experts in chem-feed and water treatment chlorine chemistry
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Experts in Chem-Feed and Water Treatment
Chlorine Chemistry
Experts in Chem-Feed and Water Treatment
Chlorine Chemistry
Chlorine Source
Chlorine Gas
Sodium Hypochlorite
Calcium Hypochlorite
Initial Reaction
Cl2 + H2O -> HOCl + H+ + Cl-
NaOCl + H2O -> HOCl + Na+ + OH-
Ca(OCl)2 + 2H2O -> 2HOCl + Ca++ + (OH)=
Secondary (Dissociation) Reaction
HOCl <--> H+ + OCl-
Hypochlorous Acid (HOCl) and Hypochlorite Ion (OCl-) exist in equilibrium depending on water pH, according to the Chlorine Dissociation Curve shown on the next slide.
Free Chlorine is the sum concentration of both the Hypochlorous Acid and the Hypochlorite Ion in solution.
Experts in Chem-Feed and Water Treatment
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5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
0%
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pH
Per
cen
t o
f C
hlo
rin
e as
Hyp
och
loro
us
Aci
d (
HO
Cl)
Per
cen
t o
f C
hlo
rin
e as
Hyp
och
lori
te I
on
(O
Cl- )
HOCl
OCl-
Chlorine Dissociation Curve
Experts in Chem-Feed and Water Treatment
Chlorine as a Biocide
The hypochlorous acid component of free chlorine is up to 80 times more effective at inactivation of E Coli than the same concentration of hypochlorite ion over the same contact time. (Fair, et. al.)
Automatic pH control is recommended.
Sodium hypochlorite (bleach), which is caustic, as more bleach is added, the pH increases,and can actually decrease disinfection.
Chlorine gas is acidic and drives the pH down, possible conflict with corrosion control
Adjusting pH from 8.0 to 7.0 results in a change from 25% HOCl to 80% HOCl, effectively increasing the disinfection power of 1 ppm of free chlorine by 40 times.
Experts in Chem-Feed and Water Treatment
Monochloramine: NH2Cl Dichloramine: NHCl2
Trichloramine: NCl3
Total Chlorine
Chlorine combines with ammonia-nitrogen in water to form chloramines. The chloramine species present are a function of the ratio of chlorine to ammonia, and the pH.
As more chlorine is added to water with ammonia, the quantity of chlorine measured in the water actually decreases until a certain chlorine-to-ammonia ratio, the breakpoint, occurs. Then as more chlorine is added, it becomes available as free chlorine.
Total chlorine is the sum of combined chlorine (chloramines) plus free chlorine.
Experts in Chem-Feed and Water Treatment
Chlorine Analyzers
Colorimetric – DPD Addition of reagents and pH buffer cause a color to
develop based on chlorine residual Equipment is inexpensive Subject to color and turbidity interferences Discrete sampling method
Experts in Chem-Feed and Water Treatment
Chlorine Analyzers
Amperometric – On-line, real time Measurement of electrical current proportional to
the chlorine residual Oxidation – Reduction reaction between the anode
and cathode measured by current flow 2 Ag 2Ag+ + 2e- (oxidation - anode) HOCl + 2e-Cl- + OH- (reduction - cathode)
Free residual sensors look at “HOCl” pH compensation may be required
Experts in Chem-Feed and Water Treatment
Chlorine Analyzers
Membrane covered system Electrodes have a cap with membrane placed into
a holder with constant water flow Reagent less design
Membrane cap holds electrolyte for current flow Electrolyte contains KI for Total residual
Experts in Chem-Feed and Water Treatment
Process Control
Experts in Chem-Feed and Water Treatment
Process Control
Use the signal from plant analyzer(s) to control the chemistry of the treatment process
P, PID and Compound loop controllers Use of a control element (i.e.metering pump) to
maintain a desired condition (i.e. pH, chlorine residual).
Experts in Chem-Feed and Water Treatment
Types of Control
Modulating Proportional Proportional, Integral, Derivative (PID) Compound Loop
Experts in Chem-Feed and Water Treatment
Modulating
Definition: On/Off using high and low set points bracketing a desired set point. Oscillates above and below desired set point Tuning is manual control of pump output
Use only when desired set point is not critical
Experts in Chem-Feed and Water Treatment
ExamplepH Neutralization
Flow in at pH 9.8-10.2 Flow out at pH 6.5 – 7.5
Note: Wide effluent pH “range”
Desired set point 7.0
Experts in Chem-Feed and Water Treatment
Proportional
Definition: Xp changes the control element (i.e. metering pump) dependent on the deviation from the desired set point. Sometimes call “Gain”.
Oscillates about the desired set point – no deviation from set point, no control action.
Experts in Chem-Feed and Water Treatment
ExamplepH Neutralization
Flow in at pH 9.8-10.2 Flow out at pH 6.8 – 7.3
Note: Close effluent pH “range”
Desired set point 7.0
Experts in Chem-Feed and Water Treatment
Integral
Definition: Ti is a time based function that acts to “reset” the “gain” dependent on how long system is away from desired set point. Sometimes call “reset”
When used with Xp, oscillations can be negligible is all but the fastest moving systems.
Experts in Chem-Feed and Water Treatment
ExamplepH Neutralization
Flow in at pH 9.8-10.2 Flow out at pH 6.9 – 7.1
Note: Closer effluent pH “range”
Desired set point 7.0
Experts in Chem-Feed and Water Treatment
Derivative
Definition: Td is a rate of change based function that changes the control element (i.e. metering pump) based on the rate of change from the desired set point.
When used with Xp and Ti can eliminate oscillations on all systems.
Experts in Chem-Feed and Water Treatment
ExamplepH Neutralization
Flow in at pH 2.5-10.2 Flow out at pH 6.95 – 7.05
Note: Small effluent pH “range”
Desired set point 7.0
Experts in Chem-Feed and Water Treatment
Compound Loop
Use the correction variable to “recalculate” the P,I and D parameters based on a flow input. As the flow changes the time variables will change and
settings must change to compensate. When used with the PID setting off: Flow Proportional Control.
Experts in Chem-Feed and Water Treatment
ExamplepH Neutralization
Process flow varies &Flow in at pH 2.5-10.2
Flow out at pH 6.95 – 7.05
Note: Small effluent pH “range”
Desired set point 7.0
Experts in Chem-Feed and Water Treatment
Applications Potentials
pH Neutralization – acid/base addition Disinfection, Sanitization, Biocides:
Chlorine feed (free or total) Chlorine Dioxide feed (ClO2 and Chlorite) Ozone feed ORP
Fluoride – flow proportional only, no residual control Conductivity – boiler feed Others – combinations of the above.