extending the digital thread/twin to the supply · 2018-09-18 · global product data...

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GPDIS_2018.ppt | 1




GPDIS_2018.ppt | 1

Extending

the Digital

Thread/Twin

to the Supply

Chain

What can we do today…?

Presented By:

Louis J PascarellaGeometricPLM, HCL Tech.

Global Product Data Interoperability Summit | 2018




GPDIS_2018.ppt | 2

Why a Digital Thread? (because aircraft dev is hard!)





GPDIS_2018.ppt | 3

Why a Digital Thread? (because aircraft dev is expensive!)





GPDIS_2018.ppt | 4

Digital Assets Value Evolution

• “Data Authors” enabled with

applications

• “Data Consumers” struggle

with

• Stale data Latency

• Why? Context

• Data access Visibility

Context

Visibility

Value

Latency

Context

Visibility

Value

Latency

Context

Visibility

Value

Latency

• “Data Consumers” enablement

• Application Integration

• EAI and Middleware

• Reporting and Dashboards

• Mixed Results

• Latency Improved, but

• Data Quality Context

• Integration Complexity

Visibility

• Synthesize data to information

• Collection

• Aggregation

• Normalization

• Assign Context for global

understanding

• Increase availability to ‘Consumers’

• Reduce latency

• Increase data transparency (visibility)

Data Authoring Focus Enable Data Consumption Data Information Knowledge





GPDIS_2018.ppt | 5

Corporate Ecosystem Application Footprint Macro Semantic view

Schedule

Engineering Manufacturing

PPM

<Prog>

<BOM> ERP<Prod

Sched>

Warranty

Aftermarket

<Analysis>

In-Use

Data Lake

<Analytics>

PDM<BOM>

CAE

<MBD>

CAD

MPM

Quality

<Proc Plan>

<SPC>

MES

<ProcSims>

Metrology<PPAP>

Issue Mgt

Manuals

<Analysis>

<TSB>

Service

Field Support<Tkt>

Svc BOM

OperationalTelemetry

Monitoring<Alerts>

<As-Maintained>

<IOT>

BOM

DFx

PrototypTest Plans

Testing<ProcSims>

<PPAP>

Certification

Reqts

T & A

<cost>

Sup #1 Sup #2 Sup #3 Sup #4

Design Partners

Sup #1 Sup #2 Sup #3 Sup #4Sup #1 Sup #2 Sup #3 Sup #4

Service Partners

Sup #1 Sup #2 Sup #3 Sup #4

Manufacturing Suppliers

<BOM>





GPDIS_2018.ppt | 6

Corporate Ecosystem application footprint Micro Semantic view

Engineering Manufacturing Aftermarket Product In-Use

BOM HUB

CAx HUB

ERP HUB

MOM HUB

Reliability HUB

Service HUB

DPHM HUB

IOT HUB

Program/Product

Processes

Math/Physics

ModellingProcess Planning

Quality/Costs

Production Planning

Logistics

Repair Support

Service Logistics

Design/Build

Quality/Costs

Product Telemetry

Product Monitoring

(1) (3) (5) (7)

(2) (4) (6) (8)

Text

Trans-

actional

Multi-

user

Single

user

Inter-

active

3D

Design Partners

Diagnostic & Predictive

Health Monitoring &

Maintenance





GPDIS_2018.ppt | 7

Corporate Ecosystem application footprint Micro Semantic view

Text

Trans-

actional

Multi-

user

Single

user

Inter-

active

3D


(1) (3) (5) (7)

(2) (4) (6) (8)

Program/Product

Processes

Production Planning

Logistics

Design/Build

Quality/Costs

Product Health Monitoring

Predictive Maintenance

Math/Physics

Modelling

Process Planning

Quality/Costs

Repair Support

Service LogisticsProduct Telemetry

Product Monitoring

Design Partners

BOM HUB

CAx HUB

ERP HUB

MOM HUB

Reliability HUB

Service HUB

DPHM HUB

IOT HUB





GPDIS_2018.ppt | 8

Corporate Ecosystem Silos

Text

Trans-

actional

Multi-

user

Single

user

Inter-

active

3D


BOM HUB

CAx HUB

ERP HUB

MOM HUB

Reliability HUB

Service HUB

DPHM HUB

IOT HUB

(1) (3) (5) (7)

(2) (4) (6) (8)

Program/Product

Processes

Production Planning

Logistics

Design/Build

Quality/Costs



Math/Physics

Modelling

Process Planning

Quality/Costs

Repair Support

Service Logistics

Product Telemetry

Product Monitoring

Design Partners





GPDIS_2018.ppt | 9

Corporate Ecosystem Silos Within Silos

Text

Trans-

actional

Multi-

user

Single

user

Inter-

active

3D


BOM HUB

CAx HUB

ERP HUB

MOM HUB

Reliability HUB

Service HUB

DPHM HUB

IOT HUB

(1) (3) (5) (7)

(2) (4) (6) (8)

Program/Product

Processes

Production Planning

Logistics

Design/Build

Quality/Costs



Math/Physics

Modelling

Process Planning

Quality/Costs

Repair Support

Service Logistics

Product Telemetry

Product Monitoring

Design Partners





GPDIS_2018.ppt | 10

Corporate Ecosystem “The Engineer’s Sweet Spot!”

Text

Trans-

actional

Multi-

user

Single

user

Inter-

active

3D


BOM HUB

CAx HUB

ERP HUB

MOM HUB

Reliability HUB

Service HUB

DPHM HUB

IOT HUB

(1) (3) (5) (7)

(2) (4) (6) (8)

Program/Product

Processes

Production Planning

Logistics

Design/Build

Quality/Costs



Math/Physics

Modelling

Process Planning

Quality/Costs

Repair Support

Service Logistics

Product Telemetry

Product Monitoring

Design Partners





GPDIS_2018.ppt | 11

Product Development Manufacturing Service & After Sales

Features Reqts BoM SourcingPrototypes Testing PlantLogistics

Mfg Processes(MES/QA)

Services& Warranty

Design DMU Bill-of-Design ComplianceChgMgt Issues Plant LayoutBoP(rocess) Work Instructions

Program Mgt Backbone

Product Design Backbone

PerformanceAttributes

Meshing 3D Simulation 3D Simulation

FunctionalModeling 0D Simulation 1D Simulation 2D Simulation

PerformanceAttributes

LogicalModelingR

FL

P

High Semantics = Low Formalization





GPDIS_2018.ppt | 12

Enabling the Model Based Enterprise Digital Thread

Digital Twin Digital TwinDigital Twin

High

FidelityLow

Fidelity

Digital Thread Platform

ProcessFunction Logical PhysicalRequirements

Req

Req

Req

PartFunc

Func

Func

Logical

Logical Part

Resource

Process

Resource

ResourceProcess

Schedule Routings Execution

Schedule

Schedule

Routing

Routing

Execution

Execution

Execution ProductProductProduct

(Performance, Safety & Reliability)

V&V

Performance Safety Reliability

Platform Services

EDGE Services

Analytics EngineData Aggregation Cyber Security

Engineering Supply Chain Mfg. Supply Chain Dealer/Service Network

Data Acquisition

Customer Network

Engineering Manufacturing Service & After Sales Experience

Requirements BOM

PDM

CAD CAE

ERP

Sourcing Quality

Process Planning MES

Scheduling

Warranty Service

Compliance

DMS

As-designed

EventsAs-built

Events

As-serviced

EventsAs-experienced

Events

Physical Twin





GPDIS_2018.ppt | 13

Enabling the Model Based Enterprise Digital Thread


High

FidelityLow

Fidelity



Req

Req

Req

PartFunc

Func

Func

Logical

Logical Part

Resource

Process

Resource

ResourceProcess


Schedule

Schedule

Routing

Routing

Execution

Execution



V&V


Platform Services

EDGE Services



Data Acquisition

Customer Network

Engineering Manufacturing Service & After Sales Experience

Requirements BOM

PDM

CAD CAE

ERP

Sourcing Quality


Scheduling

Warranty Service

Compliance

DMS

As-designed

EventsAs-built

Events

As-serviced


Events

Physical Twin

• Breaking Down the Brick Walls between Domains

• But What About the Supply Chain?





GPDIS_2018.ppt | 14

Supply Chain Growth… and Effects

1900 2000

• 100% Collaboration• 0% Latency (min’s)• 100% In-Context

• << 100% Collaboration• >> 0% Latency (Days/Wks)• << 100% In-Context

• <<<< 100% Collaboration• >>>> 0% Latency (Months)• <<<< 100% In-Context

• < 100% Collaboration• > 0% Latency (hours)• < 100% In-Context





GPDIS_2018.ppt | 15

A

B

C

D

E

A

B

C

D

E

A

B

C

D E A

B

C

D E

List Tree Directed Acyclic Graph Generic Graph

Application Networks

A B C D E

A

B

C

D

E

A B C D E

A

B X

C X

D X

E X

A B C D E

A

B X

C X

D X X

E X

A B C D E

A

B X X

C X X

D X X

E X

Dependency Matrices

Simple Complex

• Cyclic dependencies in the Supply Chain introduce complexity.

• Increasing complexity increases impact (spread, risk, unpredictability and cost).

Supply Chain Relationship Models





GPDIS_2018.ppt | 16

• Supply Chain is analyzed for

dependencies and modularity

• Dependency Matrices defined

• Sensitivity Cluster Map built

Supply Chain Dependency Matrix

Dependency Matrix(Normalized)Supplier Clusters

Supply Chain Modeling





GPDIS_2018.ppt | 17

System Dynamics Modeling for Supply Chain

• Supply Chain Models are difficult

• “moving target”

• Immature capabilities

• Requires Partnership Relationship

• Requires Transparency & Visibility





GPDIS_2018.ppt | 18

The Way Forward…





GPDIS_2018.ppt | 19

Enabling the Model Based Enterprise requires Building Digital Thread

Engineering Manufacturing Service & After Sales


Experience

REQ BOM

PLM

CAD CAE

Sourcing Quality

Process Planning LogisticsMOM

Warranty Service

Compliance

High

FidelityLow

Fidelity

DMS

As-designed

EventsAs-built

Events

As-serviced


Events



Req

Req

Req

PartFunc

Func

Func

Logical

Logical Part

Resource

Process

Resource

ResourceProcess


Schedule

Schedule

Routing

Routing

Execution

Execution



V&V


Platform Services

EDGE Services


Engineering Supply Chain

(DFx) Mfg. Supply Chain (QA) Dealer/Service Network

Data Acquisition

Physical Twin

Customer Network

MBSE

ERP





GPDIS_2018.ppt | 20

Enabling the Model Based Enterprise requires Platform Services



Experience

Requirements BOM

PDM

CAD CAE

ERP

Sourcing Quality


Scheduling

Warranty Service

Compliance

High

FidelityLow

Fidelity

DMS

As-designed

EventsAs-built

Events

As-serviced


Events



Req

Req

Req

PartFunc

Func

Func

Logical

Logical Part

Resource

Process

Resource

ResourceProcess


Schedule

Schedule

Routing

Routing

Execution

Execution



V&V


Platform Services

EDGE Services


Engineering Supply Chain

(DFx)Mfg. Supply Chain (QA) Dealer/Service Network

Data Acquisition

Physical Twin

Customer Network





GPDIS_2018.ppt | 21

Enabling the Model Based Enterprise requires EDGE Services



Experience

Requirements BOM

PDM

CAD CAE

ERP

Sourcing Quality


Scheduling

Warranty Service

Compliance

High

FidelityLow

Fidelity

DMS

As-designed

EventsAs-built

Events

As-serviced


Events



Req

Req

Req

PartFunc

Func

Func

Logical

Logical Part

Resource

Process

Resource

ResourceProcess


Schedule

Schedule

Routing

Routing

Execution

Execution



V&V


Platform Services

EDGE Services



Data Acquisition

Physical Twin

Customer Network





GPDIS_2018.ppt | 22

Enabling the Model Based Enterprise requires EDGE Services





GPDIS_2018.ppt | 23

Managed Visibility From Supplier Chain via Cloud Based Data, Process, & Logistics Sharing

IIOT Data

Persistence

Engineering

Design Partners

Manufacturing

Suppliers





GPDIS_2018.ppt | 24

IIOT Data

Persistence

Manufacturing

Suppliers

Managed Visibility From Supplier Chain via Cloud Based Data, Process, & Logistics Sharing





GPDIS_2018.ppt | 25

What can be done today…. example

IoT





GPDIS_2018.ppt | 26

Digital Thread Consumption……..

Operations

Big Data

Big Data

Trends/Patterns

Rules/Stds

Explanatory Models

• Enabling prescriptive analysis

Predictive Models

• Statistical Methodologies

• Sparse data sets

• Massive variability/correlationsContext

RCA

1000 5000 7500 10000 15000Eng Hrs:

Flt#: 63 132 218 2443 236

Tail

# Tail

# Tail

#





GPDIS_2018.ppt | 27

Delivery Date Prediction using Historical Data

Customers would like to see how Analytics / Machine Learning technologies can be used on Supplier’s historical data (Completed Work

Orders) to predict Finish Date for a Planned / WIP Work Order. This would help in better planning of risk mitigation & improve customer

satisfaction.

OEM Sourcing

Data

Data Acquisition

from Supplier

HCL Predictive

Engine

Predicted Delivery

Date





GPDIS_2018.ppt | 28

• Today’s Solutions to Stabilize the Supply Chain….

Analyze Supplier History

• Delivery Transactions

• Delivery Timing & Quality

If Good keep the Supplier

If Bad keep the Supplier

“trust, but Verify!”

Link Suppliers to Digital Thread

Build Visibility Portals & Links

Provide a Win-Win Partnership





GPDIS_2018.ppt | 29

Thank You……

extending the digital thread/twin to the supply · 2018-09-18 · global product data...

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