experts in chem-feed and water treatment chlorine chemistry

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Experts in C he m -Feed and W ater Treatm ent Chlorine Chemistry

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Page 1: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Chlorine Chemistry

Page 2: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Chlorine Chemistry

Chlorine Source

Chlorine Gas

Sodium Hypochlorite

Calcium Hypochlorite

Initial Reaction

Cl2 + H2O -> HOCl + H+ + Cl-

NaOCl + H2O -> HOCl + Na+ + OH-

Ca(OCl)2 + 2H2O -> 2HOCl + Ca++ + (OH)=

Secondary (Dissociation) Reaction

HOCl <--> H+ + OCl-

Hypochlorous Acid (HOCl) and Hypochlorite Ion (OCl-) exist in equilibrium depending on water pH, according to the Chlorine Dissociation Curve shown on the next slide.

Free Chlorine is the sum concentration of both the Hypochlorous Acid and the Hypochlorite Ion in solution.

Page 3: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

5.5 6 6.5 7 7.5 8 8.5 9 9.5 10

0%

10%

20%

30%

40%

50%

60%

70%

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100%

pH

Per

cen

t o

f C

hlo

rin

e as

Hyp

och

loro

us

Aci

d (

HO

Cl)

Per

cen

t o

f C

hlo

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e as

Hyp

och

lori

te I

on

(O

Cl- )

HOCl

OCl-

Chlorine Dissociation Curve

Page 4: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Chlorine as a Biocide

The hypochlorous acid component of free chlorine is up to 80 times more effective at inactivation of E Coli than the same concentration of hypochlorite ion over the same contact time. (Fair, et. al.)

Automatic pH control is recommended.

Sodium hypochlorite (bleach), which is caustic, as more bleach is added, the pH increases,and can actually decrease disinfection.

Chlorine gas is acidic and drives the pH down, possible conflict with corrosion control

Adjusting pH from 8.0 to 7.0 results in a change from 25% HOCl to 80% HOCl, effectively increasing the disinfection power of 1 ppm of free chlorine by 40 times.

Page 5: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Monochloramine: NH2Cl Dichloramine: NHCl2

Trichloramine: NCl3

Total Chlorine

Chlorine combines with ammonia-nitrogen in water to form chloramines. The chloramine species present are a function of the ratio of chlorine to ammonia, and the pH.

As more chlorine is added to water with ammonia, the quantity of chlorine measured in the water actually decreases until a certain chlorine-to-ammonia ratio, the breakpoint, occurs. Then as more chlorine is added, it becomes available as free chlorine.

Total chlorine is the sum of combined chlorine (chloramines) plus free chlorine.

Page 6: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Chlorine Analyzers

Colorimetric – DPD Addition of reagents and pH buffer cause a color to

develop based on chlorine residual Equipment is inexpensive Subject to color and turbidity interferences Discrete sampling method

Page 7: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Chlorine Analyzers

Amperometric – On-line, real time Measurement of electrical current proportional to

the chlorine residual Oxidation – Reduction reaction between the anode

and cathode measured by current flow 2 Ag 2Ag+ + 2e- (oxidation - anode) HOCl + 2e-Cl- + OH- (reduction - cathode)

Free residual sensors look at “HOCl” pH compensation may be required

Page 8: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Chlorine Analyzers

Membrane covered system Electrodes have a cap with membrane placed into

a holder with constant water flow Reagent less design

Membrane cap holds electrolyte for current flow Electrolyte contains KI for Total residual

Page 9: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Process Control

Page 10: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Process Control

Use the signal from plant analyzer(s) to control the chemistry of the treatment process

P, PID and Compound loop controllers Use of a control element (i.e.metering pump) to

maintain a desired condition (i.e. pH, chlorine residual).

Page 11: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Types of Control

Modulating Proportional Proportional, Integral, Derivative (PID) Compound Loop

Page 12: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Modulating

Definition: On/Off using high and low set points bracketing a desired set point. Oscillates above and below desired set point Tuning is manual control of pump output

Use only when desired set point is not critical

Page 13: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

ExamplepH Neutralization

Flow in at pH 9.8-10.2 Flow out at pH 6.5 – 7.5

Note: Wide effluent pH “range”

Desired set point 7.0

Page 14: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Proportional

Definition: Xp changes the control element (i.e. metering pump) dependent on the deviation from the desired set point. Sometimes call “Gain”.

Oscillates about the desired set point – no deviation from set point, no control action.

Page 15: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

ExamplepH Neutralization

Flow in at pH 9.8-10.2 Flow out at pH 6.8 – 7.3

Note: Close effluent pH “range”

Desired set point 7.0

Page 16: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Integral

Definition: Ti is a time based function that acts to “reset” the “gain” dependent on how long system is away from desired set point. Sometimes call “reset”

When used with Xp, oscillations can be negligible is all but the fastest moving systems.

Page 17: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

ExamplepH Neutralization

Flow in at pH 9.8-10.2 Flow out at pH 6.9 – 7.1

Note: Closer effluent pH “range”

Desired set point 7.0

Page 18: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Derivative

Definition: Td is a rate of change based function that changes the control element (i.e. metering pump) based on the rate of change from the desired set point.

When used with Xp and Ti can eliminate oscillations on all systems.

Page 19: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

ExamplepH Neutralization

Flow in at pH 2.5-10.2 Flow out at pH 6.95 – 7.05

Note: Small effluent pH “range”

Desired set point 7.0

Page 20: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Compound Loop

Use the correction variable to “recalculate” the P,I and D parameters based on a flow input. As the flow changes the time variables will change and

settings must change to compensate. When used with the PID setting off: Flow Proportional Control.

Page 21: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

ExamplepH Neutralization

Process flow varies &Flow in at pH 2.5-10.2

Flow out at pH 6.95 – 7.05

Note: Small effluent pH “range”

Desired set point 7.0

Page 22: Experts in Chem-Feed and Water Treatment Chlorine Chemistry

Experts in Chem-Feed and Water Treatment

Applications Potentials

pH Neutralization – acid/base addition Disinfection, Sanitization, Biocides:

Chlorine feed (free or total) Chlorine Dioxide feed (ClO2 and Chlorite) Ozone feed ORP

Fluoride – flow proportional only, no residual control Conductivity – boiler feed Others – combinations of the above.