expediting presentation
TRANSCRIPT
-
7/22/2019 Expediting Presentation
1/85
Monthly Expediting Review Meeting
20.12.12
JI-2013CPF Phase 1 Facilities Gazprom NEFT
Monthly Expediting Review meeting No.5
-
7/22/2019 Expediting Presentation
2/85
-
7/22/2019 Expediting Presentation
3/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Boiler-A, Sailing Boiler-B, Sailing
-
7/22/2019 Expediting Presentation
4/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Deaerator-A&B, Ready for final insepction
-
7/22/2019 Expediting Presentation
5/85
Management summary report, CPF-1 Badra Oil Field
Item: Columns and vessels, Supplier: Larsen & Tubro, Hazira/India (PO NO 2013030002)
Total Equipment : 12 Numbers Current FDD for Train A : 15-Jan-13,Train B & C : 31-May-13
20 Dec 2012
CLAD Section :(Top Head) # (Shell No 9 to 12) : Fit-up & Outside Welding
completed.
Train A
Cone:Nozzle Fit up & Welding in progress.
Equipment No Hydro Test Dates
(Notification
received)
Current Status
Sweetening &
Stabilization Column
10-Jan-13 to 11-Jan-13 CS Section : PWHT completed. NDT in Progress.
Clad Section : In two parts. (Cone # Shell 8) & (Shell 9 # Shell 12).
Ist Stage Separator 10-Jan-13 to 11-Jan-13 In Two Parts. (Right side Head to Shell 5) & (Left Side Head).
2nd Stage Separator 06-Jan-13 to 08-Jan-13 In Two Parts. (Right side Head to Shell 3#4#5) & (Left Side Head to
Shell 1#2).
Water Draw off
Vessel
25-Dec to 26-Dec In Single Section.
-
7/22/2019 Expediting Presentation
6/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
CS Section
PWHT is completed and NDT after PWHT is in progress.
-
7/22/2019 Expediting Presentation
7/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
1st Stage Separator(RHD) # (Shell 1 to 5) : Outsidewelding is completed. Back Chip welding is in progress.
Baffle Insertion is plan for tonight.
Left Side Head : Nozzle Fit-up & Welding is in progress.
-
7/22/2019 Expediting Presentation
8/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
2nd Stage Separator : LHD # (Shell 1#2) Nozzle Fit-up &
Welding in progress. Baffle Insertion is plan for tomorrow.
2nd Stage Separator : RHD to Shell (3 # 4#5) : Nozzle
Welding in progress.
-
7/22/2019 Expediting Presentation
9/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Column (for train-B) : Cir seam Welding of Shell-1+2 # Shell-3+4 is in progress & Cir seam Welding of Shell-5+6 # Shell-7 isin progress
Column (for train-C) :Skirt : Base Ring Fitup in Progress. ; Sh1 to 7 : C/seam Welding in Progress.
Bottom Head : Forming completed.
-
7/22/2019 Expediting Presentation
10/85
Management summary report, CPF-1 Badra Oil
Field
Item: Storage tanks, Supplier: Teknoyap, Turkey (PO NO 2013030003)
Total Qty : 09 Nos
Tonnage of plates already worked upon and received at site # 1530 tons.
Balance 140 MT of plates under processing in Shop, Target completion of dispatch of balance plates: By End Dec 12
PO for Seal & Drain System finalized with HMTDelivery End Jan 13. PO for Pipe fittings under closeout Delivery within
15 Jan 13.
Out of Five, fabrication work for three Clean Out door is completed. Dispatch 15 Dec 12.
Instrument order under finalization.
Shell and Roof Plates
20 Dec 2012
-
7/22/2019 Expediting Presentation
11/85
Management summary report, CPF-1 Badra Oil
Field
1530 MT Plates received at Site.
20 Dec 2012
Shell and Roof Plates Received at Site.
-
7/22/2019 Expediting Presentation
12/85
Management summary report, CPF-1 Badra Oil
Field
100 out of 120 MT Structural Steel processed
at Shop.
All disptaches to be completed within End Dec
12.
20 Dec 2012
-
7/22/2019 Expediting Presentation
13/85
Management summary report, CPF-1 Badra Oil
Field
Item: Internals for Columns, Supplier: Baretti, Italy (PO NO 2013030007)
Total Qty : for 03 Nos Columns (33 Trays / Column)
Train-A, internals collected and are on high sea
Internals for trial f it-up received at L&T-Hazira
Train-B&C internals updated awaited on sailing
Column Internals :
20 Dec 2012
-
7/22/2019 Expediting Presentation
14/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Column Internals
-
7/22/2019 Expediting Presentation
15/85
Management summary report, CPF-1 Badra Oil
Field
Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008)
Total Qty3 Trains, (Each train 3 bay / 6 bundles)
STATUS for Train A
Consignment ready for shipment.
Ship Expected at Masan Port for Train A consignment: 27-Dec-2012
20 Dec 2012
For Train A 1 Tag 3 Bay 06 Bundles 12 H/Box 1752 TubesTubes
ReceiptHeader Box Fabrication
Activities TubesReceipt
TubeFining
PlateReceipt
PlateCutting
Fit#up Welding NozzleAssly
NozzleWelding
NDT PWHT M/cing
End Date 08-Nov 06-Nov 10-Nov 14-Nov 16-Nov 18-Nov 20-Nov 24-Nov
Status Received Comp Received Comp Comp Comp Comp Comp Comp Comp Comp
Bundle Assembly Testing Structural Fabrication
Frame
Assly
Tube #
T/S f/up Welding NDT plugging Hydro
Run In
Test Cutting
F/up
Welding Painting Packing
10-Nov 17-Nov 20-Nov 24-Nov 26-Nov 28-Nov 30-Nov 20-Nov 07-Dec 10-Dec
Comp Comp Comp Comp Comp Comp Comp Comp Comp Comp CompActivities
End Date
Status
-
7/22/2019 Expediting Presentation
16/85
Management summary report, CPF-1 Badra Oil
Field
Item: Air cooler Heat Exchanger, Supplier: SNT, Korea (PO NO 2013030008)
Total Qty3 Trains, (Each train 3 bay / 6 bundles)
STATUS for Train B & C
Current FDD: Train B & C : 31-Jan-2013
All essential engineering completed. Train B & C Fabrication in progress.
Structural items manufactured and are in final inspection and packing.
Target shipment for Train-B & C, 31 Jan 2013
20 Dec 2012
For Train B / C 1 Tag 3 Bay 06 Bundles 12 H/Box 1752 TubesTubes
Receipt Header Box Fabrication
ActivitiesTubes
Receipt
Tube
Fining
Plate
Receipt
Plate
CuttingFit#up Welding
Nozzle
Assly
Nozzle
WeldingNDT PWHT M/cing
End Date 08-Nov 25-Dec 05-Jan 09 Jan 12-Jan 14-Jan 16-Jan 18-Jan
Status Received Comp Received Comp I/P I/P I/P I/P Balance Balance Balance
Bundle Assembly Testing Structural Fabrication
FrameAssly
Tube #T/S f/up
Welding NDT plugging Hydro Run InTest
Cutting F/upWelding
Painting Packing
19-Jan 20-Jan 22-Jan 24-Jan 26-Jan 28-Jan 07-Dec 15-Dec
Balance Balance Balance Balance Balance Balance N. A. Comp Comp Comp I/P
Activities
End Date
Status
-
7/22/2019 Expediting Presentation
17/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Run In Test: Air Flow TestingRun In Test on 29thNov.
Train A Structural items ready for Dispatch.
-
7/22/2019 Expediting Presentation
18/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Hydro Test Photo 1 Hydro Test Photo 2
Hydrot Test Photo 3. Hydro Test Photo 4.
-
7/22/2019 Expediting Presentation
19/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Train B&C Head Box : Fit up in Prog.
Train B & C Header Box Fabrication Train B & C Nozzle Assly ready
Train B&C Box Welding in Progress
-
7/22/2019 Expediting Presentation
20/85
Management summary report, CPF-1 Badra Oil
Field
Item: Fuel Gas Membrane Package, Supplier: IFS, USA (PO NO 2013030010)
Total Qty1 Set (03 Skids) Current FDD : 10-Feb-13
Procurement : Delivery of Valves was on critical path but now managed, (90 % valves received on 3rdDecember, Balance
expected 21thDecember). Hydro test is completed successfully for 42 Membranes, 2 will be tested 9thDec). Performance test
completed for 2 Nos. Chillers.
Manufacturing & Testing
20 Dec 2012
Sr No Activity Start Date End Date Location of WorkA - H2S Removable Skid
1 Filter Vessel Fabrication ( 25043 H2S Removable System) 30-Nov-12 24-Dec-12 IFS2
Heat Exchanger Fabrication ( 25043 H2S Removable System)
On Critical Path 09-Dec-12 06-Jan-13 Gulf Coast / HTS3 Skid Fabrication ( 25043 H2S Removable System) 19-Nov-12 05-Dec-12 Burrow Global4 Piping Fabrication ( 25043 H2S Removable System) 17-Dec-12 21-Dec-12 IFS
B - Gas Engine Generator Skid1 Membrane Housings100% complete and in Painting. 1-Oct-12 29-Nov-12 IFS2 Membranes From Porogen ( 100 % Received) 1-Oct-12 05-Dec-12 POROGEN3 Piping- 95 % Complete. NDE ongoing 08-Nov-12 15-Nov-12 IFS4 Valves100 % Received 09-Aug-12 4th-Dec-12 VELAN5
Skid Fabrication (Gas Engine Generators) 100 % Fabrication
Complete Under painting. 12-Sep-12 15-Dec-12 Burrow Global6 Assembly (Gas Engine Generators) 07-Dec-12 09-Jan-13 IFS7 Testing (Gas Engine Generators) 11-Jan-13 14-Jan-13 IFS8 Sipping Preparation (Gas Engine Generators) 15-Jan-13 25-Jan-13 IFS
C - Steam Boiler Skid1 Membrane Housings100% complete and in Painting. 15-Oct-12 30-Nov-12 IFS2 Membranes From Porogen 01-Oct-12 15-Dec-12 POROGEN3 Piping- 100 % Complete. NDE ongoing 02-Oct-12 15-Nov-12 IFS4 Valves100 % Received 09-Aug-12 4th-Dec-12 VELAN5
Skid Fabrication (Gas Engine Generators) 100 % Fabrication
Complete. Under painting. 12-Sep-12 01-Nov-12 Burrow Global6 Assembly (Steam boiler package) 24-Oct-12 27-Nov-12 IFS7 Testing (Steam boiler package) 11-Jan-13 14-Jan-13 IFS8 Sipping Preparation (Steam boiler package) 15-Jan-13 25-Jan-13 IFS
-
7/22/2019 Expediting Presentation
21/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Membrane Housing are under Blasting &
Painting with Top & Bottom Cover.
-
7/22/2019 Expediting Presentation
22/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Piping Spool fabrication is under progress for all three skids.
-
7/22/2019 Expediting Presentation
23/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Both Membrane Skids are under final fabrication stage.
-
7/22/2019 Expediting Presentation
24/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Heat Exchanger is in Pre Fabrication Stage.
-
7/22/2019 Expediting Presentation
25/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Filters in various stage of fabrication.
It H t E h S li G d j I di (PO NO 2013030013)
-
7/22/2019 Expediting Presentation
26/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Item: Heat Exchangers, Supplier: Godrej, India (PO NO 2013030013)
Total Qty10 Nos Current FDD for Train A : 15-Jan to 30-Jan -13
Current FDD for Train-B & C : 20thto 30thMarch, 13
Essential Engineering is completed.
Procurement and Manufacturing: All major raw material received.
Tag No HE 21001 : Crude oil Heater for Train-A
Channel Shell :Long Seam welding completed. NDT in progress.
Main Shell :Shell to Shell C/seam welding completed.
Fit-up completed for Main Shell to girth flange (on both side), Welding in progress.
Bonnet Assembly: Fit up of bonnet shell to head and Girth flange completed. C/Seam Welding in Progress.
Both Tube sheets and baffles are ready for bundle assembly.
All the tubes are available for all 3 trains.
Total Nos of nozzles : 09. Out of 9 nozzles 5 are ready to use and balance 4 nozzles are under pre fabrication.
Tag No HE-21004 : Stabilization column Re boiler for Train-A
Channel Shell :Long Seam welding in Progress.
Main shell :Shell to Shell C/seam Welding completed. NDT done. Nozzle marking to start.
Assembly of cone to Shell port and Flange : Fit-up completed and welding to start.Head :Received and ready for assembly.
Total Nozzles : 09. Out of 9 nozzles 4 nos are ready to use. Balance 5 nos pre fabrication in progress.
Tube Sheet (1 Nos) :Overlay completed and inspection in progress.
Baffle drilling in progress at sub vendor end. Expected date at Godrej 15-Dec.
Total Tubes :1668 Nos / Exchanger
-
7/22/2019 Expediting Presentation
27/85
Tag no HE-21003 : Crude Crude Heat Exchanger for train-A
Channel Shell : Long Seam Welding Completed.
Main shell : Shell to Shell C/seam Welding completed. Nozzle marking in progress.
Bonnet Shell ; Long seam welding completed. NDT in Progress.
Tube Sheet (2 Nos) : Drilling Completed. Weld Groove machining in progress.
Tubes : All the tubes received for 3 trains.
Nozzles : Total Nozzles 9. Out of 9 , three nozzles are ready to use. Balance Nozzles pre fabrication in progress.
Heads (2 Nos1 clad & 1 CS) : Both heads are received after forming.
Tag No HE-21002 : Fresh Water Pre Heater for Train-A
Channel Shell : Long Seam Welding Completed.
Main shell : Shell long seam welding completed. NDT done.
Tube Sheet (2 Nos) : Drilling is in progress.
Tubes : All tubes are expected at Godrej by 15-Dec.
Nozzles : Total Nozzles 9. Out of 9 , 4 nozzles are ready to use. Balance Nozzles pre fabrication in progress.
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
-
7/22/2019 Expediting Presentation
28/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Stabilization column Re boiler : Head # Main
Shell BarrelWelding done. NDT in Progress.Stabilization column Re boiler : Cone # Shell port Welding in progress.
Stabilization column Re boiler : Channel Shell #
Body Flange Welding in Progress.
Stabilization column Re boiler : Tube Sheet
Machining is in progress.
-
7/22/2019 Expediting Presentation
29/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Crude Crude Heat Exchanger : Main Shell to Dend
Welding completed.Crude oil & Fresh Water Heater : Main Shell Nozzle marking
to start.
Crude Oil Heater: Channel Shell. Nozzle Cut out
done. Fit up to start.
Crude Oil : Dend to Shell Port # Body Flange Welding
completed. Nozzle marking in Progress.
-
7/22/2019 Expediting Presentation
30/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Stebilization Column Re Boiler: Baffle Drilling is
almost completed.
Crude Oil Heater: Bundle Assembly is in progress.
It CS SS l S li F F b J b l Ali (PO NO 2013030014)
-
7/22/2019 Expediting Presentation
31/85
Management summary report, CPF-1 Badra Oil
Field
Item: CS-SS vessels, Supplier: Ferro Fab, Jebel Ali (PO NO 2013030014)
Total Qty 16 Nos
PIM concluded, 90% essential engineering completed.
Once in a week expediting visit carried out to ensure the equipment delivery is on time.
Procurement and Manufacturing:
All Major Raw Materials available
20 Dec 2012
PO NO Vendor Description Tag No Readiness Date Remarks
2013030014 Ferrofab FZEHP Flare K.O Drum V23101 24-Dec
Hydro test is
planned for 27-Dec
LP Flare K.O DrumV23001 28-Nov
Collection is
planned for 20-Dec
Tank flare K.O DrumV22901 28-Nov Collection is
planned for 20-Dec.
Closed Drain DrumV23601 24-Dec Hydro test is
planned for 22-Dec.
Shipping Plan
Note : Out of 16, total 12 Tags are dispatched as on date.
-
7/22/2019 Expediting Presentation
32/85
Management summary report, CPF-1 Badra Oil
Field
N2 Receiver / Plan Air Receiver / Instrument Air Receiver
: 3 NosDispatched on 17-Oct
20 Dec 2012
MP Flash Drum : 3 Nos : Dispatched on 30-Sept
Condensate Pot: 3 Nos : Dispatched
on 30-Sept
LP Fuel Gas Scrubber : Dispatched on 24-Oct
-
7/22/2019 Expediting Presentation
33/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Gas Boot & Off Spec Gas Boot Dispatched on 14-Nov
LP Flare KO Drum : Collection is planned for 20-Dec. Tank Flare KO Drum : Collection is planned for 20-Dec.
-
7/22/2019 Expediting Presentation
34/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
LP Flare KO Drum : Collection is planned for 20 Dec. O C p 0
Close Drain Drum : Welding of Boot is in progress.
-
7/22/2019 Expediting Presentation
35/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
HP Flare KO Drum : Preparation for Closing joint is in progress.
-
7/22/2019 Expediting Presentation
36/85
Management summary report, CPF-1 Badra Oil
Field
Item: N2 Generation Package & Instrument Air Package, Supplier: Kaeser, Germany
(PO NO 2013030020 & 21) Total Qty2 Sets
20 Dec 2012
N2 & IAC Skid : Going out from Kaeser.
-
7/22/2019 Expediting Presentation
37/85
Item: Flare Package, Supplier : TFI, Italy (PO NO 2013030039)
PIM concluded on 4th& 5thOct.
HAZOP and SIL review done.
Essential engineering completed.
Permanent resident expeditor placed at vendors workshop to push the delivery.
HP and LP riser pipes are under painting. Inspection release note is expected by 20-Dec.
Derrick Structure is under galvanizing.
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Trial assembly for Derrick Structure is completed and sent for Galvanizing.
-
7/22/2019 Expediting Presentation
38/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
LP and HP Riser Pipes are under painting & Final Packing.
Item: Diesel Fuel Filters, Supplier: SPX Dollinger, UK (PO NO 2013030045)
-
7/22/2019 Expediting Presentation
39/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Item: Diesel Fuel Filters, Supplier: SPX Dollinger, UK (PO NO 2013030045)
Total Qty02 Nos Current FDD : End Dec 12
Hydro test is completed and blasting-painting is in
progress.
Final inspection after blasting & painting is lined up
for 20-Dec.
-
7/22/2019 Expediting Presentation
40/85
Management summary report, CPF-1 Badra Oil
Field
Item: Gas Engine Generator ROS , Singapore (PO NO 2013030017), Qty- 3 Sets
Package delivery Forecast, Progressively Mid Feb to End Feb 2013
Essential engineering completed
Permanent Resident Expeditor deputed.
Engineers deputed to ROS to close rest of documentation
Procurement and manufacturing All engines, Alternators, fuel gas filters, enclosures, Silencers and structures received at ROS
Electrical and instrument cables sub-order issued
Instrumentation partly received rest to receive by coming week
Rest of manufacturing
All 3 Skids integration started
Air receivers, final stage of manufacturing
3rdCooler ready
Piping final stage manufacturing in progress Spreader Bar ready
Main Skids Ready
Top Skids ready
20 Dec 2012
-
7/22/2019 Expediting Presentation
41/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Skid-A, Integration Engine and Alternator
in progress
Skid-B, Engine Integration progress
C f
-
7/22/2019 Expediting Presentation
42/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Skid-C, Ready for assembly
Alternator-C, Ready for Assembly
Engine-C, Ready for Assembly
Cooler-C, Ready for Assembly
Top skids ready Enclosures Ready
-
7/22/2019 Expediting Presentation
43/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Top skids ready
Fuel gas filters Ready
Enclosures Ready
Water Tanks ready
Air Receiver Final Fabrication progress Fuel Gas pipes ready and received at ROS
-
7/22/2019 Expediting Presentation
44/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
p g
Silencers received, Ready
p p y
Interconnect Piping ready
-
7/22/2019 Expediting Presentation
45/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Item: HIGH ENERGY API PUMP FLOWSERVE, INDIA (PO NO 2013030019)
FDD : 23rdMarch13
Procurement / Raw material Receipt:
Flowserve Italy - Crude Oil export Booster pump, slope/off spec pumps Status
(P-21301 A/B & P-21401 A/B)
Casing Hydro - Completed and pumps are under assembly
Performance / MRT is expected during 10 thJan12
Flowserve, MendozaCrude oil export pump status (P-21302 A/B)
Casing hydro Completed
Performance / MRT completed
Pumps are expected to be moved to Flowserve India works next week.
Final Inspection, String test expected during Mid Feb13
-
7/22/2019 Expediting Presentation
46/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Flowserve India - Desalted feed Pumps P-21001 A/B, P-21101 A/B,P-21201 A/B
Casing hydro, Performance, MRT completed for two pumps
Balance four pumps hydro completed and assembly in progress
Performance / MR test (Witness) is expected during First wk of Jan13
170KW LT Motors delivered to Flowserve works
Other HT Motors FAT completed which will be moved Flowserve India during Mid Jan13
Seal systems (plan 53B) are under fabrication which will be ready Mid Jan13
-
7/22/2019 Expediting Presentation
47/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Item: Utility API Pumps FLOWSERVE, INDIA (PO NO 2013030037)
FDD : 31stDec12 (8 pumps) & 21stJan13 (2 pumps)
Procurement / Raw material Receipt:
LT Motors from CGL India are delivered at Flowserve India
MRT/ Performance of 8 pumps completed. Final Inspection sch on 24thDec12
Petrofac target to make 8 pumps ready for delivery by 28 Dec 2012
It C d Oil M t i Skid S li Ald l UAE (PO NO 2013030029) Qt 1 S t
-
7/22/2019 Expediting Presentation
48/85
Item: Crude Oil Metering Skid , Supplier: Alderly, UAE (PO NO 2013030029), Qty-1 Set
Package Delivery Forecast: End Feb 2012
95% of essential engineering completed.
Procurement and manufacturing
Krohne Meters and spools, Mainline Isolation DBB valves, Sampling and Jet Mix system, AnalyserCabinets, Skid Base Frames and Mainline piping received at Alderley
Flow Control Valves, Analysers, Sample Handling & Sample Recovery System, Air Conditioners, JC
Spain Small Bore Valves (1st Lot), Lesser TRVs, OLIVER Mono block valves for pressure instruments,
INTERCAB Cable are on transit to Alderley, expected to receive by 10 Jan 2013
Integration of base frame and piping started Control panels ready for FAT
Note: Control panel FAT scheduled starting 06 ~09 Jan 2013
Metering skid FAT schedules starting 4thweek Jan until 2nd week Feb 2013.
If complete skid insulation to attend at Alderley, then 3/4 weeks delay expected
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Skid b f d ft i ti M t i kid b f d
-
7/22/2019 Expediting Presentation
49/85
Skid base frame ready after painting Metering skid base frame ready
Analyzer skid base frame start of assembly
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Metering skid start of Assembly
DBBs received Krohne meters received
-
7/22/2019 Expediting Presentation
50/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Cabinets received Sampling system
-
7/22/2019 Expediting Presentation
51/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
UCP FAT in progress Sampling system ready Analyzers ready
Item: Fire Water Pumps Supplier : Patterson Pump Greece (PO NO 2013030035) Qty 5 Nos
-
7/22/2019 Expediting Presentation
52/85
Item: Fire Water Pumps, Supplier : Patterson Pump, Greece (PO NO 2013030035), Qty- 5 Nos
Delivery Forecast: End Dec 2012
Shipped on high sea 28 Dec, ETA 25 Jan
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Item: Chemical injection package , Milan (PO NO 2013030069), Qty- 18 Skid
-
7/22/2019 Expediting Presentation
53/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
j p g , ( ), Q y
Package delivery Forecast 1st lot , End Jan 2012
PIM concluded
90% essential engineering completed.
Permanent Resident Expeditor deputed.
Permanent Resident Quality inspector deputed.
Procurement and manufacturing Almost all suborder parts already ordered
Base frame , tank and piping spools is in progress by 80 %
Pumps already reached the hameria facility .
Rest of manufacturing
9 Skid train B scheduled delivery from Feb-March, 2013
Piping fabrication in progress
U-22702, U-22703 & U-22705 : Base Frame Fabrication is in progress
-
7/22/2019 Expediting Presentation
54/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Out of 09 Tags, 06 Tags are under fabrication.
Manway are ready Tank LegsUnder Pre Fab. Piping material received Nozzle Pre Fabrication
Item: Fresh Water service water and Back wash water Treatment Package Lebanan ( PO
-
7/22/2019 Expediting Presentation
55/85
Item: Fresh Water, service water and Back wash water Treatment Package, Lebanan ( PO-
2013030079), 3 Numbers Delivery forecast: End Mar 2013
KOM completed
50% of essential engineering completed.
Resident expeditor deputed
Procurement :Major sub-orders issued
Fresh water package
Sub-orders issued for DE, Shells, air blowers, Back Wash water pumps, PT,LTs Chemical injection skids
Service water package
Sub-orders issued for pumps RO-Pass 1&2, Feed pumps, Membrane pressure vessels, Chemicalinjection skids Pneumatic discharge pumps, back wash pumps, DAF discharge pumps, filter press,
sludge holding tank, sand filters, tanks, chemical injection skids DE, Shells, air blowers, pumps, PT,LTs
Chemical injection skids
Back wash water package
Sub-orders issued for Water return pumps, Pneumatic discharge pumps, cleaning in place pumps, back
wash pumps, DAF discharge pumps, filter press, sludge holding tank, sand filters, tanks, chemical
injection skids, membrane packages, tanks
Note: Supply of pumps delayed until May-Jun 2013, to device a strategy to handle these delays
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Item: API Centrifugal Pumps Supplier : Finder Pompe Italy (PO NO 2013030036) Qty- 20 Nos
-
7/22/2019 Expediting Presentation
56/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Item: API Centrifugal Pumps, Supplier : Finder Pompe, Italy (PO NO 2013030036), Qty- 20 Nos
Delivery forecast: End Dec 2012
Shipped, ETS 08 Jan, and ETA 08 Feb 2013
-
7/22/2019 Expediting Presentation
57/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Item: ICSS, Supplier: ABB, UAE ( PO- 2013030018), 1 LOT
Delivery forecast: Feb 2013
90% essential engineering completed.
Hardware and software frozen
Major sub-orders for hardware issued, Cabinets, system hardware net work switches, servers, PCS printers and barriers received at ABB
Prototype FAT for ESD, DCS, FW, System marshaling conducted, punch points closed
Marshaling cabinets, System Cabinets, Server cabinets and PDP cabinets assembly in progress
Cabinets Systems Integration in progress
-
7/22/2019 Expediting Presentation
58/85
Management summary report, CPF-1 Badra Oil
Field20 Dec 2012
Item: Electrical submersible fresh water pumps, Supplier: WEIR Solutions, UAE ( PO-
2013030018), 4 Numbers Delivery forecast: May 2013
70% essential engineering completed. KOM completed
Procurement and Production
Motors sub-order issued, rest updates awaited
Rest status awaited
-
7/22/2019 Expediting Presentation
59/85
Items: Sanitary Water Treatment Pkg
Supplier : ION Exchange India Ltd
LOA NO : 2013030136
CDD : 16th April 2013.
KOM concluded on 28th& 29thNov at Mumbai office.
VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor.
P&ID commented & resent to vendor.
Field expediting visit arranged at vendors place.
Items: Oily Water Treatment Pkg.
Supplier : ION Exchange India Ltd
LOA NO : 2013030148
CDD : 16th April 2013.
KOM concluded on 28th & 29th Nov at Mumbai office.
VDRL, Civil Layout, Manufacturing - Procurement Schedule & Sub vendor list received from vendor.
P&ID commented & resent to vendor. Field expediting visit arranged at vendors place
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
-
7/22/2019 Expediting Presentation
60/85
Items: HVAC Equipments with controls.
Supplier : AHI Carrier FNC UAE.
LOA NO : 2013030149
CDD : 16thMarch 2013.
KOM concluded on 6thDec at Sharjah office.
VDRL, Engineering - Sub-ordering - Manufacturing Schedule, Electrical Load Schedule for all Building
& GAD for Chiller received from vendor for review/comments.
Items: Boiler Feed Water Pumps.Supplier : Sulzer Pump Middle East.
PO NO : 2013030135
CDD : 30thApril 2013.
KOM planned on 19th& 20thDec at Sharjah office.
VDRL, Engineering - Sub-ordering - Manufacturing Schedule, GAD, Partial Sub-ordered copy & Seal
System Plan -23 received from vendor for review/comments.
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Key Equipment Delivery Projection - Static Equipment
-
7/22/2019 Expediting Presentation
61/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
DescriptionTotal
Nos.Vendor
Ex-Works Delivery (Forecast)
Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-12 May-13 Jun-13 Jul-13
Columns 3 LNTP 1 2
A
Pressure Vessels (Clad &
Non Clad)9 LNT
P 1 2 6
A
Pressure Vessels
(CS & SS) 16 Ferrofab
P 6 5 3 2
A 6 4 2 2
Shell- Tube Heat
Exchangers10 Godrej
P 3 7
A
Filters 2 DollingerP 2
A
Flare Packages 3TFI
P 3
A
Air cooled Heat Exchangers 3SNT
P 1 2
A
Storage tanks 9Teknoyap
P 2 2 5
A 2 2 3
Fuel Gas Membrane
Package3
IFS
P 3
A
ColumnInternals 3Baretti
P 3
A 3
Separators - Internals 6Frames
P 6
A 6
Incinerator 1
HAAT
P 1
A
Desalter 6 HEISCO
/FRAMES
P 6
A
Total 74P 6 16 5 11 12 3 7 8 6
A 6 15 4 5
D i tiTotal
V dEx-Works Delivery (Forecast)
Key Equipment Delivery Projection - Rotating / Packages
-
7/22/2019 Expediting Presentation
62/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
DescriptionNos.
Vendory ( )
Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-12 May-13 Jun-13 July-13
Instrument Air Package2 KAESER
P 2
A 2
N2 Generation Package2 KAESER
P 2
A 2
Chemical Injection Package
18 SEKOP 9 9
A
Gas engine generator3 ROS
P 3
ASteam engine generator-
Boilers- A&B
Rest of items
- Daerator,Stack,-Accessories
Schedule delivery by End
Feb 2012
2 BONO
P 1 1
A 1 1
Metering skids
1 AlderleyP 1
A
ICSS1 ABB
P 1
A
Fire water Pumps5 Patterson
P 5
A 5
API centrifugal Pumps 20 FinderP 10 10
A 20 0
API HE Pumps 12 FlowserveP 12
A
Utility API Pumps 10 Flowserve P 8 2A 8
Water treatment Package 3 EMCOP 3
ATotal- Planned 79 1 28 10 14 24
Total- Actual 39 1 38
Item: 11 KV Diesel Generator Package ; PO 2013030005 / Intergen, Italy)
-
7/22/2019 Expediting Presentation
63/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
g ; g , y)
FDD: Mid Feb, 2013 ( 3 Nos)
Essential engineering completed
Procurement and manufacturing
Engine : Received at Intergen worksAlternator : FAT completed at Marelli, Expected at Intergen Ist week Jan, 2013
Radiators : Expected First week Jan, 2013
Containers : Started receiving, completion by Ist week Jan, 2013
Base Frame : Started receiving, completion by Ist week Jan, 2013
Control Panels : Expected 3rdwk Dec 2012
Instruments : Received at Intergen works
-
7/22/2019 Expediting Presentation
64/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Item: 11 KV MV Switchgears; (PO 2013030006 / L&T TAMCO)
-
7/22/2019 Expediting Presentation
65/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Materials are under transit.
Item: Distribution Transformer; ( PO 2013030004 / , ABB, Turkey)
-
7/22/2019 Expediting Presentation
66/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Forecast Delivery : 3rdweek of Dec 2012, until 1st week Jan 2012.
Essential engineering closed
Manufacturing: 6 numbers of 3150KVA transformers tested, IRN / SRN issued. Under Shipment.
2 Number 630KVA transformers FAT scheduled 25 Dec 2012,
Item: LV Switchgears; (PO 2013030043 / L&T India)
-
7/22/2019 Expediting Presentation
67/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Delivery : LV Busduct4thweek of Dec12, LV Swgr & EMCS2ndweek of Jan13
Essential engineering completed.
Procurement and manufacturing
FAT : LV BusductCompleted, LV Swgr & EMCSIn progress
Item: AC / DC UPS; (PO 2013030028 / CEG, Italy)
-
7/22/2019 Expediting Presentation
68/85
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
; ( , y)
FDD: DC UPS System : 15thDec12, AC UPS System (Fresh Water): 7thFeb13, AC UPS System
: 31stJan 13
Procurement and manufacturing
All raw materials / components received at CEG Works
DC UPS Fat completed on 30 Nov 2012, Punch points being attended awaiting IRNA/C UPS assembly started
AC UPS System : FAT : 15thJan 13
DC- UPS
Bulk Piping Summary
-
7/22/2019 Expediting Presentation
69/85
Bulk Piping Summary
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
CS Fittings
-
7/22/2019 Expediting Presentation
70/85
CS Fittings
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
CS Fittings
-
7/22/2019 Expediting Presentation
71/85
CS Fittings
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
SS Fittings
-
7/22/2019 Expediting Presentation
72/85
SS Fittings
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Inconel Fittings (Nautic)
-
7/22/2019 Expediting Presentation
73/85
Inconel Fittings (Nautic)
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
CS & SS Flanges
-
7/22/2019 Expediting Presentation
74/85
CS & SS Flanges
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Spectacles / Blind Flanges
-
7/22/2019 Expediting Presentation
75/85
Spectacles / Blind Flanges
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Valves Summary
-
7/22/2019 Expediting Presentation
76/85
Valves Summary
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Ball Valves
-
7/22/2019 Expediting Presentation
77/85
Ball Valves
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Dual Plate Check Valves
-
7/22/2019 Expediting Presentation
78/85
Dual Plate Check Valves
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Gate Globe Check Valves
-
7/22/2019 Expediting Presentation
79/85
Gate Globe Check Valves
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Gate Globe Check Valves
-
7/22/2019 Expediting Presentation
80/85
Gate Globe Check Valves
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
CS Welded Pipes (Steel Flower)
-
7/22/2019 Expediting Presentation
81/85
CS Welded Pipes (Steel Flower)
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Juili Incoloy Pipes : 2013030031
-
7/22/2019 Expediting Presentation
82/85
Juili Incoloy Pipes : 2013030031
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Stainless Pipes
-
7/22/2019 Expediting Presentation
83/85
Stainless Pipes
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
Carbon Steel Seamless & Welded Pipes.
-
7/22/2019 Expediting Presentation
84/85
Carbon Steel Seamless & Welded Pipes.
20 Dec 2012Management summary report, CPF-1 Badra Oil
Field
GRE Pipe & Fittings.
-
7/22/2019 Expediting Presentation
85/85
GRE Pipe & Fittings.