expediting presentation

Upload: nemalipalli007

Post on 09-Feb-2018

226 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/22/2019 Expediting Presentation

    1/85

    Monthly Expediting Review Meeting

    20.12.12

    JI-2013CPF Phase 1 Facilities Gazprom NEFT

    Monthly Expediting Review meeting No.5

  • 7/22/2019 Expediting Presentation

    2/85

  • 7/22/2019 Expediting Presentation

    3/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Boiler-A, Sailing Boiler-B, Sailing

  • 7/22/2019 Expediting Presentation

    4/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Deaerator-A&B, Ready for final insepction

  • 7/22/2019 Expediting Presentation

    5/85

    Management summary report, CPF-1 Badra Oil Field

    Item: Columns and vessels, Supplier: Larsen & Tubro, Hazira/India (PO NO 2013030002)

    Total Equipment : 12 Numbers Current FDD for Train A : 15-Jan-13,Train B & C : 31-May-13

    20 Dec 2012

    CLAD Section :(Top Head) # (Shell No 9 to 12) : Fit-up & Outside Welding

    completed.

    Train A

    Cone:Nozzle Fit up & Welding in progress.

    Equipment No Hydro Test Dates

    (Notification

    received)

    Current Status

    Sweetening &

    Stabilization Column

    10-Jan-13 to 11-Jan-13 CS Section : PWHT completed. NDT in Progress.

    Clad Section : In two parts. (Cone # Shell 8) & (Shell 9 # Shell 12).

    Ist Stage Separator 10-Jan-13 to 11-Jan-13 In Two Parts. (Right side Head to Shell 5) & (Left Side Head).

    2nd Stage Separator 06-Jan-13 to 08-Jan-13 In Two Parts. (Right side Head to Shell 3#4#5) & (Left Side Head to

    Shell 1#2).

    Water Draw off

    Vessel

    25-Dec to 26-Dec In Single Section.

  • 7/22/2019 Expediting Presentation

    6/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    CS Section

    PWHT is completed and NDT after PWHT is in progress.

  • 7/22/2019 Expediting Presentation

    7/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    1st Stage Separator(RHD) # (Shell 1 to 5) : Outsidewelding is completed. Back Chip welding is in progress.

    Baffle Insertion is plan for tonight.

    Left Side Head : Nozzle Fit-up & Welding is in progress.

  • 7/22/2019 Expediting Presentation

    8/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    2nd Stage Separator : LHD # (Shell 1#2) Nozzle Fit-up &

    Welding in progress. Baffle Insertion is plan for tomorrow.

    2nd Stage Separator : RHD to Shell (3 # 4#5) : Nozzle

    Welding in progress.

  • 7/22/2019 Expediting Presentation

    9/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Column (for train-B) : Cir seam Welding of Shell-1+2 # Shell-3+4 is in progress & Cir seam Welding of Shell-5+6 # Shell-7 isin progress

    Column (for train-C) :Skirt : Base Ring Fitup in Progress. ; Sh1 to 7 : C/seam Welding in Progress.

    Bottom Head : Forming completed.

  • 7/22/2019 Expediting Presentation

    10/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: Storage tanks, Supplier: Teknoyap, Turkey (PO NO 2013030003)

    Total Qty : 09 Nos

    Tonnage of plates already worked upon and received at site # 1530 tons.

    Balance 140 MT of plates under processing in Shop, Target completion of dispatch of balance plates: By End Dec 12

    PO for Seal & Drain System finalized with HMTDelivery End Jan 13. PO for Pipe fittings under closeout Delivery within

    15 Jan 13.

    Out of Five, fabrication work for three Clean Out door is completed. Dispatch 15 Dec 12.

    Instrument order under finalization.

    Shell and Roof Plates

    20 Dec 2012

  • 7/22/2019 Expediting Presentation

    11/85

    Management summary report, CPF-1 Badra Oil

    Field

    1530 MT Plates received at Site.

    20 Dec 2012

    Shell and Roof Plates Received at Site.

  • 7/22/2019 Expediting Presentation

    12/85

    Management summary report, CPF-1 Badra Oil

    Field

    100 out of 120 MT Structural Steel processed

    at Shop.

    All disptaches to be completed within End Dec

    12.

    20 Dec 2012

  • 7/22/2019 Expediting Presentation

    13/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: Internals for Columns, Supplier: Baretti, Italy (PO NO 2013030007)

    Total Qty : for 03 Nos Columns (33 Trays / Column)

    Train-A, internals collected and are on high sea

    Internals for trial f it-up received at L&T-Hazira

    Train-B&C internals updated awaited on sailing

    Column Internals :

    20 Dec 2012

  • 7/22/2019 Expediting Presentation

    14/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Column Internals

  • 7/22/2019 Expediting Presentation

    15/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008)

    Total Qty3 Trains, (Each train 3 bay / 6 bundles)

    STATUS for Train A

    Consignment ready for shipment.

    Ship Expected at Masan Port for Train A consignment: 27-Dec-2012

    20 Dec 2012

    For Train A 1 Tag 3 Bay 06 Bundles 12 H/Box 1752 TubesTubes

    ReceiptHeader Box Fabrication

    Activities TubesReceipt

    TubeFining

    PlateReceipt

    PlateCutting

    Fit#up Welding NozzleAssly

    NozzleWelding

    NDT PWHT M/cing

    End Date 08-Nov 06-Nov 10-Nov 14-Nov 16-Nov 18-Nov 20-Nov 24-Nov

    Status Received Comp Received Comp Comp Comp Comp Comp Comp Comp Comp

    Bundle Assembly Testing Structural Fabrication

    Frame

    Assly

    Tube #

    T/S f/up Welding NDT plugging Hydro

    Run In

    Test Cutting

    F/up

    Welding Painting Packing

    10-Nov 17-Nov 20-Nov 24-Nov 26-Nov 28-Nov 30-Nov 20-Nov 07-Dec 10-Dec

    Comp Comp Comp Comp Comp Comp Comp Comp Comp Comp CompActivities

    End Date

    Status

  • 7/22/2019 Expediting Presentation

    16/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008)

    Total Qty3 Trains, (Each train 3 bay / 6 bundles)

    STATUS for Train B & C

    Current FDD: Train B & C : 31-Jan-2013

    All essential engineering completed. Train B & C Fabrication in progress.

    Structural items manufactured and are in final inspection and packing.

    Target shipment for Train-B & C, 31 Jan 2013

    20 Dec 2012

    For Train B / C 1 Tag 3 Bay 06 Bundles 12 H/Box 1752 TubesTubes

    Receipt Header Box Fabrication

    ActivitiesTubes

    Receipt

    Tube

    Fining

    Plate

    Receipt

    Plate

    CuttingFit#up Welding

    Nozzle

    Assly

    Nozzle

    WeldingNDT PWHT M/cing

    End Date 08-Nov 25-Dec 05-Jan 09 Jan 12-Jan 14-Jan 16-Jan 18-Jan

    Status Received Comp Received Comp I/P I/P I/P I/P Balance Balance Balance

    Bundle Assembly Testing Structural Fabrication

    FrameAssly

    Tube #T/S f/up

    Welding NDT plugging Hydro Run InTest

    Cutting F/upWelding

    Painting Packing

    19-Jan 20-Jan 22-Jan 24-Jan 26-Jan 28-Jan 07-Dec 15-Dec

    Balance Balance Balance Balance Balance Balance N. A. Comp Comp Comp I/P

    Activities

    End Date

    Status

  • 7/22/2019 Expediting Presentation

    17/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Run In Test: Air Flow TestingRun In Test on 29thNov.

    Train A Structural items ready for Dispatch.

  • 7/22/2019 Expediting Presentation

    18/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Hydro Test Photo 1 Hydro Test Photo 2

    Hydrot Test Photo 3. Hydro Test Photo 4.

  • 7/22/2019 Expediting Presentation

    19/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Train B&C Head Box : Fit up in Prog.

    Train B & C Header Box Fabrication Train B & C Nozzle Assly ready

    Train B&C Box Welding in Progress

  • 7/22/2019 Expediting Presentation

    20/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: Fuel Gas Membrane Package, Supplier: IFS, USA (PO NO 2013030010)

    Total Qty1 Set (03 Skids) Current FDD : 10-Feb-13

    Procurement : Delivery of Valves was on critical path but now managed, (90 % valves received on 3rdDecember, Balance

    expected 21thDecember). Hydro test is completed successfully for 42 Membranes, 2 will be tested 9thDec). Performance test

    completed for 2 Nos. Chillers.

    Manufacturing & Testing

    20 Dec 2012

    Sr No Activity Start Date End Date Location of WorkA - H2S Removable Skid

    1 Filter Vessel Fabrication ( 25043 H2S Removable System) 30-Nov-12 24-Dec-12 IFS2

    Heat Exchanger Fabrication ( 25043 H2S Removable System)

    On Critical Path 09-Dec-12 06-Jan-13 Gulf Coast / HTS3 Skid Fabrication ( 25043 H2S Removable System) 19-Nov-12 05-Dec-12 Burrow Global4 Piping Fabrication ( 25043 H2S Removable System) 17-Dec-12 21-Dec-12 IFS

    B - Gas Engine Generator Skid1 Membrane Housings100% complete and in Painting. 1-Oct-12 29-Nov-12 IFS2 Membranes From Porogen ( 100 % Received) 1-Oct-12 05-Dec-12 POROGEN3 Piping- 95 % Complete. NDE ongoing 08-Nov-12 15-Nov-12 IFS4 Valves100 % Received 09-Aug-12 4th-Dec-12 VELAN5

    Skid Fabrication (Gas Engine Generators) 100 % Fabrication

    Complete Under painting. 12-Sep-12 15-Dec-12 Burrow Global6 Assembly (Gas Engine Generators) 07-Dec-12 09-Jan-13 IFS7 Testing (Gas Engine Generators) 11-Jan-13 14-Jan-13 IFS8 Sipping Preparation (Gas Engine Generators) 15-Jan-13 25-Jan-13 IFS

    C - Steam Boiler Skid1 Membrane Housings100% complete and in Painting. 15-Oct-12 30-Nov-12 IFS2 Membranes From Porogen 01-Oct-12 15-Dec-12 POROGEN3 Piping- 100 % Complete. NDE ongoing 02-Oct-12 15-Nov-12 IFS4 Valves100 % Received 09-Aug-12 4th-Dec-12 VELAN5

    Skid Fabrication (Gas Engine Generators) 100 % Fabrication

    Complete. Under painting. 12-Sep-12 01-Nov-12 Burrow Global6 Assembly (Steam boiler package) 24-Oct-12 27-Nov-12 IFS7 Testing (Steam boiler package) 11-Jan-13 14-Jan-13 IFS8 Sipping Preparation (Steam boiler package) 15-Jan-13 25-Jan-13 IFS

  • 7/22/2019 Expediting Presentation

    21/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Membrane Housing are under Blasting &

    Painting with Top & Bottom Cover.

  • 7/22/2019 Expediting Presentation

    22/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Piping Spool fabrication is under progress for all three skids.

  • 7/22/2019 Expediting Presentation

    23/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Both Membrane Skids are under final fabrication stage.

  • 7/22/2019 Expediting Presentation

    24/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Heat Exchanger is in Pre Fabrication Stage.

  • 7/22/2019 Expediting Presentation

    25/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Filters in various stage of fabrication.

    It H t E h S li G d j I di (PO NO 2013030013)

  • 7/22/2019 Expediting Presentation

    26/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Item: Heat Exchangers, Supplier: Godrej, India (PO NO 2013030013)

    Total Qty10 Nos Current FDD for Train A : 15-Jan to 30-Jan -13

    Current FDD for Train-B & C : 20thto 30thMarch, 13

    Essential Engineering is completed.

    Procurement and Manufacturing: All major raw material received.

    Tag No HE 21001 : Crude oil Heater for Train-A

    Channel Shell :Long Seam welding completed. NDT in progress.

    Main Shell :Shell to Shell C/seam welding completed.

    Fit-up completed for Main Shell to girth flange (on both side), Welding in progress.

    Bonnet Assembly: Fit up of bonnet shell to head and Girth flange completed. C/Seam Welding in Progress.

    Both Tube sheets and baffles are ready for bundle assembly.

    All the tubes are available for all 3 trains.

    Total Nos of nozzles : 09. Out of 9 nozzles 5 are ready to use and balance 4 nozzles are under pre fabrication.

    Tag No HE-21004 : Stabilization column Re boiler for Train-A

    Channel Shell :Long Seam welding in Progress.

    Main shell :Shell to Shell C/seam Welding completed. NDT done. Nozzle marking to start.

    Assembly of cone to Shell port and Flange : Fit-up completed and welding to start.Head :Received and ready for assembly.

    Total Nozzles : 09. Out of 9 nozzles 4 nos are ready to use. Balance 5 nos pre fabrication in progress.

    Tube Sheet (1 Nos) :Overlay completed and inspection in progress.

    Baffle drilling in progress at sub vendor end. Expected date at Godrej 15-Dec.

    Total Tubes :1668 Nos / Exchanger

  • 7/22/2019 Expediting Presentation

    27/85

    Tag no HE-21003 : Crude Crude Heat Exchanger for train-A

    Channel Shell : Long Seam Welding Completed.

    Main shell : Shell to Shell C/seam Welding completed. Nozzle marking in progress.

    Bonnet Shell ; Long seam welding completed. NDT in Progress.

    Tube Sheet (2 Nos) : Drilling Completed. Weld Groove machining in progress.

    Tubes : All the tubes received for 3 trains.

    Nozzles : Total Nozzles 9. Out of 9 , three nozzles are ready to use. Balance Nozzles pre fabrication in progress.

    Heads (2 Nos1 clad & 1 CS) : Both heads are received after forming.

    Tag No HE-21002 : Fresh Water Pre Heater for Train-A

    Channel Shell : Long Seam Welding Completed.

    Main shell : Shell long seam welding completed. NDT done.

    Tube Sheet (2 Nos) : Drilling is in progress.

    Tubes : All tubes are expected at Godrej by 15-Dec.

    Nozzles : Total Nozzles 9. Out of 9 , 4 nozzles are ready to use. Balance Nozzles pre fabrication in progress.

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

  • 7/22/2019 Expediting Presentation

    28/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Stabilization column Re boiler : Head # Main

    Shell BarrelWelding done. NDT in Progress.Stabilization column Re boiler : Cone # Shell port Welding in progress.

    Stabilization column Re boiler : Channel Shell #

    Body Flange Welding in Progress.

    Stabilization column Re boiler : Tube Sheet

    Machining is in progress.

  • 7/22/2019 Expediting Presentation

    29/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Crude Crude Heat Exchanger : Main Shell to Dend

    Welding completed.Crude oil & Fresh Water Heater : Main Shell Nozzle marking

    to start.

    Crude Oil Heater: Channel Shell. Nozzle Cut out

    done. Fit up to start.

    Crude Oil : Dend to Shell Port # Body Flange Welding

    completed. Nozzle marking in Progress.

  • 7/22/2019 Expediting Presentation

    30/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Stebilization Column Re Boiler: Baffle Drilling is

    almost completed.

    Crude Oil Heater: Bundle Assembly is in progress.

    It CS SS l S li F F b J b l Ali (PO NO 2013030014)

  • 7/22/2019 Expediting Presentation

    31/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: CS-SS vessels, Supplier: Ferro Fab, Jebel Ali (PO NO 2013030014)

    Total Qty 16 Nos

    PIM concluded, 90% essential engineering completed.

    Once in a week expediting visit carried out to ensure the equipment delivery is on time.

    Procurement and Manufacturing:

    All Major Raw Materials available

    20 Dec 2012

    PO NO Vendor Description Tag No Readiness Date Remarks

    2013030014 Ferrofab FZEHP Flare K.O Drum V23101 24-Dec

    Hydro test is

    planned for 27-Dec

    LP Flare K.O DrumV23001 28-Nov

    Collection is

    planned for 20-Dec

    Tank flare K.O DrumV22901 28-Nov Collection is

    planned for 20-Dec.

    Closed Drain DrumV23601 24-Dec Hydro test is

    planned for 22-Dec.

    Shipping Plan

    Note : Out of 16, total 12 Tags are dispatched as on date.

  • 7/22/2019 Expediting Presentation

    32/85

    Management summary report, CPF-1 Badra Oil

    Field

    N2 Receiver / Plan Air Receiver / Instrument Air Receiver

    : 3 NosDispatched on 17-Oct

    20 Dec 2012

    MP Flash Drum : 3 Nos : Dispatched on 30-Sept

    Condensate Pot: 3 Nos : Dispatched

    on 30-Sept

    LP Fuel Gas Scrubber : Dispatched on 24-Oct

  • 7/22/2019 Expediting Presentation

    33/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Gas Boot & Off Spec Gas Boot Dispatched on 14-Nov

    LP Flare KO Drum : Collection is planned for 20-Dec. Tank Flare KO Drum : Collection is planned for 20-Dec.

  • 7/22/2019 Expediting Presentation

    34/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    LP Flare KO Drum : Collection is planned for 20 Dec. O C p 0

    Close Drain Drum : Welding of Boot is in progress.

  • 7/22/2019 Expediting Presentation

    35/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    HP Flare KO Drum : Preparation for Closing joint is in progress.

  • 7/22/2019 Expediting Presentation

    36/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: N2 Generation Package & Instrument Air Package, Supplier: Kaeser, Germany

    (PO NO 2013030020 & 21) Total Qty2 Sets

    20 Dec 2012

    N2 & IAC Skid : Going out from Kaeser.

  • 7/22/2019 Expediting Presentation

    37/85

    Item: Flare Package, Supplier : TFI, Italy (PO NO 2013030039)

    PIM concluded on 4th& 5thOct.

    HAZOP and SIL review done.

    Essential engineering completed.

    Permanent resident expeditor placed at vendors workshop to push the delivery.

    HP and LP riser pipes are under painting. Inspection release note is expected by 20-Dec.

    Derrick Structure is under galvanizing.

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Trial assembly for Derrick Structure is completed and sent for Galvanizing.

  • 7/22/2019 Expediting Presentation

    38/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    LP and HP Riser Pipes are under painting & Final Packing.

    Item: Diesel Fuel Filters, Supplier: SPX Dollinger, UK (PO NO 2013030045)

  • 7/22/2019 Expediting Presentation

    39/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Item: Diesel Fuel Filters, Supplier: SPX Dollinger, UK (PO NO 2013030045)

    Total Qty02 Nos Current FDD : End Dec 12

    Hydro test is completed and blasting-painting is in

    progress.

    Final inspection after blasting & painting is lined up

    for 20-Dec.

  • 7/22/2019 Expediting Presentation

    40/85

    Management summary report, CPF-1 Badra Oil

    Field

    Item: Gas Engine Generator ROS , Singapore (PO NO 2013030017), Qty- 3 Sets

    Package delivery Forecast, Progressively Mid Feb to End Feb 2013

    Essential engineering completed

    Permanent Resident Expeditor deputed.

    Engineers deputed to ROS to close rest of documentation

    Procurement and manufacturing All engines, Alternators, fuel gas filters, enclosures, Silencers and structures received at ROS

    Electrical and instrument cables sub-order issued

    Instrumentation partly received rest to receive by coming week

    Rest of manufacturing

    All 3 Skids integration started

    Air receivers, final stage of manufacturing

    3rdCooler ready

    Piping final stage manufacturing in progress Spreader Bar ready

    Main Skids Ready

    Top Skids ready

    20 Dec 2012

  • 7/22/2019 Expediting Presentation

    41/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Skid-A, Integration Engine and Alternator

    in progress

    Skid-B, Engine Integration progress

    C f

  • 7/22/2019 Expediting Presentation

    42/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Skid-C, Ready for assembly

    Alternator-C, Ready for Assembly

    Engine-C, Ready for Assembly

    Cooler-C, Ready for Assembly

    Top skids ready Enclosures Ready

  • 7/22/2019 Expediting Presentation

    43/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Top skids ready

    Fuel gas filters Ready

    Enclosures Ready

    Water Tanks ready

    Air Receiver Final Fabrication progress Fuel Gas pipes ready and received at ROS

  • 7/22/2019 Expediting Presentation

    44/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    p g

    Silencers received, Ready

    p p y

    Interconnect Piping ready

  • 7/22/2019 Expediting Presentation

    45/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Item: HIGH ENERGY API PUMP FLOWSERVE, INDIA (PO NO 2013030019)

    FDD : 23rdMarch13

    Procurement / Raw material Receipt:

    Flowserve Italy - Crude Oil export Booster pump, slope/off spec pumps Status

    (P-21301 A/B & P-21401 A/B)

    Casing Hydro - Completed and pumps are under assembly

    Performance / MRT is expected during 10 thJan12

    Flowserve, MendozaCrude oil export pump status (P-21302 A/B)

    Casing hydro Completed

    Performance / MRT completed

    Pumps are expected to be moved to Flowserve India works next week.

    Final Inspection, String test expected during Mid Feb13

  • 7/22/2019 Expediting Presentation

    46/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Flowserve India - Desalted feed Pumps P-21001 A/B, P-21101 A/B,P-21201 A/B

    Casing hydro, Performance, MRT completed for two pumps

    Balance four pumps hydro completed and assembly in progress

    Performance / MR test (Witness) is expected during First wk of Jan13

    170KW LT Motors delivered to Flowserve works

    Other HT Motors FAT completed which will be moved Flowserve India during Mid Jan13

    Seal systems (plan 53B) are under fabrication which will be ready Mid Jan13

  • 7/22/2019 Expediting Presentation

    47/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Item: Utility API Pumps FLOWSERVE, INDIA (PO NO 2013030037)

    FDD : 31stDec12 (8 pumps) & 21stJan13 (2 pumps)

    Procurement / Raw material Receipt:

    LT Motors from CGL India are delivered at Flowserve India

    MRT/ Performance of 8 pumps completed. Final Inspection sch on 24thDec12

    Petrofac target to make 8 pumps ready for delivery by 28 Dec 2012

    It C d Oil M t i Skid S li Ald l UAE (PO NO 2013030029) Qt 1 S t

  • 7/22/2019 Expediting Presentation

    48/85

    Item: Crude Oil Metering Skid , Supplier: Alderly, UAE (PO NO 2013030029), Qty-1 Set

    Package Delivery Forecast: End Feb 2012

    95% of essential engineering completed.

    Procurement and manufacturing

    Krohne Meters and spools, Mainline Isolation DBB valves, Sampling and Jet Mix system, AnalyserCabinets, Skid Base Frames and Mainline piping received at Alderley

    Flow Control Valves, Analysers, Sample Handling & Sample Recovery System, Air Conditioners, JC

    Spain Small Bore Valves (1st Lot), Lesser TRVs, OLIVER Mono block valves for pressure instruments,

    INTERCAB Cable are on transit to Alderley, expected to receive by 10 Jan 2013

    Integration of base frame and piping started Control panels ready for FAT

    Note: Control panel FAT scheduled starting 06 ~09 Jan 2013

    Metering skid FAT schedules starting 4thweek Jan until 2nd week Feb 2013.

    If complete skid insulation to attend at Alderley, then 3/4 weeks delay expected

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Skid b f d ft i ti M t i kid b f d

  • 7/22/2019 Expediting Presentation

    49/85

    Skid base frame ready after painting Metering skid base frame ready

    Analyzer skid base frame start of assembly

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Metering skid start of Assembly

    DBBs received Krohne meters received

  • 7/22/2019 Expediting Presentation

    50/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Cabinets received Sampling system

  • 7/22/2019 Expediting Presentation

    51/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    UCP FAT in progress Sampling system ready Analyzers ready

    Item: Fire Water Pumps Supplier : Patterson Pump Greece (PO NO 2013030035) Qty 5 Nos

  • 7/22/2019 Expediting Presentation

    52/85

    Item: Fire Water Pumps, Supplier : Patterson Pump, Greece (PO NO 2013030035), Qty- 5 Nos

    Delivery Forecast: End Dec 2012

    Shipped on high sea 28 Dec, ETA 25 Jan

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Item: Chemical injection package , Milan (PO NO 2013030069), Qty- 18 Skid

  • 7/22/2019 Expediting Presentation

    53/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    j p g , ( ), Q y

    Package delivery Forecast 1st lot , End Jan 2012

    PIM concluded

    90% essential engineering completed.

    Permanent Resident Expeditor deputed.

    Permanent Resident Quality inspector deputed.

    Procurement and manufacturing Almost all suborder parts already ordered

    Base frame , tank and piping spools is in progress by 80 %

    Pumps already reached the hameria facility .

    Rest of manufacturing

    9 Skid train B scheduled delivery from Feb-March, 2013

    Piping fabrication in progress

    U-22702, U-22703 & U-22705 : Base Frame Fabrication is in progress

  • 7/22/2019 Expediting Presentation

    54/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Out of 09 Tags, 06 Tags are under fabrication.

    Manway are ready Tank LegsUnder Pre Fab. Piping material received Nozzle Pre Fabrication

    Item: Fresh Water service water and Back wash water Treatment Package Lebanan ( PO

  • 7/22/2019 Expediting Presentation

    55/85

    Item: Fresh Water, service water and Back wash water Treatment Package, Lebanan ( PO-

    2013030079), 3 Numbers Delivery forecast: End Mar 2013

    KOM completed

    50% of essential engineering completed.

    Resident expeditor deputed

    Procurement :Major sub-orders issued

    Fresh water package

    Sub-orders issued for DE, Shells, air blowers, Back Wash water pumps, PT,LTs Chemical injection skids

    Service water package

    Sub-orders issued for pumps RO-Pass 1&2, Feed pumps, Membrane pressure vessels, Chemicalinjection skids Pneumatic discharge pumps, back wash pumps, DAF discharge pumps, filter press,

    sludge holding tank, sand filters, tanks, chemical injection skids DE, Shells, air blowers, pumps, PT,LTs

    Chemical injection skids

    Back wash water package

    Sub-orders issued for Water return pumps, Pneumatic discharge pumps, cleaning in place pumps, back

    wash pumps, DAF discharge pumps, filter press, sludge holding tank, sand filters, tanks, chemical

    injection skids, membrane packages, tanks

    Note: Supply of pumps delayed until May-Jun 2013, to device a strategy to handle these delays

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Item: API Centrifugal Pumps Supplier : Finder Pompe Italy (PO NO 2013030036) Qty- 20 Nos

  • 7/22/2019 Expediting Presentation

    56/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Item: API Centrifugal Pumps, Supplier : Finder Pompe, Italy (PO NO 2013030036), Qty- 20 Nos

    Delivery forecast: End Dec 2012

    Shipped, ETS 08 Jan, and ETA 08 Feb 2013

  • 7/22/2019 Expediting Presentation

    57/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Item: ICSS, Supplier: ABB, UAE ( PO- 2013030018), 1 LOT

    Delivery forecast: Feb 2013

    90% essential engineering completed.

    Hardware and software frozen

    Major sub-orders for hardware issued, Cabinets, system hardware net work switches, servers, PCS printers and barriers received at ABB

    Prototype FAT for ESD, DCS, FW, System marshaling conducted, punch points closed

    Marshaling cabinets, System Cabinets, Server cabinets and PDP cabinets assembly in progress

    Cabinets Systems Integration in progress

  • 7/22/2019 Expediting Presentation

    58/85

    Management summary report, CPF-1 Badra Oil

    Field20 Dec 2012

    Item: Electrical submersible fresh water pumps, Supplier: WEIR Solutions, UAE ( PO-

    2013030018), 4 Numbers Delivery forecast: May 2013

    70% essential engineering completed. KOM completed

    Procurement and Production

    Motors sub-order issued, rest updates awaited

    Rest status awaited

  • 7/22/2019 Expediting Presentation

    59/85

    Items: Sanitary Water Treatment Pkg

    Supplier : ION Exchange India Ltd

    LOA NO : 2013030136

    CDD : 16th April 2013.

    KOM concluded on 28th& 29thNov at Mumbai office.

    VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor.

    P&ID commented & resent to vendor.

    Field expediting visit arranged at vendors place.

    Items: Oily Water Treatment Pkg.

    Supplier : ION Exchange India Ltd

    LOA NO : 2013030148

    CDD : 16th April 2013.

    KOM concluded on 28th & 29th Nov at Mumbai office.

    VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor.

    P&ID commented & resent to vendor. Field expediting visit arranged at vendors place

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

  • 7/22/2019 Expediting Presentation

    60/85

    Items: HVAC Equipments with controls.

    Supplier : AHI Carrier FNC UAE.

    LOA NO : 2013030149

    CDD : 16thMarch 2013.

    KOM concluded on 6thDec at Sharjah office.

    VDRL, Engineering - Sub-ordering - Manufacturing Schedule, Electrical Load Schedule for all Building

    & GAD for Chiller received from vendor for review/comments.

    Items: Boiler Feed Water Pumps.Supplier : Sulzer Pump Middle East.

    PO NO : 2013030135

    CDD : 30thApril 2013.

    KOM planned on 19th& 20thDec at Sharjah office.

    VDRL, Engineering - Sub-ordering - Manufacturing Schedule, GAD, Partial Sub-ordered copy & Seal

    System Plan -23 received from vendor for review/comments.

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Key Equipment Delivery Projection - Static Equipment

  • 7/22/2019 Expediting Presentation

    61/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    DescriptionTotal

    Nos.Vendor

    Ex-Works Delivery (Forecast)

    Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-12 May-13 Jun-13 Jul-13

    Columns 3 LNTP 1 2

    A

    Pressure Vessels (Clad &

    Non Clad)9 LNT

    P 1 2 6

    A

    Pressure Vessels

    (CS & SS) 16 Ferrofab

    P 6 5 3 2

    A 6 4 2 2

    Shell- Tube Heat

    Exchangers10 Godrej

    P 3 7

    A

    Filters 2 DollingerP 2

    A

    Flare Packages 3TFI

    P 3

    A

    Air cooled Heat Exchangers 3SNT

    P 1 2

    A

    Storage tanks 9Teknoyap

    P 2 2 5

    A 2 2 3

    Fuel Gas Membrane

    Package3

    IFS

    P 3

    A

    ColumnInternals 3Baretti

    P 3

    A 3

    Separators - Internals 6Frames

    P 6

    A 6

    Incinerator 1

    HAAT

    P 1

    A

    Desalter 6 HEISCO

    /FRAMES

    P 6

    A

    Total 74P 6 16 5 11 12 3 7 8 6

    A 6 15 4 5

    D i tiTotal

    V dEx-Works Delivery (Forecast)

    Key Equipment Delivery Projection - Rotating / Packages

  • 7/22/2019 Expediting Presentation

    62/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    DescriptionNos.

    Vendory ( )

    Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-12 May-13 Jun-13 July-13

    Instrument Air Package2 KAESER

    P 2

    A 2

    N2 Generation Package2 KAESER

    P 2

    A 2

    Chemical Injection Package

    18 SEKOP 9 9

    A

    Gas engine generator3 ROS

    P 3

    ASteam engine generator-

    Boilers- A&B

    Rest of items

    - Daerator,Stack,-Accessories

    Schedule delivery by End

    Feb 2012

    2 BONO

    P 1 1

    A 1 1

    Metering skids

    1 AlderleyP 1

    A

    ICSS1 ABB

    P 1

    A

    Fire water Pumps5 Patterson

    P 5

    A 5

    API centrifugal Pumps 20 FinderP 10 10

    A 20 0

    API HE Pumps 12 FlowserveP 12

    A

    Utility API Pumps 10 Flowserve P 8 2A 8

    Water treatment Package 3 EMCOP 3

    ATotal- Planned 79 1 28 10 14 24

    Total- Actual 39 1 38

    Item: 11 KV Diesel Generator Package ; PO 2013030005 / Intergen, Italy)

  • 7/22/2019 Expediting Presentation

    63/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    g ; g , y)

    FDD: Mid Feb, 2013 ( 3 Nos)

    Essential engineering completed

    Procurement and manufacturing

    Engine : Received at Intergen worksAlternator : FAT completed at Marelli, Expected at Intergen Ist week Jan, 2013

    Radiators : Expected First week Jan, 2013

    Containers : Started receiving, completion by Ist week Jan, 2013

    Base Frame : Started receiving, completion by Ist week Jan, 2013

    Control Panels : Expected 3rdwk Dec 2012

    Instruments : Received at Intergen works

  • 7/22/2019 Expediting Presentation

    64/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Item: 11 KV MV Switchgears; (PO 2013030006 / L&T TAMCO)

  • 7/22/2019 Expediting Presentation

    65/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Materials are under transit.

    Item: Distribution Transformer; ( PO 2013030004 / , ABB, Turkey)

  • 7/22/2019 Expediting Presentation

    66/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Forecast Delivery : 3rdweek of Dec 2012, until 1st week Jan 2012.

    Essential engineering closed

    Manufacturing: 6 numbers of 3150KVA transformers tested, IRN / SRN issued. Under Shipment.

    2 Number 630KVA transformers FAT scheduled 25 Dec 2012,

    Item: LV Switchgears; (PO 2013030043 / L&T India)

  • 7/22/2019 Expediting Presentation

    67/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Delivery : LV Busduct4thweek of Dec12, LV Swgr & EMCS2ndweek of Jan13

    Essential engineering completed.

    Procurement and manufacturing

    FAT : LV BusductCompleted, LV Swgr & EMCSIn progress

    Item: AC / DC UPS; (PO 2013030028 / CEG, Italy)

  • 7/22/2019 Expediting Presentation

    68/85

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    ; ( , y)

    FDD: DC UPS System : 15thDec12, AC UPS System (Fresh Water): 7thFeb13, AC UPS System

    : 31stJan 13

    Procurement and manufacturing

    All raw materials / components received at CEG Works

    DC UPS Fat completed on 30 Nov 2012, Punch points being attended awaiting IRNA/C UPS assembly started

    AC UPS System : FAT : 15thJan 13

    DC- UPS

    Bulk Piping Summary

  • 7/22/2019 Expediting Presentation

    69/85

    Bulk Piping Summary

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    CS Fittings

  • 7/22/2019 Expediting Presentation

    70/85

    CS Fittings

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    CS Fittings

  • 7/22/2019 Expediting Presentation

    71/85

    CS Fittings

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    SS Fittings

  • 7/22/2019 Expediting Presentation

    72/85

    SS Fittings

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Inconel Fittings (Nautic)

  • 7/22/2019 Expediting Presentation

    73/85

    Inconel Fittings (Nautic)

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    CS & SS Flanges

  • 7/22/2019 Expediting Presentation

    74/85

    CS & SS Flanges

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Spectacles / Blind Flanges

  • 7/22/2019 Expediting Presentation

    75/85

    Spectacles / Blind Flanges

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Valves Summary

  • 7/22/2019 Expediting Presentation

    76/85

    Valves Summary

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Ball Valves

  • 7/22/2019 Expediting Presentation

    77/85

    Ball Valves

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Dual Plate Check Valves

  • 7/22/2019 Expediting Presentation

    78/85

    Dual Plate Check Valves

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Gate Globe Check Valves

  • 7/22/2019 Expediting Presentation

    79/85

    Gate Globe Check Valves

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Gate Globe Check Valves

  • 7/22/2019 Expediting Presentation

    80/85

    Gate Globe Check Valves

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    CS Welded Pipes (Steel Flower)

  • 7/22/2019 Expediting Presentation

    81/85

    CS Welded Pipes (Steel Flower)

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Juili Incoloy Pipes : 2013030031

  • 7/22/2019 Expediting Presentation

    82/85

    Juili Incoloy Pipes : 2013030031

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Stainless Pipes

  • 7/22/2019 Expediting Presentation

    83/85

    Stainless Pipes

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    Carbon Steel Seamless & Welded Pipes.

  • 7/22/2019 Expediting Presentation

    84/85

    Carbon Steel Seamless & Welded Pipes.

    20 Dec 2012Management summary report, CPF-1 Badra Oil

    Field

    GRE Pipe & Fittings.

  • 7/22/2019 Expediting Presentation

    85/85

    GRE Pipe & Fittings.