experts for silo systems

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EXPERTS FOR SILO SYSTEMS Innovative and reliable

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Page 1: ExpErts for silo systEms

ExpErts for silo systEmsInnovative and reliable

Page 2: ExpErts for silo systEms

With one of the most modern silo production facilities, Kurz is nationally and internationally a byword for ma-

ximum functionality and efficiency in the manufacture of silos and silo installations. With our flat management

structure and a work climate characterised by mutual respect, we succeed in giving every one of our staff the

freedom they need to contribute their own ideas to the success of our company. Due to the successful fusion of

advanced technologies, cross-industry technical knowledge and decades of experience, we were able to develop,

over the last few decades, into experts who are internationally in demand for the manufacture of silos and the

engineering of complex silo installations.

We are pleased that our business success provides us with the opportunity of fulfilling our social responsibility,

for example with fund-raising initiatives. If you would like to know more about our social commitment and our

company ethics, please contact us.

Internationally in demand. Commitment from Brackenheim.

Page 3: ExpErts for silo systEms

China, Australia, Brazil – almost everywhere in the world people can see that I am com-mitted to excellence, although I haven`t been to all those fascinating countries.

C o n s u lta n C y & P r o j e C t M a n a g eM e n t

_We accept responsibility. For your success.

It is obvious that competent advice is the basis for the success of every project. that´s why we are happy to

look in on you, answer your questions and analyse the local situation directly at the intended plant site, draw

up a requirements plan or carry out a plant check-up. In this way we can develop solutions which meet your

requirements efficiently.

Whether new build, conversion, extension or support and maintenance – we accept responsibility for the comple-

te project handling and thus see to it that your plant becomes operational on schedule and runs reliably perma-

nently.

Page 4: ExpErts for silo systEms

Cement. Fundamental.

Cement - the most frequently used basic component of concrete – the

building material per se. Where the perfect storage and safe conveying

of cement and binders is concerned, you have a reliable and competent

partner at your side with KurZ silosysteme.

non-Metallic Minerals. they can take it.

anybody working with non-metallic minerals requires technology which

can take it even in hard continuous operation. all plant components must

be extremely robust to cope with the high requirements in quarries, stone

breaking works or gravel works. KurZ silosysteme silos are.

asphalt. Pointing the way.

time is money. this is always the case, but in road building in particular.

the highest quality and reliable arrangements are crucial. that is why

asphalt specialists rely on KurZ.

a P P l I C at I o n a n D u s e

_ storage and stocking of various types of cement and binder

_ Conveying of all types of cement to mixing plants

_ Buffer and loading silos in cement works

_ loading of cement into lorries, wagons and ships

s I l o s

_ Factory-welded silos of 11 m³ - 260 m³

_ Mobile silos up to 120 m³

_ Bolted silos of 50 m³ - 2,800 m³

_ silos segmented for export of 13 m³ - 180 m³

_ site-welded silos of 100 m³ - 3,000 m³

_ skirted silos up to 3,000 m³

a P P l I C at I o n a n D u s e

_ storage of various non-metallic minerals from quarries

_ storage of bulk materials of specific grain sizes and

material types by screening and distribution into different

silos and chambers

_ loading of bulk material into lorries, wagons and ships

_ storage and stocking of aggregates for concrete

s I l o s

_ Bolted silos of 50 m³ - 2,800 m³

_ Bolted multi-chamber silos up to 2,800 m³

_ site welded silos of 100 m³ - 3,000 m³

_ Bunker in rectangular design with cone or flat bottom

_ Factory-welded silos of 11 m³ - 260 m³

a P P l I C at I o n a n D u s e

_ storage and stocking of filler and cement

_ storage and stocking of chippings and sand of various grain sizes

_ storage of bitumen

_ Conveying of the bulk materials into the mixing plant

s I l o s

_ Factory-welded silos of 11 m³ - 260 m³

_ Mobile silos up to 120 m³

_ Filler silos up to 40 m height and up to 320 m³ volume

_ silos segmented for export of 13 m³ - 180 m³

_ skirted silos up to 3.000 m³

_ Pressure-shock resistant silos

_ Discharge bunkers for aggregates

_ Bitumen tanks

Page 5: ExpErts for silo systEms

The daily experience of seeing that what we design with our computers works perfectly in reality – that is what continues to moti-vate and inspire me.

e n g I n e e r I n g & K n o W - h o W

_Profiting. From engineering.

We want to secure the long-term efficiency of our customers with our products and solutions. therefore, we

develop silo and plant concepts which match the individual requirements in every detail. on request, we also

offer purely engineering services.

you can expect the following benefits, amongst others, from Kurz:

_ Plant planning with erection plans in 3D CaD for a clearer representation

_ Detail design of containers, structural steel work and pipelines

_ Drawing up of structural calculations for containers and structural steel work

_ Design of pressure-shock resistant silos in accordance with the relevant regulations

Page 6: ExpErts for silo systEms

Coal Dust. Powerful alternatives.

at times of rising oil prices coal gains in importance. after all, energy can

be obtained in a cost-efficient manner from pulverised coal. KurZ silo

systems – these are economic solutions which meet the strict ateX safety

standards and contribute to neither costs nor coal dust exploding.

Power stations. extra power. and safety.

Where energy is being produced, everyone responsible is under

pressure to ensure the highest levels of operational safety and economy

at all times. With our know-how we ensure that our customers can con-

centrate completely on their core business: to deliver top performance.

Mortar, Plaster & Paint. Perfectly metered. Brilliant result.

Dry storage, metering as required and dust-free conveying and loading

– these are things which we have perfectly under control with our silo

systems. KurZ supplies silo systems with which you can safely store and

meter mortars, plaster and paints, for example.

a P P l I C at I o n a n D u s e

_ storage and stocking of coal dust for combustion purposes

_ use in asphalt mixing plants, animal feed drying plants and

cement kilns

_ Discharge of coal dust for safe metering as per ateX

guidelines

s I l o s

_ Factory-welded silos of 50 m³ - 120 m³ in accordance with

the technical safety recommendations of rheinbraun and

Vattenfall europe

_ Factory-welded silos above 120 m³ with special requirements

_ site-welded silos of 100 m³ - 3,000 m³

a P P l I C at I o n a n D u s e

_ storage and stocking of, for example: ash, coal, slag, sewage sludge,

wood chips, pellets, dust, lime, product mixtures

_ Conveying of the bulk materials to the appropriate processing plant

_ loading into lorries, wagons and ships

_ safe discharge and metering of bulk materials by means of appropriate

discharge equipment and design of silo geometry

_ Metering of lime and similar products for flue gas cleaning or

neutralisation

s I l o s

_ site-welded silos of 100 m³ - 3,000 m³

_ Bolted silos of 50 m³ - 2,800 m³

_ Factory-welded silos of 11 m³ - 260 m³

_ skirted silos up to 3,000 m³

_ Bunkers in rectangular design with cone or flat bottom

a P P l I C at I o n a n D u s e

_ storage and stocking of raw materials

_ Conveying of mortar, plaster and paints to appropriate processing plant

_ erection of silo batteries for the stocking of various products

_ loading of mortar, plaster and paints into lorries, wagons and ships

_ safe discharge and metering of bulk materials by means of appropriate

discharge equipment and design of silo geometry

_ equipment which reduces the separation of expensive bulk materials

s I l o s

_ Factory-welded silos of 11 m³ - 260 m³

_ silos segmented for export of 13 m³ - 180 m³

_ Mobile silos up to 120 m³

_ Bolted silos of 50 m³ - 2,800 m³

_ site-welded silos of 100 m³ - 3,000 m³

_ skirted silos up to 3,000 m³

Page 7: ExpErts for silo systEms

A collaborative approach is crucial for achie-ving superior outcomes. Therefore I like the fact that KURZ Silosysteme has flat hierar-chies and that everyone is in the know about important developements.

t r a n s P o r t & l o g I s t I C s

_getting ahead. even before the start.

Due to our long experience in planning and implementation of international transport and logistics tasks, we

always get everything on the way reliably, safely and, in particular, in due time. Whether road, rail, water or air,

standard shipment or heavy loads requiring official authorisation - „KurZ delivers“.

Page 8: ExpErts for silo systEms

transshipment Facilities. safe. Despite time-pressure.

With our robust, individually designed solutions, we meet not only all

requirements for special transshipment facilities, but also ensure that –

despite time pressure - safety does not fall by the wayside. Whether rail,

road or ship – we get you and your bulk materials there.

environmental and Wastewater engineering.responsible.

With our silo installations you always have a clean solution at hand. and

obviously for environmental engineering applications, too. therefore, we

have developed systems for the most varied requirements with which you

can make your contribution to environmental protection. and which are

worthwhile for nature and your company in the long term, too.

Foodstuffs & Chemicals. a cost effective alternative.

KurZ silosysteme offers you a cost effective alternative for expensive

stainless steel silos. With their food grade internal coatings, our steel silos

meet the requirements of the foodstuff and chemical industry. this

reduces the level of investment and increases the room for manoeuvre.

a P P l I C at I o n a n D u s e

_ storage and stocking of various bulk materials

_ unloading from / loading into lorries, wagons and ships

_ Pneumatic or mechanical conveying of bulk materials into the

appropriate processing plants and buffer silos

_ safe discharge and metering of bulk materials by means of

appropriate discharge equipment and design of silo geometry

s I l o s

_ Factory-welded silos of 11 m³ - 260 m³

_ Mobile silos up to 120 m³

_ site-welded silos of 100 m³ - 3,000 m³

_ Bolted silos of 50 m³ - 2,800 m³

_ silos segmented for export of 13 m³ - 180 m³

_ skirted silos up to 3,000 m³

a P P l I C at I o n a n D u s e

_ storage and stocking of, for example: sewage sludge, pellets, lime

_ Pneumatic or mechanical conveying of bulk materials into the

appropriate processing plants and combustion processes

_ loading into lorries, wagons and ships

_ safe discharge and metering of bulk materials by means of

appropriate discharge equipment and design of silo geometry

s I l o s

_ Factory-welded silos of 11 m³ - 260 m³

_ Flat bottomed silos up to 250 m³

_ site-welded silos of 100 m³ - 3,000 m³

_ Bolted silos of 50 m³ - 2,800 m³

_ skirted silos up to 3,000 m³

_ Pressure-shock resistant silos

_ Bunkers in rectangular design with cone or flat bottom

a P P l I C at I o n a n D u s e

_ storage and stocking of, for example: granulates, broken glass, soda,

lime products, koffee beans, cocoa beans, bone meal, animal feed

_ Pneumatic or mechanical conveying of bulk materials into the

appropriate processing plants

_ loading into lorries, wagons and ships

_ safe discharge and metering of bulk materials by means of

appropriate discharge equipment and design of silo geometry

s I l o s

_ Factory-welded silos of 11 m³ - 260 m³

_ Flat bottomed silos up to 250 m³

_ site-welded silos of 100 m³ - 3,000 m³

_ skirted silos up to 3,000 m³

_ Pressure-shock resistant silos

Page 9: ExpErts for silo systEms

A construction site is an exciting place to work. Every day poses new challenges and you have to solve very specific problems in due time. It´s never boring. That`s what I like about my job.

I n s ta l lat I o n & M a I n t e n a n C e

_Done and dusted!

our experienced specialists ensure smooth installation with site management perfectly matched to your require-

ments. Whether technical support, partial installation of individual silo components or complete plant installation

- we take care of smooth installation and safe commissioning of your silos and silo installations.

We offer our customers individually tailored service and maintenance packages to be able to ensure continued

good economy and safe operation of our silo systems. We support our customers with well trained staff, short

reaction times and fast service - anywhere in the world.

Page 10: ExpErts for silo systEms

extremely good. handling well.

one thing is for certain: there is a suitable silo for every application. It is simply a matter of selecting the

right one and adapting it to the individual requirements. We use various proven systems to be able to

offer a safe, economic solution to our customers for every application. If required, these systems can then

be modified in such a way that they are perfectly matched to site and bulk material. this is one of the

reasons why the name of KurZ has been synonymous with successful silo solutions for decades.

For detailed information on our products and for dimension sheets please visit our homepage

www.kurz-silosysteme.de.

Fa C t o ry - W e l D e D s ta n D a r D s I l o s s ta n D a r D s I l o s s e g M e n t e D F o r eX P o r t

C o a l D u s t s I l o s s I t e - W e l D e D s I l o s

standard silos. standardised, but flexible

nonetheless.

In almost all areas of manufacturing, factory-welded

standard silos are used. We offer these silos with

diameters of 2,400 mm to 4,200 mm and volumes

from 10 m³ to 260 m³. however, larger diameters

with a greater volume are also possible. Components

such as filters, overflow protection, inspection faci-

lities and discharge equipment also form part of our

range. Various modifications like cone inclinations,

partitions and breeches-type outlets can be realized.

these standard silos are also offered as mobile, filler

or skirted silos.

Clean solutions. Completely safe.

With their safety concept, the KurZ pressure-shock

resistant coal dust silos meet all requirements and

ensure smooth operation. We will accompany you

reliably and competently from the initial works test

via the prescribed installation and test procedures

to staff training and first filling. obviously, we can

also take on maintenance and the prescribed regular

inspections of operating plants.

Keenly priced. Compact know-how.

Concentrated silo competence in a small space. you

can save a large amount of freight costs with silos

segmented for export. each of our silo units consists

of a few crane packages. these contain the com-

plete silo, all accessories as well as connectors and

seals, for installation. the individual silo segments

are stacked inside each other to save space and, on

request, packed in seaworthy crates or vacuum film

for safe transport. the silos come in diameters from

2,400 mm - 3,500 mm with volumes of 19 m³ - 180 m³.

all components such as filters, overflow protection,

inspection facilities and discharge equipment also

form part of the supply.

large projects. Highly individual.

Where size matters, we frequently use site-welded

silos. In this way, the volume can be maximised and,

at the same time, transport and handling costs mini-

mised. the individual parts which are prefabricated to

your specification are delivered in sizes appropriate

for transport and installation and are installed and

welded on site. Major components are pre-installed

by us in our factory as a check. the silos are indivi-

dually planned, structurally calculated, designed and

built. thus, we can meet even the most exceptional

requirements.

C o M Pa n y h I s t o ry

eight decades – eight milestones

1927_ Wilhelm Kurz lays the foundations of

our company when he sets up his blacksmith

company in lauffen in south-West germany.

1952_ the company manufactures silos for the

first time.

1961_ Move to Brackenheim. Increase in capa-

city for production and administration.

1975-2002_ silo manufacture using the lipp

system. the silos were wounded from bottom

to top using a special process.

1988_ Introduction of CaD.

2000_ extension of production and storage

buildings.

2001_ the third generation takes over the

management of the family company.

2002_ the introduction of an innovative

production method forms the basis for the

success of silos in shell construction.

a modern silo production line for more

efficient production is integrated.

2004_ saP is implemented successfully to

provide optimum support of our business

processes.

2005_ start of series production of silos for

pulverised lignite.

2009_ Introduction of 3D CaD project

planning software for more efficient and

faster design processes. Visualisation of

possible collisions and space requirements

of plant components.

B o lt e D s I l o s

s P e C I a l s I l o s

Cost-effective. And quickly installed.

Bolted silos are mainly used to store large quantities

of various bulk materials, in particular gravel, hard-

core, chippings and non-metallic minerals. the silos

are manufactured with standard diameters of 4,647 mm –

12,000 mm. Cone inclinations of 45°, 55° and 60° are

available. the bolted silos can either be open at the

top or have a flat or conical roof. the individual silo

segments are prefabricated in our factory and bol-

ted together on site quickly and easily by our expert

staff. as the silos are divided into easily transportable

segments, every site, even in distant areas, can be

reached easily by lorry or ship.

limitless possibilities. our challenge.

KurZ special silos meet the most varied require-

ments. the silos are planned and built individually to

your requirements.

_ Pressure-shock resistant silos

_ Flat bottom silos

_ Bunkers

_ Buffer reservoirs

_ liquid silos

_ Bitumen tanks

Page 11: ExpErts for silo systEms

Wilhelm Kurz & söhne gmbh & Co. Kg

stahlbau und Behälterbau

rosenhöhe 9/1, D-74336 Brackenheim

Phone +49(0) 7135/175-0, Fax +49(0) 7135/175-75

[email protected], www.kurz-silosysteme.de

KurZ ssI ag

silosysteme International

seestrasse 33, Ch-8598 Bottighofen

Phone +41(0) 71/68885-20, Fax +41(0) 71/68885-21

[email protected], www.kurz-ssi.com