sockets Manufacturing,” Sent to Publication
in Journal Periodicals of Engineering and Natural Sciences, 2020.
[16] M.J. Jweeg, “Application of finite element analysis to rotating fan impellers,” Doctoral Thesis, Aston
University, 1983.
[17] M. Al-Waily, M.A.R. Sadiq Al-Baghdadi, and R.H. Al-Khayat, “Flow Velocity and Crack Angle Effect on
Vibration and Flow Characterization for Pipe Induce Vibration,” International Journal of Mechanical &
Mechatronics Engineering, Vol. 17, No. 05, Pp.19-27, 2017.
[18] R.H. Al-Khayat, M.A.R. Sadiq Al-Baghdadi, R.A. Neama, and M. Al-Waily, “Optimization CFD Study of
Erosion in 3D Elbow During Transportation of Crude Oil Contaminated with Sand Particles,” International
Journal of Engineering & Technology, Vol. 07, No. 03, Pp. 1420-1428, 2018.
[19] M.A. Al-Shammari, L.Y. Zedan, and A.M. Al-Shammari, “FE simulation of multi-stage cold forging process
for metal shell of spark plug manufacturing,” 1st International Scientific Conference of Engineering
Sciences-3rd Scientific Conference of Engineering Science, ISCES 2018–Proceedings, 2018.
[20] R.A. Neama, M.A.R. Sadiq Al-Baghdadi, and M. Al-Waily, “Effect of Blank Holder Force and Punch
Number on the Forming Behavior of Conventional Dies,” International Journal of Mechanical &
Mechatronics Engineering, Vol. 18, No. 04, 2018.
[21] M. Al-Waily, E.Q. Hussein, and N.A. Aziz Al-Roubaiee, “Numerical Modeling for Mechanical
Characteristics Study of Different Materials Artificial Hip Joint with Inclination and Gait Cycle Angle
Effect,” Journal of Mechanical Engineering Research & Developments, Vol. 42, No. 04, Pp. 79-93, 2019.
[22] M.J. Jweeg, A.S. Hammood, and M. Al-Waily, “Experimental and Theoretical Studies of Mechanical
Properties for Reinforcement Fiber Types of Composite Materials,” International Journal of Mechanical &
Mechatronics Engineering, Vol. 12, No. 04, 2012.
[23] M.A. Al-Shammari, and M. Al-Waily, “Theoretical and Numerical Vibration Investigation Study of
Orthotropic Hyper Composite Plate Structure,” International Journal of Mechanical & Mechatronics
Engineering, Vol. 14, No. 6, 2014.
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[24] M.J. Jweeg, M. Al-Waily, and A.A. Deli, “Theoretical and Numerical Investigation of Buckling of
Orthotropic Hyper Composite Plates,” International Journal of Mechanical & Mechatronics Engineering,
Vol. 15, No. 4, 2015.
[25] A.A. Alhumdany, M. Al-Waily, and M.H.K. Al-Jabery, “Theoretical and Experimental Investigation of
Using Date Palm Nuts Powder into Mechanical Properties and Fundamental Natural Frequencies of Hyper
Composite Plate,” International Journal of Mechanical & Mechatronics Engineering, Vol. 16, No. 1, 2016.
[26] E.N. Abbas, M.J. Jweeg, and M. Al-Waily, “Analytical and Numerical Investigations for Dynamic Response
of Composite Plates Under Various Dynamic Loading with the Influence of Carbon Multi-Wall Tube Nano
Materials,” International Journal of Mechanical & Mechatronics Engineering, Vol. 18, No. 6, pp. 1-10,
2018.
[27] H.J. Abbas, M.J. Jweeg, M. Al-Waily, and AA. Diwan, “Experimental Testing and Theoretical Prediction
of Fiber Optical Cable for Fault Detection and Identification,” Journal of Engineering and Applied Sciences,
Vol. 14, No. 2, Pp. 430-438, 2019.
[28] N.A. Mahmood, M.J. Jweeg, and M.Y. Rajab, “Investigation of partially pressurized thick cylindrical
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[29] M.M. Abdulridha, N.D. Fahad, M. Al-Waily, and K.K. Resan, “Rubber Creep Behavior Investigation with
Multi Wall Tube Carbon Nano Particle Material Effect,” International Journal of Mechanical Engineering
and Technology, Vol. 9, No. 12, Pp. 729-746, 2018.
[30] M.J. Jweeg, K.K. Resan, E.A. Abbod, and M. Al-Waily, “Dissimilar Aluminium Alloys Welding by Friction
Stir Processing and Reverse Rotation Friction Stir Processing,” IOP Conference Series: Materials Science
and Engineering, International Conference on Materials Engineering and Science, Istanbul, Turkey, 8
August, Vol. 454, 2018.
[31] M.R. Ismail, Z.A.A.A. Ali, and M. Al-Waily, “Delamination Damage Effect on Buckling Behavior of
Woven Reinforcement Composite Materials Plate,” International Journal of Mechanical & Mechatronics
Engineering, Vol. 18, No. 05, Pp. 83-93, 2018.
[32] M.J. Jweeg, S.Z. Said, “Effect of rotational and geometric stiffness matrices on dynamic stresses and
deformations of rotating blades,” Journal of the Institution of Engineers (India): Mechanical Engineering
Division, Vol. 76, Pp. 29-38, 1995.
[33] M. Al-Waily, A.A. Deli, A.D. Al-Mawash, and Z.A.A.A. Ali, “Effect of Natural Sisal Fiber Reinforcement
on the Composite Plate Buckling Behavior,” International Journal of Mechanical & Mechatronics
Engineering, Vol. 17, No. 1, 2017.
[34] K.K. Resan, A.A. Alasadi, M. Al-Waily, and M.J. Jweeg, “Influence of Temperature on Fatigue Life for
Friction Stir Welding of Aluminum Alloy Materials,” International Journal of Mechanical & Mechatronics
Engineering, Vol. 18, No. 2, 2018.
[35] W. Hussein, and M.A. Al-Shammari, “Fatigue and Fracture Behaviours of FSW and FSP Joints of AA5083-
H111 Aluminium Alloy,” IOP Conference Series: Materials Science and Engineering, International
Conference on Materials Engineering and Science, Vol. 454, 2018.
[36] Y.J. Mahboba, and M.A. Al-Shammari, “Enhancing wear rate of high-density polyethylene (HDPE) by
adding ceramic particles to propose an option for artificial hip joint liner,” IOP Conference Series: Materials
Science and Engineering, ICMSMT, Vol. 561, 2019.
[37] M.J. Jweeg, K.K. Resan, and M.T. Ismail, “Study of Creep-Fatigue Interaction in a Prosthetic Socket Below
Knee,” ASME International Mechanical Engineering Congress and Exposition, 2012.
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[38] A.A. Kadhim, M. Al-Waily, Z.A.A.A. Ali, M.J. Jweeg, and K.K. Resan, “Improvement Fatigue Life and
Strength of Isotropic Hyper Composite Materials by Reinforcement with Different Powder Materials,”
International Journal of Mechanical & Mechatronics Engineering, Vol. 18, No. 2, 2018.
[39] A.K. Abdulameer, and M.A. Al-Shammari, “Fatigue Analysis of Syme’s Prosthesis,” International Review
of Mechanical Engineering, Vol. 12, No. 3, 2018.
[40] S.M. Abbas, K.K. Resan, A.K. Muhammad, and M. Al-Waily, “Mechanical and Fatigue Behaviors of
Prosthetic for Partial Foot Amputation with Various Composite Materials Types Effect,” International
Journal of Mechanical Engineering and Technology, Vol. 09, No. 09, Pp. 383–394, 2018.
[41] M.J. Jweeg, A.S. Hammood, and M. Al-Waily, “A Suggested Analytical Solution of Isotropic Composite
Plate with Crack Effect,” International Journal of Mechanical & Mechatronics Engineering, Vol. 12, No.
05, 2012.
[42] L.S. Al-Ansari, M. Al-Waily, and A.M.H. Yusif, “Vibration Analysis of Hyper Composite Material Beam
Utilizing Shear Deformation and Rotary Inertia Effects,” International Journal of Mechanical &
Mechatronics Engineering, Vol. 12, No. 04, 2012.
[43] M. Al-Waily, and Z.A.A.A. Ali, “A Suggested Analytical Solution of Powder Reinforcement Effect on
Buckling Load for Isotropic Mat and Short Hyper Composite Materials Plate,” International Journal of
Mechanical & Mechatronics Engineering, Vol. 15, No. 04, 2015.
[44] M.J. Jweeg, “A Suggested Analytical Solution for Vibration of Honeycombs Sandwich Combined Plate
Structure,” International Journal of Mechanical & Mechatronics Engineering, Vol. 16, No. 2, 2016.
[45] M.A. Al-Shammari, and M. Al-Waily, “Analytical Investigation of Buckling Behavior of Honeycombs
Sandwich Combined Plate Structure,” International Journal of Mechanical and Production Engineering
Research and Development, Vol. 8, No. 4, Pp. 771-786, 2018.
[46] J.S. Chiad, M. Al-Waily, and M.A. Al-Shammari, “Buckling Investigation of Isotropic Composite Plate
Reinforced by Different Types of Powders,” International Journal of Mechanical Engineering and
Technology, Vol. 09, No. 09, Pp. 305–317, 2018.
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[48] M.A. Al-Shammari, E.Q. Hussein, and A.A. Oleiwi, “Material Characterization and Stress Analysis of a
Through Knee Prosthesis Sockets,” International Journal of Mechanical & Mechatronics Engineering, Vol.
17, No. 06, 2017.
[49] S.M. Abbas, A.M. Takhakh, M.A. Al-Shammari, and M. Al-Waily, “Manufacturing and Analysis of Ankle
Disarticulation Prosthetic Socket (SYMES),” International Journal of Mechanical Engineering and
Technology, Vol. 09, No. 07, Pp. 560-569, 2018.
[50] M.A. Al-Shammari, “Experimental and FEA of the Crack Effects in a Vibrated Sandwich Plate,” Journal of
Engineering and Applied Sciences, Vol. 13, No. 17, Pp. 7395-7400, 2018.
[51] F.M. Kadhim, A.M. Takhakh, and A.M. Abdullah, “Mechanical Properties of Polymer with Different
Reinforcement Material Composite That used for Fabricates Prosthetic Socket,” Journal of Mechanical
Engineering Research and Developments, Vol. 42, No. 4, Pp. 118-123, 2019.
[52] M.A. Al-Shammari, Q.H. Bader, M. Al-Waily, and A.M. Hasson, “Fatigue Behavior of Steel Beam Coated
with Nanoparticles under High Temperature,” Journal of Mechanical Engineering Research and
Developments, Vol. 43, No. 4, Pp. 287-298, 2020.
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[53] M.J. Jweeg, S.N. Alnomani, and S.K. Mohammad, “Dynamic analysis of a rotating stepped shaft with and
without defects,” 3rd International Conference on Engineering Sciences, IOP Conference Series: Materials
Science and Engineering, Vol. 671, 2020.
[54] M.A. Al-Shammari, and S.E. Abdullah, “Stiffness to Weight Ratio of Various Mechanical and Thermal
Loaded Hyper Composite Plate Structures,” IOP Conference Series: Materials Science and Engineering, 2nd
International Conference on Engineering Sciences, Vol. 433, 2018.
[55] F.M. Kadhim, J.S. Chiad, and A.M. Takhakh, “Design And Manufacturing Knee Joint for Smart
Transfemoral Prosthetic,” IOP Conference Series: Materials Science and Engineering, International
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[56] A.A. Taher, A.M. Takhakh, and S.M. Thahab, “Study and optimization of the mechanical properties of
PVP/PVA polymer nanocomposite as a low temperature adhesive in nano-joining,” 3rd International
Conference on Engineering Sciences, IOP Conference Series: Materials Science and Engineering, Vol. 671,
2020.
[57] S.G. Hussein, M.A. Al-Shammari, A.M. Takhakh, and M. Al-Waily, “Effect of Heat Treatment on
Mechanical and Vibration Properties for 6061 and 2024 Aluminum Alloys,” Journal of Mechanical
Engineering Research and Developments, Vol. 43, No. 01, Pp. 48-66, 2020.
[58] M. Al-Waily, M.A. Al-Shammari, and M.J. Jweeg, “An Analytical Investigation of Thermal Buckling
Behavior of Composite Plates Reinforced by Carbon Nano Particles,” Engineering Journal, Vol. 24, No. 3,
2020.
[59] H.I. Mansoor, M.A. Al-shammari, and A. Al-Hamood, “Experimental Analysis of Cracked Turbine Rotor
Shaft using Vibration Measurements,” Journal of Mechanical Engineering Research and Development, Vol.
43, No. 2, Pp. 294-304, 2020.
[60] E.E. Kader, A.M. Abed, and M.A. Al-Shammari, “Al2O3 Reinforcement Effect on Structural Properties of
Epoxy Polysulfide Copolymer,” Journal of Mechanical Engineering Research and Developments, Vol. 43,
No. 4, Pp. 320-328, 2020.
[61] A.M. Takhakh, and S.M. Abbas, “Manufacturing and Analysis of Carbon Fiber Knee Ankle Foot Orthosis,”
International Journal of Engineering & Technology, Vol. 07, No. 04, pp. 2236-2240, 2018.
[62] A.M. Takhakh, S.M. Abbas, and A.K. Ahmed, “A Study of the Mechanical Properties and Gait Cycle
Parameter for a Below-Knee Prosthetic Socket,” IOP Conference Series: Materials Science and
Engineering, 2nd International Conference on Engineering Sciences, Vol. 433, 2018.
[63] E.A. Abbod, M. Al-Waily, Z.M.R. Al-Hadrayi, K.K. Resan, and S.M. Abbas, “Numerical and Experimental
Analysis to Predict Life of Removable Partial Denture,” IOP Conference Series: Materials Science and
Engineering, 1st International Conference on Engineering and Advanced Technology, Egypt, Vol. 870, 2020.
[64] S.E. Sadiq, S.H. Bakhy, and M.J. Jweeg, “Effects of Spot Welding Parameters on the Shear Characteristics
of Aluminum Honeycomb Core Sandwich Panels in Aircraft structure,” Test Engineering and Management,
Vol. 83, Pp. 7244 – 7255, 2020.
[65] H.I. Mansoor, M. Al-shammari, and A. Al-Hamood, “Theoretical Analysis of the Vibrations in Gas Turbine
Rotor,” 3rd International Conference on Engineering Sciences, IOP Conference Series: Materials Science
and Engineering, Vol. 671, 2020.
[66] M.A. Husain, and M.A. Al-Shammari, “Analytical Solution of Free Vibration Characteristics of Partially
Circumferential Cracked Cylindrical Shell,” Journal of Mechanical Engineering Research and
Developments, Vol. 43, No. 3, Pp. 442-454, 2020.