F. No. P- 05/8/2020-KVI-11GOVERNMENT OF INDIA

MINISTRY OF MICRO, SMALL AND MEDIUM ENTERPRISES,

UDYOG BHAWAN,NEW DELHI - 110 011

dated the 2nd February, 2021

To,TheChief ExecutiveOfficer,Khadi and Village Industries,Gramodaya,3, Irla Road,Vile Parle (West),Mumbai-400056.

Subject: Operational Guidelines for Pilot Project of Repairing IManufacturing of Footwear on vertical of Leather & Plasticunder GramodyogVikas Yojana(GVY)- regarding.

Madam,

I am directed to refer to KVIC's mail dated 08.10.2020 on the subjectmentioned above and to convey the approval of the Competent Authority on theguidelines (copy enclosed) for implementation.

2. Expenditure on the above approved guidelines for 'Repairing /Manufacturing of Footwearduring 2020-21 may be incurred keeping in view thebudget of 'Gramodyog Vikas Yojana (GVY)' for 2020-21.

3. Further, all expenditure, on conducting/organizing National Workshops,Exhibitions etc., may be incurred keeping in view the provisions of the GFRs andother instructions issued by the Ministry of Finance, Govt. of India from time to time.

Yours faithfully,

(A~Under Secretary to the Govt. of India

Tel No. 23063641Email: anil.kumar14@nic.in

Enc!. a copy of the approved guidelines

KHADI AND VILLAGE INDUSTRIES COMMISSION(Ministry of MSME)

OPERATIONAL GUIDELINES FOR PILOT PROJECT OF REPAIRING IMANUFACTURING OF FOOTWEAR ON VERTICAL OF HAND MADE PAPER,LEATHER & PLASTIC INDUSTRY(HMPLPI) UNDER VERTICAL OF GRAMODYOGVIKAS YOJANA(GVY)

1. PREAMBLE

Footwear sector is a very significant segment of Leather and Non-Leatherproducts in India. Footwear is widely used not only in India but also across the globe.Size of present Indian Domestic Footwear Industry is estimated to be worth Rs20,000 - Rs 25,000 Crores where leather and non-leather Footwear per capitaconsumption is estimated to be approx 1.1 pairs. The challenge for Indian FootwearIndustry is little large but anticipating India to become amongst top 5 manufacturersin 2030, our consumption rates can reach as high as 7-8 Pairs. In such a scenario,India would need to produce anywhere between 8-10 billion pairs consideryearly population growth. India is the third largest Footwear consuming countryafter China and USA with consumption of nearly 1.66 pairs while average globalconsumption is 3.0 pairs. There are nearly 15000 units engaged in footwearmanufacturing in India with total turnover estimated at Rs. 50,000 Crores includingRs 32,000 Crores for Domestic market and Rs 18,000 Crores for exports.

Accordingly, a holistic approach is required to strengthen this traditionalindustry so as to sustain the present growth rate and to capture more and moreexport markets. The major components of this holistic approach will be to addressissues of-

i. Continuous support to artisans through footwear manufacturing throughtraining, machine and tools distribution, etc.

ii. Ensuring supply of quality raw materials like leather, synthetic leather, etc.iii. Providing Modern Machines and Tools to the artisansIV. Strengthen the capability of manufacturing of indigenously made quality

machines of footwear and wide range of synthetic leather in the country at acompetitive cost.

v. To achieve self-sufficiency and curb the import in all aspects of these product.

2. PRESENT SCENARIO OF FOOTWEAR PRODUCTION

Almost every village has a footwear artisan's colony having minimum one ortwo families. Few hundred years back footwear was manufactured by only footwearartisan. Footwear manufacturing profession was fully manual as they used handoperated tools only. The society was practicing the art of making shoe from the pre­British time and provided millions of hand-made footwear to people. Afterindustrialization footwear has been manufactured by organized sector, which wasattractive in design, durable and cheaper, which resulted that most of artisans left theprofession and opted another profession to sustain livelihood. Few artisans adoptedthe job "Polishing and Repairing of Footwear" for maintaining the livelihood and

they are below poverty line. Efforts were also put to make improvements in the skills,equipments and .production techniques of the footwear and increase the employmentopportunity for the people.

As a traditionally labour-intensive sector, the footwear industry in India iscurrently transforming towards a more technological and innovation driven sector,with increasing number of small and big footwear manufacturers focusing more ondeveloping newer technologies and introducing better products.

3. ACTIVITIES ALREADY CARRIED OUT BY THE KVIC

There are many footwear! leather goods producing units of directly aided unitsof KVIC and in pMEGP scheme also, KVIC is assisting for setting up of units forproducing and selling footwearlleather goods.

Now, KVIC introduced the innovative programme of "Footwear Manufacturing"and "Footwear Repairing" by traditional artisans.

Table -1, Target and achievement of Leather craft Artisans EmpowermentProgramme for 2019-20

(Artisan in Nos. and fin. in lakh)

Target TotalTarget, 2019-20 funds

Sr. AchievedNo. Activity Released Remarks

No. of Rsin Nos RsinArtisans Lakhs Lakhs

FootwearIntroduced new

1 repairing tool 9800 396 2167 91 programme i.e."Manufacturing

kit of Footwear"From 16thMarch 2020 twomonths trainingon"manufacturing

Manufacturingof footwear" was

2 120 148 - scheduled to beof footwear started at CFTI,

Agra andChennai whichwas postponeddue to COVID-19.

4. Objective of Pilot Project on Footwear and Leather Goods

The key objectives of the framework and guidelines on Skill DevelopmentProgramme on Pilot Project on "Manufacturing of Footwear" and "Repairing ofFootwear" are the following:

• to enhance the income of footwear manufacturing / repairing artisans byproviding skill development training and modern & automated equipment,

• to increase the local production capacity and enhance the quality offootwear/ leather goods in order to curb the import. ,

• to provide machinery/ equipments to SHGs or similar groups for makingthem entrepreneurs

• to tie-up with the successful private footwear manufacturers for regularsupply of raw materials with buy back arrangements of final products.

• to provide on the job skill development training to all the selected artisansthrough trained Master trainers by National Institute i.e.CFTI/CLRI/FDDI/KVIC.

• to tie up with the professional institutes like CFTI Agra/Chennai, CLRI,Chennai and FOOl etc for technology intervention in the machineries andprocesses.

• to make the manufacturing of footwear/leather goods a respectableprofession and to attract rural unemployed youths to take as a professionwith modern techniques.

5. DEFINITIONS

i. SHG of Footwear artisans - A homogeneous group of beneficiaries from 5 to15 families of a particular location and those are ready to work with utilizingcommon facilities. From each family 2 to 4 persons will become members ofsame SHG. The minimum size of SHG will be 10 members and maximum sizewill be 25 members. For common work/activities the funds of SHG will beoperated by a common bank account. But individual family will run their ownbusiness by themselves by using common facilities in rotation. The SHG cansale their product through a common Brand and counter or each family canalso sale their individual product from their own counters.

ii. Artisan: The traditional footwear/leather goods repairing or manufacturingartisan.

iii. Beneficiary: Artisan identified and trained by KVIC.

6. GENERAL GUIDELINES FOR SETTING UP PILOT PROJECT THROUGHSHG'S UNDER GVY FOR PROMOTION AND DEMONSTRATION OFFOOTWEAR/ LEATHER GOODS PRODUCTION ACTIVITY ACROSS THECOUNTRY

The CFTI, Agra/Chennai had developed and provided support to severalmicro-footwear manufacturing groups. Based on their past experiencesDirectorate of Handmade Paper, Leather and Plastic Industry (HMPLPI), KVIChave prepared the guideline for "Pilot Project on Manufacturing of Footwear"and it will be implemented for PAN India through KVIC. The general guidelines ofthe Footwear Manufacturing Programme are as following:

• Under Pilot project 31 Footwear Manufacturing Units will be established and310 beneficiaries of 31 SHGs will be benefitted. After 6 month if needed these

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group may attend advance designing / refresher course at CFTI.• 60 individual beneficiaries will be trained and financed through PMEGP

scheme.• Also 700 Footwear artisans will be supported with footwear repairing toolkits

and one day crash-course on footwear repairing.• Five high skilling design development common facility centers will be

established with the help of CoEs for the Central, North and South regionthrough CFTI Agra and CFTI/CLRI, Chennai respectively.

• After the approval of annual action plan for the Programme on "Pilot Project onRepairing / Manufacturing of Footwear" under Village Industry vertical ofHandmade Paper, Leather & Plastic Industry from Commission thenProgramme Director will forward the approved action plan/target to all ZonalDy CEO to communicate the same to the respective State/Div. Office andMDTCs. If needed, Zonal Dy CEO may divert the tentative target of non­performing states to other performing states of his zone.

• Main activities undertaken in this scheme is imparting two month skill­development training to the group of 10 beneficiaries (SHG) at National institute/ at field by National institute / at any footwear manufacturing firm under theguidance of trained qualified trainer of footwear manufacturing firm or nationalinstitute.

• A Self-Help Group (SHG) will be formed by a group of 10 beneficiaries.• Distribution of modern machines/tools to the SHG (group of 10 nos

beneficiaries).• Purchase of various machines/tools by Central Office through e-procurement

only.• SHG will start manufacturing of footwear in their own or rented work-shed• A group of 10 SHG will be converted into registered Manufacturing firm with a

common brand name and logo.• Khadi NI institution of KVIC or KVIB will also help in creating market

linkages.• If SHG will start their own sale counter then initial support of Rs 50,000/- will

be provided for purchase of furniture.• After completing the six months of production, the group may attend six-days

advance / refresher course at any national institute.• Footwear Machines and toolkits will be provided only to SHGs. Individual will

be linked with PMEGP scheme.• KVIC shall not only act as facilitator but will provide all necessary assistance

and monitor to develop marketing linkages of finished products and supply ofquality raw material, quality of produce and also support with necessary R&Dsupport etc. In addition Tie-ups with near-by SFURTI clusters/other clusterswill also be established by KVIC.

• Field offices should sent the monthly/quarterly report to Directorate ofHMPLPI, KVIC, along with products, BFL linkages provided, No. of enterprisesmigrated to PMEGP units and the problems faced by them.

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viii.

• The Directorate of HPLPI will develop a separate Industry Portal and onlineformat will also be provided.

• Geo-tagging to be done for all the beneficiaries with respect to location ofbeneficiaries (If commercially viable, may be for machines as well).

7. ROLE OF STATEI DIVISIONAL DIRECTORSOF KVIC

i. To nominate a technical staff from the concerned Industry or Technical stafffrom the any other V.1.group, who is presently looking after the HMPLPI workas Nodal Officer of programme.Identifying the locations for implementing the project, Khadi institutions, targetgroup including SHGs or other groups, parties for tie up as per the aboveguidelines and finalizing through the State level committee.Marketing of footwear/leather goods through sales outlets.Developing linkages for backward & forward linkages and handholdingsupport, wherever necessary.Monitoring and oversee implementation of the activities including receipt ofmachineries, distributions to the target group, proper utilization of machines,funds etc as per the guidelines.Third party and technical resources person from local, Polytechnic,Engineering colleges and it is will be invited for assessment of the training andoutcome. The trainee will be assessed by the 3rd Party, based on the articleprepared by them. The participant -wise assessment documents to besubmitted to Directorate of HMPLPI through concerned State/ DivisionalDirectors for further compilation.After completion of the training, a comprehensive report incorporating thedetails of the Programme i.e. subject / trade along with details of venue,photographs, name and the address of the faculties / Speakers of the topics,list of the participants with full address and contact numbers (with categorySC / ST / OBC / PH / Woman / Minority / Ex-Serviceman etc. may beprepared and submitted to Directorate of HMPLPI within 15 days aftercompletion of training without fail. Uploading all these data in the portal ofKVIC/Ministry is the responsibility of the Nodal officer.Submission of Utilization Certificate, as per GFR rule with details along withabove mentioned report of State / Divisional Director through soft and hardcopy to the Gramodyog Vikas Yojana, for the village industries vertical of"Leather/Footwear" incorporating photographs.Furnishing monthly, quarterly and annual reports to the Directorate ofHMPLPI.Maintaining detailed record of beneficiaries and machines distributed to thetarget group.Conducting awareness program/workshop/review meets where evernecessary.

ii.

iii.iv.

v.

vi.

vii.

ix.

x.

xi.

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XII. KVIC will provide continuous support to such Pilots to be developed as modelfor replication and development of PMEGP/MUDRA Units byentrepreneur/SHGs etc. through connecting with CoE/R&D/Marketing/continuous training etc. KVIC will monitor and provide feedback on a specificportal for this purpose.

xiii. KVIC shall ensure that the buyers pay appropriate amount to such groupstowards the making charges and pay directly in their accounts only throughDBT. No cash transaction should be allowed.

xiv. KVIC will monitor & continuously work to keep improvement in productionquality and earning of the people in such groups.

xv. KVIC shall ensure development of new raw material may provide additionalsupport to such groups.

xvi. KVIC will specially promote sale of such produce through their salescounter/Khadi Institutes etc. with special arrangement as required. KVIC willtry to develop a special marketing package as per GVY scheme provisions,for selling such produce by creating special sale counters etc.

8. ROLE & SELECTION OF KHADI INSTITUTIONS

Khadi institutions those who were involved in manufacturing and sale offootwear can undertake the activity under their institution. They can identify /promote different groups for manufacturing of footwear and the Khadi Institution willarrange / support for Marketing and sales of Footwear.

Also, State /Divisional Director should promote the A & A+ Khadi Institutionsto explore to take up the manufacturing of footwear activities at the availableinfrastructure and the SHGs may be encouraged by the Kls for organizing thetraining and production by utilizing the infrastructure of concern Khadi Institution andin case no such infrastructure is available with the KI the State/ Divisional Directormay arrange the suitable place for conducting the training.

9. TARGET GROUP

Traditional and others (non-traditional) footwear artisans/Rural Un-employedyouth who want to take up manufacturing of footwear activity as a self-employment.

10.SELECTION OF ARTISANS AND ELIGIBILITY CRITERIA

Artisans will be selected by the State level committee of KVIC by conductingthe awareness camp/through advertisements as per the annual target allocated asper budget/action plan for the Scheme. They may take help of NRLM, SocialOrganizations and State KVI Boards etc. The Backward areas/ Aspirational districtsand other potential areas should get appropriate representation and need to havewide spread across the country.

Two photograph, one Identity proof and Address proof i.e.Aadhar Card, Voter10 Card/Ration Card/Electricity Bill and Mobile number etc. may be collected fromeach artisan. The final list of artisans made in the Excel sheet should be submitted

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to the Director HMPLPI, before implementation of manufacturing of footwear trainingprogramme by the field offices of KVIC. The artisans above 18 years of age and upto55 years of age are eligible.

Each group of artisans(SHG) will sign an undertaking on Rs. 50/- stamp paperthat they can't sell the machine to any other artisan& if it is found that they are notusing this machine then immediately KVIC will withdraw the machine from them andafter doing all necessary formalities, it will be issued to other needy artisan. Formatenclosed at Annexure -I

As per the Directorate of Legal Affairs, KVIC, "the undertaking 1 Declaration isinsisting on Stamp Paper keeping in view of the fact that, in case of any futurelitigation concerning mis-utilization of Machinery by the Beneficiary or unauthorizedsale of Machinery, unstamped documents will not be accepted as abidance by Courtof Low".

};>- Preference to be given to the people trained in the related activity, peoplepursuing the same activity earlier, based on their education, profile & minimumof 50% to SCs/STslWomen candidates/BPL category.

};>- Final selection of the beneficiaries to be done by a State level Committee to beconstituted for the purpose, with the following composition:

Sr. No. Particulars of members Position

1. Dy. CEO (Respective Zone) Chairman

2. Respective State Director 1 Divisional Director 1 his Member Convenerrepresentative not less than Asst. Director of respectiveStates in the zone

3. Footwear Expert Member

4. Representative of KVKI KVIB Member

Table -2, State level committee

*The State Director/Divisional Director may ensure the quorum for the StateLevel Committee meeting. Beneficiaries will deposit the artisan's contributionto dedicated IRG Bank Account of StatelDivisional offices of KVIC. No cashtransaction will be entertained.

11. SKILL DEVELOPMENT PROGRAMMEFollowing skill development programmewill be organized under the programme -1) Skill development training on designing and manufacturing of footwear.2) Advance trainingl refresher course on footwear designing and manufacturing

(need based after six month of production)One day crash course programme and Distribution of leather toolkit.Technical WorkshopZonal Mega event

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12. IRG GENERATION AND BENEFICIARY CONTRIBUTION

The group of beneficiaries will deposit the own contribution against the totalcost of machine to dedicated IRG Bank Account of Statel Divisional office of KVle.KVle Mumbai and beneficiaries of BPL category will be exempted. No cashtransaction will be entertained.

Table -3, Artisan's Contribution i.e. appropriate percentage of total cost offootwear machines

% of Beneficiaries % of Grant! SubsidyContributionS. ParticularsNo. NEZ SCI Ge BPL NE SCI Gen BPLST n Z ST

1 Various footwear 5% 10% 20 0% 95 90% 80% 100%machines and tools % %

Beneficiaries will deposit the artisan's contribution to dedicated IRG BankAccount of Statel Divisional office of KVle. KVle Mumbai. No cash transactionwill be entertained.

13. Organizational Structure and Funding Pattern

14. PATTERNOFASSISTANCE

Skill development training will be imparted free of cost and own contributionagainst the total cost of machines and tools will be collected as artisancontributionllRG.

14.1.Pattern of assistance for skill development training on designing andmanufacturing of footwear.

The details of two-month training programme and distribution for footwearmachines and tools for the group of 10 artisans as follows -

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Table No -4, Pattern of assistance for skill development training ond .. d facturi ff twesrqnmq an manu ac urmg 0 00 ear.

5r. No Activity Rs.inLakhs

A Preliminary expenses1 Training of SHG *(Details in Table-5) 5.00

2 Machinery and tools for SHG *(Details in Table-7) 5.003 One-time marketing assistance for purchase of display racks 0.50

and furniture after starting production and getting space onprivate lease or rent / lease from State Govt etc.

4 Five days refresher/advance-course on quality enhancement 1.00and new designs after 6 months*(Details in Table -6)*advance course includes designing-development, latesttechnology, pattern-cutting and value-addition, etc.

B Miscellaneous expenses5 Backward & Forward Linkage to implement the programme 0.20

Total 11.70

Table No -5,Skill Development Training on Footwear making (2 months) 50 workingdays(For a_grou_Q10 artisansl

51. Expenditure Heads At CFTI, At KVIC-No Agra/ChennaiNaranasi Rajghat

Campusl other centre Campus orwith Residential other centre

Facility withoutResidentialFacility

A Preliminary expenses1 Tuition Fee 10,000 10,0002 Stationery &Raw Material @Rs 5,000 5,000

1OO/-pertrainee per day for 50days

3 Lodging /Boarding i.e. Stay 15,000 -and food@250/- per head (60 da_ys)

4 Travel to Training Center and 3,000 -

Back to home5 Conveyance form home to - 5,000

Training centre and back @ Rs100/-per trainee per day for 50days

6. Food allowance @ Rs 150 /- - 7,500per trainee per day for 50 days

7 Wage Loss allowance@ Rs 10,000 10,000200 I-per trainee per day for 50days

8 Exposure Visit to company/ 3,000 3000

local unitB Miscellaneous Expenses 4,000 3,500

Total 50,000 44000For a group of 10 artisans 5,00,000 4,40,000

Table No.6. Refreshers Training to the trained artisans on Footwear(1 weeks)6 working days (For a group 10 artisans)

SI. No Expenditure Heads At CFTI, Agra or At KVIC-RajghatKVIC-Varanasi Campus or otherCampus or other centre withoutcentre with ResidentialResidential FacilityFacility

A Preliminary Expenses1 Tuition Fee 2000 20002 Stationery & raw Material 1500 1500

@Rs 2501-pertrainee per dayfor 6 days

3 Lodging IBoarding i.e. Stay 1750 -and food@250/- per head (7 days)

4 Travel to Training Center and 3,000 -

Back to home5 Conveyance form home to - 600

Training centre and back@ Rs 1001-per trainee perday for 6 days

B Miscellaneous Expenses 1,750 1750Total 10,000 5800For a qroup of 10 artisans 1,00,000 58,000

Table No.7. Pattern of assistance for machines (For a group 10 artisans)Sr.No Name of Machinery Nos Rs. in

LakhsA Preliminary Expenses1 Stitching Machine (K-31) 2 0.252 Post bed Stitching Machine - (imported, preferably 1 0.90

Taiwan Make)3 Upper Skivinq Machine: (Preferably Imported) 1 0.504 Combined Roughing & Finishinq machine 1 0.505 Heat re-activator 1 0.406 Pneumatic Sole Attachment Pressl Pastingl Air 2 0.50

cementinq M/c (2 Stations)

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7 Air Compressor (2 HP) 1 0.758 Shoe last @700/- 50 0.359 Lasting Jacks fitted on the table 4 0.1510 Working tables (Designing, Clicking-1, Ctosinq -1) 3 0.3011 Hand tools and equipment 5 sets 0.308 Miscellaneous Expenses 0.10

Total 5.00

Table No.8. Pattern of assistance for Zonal Technical Workshop

Sr. No. Particulars Rs. in LakhsA Preliminary Expenses1 Inaugural function 0.102 Stationary 0.103 Photography & Videoqraphy 0.104 Tea Snacks & Lunch 0.50

5 To & FRO charges, VIP Transportation, T.A./D.A. 0.60etc.

6 LodginQ & Boarding 1.408 Miscellaneous Expenses 0.20

Total 3.00

Table No. 9.Pattern of assistance for organising Zonal Mega event

Sr. Particulars Rs in LakhsNoA Preliminary Expenses1 Inaugural function 0.10

2 Hall Rent, Decoration, Chair & Dias etc. 0.20

3 Sound System, Audio Visual aids 0.10

4 Local Advertisement 0.10(Newspaper/banner/Display)

5 Stationary 0.10

6 Tea & Snacks / WorkinQ Lunch 0.50

7 PhotoQraphy & Videography 0.10

8 VIP transportation 0.30

9 Product Display /Exhibition 0.30

B Miscellaneous Expenses 0.20Total 2.00

Table No. 10.Pattern of assistance for distributing footwear repairingtools for 100 beneficiaries.

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Sr. No ParticularsRs. inLakhs

A Preliminary Expenses1 Cost of 100 tools set with box (as per Annexure-III). 3.35B Miscellaneous Expenses2 Funds for Miscellaneous/ local transportation charges for 0.65

machines and backward forward linkages etc.. for 100beneficiaries

Total estimated cost for 100 nos beneficiary 4.00

Organizing one day crash-course and Distribution of Footwear RepairingToolkit

The traditional footwear artisans involved in repairing of footwear will beprovided complete set of footwear repairing tools. They will be supported with tool kitunder "Atamnirbhar Bharat Abhiyan" while distribution of tool kits, an under taking tobe taken from non judicial papers of adequate value stating that the ownership of thetools lies with KVIC and in no case the same may be sold/transferred to otherperson. If found, strict action shall be initiated.

Table No.11. Expenditure details for one day crash course on footwear (100artisans):

Sr. Particulars Amount (Rs. inNo. lakhs)

A Preliminary Expenses1 Inaugural function 0.052 Hall rent & decoration, chairs & Dias etc. 0.053 Sound system, Audio, Visual aids, 0.05

Banners & Display4 Local Advertisement 0.05

(Newspaper/Banner/Display etc)5 Transport/Conveyance & Local visit 0.106 Stationery, Tea, Snacks & Working Lunch 0.10B Miscellaneous 0.25

Total 0.65

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Action Plan 2020-21

Physical Training

Target of Financial Expenses Financial

Sr.No NAME OF STATE SHG Target of TargetIndividual

No. of (Rs. in (Rs. in (Rs. inartisans Lakhs) Lakhs) Lakhs)

A Manufacturing of Footwear

I) NORTH ZONE

1 Jammu & Kashmir 10 11.7

2 Shimla (Himachal 10 11.7Pradesh)

3 Punjab 10 11.74 Delhi 10 11.7 30 13.2

5 Jaipur (Rajasthan) 10 11.7

6 Bikaner (Rajasthan) 10 11.7

TOTAL NORTH ZONE 60 70.2 30 13.2

II) CENTRAL ZONE

7 Lucknow (UP) 10 11.7

8 Meerut (UP) 10 11.7

9 Varanasi (Barnaras) UP 10 11.7 30 13.2

10 Raipur (Chhattisgarh) 30 35.1

11 Bhopal (MP) 10 11.7TOTAL CENTRAL 70 81.9 30 13.2ZONE

III) NORTH EASTERNZONE

12 Agartala (Tripura) 10 11.7

13 Guwahati (Assam) 10 11.7

TOTAL NE ZONE 20 23.4

IV) EAST ZONE

14 Patna (Bihar) 30 35.1

15 Ranchi (Jharkhand) 40 46.8

16 Bhubaneswar (Odisha) 20 23.4

TOTAL EAST 90 105.3

V) WEST

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17 Ahmadabad (Gujarat) 10 11.7

18 Mumbai (Maharashtra) 10 11.719 Nagpur 10 11.7

TOTAL WEST 30 35.1

VI) SOUTH ZONE

20 Bangalore 10 11.7(Karnataka)(SO)21 Hubli (~O) 10 11.722 Chennai(TN) 10 11.723 Madurai (TN) 10 11.7

TOTAL SOUTH ZONE 40 46.8TotalTraining Expenses 310 362.7 60 26.4ofSHG

B Training Expenses of 60 26.4Individual

C Distribution of footwear 700 28.00repairing toolsC CoE 125.00

0 Miscellaneous 7.90expensesGrand Total 550.00

B. Action Plan for distribution of footwear repairing tools

SNO Name of the ZO/ 5.0/0. 0 Physical Target Financial Target(No. of (Rs. in lakhs)

Beneficiaries)I. Central Zone1 Varanasi 100 4.00II. North Zone2 Rajasthan 100 4.00III. East Zone3 Bihar 100 4.004 Odisha 100 4.005 Jharkhand 100 4.00IV West Zone6 Nagpur 200 8.00

GRAND TOTAL 700 28.000

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Summary of pilot project

a. Under pilot project of footwear manufacturing 31 SHG will be trained and 31footwear manufacturing units will be established.

b. After completing six months of production, the above said 31 groups will attendsix-day advance / refresher course at any national institute.

c. 60 individual beneficiaries will be trained for footwear manufacturing andfinanced through PMEGP.

d. 700 Nos footwear artisans will be benefited by footwear repairing tools kits

Summary of total fund required

No of artisan FundS No Particular to be benefited requirement

Rs LakhsA Total Training Expenses of SHG 310 362.70B Training Expenses of Individual 60 26.40

C Distribution of footwear 700 28.00repairing toolsC CoE 125.00

D Miscellaneous expenses of 7.90Directorate of HMPLPIE SFURTI (10 Clusters @500 Lakhs) 5000.00**

Grand Total 5550.00** Amount will be released from SFURTI scheme.

15.CENTERS OF EXCELLENCE

MOU will be executed with the identified Centre of Excellence viz. CentralFootwear Training Institute (CFTI) Agra (U.P.) and Chennai, CSIR-CentralLeather Research Institute Chennai, (Tamil Nadu), for the product development,advance skill programme, and standardization of a product.

• The technical specification has been drafted and approved by technicalcommittee of CoE i.e. CFTI, Agra Specifications of machines provided byCFTI, Agra are enclosed at Annexure-II& III.

• All machines and tools will be purchased in a transparent manner through e­procurement. Technical expert member (CoE) will be the member of purchasecommittee.

• The prescribed specification and performance of prototype manufactured bythe L1 will be tested at particular Center of Excellence where testing expertiseand facilities are available.

• The Center of Excellence has provided the cost estimates of training artisan fordifferent specific field and they will conduct the training either in field or in their

~ institute.

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• Further, KVIC will support in the following interventions based on its Researchand Development through the Centre of Excellences:a) In developing shoe polish machine.b) In developing upper skiving and production of Artificial Leather for

footwear.c) In developing footwear repairing cart machine.d) Quality control to meet the market standards.e) Strategy for supply chain tie up/forward linkages.

• With the help of CoE CFTI Agra/CFTI, Chennai/CLR, Chennai etc., KVIC willestablish five high skilling, design development, common facility center for"Footwear" will be established @ RS.25 lakhs each. High skilling designdevelopment common facility centers will enable to the SHGs to adopt themodern techniques in production process and also to handle well equippedmodern machineries and equipment under these CFCs so that they mayexplore through the group of artisans to set up the medium skill production unitby availing the financial assistance under the ongoing schemes.

16.Workshops/Seminars

16.1.Technical WorkshopEvery year zone wise technical workshop will be organized to review and re­

structure the status of training, production and marketing of footwear manufacturingprogramme. In the workshop facilities of training institutes and KVIC Nodal officers ofState Offices will participate. One Nationalworkshopof "Manufacturingof Footwear"willbeorganizedto re-orientthe research,trainingandextensionsystem.

16.2. Zonal Mega event

The purpose of mega event is to make the programmes popular in the public.The mega event is proposed to be organized in presence of Technical experts(Footwear industry) of that region, WIP, and other officials of State Govt. When thetraining programmes on manufacturing of footwear will become popular, then thereal beneficiaries of each region will be aware about the programme. The fund formega event will be released after getting approval of Dy. CEO of the concernedzone.

17.Cluster approach under SFURTI

To have a meaningful impact in medium term to support artisans working in theFootwear/leather goods industry, for their sustainable employment and enhance theirearnings,10 clusters may be set up on the lines of SFURTI cluster scheme of theMinistry of MSME for Footwear/leather goods production in next one-two years withproper backward & forward linkages.

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18.DETAILS ABOUT TECHNICAL COMMITTEE FOR SPECIFICATIONS OFMACHINES

A Technical Committee will be constituted by Jt CEO, Director, HMPLPI includingexpert from CFTI, Agra/ Chennai and footwear and leather goods manufacturers fordeciding and finalizing specifications of machinery and tools to be provided tobeneficiaries.

19.RELEASE OF FUNDS

Fund is released to concerned State/Divisional office/MDTCs of KVIC fromCentral Office, KVIC, Mumbai. State/Divisional Office will release the fund and issuework order to Technical Associates 10 days before training programme start withdetails of head wise budgetary provision. Then they will release funds to theconcerned for conducting trainings as per guidelines.

Training Expenses

Fund is released to concerned State/Divisional office/MDTCs of KVIC fromCentral Office KVIC, Mumbai. Then they will release funds to the concerned forconducting trainings as per guidelines.

Machines procurementThe footwear/leather goods making machines shall be procured by the Central

Office, Mumbai through the CPP E-procurement portal and send to the identifiedlocations, intimated by the SO/DO. Upon confirmation of the receipt of machines, thetraining for the selected artisans shall be organized by the SO/DO, so that thebeneficiaries could be trained on the machines.

20. MONITORING AND EVALUATION20.1. Monitoring

(i) The State/Divisional Director/In-charges of the concerned State where theproject is located shall ensure monitoring and evaluation and timely completionof the project.

(ii) Industry/Programme Director concerned will also conduct inspection once theproject is fully established and within six months into functioning.

(iii) State/Divisional Office will conduct periodical inspection of the project toensure that functioning of the project.

20.2. Evaluation

An independent third-party evaluation of the activities shall be carried out after threeyears of the start of the production activities.

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ANNEXURE-I

(On Rs. 50/- Stamp Paper))UNDERTAKING/AGREEMENT FOR FOOTWEAR/LEATHER GOODS MACHINE &

TOOLS

Photo ofartisan

1, (Name),Village .

Post. District. State Pin code .Hereby declare that the footwear/leather goods making machines given to me byState/Divisional office/MDTC of KVIC, will only be used by me andmy family and I will not sell it to any other person. The machines will be usedregularly. If found otherwise the KVIC shall take action accordingly, can confiscatemachine and may allocate to other needy artisan.

I. Artisan name:II. Training period:III. Year

List of Machines provided by KVICSr. No Name of machines Machinery batch no/serial no

NAME AND SIGNATURE OF THE ARTISANDATE:PLACE:Name and signatures of witness

1.2.

NAMEAND SIGNATURE OF KVIC OFFICIAL

181Page

Annexure-IIThe detailed list with specification of footwear repairing tools:

Sr. Particulars Specification of footwear repairing Nos.no tools

1. Tool box will be Size of Tool Box of L-18-inch, W-11- Onemade with GI inch, H-7.25 inch with Khadi IndiaTin sheet of 22 stickers outside and inside. On insidegauge. sticker "Tool kit supplied by Khadi and

Village Industries Commission is to bementioned clearly. Printed Stickerabove the box "Khadi India with LOGOsize (9-inch x 6 inch)

2. Scissor Material Iron, handle type bend, oneLength 8-inch, Weight 250 gm to 400gm Approx.

3. Rampi Length 6 inch with wooden handle, Oneblade material mild steel, weight 150qrn to 200 qrn Approx.

4. Beding Hammer Length 6 inch with steel head, Weight One500gm APPROX.

5. Pincer Length 8-inch, weight 300 to 400 gm OneApprox. (Anil/MIC) No.-2

6. Tipahi (Tripod Iron casting, L-6", H-6", Weight 2 kg to OneCobbler) 2.5 kQApprox.

7. Jammboor Length 8-inch, Weight 250 gm to 400 One(Leather Hole gm Approx. (Wilson/Drop)Pincer)

8. Cutterni (Hand With plastic handle L-6"/ Steel brand OneStitch Needle) Ronksinc

9. Brush Wooden length 8-inch, Weight 100gm One(Polishing)(Black approx.& Brown)

10. Colour Box Both 200 ml Two(Black & Brown) (KKlSK/Pari/BadshahlTiwari)

11. Thread bundle Cotton Thread Bundle 8 No. Two(Blk. & Br.) (Asco/Krish/Lion)

12. Wax As per availability 100gm (Yellow) One13. Wooden Piece Length 16 inch, H-2 inch, W-3 inch One14. Sharpening Size (8") 200mm x 50mm x 25mm, One

Stone Weight 300-500gm Approx.Combination Stone (CUMI)

15. Polish Box (Blk. Weight 200 gm (King/Kiwi/Oelux) One& Br.)

16. Adhesive Box Synthetic Rubber Based Adhesive OneWeiQht 500gm (Speb7/Royal Star)

17. Nails (Tingles) 8 mm & 13mm, Weight 450 gm One(Rani/Kinq)

18. Leather Punch Length 3 to 4.5 inch (0 to 5) 6 Nos. One setI Set l~II'agc

Annexure-III

SPECIFICATIONS OF MACHINES

List of machines and tools for footwear

Sr. No Consolidated Machine Name and tool set name Quantity(Refer description for detail specification)

1 Stitching Machine -(K-31) 2 Nos

2 Post bed Stitching Machine(Preferably Imported) 1 Nos

3 Upper Skiving Machine 1 Nos

4 Combined Roughing & Finishing machine 1 Nos

5 Heat reactivator 1 Nos

6 Pneumatic Sole Attachment Press 2 Station

7 Air Compressor 1 Nos

8 Shoe last HOPE 50 Pairs

9 Lasting jacks 4 nos. fitted on the table 1 Nos

10 Working tables (Oesiging-1, Clicking-1, Closing -1) 3 Nos

11 Hand tools and equipment with tool box 5 Set

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List of Tool Kit to be used in Shoe ManufacturingSr. Detailed specification of machine QuantityNo.1 Stitching Machine -(K-31) Indian Make 1 No

Flat bed Single needle Complete set with Table stand (Heavy ply) andmotorMotor Type -Copper windingVoltage'-220 VMotor Power -1/4 HPDriving Arrangements -Pedal Operated Machine, Roller feed typeSewing Mechanism -Single needle flat-bed sewing machine designedfor producing two-thread lock stitch, Suitable for stitching leather ofthickness of 6 mm (Maximum) (31k series) Reverse Stitch Mechanism:Thread Spool Pin: Table/ Base/ Stand Integral part of Sewing MachineWooden table or Base: Metal Stand: Size- L 42" X B 23" X H 30"Sewing Speed - 1600 SPM: Lubrication orifices: An automatic threadtension release Accessories Supplied with each machine in service boxOne oil bottle filled with 50 ml oil min, Two Screw drivers (engineering),one large and one small Three bobbins with bobbin cases TenNeedles.A booklet containing manufacturers operating instruction and technicalcharacteristics, Spool pin Pad or felt washer (4 Nos), Needle threader.Machine should be supplied in Pluc and use condition

2 Post bed Stitching machine Single needle (preferably Taiwan Make 1 Nobecause Indian make is not available) ImportedSewing speed :1400 to 1600SPM (Stitches per minute)Max stitch length:6.0 to 7.0 mmLifting pressure foot: 14 t015 mmNeedle system: DPx5Needle bar stroke 36 mmVoltage :230V-50/60HzWith multiple guidesSingle needle lockstitch post bed machine with driven roller Pressure,double intermittent wheel and needle feed, back tacking with largevertical hook, safety clutch.With Power saving Motor(with speed control)• Complete stand, Table & Clutch motor with working lamp to performstitching on leather components• Upper driven roller, Lower circular feed, and needle feed. With verticalfeed.Machine should be supplied in Pluq and use condition

3 Upper Skiving Machine 1 NoUpper skiving machine with stand and tableFitted withVoltage :230V-50HzMotor HP-1/3 to 1 hpMachine Speed RPM 1000-1200Complete with table Dust extractor and collectorWith Multiple anqle skiving foots/tools

21IPag,;;

• Bell knife• Emery feed roller• Pressure foot (Small, Medium and Large)• Grinding wheel• With necessary safety guards.• With pedal controlled mechanism for material feeding.• Separate control for knife grinding.Machine should be supplied in Plug and use condition

4 Combined Roughing & Finishing machine Indian Make 1 NoMain Motor 1-HPDust Collector Motor-1 HPSpeed -Variable with pulley systemRPM - 2850Wire BrushlWoolien Brush IEmery BeltDimension in Inches L 50 *W 17 * H 16 approximatelypower -Single phase 220 V - 50Hz

Machine to rough the Lasting margin of lasted uppersFitted with• Reversible motor with switch control• Spindle with a circular wire brush at one end and a rubber roller tomount emery paper at other end• Vacuum dust collector with detachable fabric bag for easy disposal ofdust

Working position: Standing poster

Machine should be supplied in PluQand use condition5 Heat re-activator (Indian Make) 1 No

Watt -2000 (Heater)Type -Flash heatPower -Single phase 1220 VHalogen TubeAuto Timer controlDimension in Inches L 28 *W 15* H 18 approximately Provision toactivate one pair Shoe at a time.Machine should be supplied in Plug and use condition

6 Pneumatic Sole Attachment Press (Indian Make) 1 NoStation - DoubleType -PneumaticPressure -6 Bar Auto Timer controlDimension in Inches L 36 W 21 • H 54 approximatePower- 230V 50 HzMachine should be supplied in Plug and use condition

7 Air Compressor (Indian Make) 1 NoMotor power 1.5 Kw 12 HP,Piston Displacement 2.49 m3/min, approx.CFM -10,

/ Power 230 Vif 22 I P a g e

Speed -2880 RPM,No of cylinders -1 ,No of piston -1 ,Air receiver Capacity -100Mount - HorizontalAll necessary safety guards must be in place

Machine should be supplied in Plug and use condition8 Shoe last HOPE 50 Sets

C Hinged Shoe Last in Pair, Material HOPE9 Lasting jacks 4 nos. fitted on the table

Hand lasting fixture with table (4 in 1)• Metal table fitted with 4 telescopic, adjustable, rotating Lasting jacks.• Covered with wooden top.• Fitted with 4Nos of tools storage draws with lock and keyarrangement.

10 Working tables (Oesiging-1, Clicking-1, Closing -1) 3 Nos 1Designing & Cutting table: each• 1.5' square steel tube frame with hinged (To get the desire inclination)wooden top laminated with18gauge GI Sheet• Equipped with tool box! draw with lock and key arrangement• Fitted with scrap collection bin with door arrangement for easyremoval of scrap• Fitted with one tube light fitting with reflector.Working position: Standing postureAssembling Working table:• 1.5" Square steel tube frame with wooden top• Overall size; 3'X2'X2.5' Height.

List of Tool Kit to be used in Shoe ManufacturingSr. Details: 11.Hand tools and equipment with tool box Quantity

No.11.1 Designing knife (NT cutter) 9mm , with comfortable grip, and 10 pes of 1 set

9mm NT cutter blade11.2 Spring Divider Suitable for Leather works, 100 mm 1 Nos

11.3 Leather cutting Knife handle with removable blade type having 5 pes of 1 set

blade11.4 Folding Hammer suitable leather footwear making. 1 Nos

11.5 Thread Nipper! Trimmer suitable for nylon thread cutting 1 Nos

11.6 Nail Puller with PVC grip on Handle 1 Nos

11.7 Punch Set for Shoe Making size 1 - 10 1 Set

11.8 Eyelet Setter (200&400) Eyelet Punch Die Tool Set 2 Set

11.9 Rampi -Hand skiving with wooden handle 1 NosLength 6 inch with wooden handle, bladematerial mild steel, Weight 150 gm to200gm Approx.

11.10 Rampi - Bottom, Material Steel 1 Nos

11.11 Brass handled scissor - 10 inches 1 Nos

23 I P a g e

11.12 Trimming scissor- 8 Inch, Standard 1 nos

11.13 Lasting Jack, Steel based, Standard 1 Nos

11.14 Pincer for footwear work Length 8-inch, Weight 300 to 400gmApprox. 1 Nos

11.15 Cobbler Hammer with wooden handle 10-12 inch long 1 Nossteel head, Weight 500gm Approx

11.16 Polishing brush good quality 2 nosWooden Length 8 inch, Weight 100gmApprox.

11.17 ToolBox 1 NosSize of Tool Box of L-18 inch, W-11 inch, H-7.25 inch with Khadi India Sticker outsideand inside. On inside sticker "Tool Kitsupplied by Khadi and Village IndustriesCommission is to be mentioned clearly.Printed Sticker above the box "KHADIINDIA with LOGO size ( 9 inch x 6 inch)

11.18 Shoe last 6 pair (3pair ladies and 3pair gents) 6 pairs

11.19 PP board 12x10x1 inch 1 Nos

11.20 Three legged Jack Cobbler 4 KG cast Iron 1 Nos

11.21 Hand Ironing tool 230v, 50 Watt for removing wrinkles 1 Nos

11.22 Sharpening Stone Size (8") 200mm x 50 mm x 25 mm, 1 NosWeight 300- 500gm Approx.

Note:- Tools/Material will be tested for quality by appropriate authority / agency

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