expertise in direct soling - desma · an example of feasibility study. ... mould shop; our...

ONE STEP AHEAD

PU | TPU | RU

KLÖCKNER DESMA SCHUHMASCHINEN GMBH

DIRECT SOLINGEXPERTISE IN

THE FINEST IN SHOE PRODUCTION ENGINEERING

AUTOMATION SOLUTIONS | TURNKEY SOLUTIONS | MADE IN GERMANY

TECHNOLOGY IS OUR BUSINESS

Choose DESMA...

2 | DESMA | DIRECt SoLING

DESMA offers the smart choice of direct injection machines with PU (Polyurethane), RU (Rubber), TPU (Thermoplastic Polyurethane) and other thermoplastics as soling material. Over 60 years’ experience is the foundation for every DESMA machine and the motivation to constantly find new moulding possibilities. Each installation – finely tuned to the customer’s individual needs – is characterised by econ-

pu light: quadwrap® trainer

DESMA MACHINES

...if the sole is directly injected to the upper!

DESMA | DIRECt SoLING | 3

omy, efficiency, flexibility and highest quality demands combined with a reliable and robust construction. DESMA’s high safety stand-ard is always ensured. Rotary tables with 18, 24, 30 or 36 clamping units are based on a modular principle. Many optional extras are available, providing an optimum mix of high automation and manual possibilities.

The finest in shoe production engineering

KLAUS FREESE | CHRISTIAN DECKERMANAGING DIRECTOR MANAGING DIRECTOR

We believe in a policy of uncompromising quality in the fields of design, manufacturing, distribution and maintenance.


DESMA DIRECT SOLING

ADVANTAGES DIRECT SOLING

| > HIGHESt qUALIty Direct soling technology: plasticized sole material is directly injected, penetrating the shoe upper. The result: best sole adhesion to the upper and highest quality.

| > NEw DESIGN poSSIBILItIES Sole material flows around the shoe upper. Your design possibilities for cup soles, blends and effects are boundless. Limitless creativity!

| > FURtHER FUNCtIoNS Profit from the extended new functions of direct soling. Cushioning, supporting and orthopaedic functions – DESMA technology makes it possible!

| > LEAN AND CLEAN pRoDUCtIoN Environmentally and people-friendly production.

Perfect bonding & quality

Properties & FunctionsDesign & CreativityComfort & Lightweight


DESMA GLOBAL PLAYER

DESMA offers footwear manufacturers a comprehensive technical consultancy and helps with layout projections. Highly qualified DESMA staff are happy to help with expert advice on sole material processing. We trim the technology, the material, the moulds and the process to any production restrictions. Customer trials may be undertaken in the DESMA Technikum with its own laboratory. Our service team is avail-able for our customers, worldwide.

REDUCE YOUR PRODUCTION COSTS

| > FEwER pERSoNS

| > FEwER LoGIStIC

| > FEwER REjECtS

| > FEwER MAtERIAL

INCREASE YOUR PROFIT WITH THE BEST AUTOMATED SHOE PRODUCTION:DESMA DIRECT SOLING TECHNOLOGY

RELIABLE PROVEN TECHNOLOGY: MACHINES SOLD IN 150 COUNTRIES

20 %

40 %

60 %

80 %

100 %

0 %

Direct Soling Manual Assembling

-50%

An example of feasibility study. Ask DESMA for more information.

OPERATOR MINUTES PER PAIR in %


TECHNOLOGY IS OUR BUSINESS

PROCESSES AND MATERIALS

PU

RUBBER

TPU

| > INNoVAtIVE AND FLEXIBLE

| > MULtICoLoUR| > LIGHtwEIGHt| > HyDRoLySIS RESIStANCE (poLyEtHER pU)*| > oIL AND FUEL RESIStANCE (poLyEStER pU)*

| > tRADItIoNAL

| > RESIStANt to CHEMICALS| > SLIp RESIStANCE| > HEAt RESIStANCE

| > FASHIoN

| > BRILLIANt CoLoURS| > LowESt ABRASIoN| > BESt AppLICAtIoN oF ENGRAVING

SHOEOUT

SOLE

SHOE MID SOLEpoSSIBLE MAtERIAL CoMBINAtIoNS wItH

MoNo pU RU

pU D521 D522 –

tpU D721 D622 –

RU D921 D822 D922

MULTIFUNCTION

poSSIBLE MAtERIAL CoMBINAtIoNS

PU MONO + PU/PU + TPU/PUoR

PU MONO + PU/PU + RU/PU

* In addition to the common properties: slip resistance, shock absorption, comfort, flexibility and insulation, there are some differences between Polyether PU & Polyester PU.

Selection of DESMA Direct Soling Machines


DESMA PU DIRECT SOLING

PU TECHNOLOGY AT THE HIGHEST LEVEL

ADVANTAGES AT A GLANCE

| > RotARy tABLES wItH 18, 24, 30 oR 36

CLAMpING UNItS IN E oR S CLASS*

| > pRECISE DoSING AND MIXING tECHNoLoGy

At HIGHESt LEVEL

| > qUICK CoLoUR CHANGE AND FLEXIBLE pRoDUCtIoN

| > DoSING Up to 6 CoLoURS / ADDItIVES

DESMA D522/24-EMachine footprint: approx. 13 m x 11 m

* E: Economical application with basics* S: Special application with additional options, higher grade of automation

AUtoMAtIC SCREw CHANGE

∅ 6 m


DESMA TPU DIRECT SOLING

DESflow® POURING OF TPU OUTSOLES


| > RoBUSt RotARy tABLES wItH 18, 24, 30 oR 36 CLAMpING UNItS IN E oR S CLASS

| > FLEXIBLE MACHINE CoNFIGURAtIoN

| > optIMAL MIXING qUALIty wItH DIFFERENt pU SyStEMS AND tHRoUGHpUtS

DESMA D622/30-SMachine footprint: approx. 16 m x 12 m

∅ 7 m


DESMA RUBBER DIRECT SOLING

DESflow® POURING OF RU OUTSOLES


| > RotARy tABLES wItH 18, 24 oR 30 CLAMpING UNItS

| > RELIABLE pRoCESSING & HIGH pRoDUCtIoN SAFEty

| > pRECISE tEMpERAtURE CoNtRoL

DESMA D922/24Machine footprint: approx. 12 m x 10 m

∅ 6 m


DESMA MACHINE CONTROLS

EASY OPERATION

RGE OPERATION CONTROL

DESMA CONTROL CONCEPTS

| > INtELLIGENt tECHNoLoGy DESMA machines are equipped with the most modern control concepts. Control systems are designed especially for the DESMA direct injection process, enabling almost all demands in manufacturing to be met. DEScan® control systems offer highest transparency and flexibility.

| > MoSt MoDERN CoNtRoLS All data sets may be stored in DEScan® and quickly called up at mould change. Injection data is also thus stored. Using a scanner, stored machine data can be retrieved and automatically applied to the appropriate tool.

DESCAN® MACHINE CONTROLS

| > HUMAN MACHINE INtERFACE (HMI)

| > GRApHICAL opERAtoR toUCH SCREEN

| > LoNG-DIStANCE MAINtENANCE AND DIAGNoSIS

| > tELESERVICE VIA INtERNEt


DESMA AUTOMATION

AUTOMATION – FIT FOR THE FUTURE

HIGHEST EFFICIENCY AND BEST qUALITY

APPLICATION HIGHLIGHTS

| > RoUGHING

| > SpRAyING oF RELEASE AGENt

| > ADHESIVE AppLICAtIoN

| > pLACING oF StEEL SoLE

| > FLASH tRIMMING

| > pICK & pLACE SoLUtIoNS

Wherever quality, productivity and economic viability are the main points of interest, automation and robots are a must. Robots can, for example, spray release agent and glue precisely and reproducibly, roughen uppers and position pick & place method lasts, sole parts, steel soles or studs, remove shoes, boots or soles, trim sole edges or guide pouring heads.

DESMA AMIR® SYSTEMMachine footprint: approx. 30 m x 11 m

AUTOMATION SOLUTIONS | TURNKEY SOLUTIONS | MADE IN GERMANY

About DESMA

DESMA: Your leading technological partner in the areas of:

SAFE IN DESMA’S HANDS

| > Manual, automatic and robot guided polyurethane mixing heads – self-cleaning – are characterised by convenient operation and high reliability.

| > DESMA supplies efficient and economical production systems of highest quality, reliably and fast, to manufacturers worldwide. Global service is ensured not only by our HQ in Germany but also by DESMA agents all over the world.

| > DESMA: robot specialists for decades. Industrial robots are especially suitable in PU processing in the areas of release agent application, handling and complex contour work.

| > All DESMA machines are “Made in Germany.”

| > DESMA products are characterised by a long lifetime: an investment in your future.

| > DESMA guarantees customers a fast spare parts service worldwide: Our principle: Short ways – short reaction times.

| > DESMA has always placed especial emphasis on a highly professional mould shop; our customers receive complete solutions from one source.

| > DESMA engineers work in closest co-operation with customers and materials suppliers to achieve the best solutions.

| > Since 1950 DESMA has been successfully producing rotary tables for the shoe industry. The programme ranges from 4 station to 60 station rotary tables for the processing of Rubber, PU, TPU and other thermoplastics.

Polyurethanemixing technology

Worldwide service

Automationtechnology

Highest quality

Longlife products

Spare parts

Mould shop

Technikum

Rotary tables

Our current terms and conditions apply to all business fields. The contract entered into between DESMA and the customer is legally binding in regards to product. Details shown in this brochure do not guarantee certain characteristics or operational possibilities. They are to be taken as general information, and may also differ.

The products shown are to be seen as possible production alternatives. The illustrations may show products which have been developed to customer’s individual wishes and may be only available as individual customer solu-tions. Products shown in this brochure may show special extra features which are only available at extra charge.

Details as to delivery contents, appearance and service as well as measurements and weights are correct at time of printing. Changes may be made at any time. With pub-lication of this issue, all previous issues lose their validity. No legal obligations can be derived from this informa-tions.

qR CoDE FoR MoRE INFo

[email protected] | WWW.DESMA.DEKLÖCKNER DESMA SCHUHMASCHINEN GMBH | DESMAStR. 3/5 | 28832 ACHIM | GERMANy

expertise in direct soling - desma · an example of feasibility study. ... mould shop; our...

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