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DESCRIPTION

The materials used to connect a rail to a sleeper in the form ofK-type fastening include Steel baseplate, screws, spring clips,spring clip bolts, double layer washers and intermediatebaseplate, and of HM-type fastening include spikes, angle guide,plastic baseplate, screws and feeding washers.

TRANSCRIPT

Page 1: Fastenings

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Page 2: Fastenings

MARCH 2015 Research, Planning & Coordination Department 2

THE FASTENINGS

Page 3: Fastenings

SKL–14 TYPE FASTENINGS

THE FASTENINGS

MARCH 2015 Research, Planning & Coordination Department 3

SKL-12 TYPE FASTENINGS

K TYPE FASTENINGS

Page 4: Fastenings

THE FASTENINGS GENERAL DESCRIPTION

MARCH 2015 Research, Planning & Coordination Department 4

• General description

• The materials used to connect a rail to a sleeper in the form of

K-type fastening include Steel baseplate, screws, spring clips,

spring clip bolts, double layer washers and intermediate

baseplate, and of HM-type fastening include spikes, angle guide,

plastic baseplate, screws and feeding washers.

• Rail baseplates are placed between the foot of rail and the

sleeper. Baseplates are elements that transfer loads transversely

from the rail over a larger surface and provide the elasticity for

attenuation of vibrations.

Page 5: Fastenings

THE FASTENINGS K TYPE FASTENINGS

MARCH 2015 Research, Planning & Coordination Department 5

• K-type fastening system

• This fastening system is used in straight lines, switches and crossings.

Page 6: Fastenings

THE FASTENINGS K TYPE FASTENINGS

MARCH 2015 Research, Planning & Coordination Department 6

• K-type fastening for concrete sleepers

• There is only one screw on each side of the rail. A 6-7 mm thick baseplate pad is required, and a 2-3 mm thick rail pad.

• K-type fastening for wooden sleepers

• There are two screws on each side of the rail. In addition, a 3-4 mm thick rail pad is needed.

• The tightening torque value:

• The tightening torque for the spring clip bolts is 180-200 Nm.

• The tightening torque for the screws is 250 Nm.

Page 7: Fastenings

THE FASTENINGS K TYPE FASTENINGS

MARCH 2015 Research, Planning & Coordination Department 7

Page 8: Fastenings

THE FASTENINGS SKL-14 FASTENING SYSTEM

MARCH 2015 Research, Planning & Coordination Department 8

• SKL-14 Fastening system

• SKL 14 fastening system is used for concrete sleepers. A screw on each side of the rail is used to attach spring clips and angle guide for positioning the rail, and an under-rail plastic baseplate is placed between the rail and the sleeper.

• The position of the rail is secured with angle guide plates. The lateral forces from the rail are transferred to the concrete sleeper through the angle guide without causing twisting of screws or some stress leading to cross slip or any deformation which would be a disadvantage for the track gauge.

• The gauge can be adjusted up to (+10, -10) mm by means of angles guides with various widths.

Page 9: Fastenings

THE FASTENINGS SKL-14 FASTENING SYSTEM

MARCH 2015 Research, Planning & Coordination Department 9

Page 10: Fastenings

THE FASTENINGS SKL-14 FASTENING SYSTEM

MARCH 2015 Research, Planning & Coordination Department 10

Page 11: Fastenings

THE FASTENINGS SKL-14 FASTENING SYSTEM

MARCH 2015 Research, Planning & Coordination Department 11

Tightening torque value and fixing gap

• The tightening torque for the screws is 250 Nm.

• The gap between the bottom of the spike and angle guide

should be 0.5 mm during tightening. Measure the gap with a

feeler gauge.

• The central curve of the spike prevents rise and overturn of the

rail. There should be approximately 1.5 mm free space

between the central curve of the spike and the rail foot.

Page 12: Fastenings

THE FASTENINGS SKL-12 FASTENING SYSTEM

MARCH 2015 Research, Planning & Coordination Department 12

• SKL-12 baseplate and fastening system for Switches and Crossings (S&C)

• SKL-12 fastening system is used for switches with steel baseplates and extension joints. Two screws on each side of the rail are used to attach the baseplate to the sleeper. A 3 - 4 mm thick baseplate pad is required between the steel baseplate and the sleeper.

Page 13: Fastenings

THE FASTENINGS SKL-12 FASTENING SYSTEM

MARCH 2015 Research, Planning & Coordination Department 13

• The tightening torque value and fixing gap:

• A 6 mm rail pad is placed between the rail and baseplate. Rail pad elasticity should be above 200 kN/mm.

• The tightening torque for the spring clip bolts is 180-200 Nm.

• The tightening torque for the sleeper screws is 250 Nm.

• The free space between the central curve of the spring clip and the rail should not exceed 2mm (see Figure below) Measure the gap with a 2-mm feeler gauge.

Page 14: Fastenings

THE FASTENINGS

MARCH 2015 Research, Planning & Coordination Department 14