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    CONVENTION

    SPECIA

    EUROPEA

    PRECISI

    AMERICPRECISI

    URETHANE DIESHEAR BLAD

    CONVENTIONAL

    PRESS BRAKE TOOLING

    CONVENTIONAL

    PRESS BRAKE TOOLING

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    CONVENTIONAL BRAKE DIES  . . . . . . . . . . . . . . . . . . . . . P ag e 1 - 9

    ROTARY BENDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

    RAM ADAPTERS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

    SPECIALS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P ag e 12 - 13

    REFERENCE CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    P ag e 14 - 15

    URETHANE DIES / SHEAR BLADES . . . . . . . . . . . . . . . . . Page 16

    EUROPEAN PRECISION PRESS BRAKE TOOLING  . . . . See inside ba ck co ver

    AMERICAN PRECISION PRESS BRAKE TOOLING  . . . . . See inside ba ck co ver

    INDEX

    EXACTA FABTOOL

    501 AIRPARK CENTER DRIVE

    NASHVILLE, TN, U.S.A. 37217

    TEL: 615-367-9833FAX: 615-367-9861

    TOLL FREE: 800-688-2801

    WEBSITE: exactapunch-tn.com

    E-MAIL: [email protected]

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    STANDARD TONGUES AVAILABLE

    1

    0.625

    0.219

    0.500

    0.5310.750

    30

    13

    7

    0.625

    HOOKED TONGUE EUROPEAN STYLE

    TYPICAL PRESS SETUP

    STANDARD TONGUE

    0.500

    PRACTICE

    SAFETY 

    We d o a ll w e can to

    supp ly Dies t ha t w ill

    p r o du c e m a t e r ia l t o

    yo ur speci f icat io n. Since

    w e h a v e n o c o n t r o l o v e r

    h o w t h e d i e s a re a c t u a lly

    p u t t o u s e , it m u s t b e

    u n de r s t o o d t h a t it is

    t h e u s e r w h o h a s t h e

    respo nsibi lity o f m aking

    c e r t a in t h a t a p r o p e r

    a p p lic a t i o n w it h du e

    r e g a r d t o s a fe t y in

    o p e r a t io n is f o l lo w e d .

    Sa fe ty and indus t r ia l

    s t a n d a r d s m u s t b e

    c o n s ide r e d t o e n s u r e

    t h a t p o in t o f o p e r a t io npro t ec t ion is e f fec t ive .

    Our Dies a re n o t

    in t e n d e d t o b e u s e d

    in e q u ip m e n t w it h o u t

    m e a n s p r o v ide d fo r

    p r e v e n t in g p e r s o n a l

    in jury a t a ny t im e.

    DIE SPACE OPENING

    (STROKE DOWN

    ADJ USTMENTUP )

    RISER

    BLOCK

    PRESS

    BED

    RAM

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    FORMING PUNCHES AND DIES

    2

    Up t o 11/4” : Up p e r P u n c h e s 88° /Lo w er Dies 89°o v e r 11/4” : Up p e r P u n c h e s 85° /Lo w er Dies 85°

    #1   #1A   #3 -11/4”   #3 -11/2”   #3 -2”

    11/2”11/4”1”   1” 2”

    3.7

    TYP ICAL

    1/32" R 1/64" R 1/16" R 1/16" R 3/32" R

    22-11 GA 22-11 GA 10 GA 9 GA 8 GA a n d up

    #2 -1/2”#2 -1/4”   #2 -3/8”   #2 -5/8”   #2 -3/4”   #2 -7/8”

    1/4” 3/8” 1/2” 5/8” 3/4” 7/8”

    13 GA22 GA 18 GA 16 GA 14 GA 12 GA

    1.7

    #4 -1”   #4 -11/8”   #4 -11/4”   #4 -11/2”   #4 -2”1.7

    11 GA 10 GA 9 GA 3/16”

    2 1/2”

    1/4”

    3/8”

    5/8”

    5/16”

    #4 -2 1/2”   #4 -3”

    2.2

    1”

    11/2”

    3 1/2”3 ”

    11/2” 2” 2” 21/2”

    1” 1” 11/4” 11/2” 11/2”

    2”11/2”11/4”

    11/8”1”

    2.7

    3”

    1/2”

    #4 -4”

    5”

    4 1/4”

    4”

    2.2

    Ot h er a n g les a n d r a d ii a r e a v a i la b le u p o n r e q u es t .

    NOTE: Mate r ia l gau g es &ma ter i a l th ick n ess

    s h o w n a t t h e b o t t o m o f t h e t o o l s re f le c tr e c o m m e n d e d m a t e r ia l c a p a c it y .

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    3

    PLEASE NOTE:

    Th e s i z e o f t h e o p e n in g in t h e l o w e rDie d e t e rm ine s t he ins id e r a d iu so f t h e b e n d . Th e r e c o m m e n d e do p e n in g i s e ig h t t i m e s t h e m a t e r i a lt h ic k ne s s a nd t h i s w ill p rov id e a nins id e r a d iu s e q u a l t o a p p rox ima t e ly15% o f t he Die op en ing . This isg e n e r a lly ju s t s h o r t o f t h e f r a c t u r ep o i n t o f m o s t m a t e r ia ls . By in c r e a s -in g t h e s i z e o f t h e D ie o p e n i n g , t h ep r e s s u r e r e q u i r e d t o m a k e t h e b e n dis c o n s id e r a b l y r e d u c e d w h i le t h e

    ins id e r a d iu s is p rop o r t iona t e lyi n c r e a s e d .

    NOTE: Ou t s id e w id t h s s h o w n a r e

    Bar S izes p r i or t o c l ean u p .

    Mate r ia l gau g es &ma ter i a l th ick n ess

    s h o w n a t t h e b o t t o m o f t h e t o o l s re f le c t

    r e c o m m e n d e d m a t e r ia l c a p a c it y .

    11/4”

    #6 -1/4”

    3.7

    3.7

    1/64" R

    7/16”

    0.25

    22 GA

    11/2”

    #6 -3/8”

    1/32" R

    9/16”

    0.37

    18 GA

    11/2”

    #6 -1/2”

    1/32" R

    11/16”

    0.50

    14 GA

    2”

    #9 -3/4”

    1/16" R

    1/2" R

    7/8”

    0.75

    10 GA

    2”

    #9 -1”

    1/16" R

    1” R

    11/8”

    1.00

    9 GA

    2 1/2”

    #7 A

    1/32" R

    7/16" R

    2”

    0.43

    16 GA

    3.7

    3 ”

    #7 B

    1/16" R

    21/2”

    0.75

    12 GA

    4.2

    3 ”

    #7C

    3/32" R

    2 5/8”

    1.00

    10 GA

    5.2

    Ot h er a n g les a n d r a d ii a r e a v a i la b le u p o n r e q u es t .

    GOOSENECK PUNCHES 88°

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    4

    F o r a c u t e a n g l e f o r m i n g , f r o m 3 0° t o s h a l lo w b e n d s a n d f ir s t o p e r a t i o n in h e m m i n g . Th e d e p t h t h a t t h e

    P u n c h e n t e r s t h e D ie - re g u l a t e d b y t h e r a m o r b e d a d ju s t m e n t , d e t e r m i n e s t h e d e g r e e o f a n g le f o r m e d .

    30° b o t t o m d ie s c a n b e o r d e r e d e i t h e r s lo p i n g s id e s o r f l a t t o p . S lo p i n g s i d e s a r e s t a n d a r d .

    2.2

    1” 11/4”11/2”

    22 GA

    11 GA 10 GA 7 GA

    18 GA 16 GA 14 GA 12 GA

    3.7

    1/4” 3/8” 1/2”5/8” 7/8”

    2.72.7

    1/32"

    R1/16"

    R1/16"

    R3/32"

    R

    #2 1

    #2 0 -1/4”

    #2 2 -1”   #2 2 -11/4”   #2 2 -11/2”

    #2 0 -3/8”   #2 0 -1/2”   #2 2 -5/8”   #2 2 -7/8”

    #2 3 -5/8”   #2 3 -7/8”   #2 3 -11/4”

    22-16 GA 14 GA 12 GA 11 GA - 7 GA

    1.7

    1”

    1” 1” 1” 11/2” 2”

    21/2”2” 3”

    11/4” 11/2” 11/2”

    NOTE: Ou ts id e w i d th s sh ow n a re Bar S izes p r i or t o c l ean u p .

    Ma t e r ia l g a u g e s & m a t e r ia l t h ic kn e s s s h o w n a t t h e b o t t o m o f t h e t o o ls r e f le c t r e c o m m e n d e d m a t e r ia l c a p a c it y .

    30° FORMING PUNCHES AND DIES

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    EXTRA HIGH PUNCHES - 88°/ 30°

    5

    5.1 5.1 5.1 5.1EH

    #6 - 1/2”

    5.1

    30° 30°

    EH#23 - 5/8”

    EH#2 1

    EH#6 - 3/8”

    EH#6 - 1/4”

    EH#9 - 3/4”

    18 GA

    22-16 GA 14 GA

    14 GA 10 GA22 GA

    1/16" R1/32" R1/32" R

    1/16" R1/32" R

    1/64" R

    NOTE: Ou ts i d e w i d th s

    s h o w n a r e B a r S iz e s

    p r ior t o c l ean u p .

    Mate r ia l gau g es &

    ma ter i a l th i ckn ess

    s h o w n a t t h e b o t t o m

    o f t h e t o o l s r e fle c t

    r e c o m m e n d e d m a t e r ia l

    cap ac i t y .

    0.250

    0.430

    0.375

    0.555

    0.500

    0.680

    0.750

    0.930

    11/2” 11/2” 11/2” 2”

    1” 11/2”

    5.15.1 5.1 5.1 5.1 5.1EH#1A

    EH#3 -11/4”

    EH#3 -11/2”

    EH#3 -2”

    22-11 GA 22-11 GA 10 GA 9 GA 8 GA + UP

    1/32" R 1/64" R 1/16" R 1/16" R 3/32" R

    EH#1

    Sh o u lder t o t ip d ime n s io n = a p p r o x . 5. 125”

    1”1” 1” 11/4” 11/2” 2”

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    EXTRA HIGH PUNCHES - 88°/ 30°

    6

    5.17.1 7.1 7.1 7.1 7.1EXH#1A

    EXH#1

    EXH#3 -11/4”

    EXH#3 -11/2”

    EXH#3 -2”

    22-11 GA 22-11 GA 10 GA 9 GA 8 GA + UP

    1/32" R 1/64" R 1/16" R 1/16" R 3/32" R

    Sh o u lder t o t ip d ime n s io n = a p p r o x . 7. 125”

    1”1” 1” 11/4” 11/2” 2”

    7.1 7.1 7.1 7.1EXH

    #6 - 1/2”

    7.17.1  EXH

    #23 - 5/8”EXH#2 1

    EXH#6 - 3/8”

    EXH#6 - 1/4”

    EXH#9 - 3/4”

    18 GA

    22-16 GA 14 GA

    14 GA 10 GA22 GA

    1/16" R1/32" R1/32" R

    1/16" R1/32" R

    1/64" R

    NOTE: Ou ts id e w id th s

    s h o w n a r e B a r S iz e s

    p r ior t o c l ean u p .

    Mate r ia l gau g es &

    ma ter i a l th i ckn ess

    s h o w n a t t h e b o t t o m

    o f t h e t o o l s re f le c t

    r e c o m m e n d e d m a t e r ia l

    cap ac i t y .

    0.250

    0.430

    0.375

    0.555

    0.500

    0.680

    0.750

    0.930

    11/2” 11/2” 11/2” 2”

    1” 11/2”

    30° 30°

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    OFFSET DIES

    7

    Fo r p r o d u c in g t w o 90° b e n d s s im u lt a n e o u s ly.

    FLATTENING DIES

    SET #

    #1 03/16”

    #1 21/4”

    #1 25/16”

    #1 23/8”

    #1 21/2”

    #1 25/8”

    #

    1 2 3/4”

    #1 27/8”

    #1 2 1”

    B

    1”

    1”

    1”

    11/4”

    11/4”

    11/2”

    2”

    2”

    2”

    C

    3/16”

    1/4”

    5/16”

    3/8”

    1/2”

    5/8”

    3/4”

    7/8”

    1”

    R

    1/64”

    1/64”

    1/64”

    1/32”

    1/32”

    1/32”

    1/32”

    1/32”

    1/32”

    SET #

    #1 6 11/2”

    #1 6 2”

    #1 6 21/2”

    #1 8 2”

    #1 8 21/2”

    B

    11/2”

    2”

    21/2”

    17/8”

    23/8”

    C

    1/2”

    3/4”

    2.7

    45°45°

    60°

    30°

    R C CR

    2.7

    #1 0

    #

    1 0  #

    1 2

    B

    #1 2

    B

    2.7

    2.7

    B B

    30°

    C

    3/16”

    #1 6

    #1 6

    #1 8

    #1 8

    A se t c on s i s t s o f Top &Bot to m.

    A se t c on s i s t s o f Top &Bot to m.

    NOTE: Ou ts id e w i d th s sh ow n a re Bar S izes p r i or t o c l ean u p .

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    8

    21/4” SQ. 23/4” SQ. 31/4” SQ.

    1”7/8”3/4”

    #4A4#4B4

    #4C4

    11/8” 11/2”11/2”

    7/8”

    2”21/2”

    4”

    2” 3”

    3”

    2”

    11/8”

    11/2”

    35/8” SQ.

    11/8”

    #4D4

    11/2”

    #4E4

    51/4” SQ.

    11/2”

    2”

    NOTE:

    Die openings up to 1-1/4” are 89°

    Openings over 1-1/4” are 85°

    Special angles & configurations are made to order.

    For quick die changes where multiple bends are required.

    All are supplied with tapped holes on each end for lifting.

    Specify die part number.

    Specify if tongue required.

    Screw Holes in 4 Way

    Adapters are 3/8” 16

    on 12” centres.

    4-WAY DIE ADAPTERS

    TO SUIT 4-WAY dies

    2” TO

    21/2”

    4-WAY DIES

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    HEMMING DIES

    9

    For bending and crimping the edge of a sheet

    18 GA. or lighter.

    #34

    3.7

    60°

    #352.2

    RADIUS PUNCHES

    60°

    30°

    R

    1/32"R

    R

    11/4”

    11/2”

    For hemming material

    heavier than 18 gauge

    refer to Page 12 # 3TD.

    Normally used with standard Lower Dies.

    Radius(R) to be specified.

    Two strokes produce

    a Flattened Hem.

    NOTE: Outside widths shown are

    Bar Sizes prior to cleanup.

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    Exacta Fabtool has gained an enviable position within the industry to

    be recognized for our ability to manufacture Precision Rotary benders.

    We can meet the challenge on the most complicated of requirements

    through to the simplest of designs. Let our engineers work with you to

    achieve your part size dimensions and required tolerances. Simply send

    us your part print requirements for quotation.

    ROTARY BENDERS

    10

    H

    W

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    RAM ADAPTERS

    11

    EXTRA HIGH RAM ADAPTER

    PART #

    RA1

    RA1

    RA1

    “W”

    .62”

    1”

    11/4”

    Width

    11/2”

    2”

    21/2”

    35/8”

    35/8”

    35/8”

    41/8”

    41/8”

    41/8”

    51/8”

    51/8”

    51/8”

    Available Height

    PART #

    RA3

    RA3

    RA3

    Width

    2”

    21/2”

    3”

    31/8”

    31/8”

    31/8”

    35/8”

    35/8”

    33/4”

    41/8”

    41/8”

    41/8”

    51/8”

    51/8”

    51/8”

    Available Height

    PART #

    RA2

    RA2

    RA2

    RA2

    Width

    11/2”

    2”

    21/2”

    3”

    31/8”

    31/8”

    31/8”

    31/8”

    35/8”

    35/8”

    35/8”

    41/8”

    41/8”

    41/8”

    41/8”

    51/8”

    51/8”

    51/8”

    Available Height

    51/8”

    Standard Ram Adapter Dimensions

    NOTE: Any Ram Adapter

    with a width of 2” or greater

    can be made to accept a

    Hook/Safety Tang.

    .50”

    1.75”

    W

    RA1 RA2

    RA3

    CLEAN UP 4”

    7.125

    6   . 5   I   N   S   I   D  E    D  I   M   

      4.   5

       I   N   S   I   D   E

        D   I   M

    .

    NOTE: Extra High Ram Adapters can be manufactured to

    accept insert style punches - this allows for a larger inside

    dimension to be formed.

    NOTE: Exacta Fabtool is capable of manufacturing almost

    any size of Ram Adapter - contact our engineering

    department.

    DEEP PUNCH

    RAM ADAPTER

    MAX. 20 Tons/Ft

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      SPECIALS

    12

    When a Standard Die won’t do the job, EXACTA’S engineers are

    ready to help you in the correct selection of tools for your

    particular application. Shown below are just a few of the custom Dies

    EXACTA has designed and manufactured for satisfied customers.

    DH

    UCD

    AEH

    3TD

    UDH

    CD UD

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    SPECIALS

    13

    WUD

    WD HD

    WDD

    ADJ DIE

    BED RAIL

    RD

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    PRESS BRAKE DIES

    14

    1-9/16"

    2-31/32"

    4-13/32"

    5-13/16"

    7-7/32"

    8-5/8"

    10-1/16"

    11-15/32"

    1" MAX. OP ENING

    2-1/2" RAM

      7  " I  N

      S  I  D

      E B  O

      X  D

      E  P  T  H

     (  1  "

     I  N  T  E

      R  V A  L

      S  )

     6  " 5  "   4  "   3

      "   2  "   1  "

    1" HIGH

       1   2   "   S   H   U   T   H   E   I   G   H   T   (   C   L   O   S   E   D   ) –   S   T   R   O   K   E   D

       O   W   N ,   A   D   J   U   S   T   M   E   N   T   U   P

    BOX FORMING

    PRESS BRAKE

    MULTIPLE BEND

    CHART

    P u n c h & Die s h o w in g h e ig h t r e q u ir e m e n t s f o r

    d if f e re n t d e p t h s o f b o x fo r m in g

    RULE OF THUMB Form ula fo r m aking

    m ult i p le b e nd s on P ress B ra ke . For sha pe

    a s sho w n, in m ild s t ee l w ith r a d i i eq ua l th e

    m e t a l t h ic kn e s s u n le s s o t h e r w is e n o t e d .

    Mult iply Met al Thicknes s b y Fac t o r = To ns

    pe r Ft. (Mild Ste e l)

    Sta inles s Ste el..(18-8 Ann ea led )Typ e 304...1.55

    Alum inu m ..... . . . .. .3303-HI4 (1/2 Hard ).... . . . . . . .. .35

    5052-H34 (1/2 Har d )........... .65

    6061-T64 ..... . . . . .. . . . . . . . . .. . . . . . . . . .75

    Bra ss.... . . . . . . . . . . . . . .. .70/30 (1/2 Hard ).... . . . . . .. . . . . 1.10

    AIRFORM BOTTOMINGSHAPE

    SHAP E

    CON SIDERATIONS

    DESCRIPTION

    60 150VEE DIE

    – 250WIPING

    150 300/600OFFSET

    300 600MTL. THK.OFFSET

    OPEN HATCHANNEL

    225 300CHANNEL

    200 600VEE RIB

    300 600W DIE

    RADIUS

    300

    Larg e Radi

    Ang le Variat ion

    Concave or

    Conve x Slides

    Mat ’l. Th k. Rad iMin. An g leVariationMaintainFlatness

    450

    SQ. HATCHANNEL

    – 600

    PREFORMCURL

    – 300

    PREFORMCURL

    – 200

    CLOSECURL

    – 300

    – 180/300 Tons per Ft. X Material Factor

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    PRESS BRAKE DIES

    15

    Exacta Conventional Press Brake Dies a r e q u a l it y , h e a t t r e a t e d a llo y B r a ke D ie

    s t e e l t h a t is t h r o u g h h a r d e n e d a n d h e a t t r e a t e d a t a p p r o x im a t e ly 285-300 B r in e l l

    (30-Ro ckw e l l “C” ).

    Exacta Conventional Dies d o n o t h a v e t o b e a n n e a le d b e f o r e m a c h in in g o r

    r e -h a r d e n e d a f t e r w a r d .

    The To ng ue d im en sion s o f a ll up pe r an d lo w er Dies ar e 1/2” W X 5/8” H. A ho o ked r et aine r

    To ng ue i s ava ilab le o n sp ecia l o rde r w he n m ul t iple Die se ct ion s a re re q uired. The a ver-

    a g e Die se t ’s w orking shut he i gh t is 5 - 1/4” a nd ca n b e use d i n a ny S t a nd a rd P ress B ra ke

    w it h b e d o r r a m a d ju s t m e n t .

    AIR BENDINGAir b e n d i n g d ie s a r e m a d e a t a m o r e a c u t e a n g le t h a n t h e a n g le

    to b e fo rmed . The o n ly con t a c t i s b e tw een t he Dies a nd ma ter ia l

    o c c u r r in g a t t h e t i p o f t h e U p p e r P u n c h a n d t h e in s id e e d g e so f th e Low er Die . The m a t er ia l is fo rm ed ra t her th a n “ co ined ”

    o r “ b o t t o m e d ” .

    Mos t Exa c t a a i r b e nd ing Dies a re m a d e w ith a n inc l uded a ng le

    o f 85º; w h en fo rmi ng 90° Fla ng es in m ild s t ee l , t h e m a t er ia l’s

    n a t u r a l s p r in g b a c k a c h ie v e s t h e 90° a n g le . To f o r m a n g le s

    g r e a t e r t h a n t h e Die ’s in c lu d e d a n g le , t h e Ra m is a d ju s t e d f o r

    less Die pe ne t ra t i on .

    BOTTOM ING

    B o t t o m in g is u s e d w h e n h i g h a c c u r a c y a n d s h a r p c o r n e r s a r enee de d . Thi s proc ess req u ires three t o f iv e t im es the pressu re

    u s e d i n a ir b e n d in g . Sin c e m o r e t o n n a g e is n e e d e d , B o t t o m in g

    Dies a re se l dom used on s te e l hea v ie r th a n 12 g a ug e . Exa c t a

    B o t to m ing Dies ha v e a n i nc lud ed a ng le o f 90º, a nd Low er Die

    c a p a c it ie s a r e b a s e d o n e ig h t t im e s t h e m a t e r ia l t h i c kn e s s . Fo r

    t i gh t e r r a d ii a nd less spr ing b a ck, the Die o pen ing is f iv e t i mesth e m a t er ia l th ickness .

    CHART 1

    Thicknessof Metal

    Gage orFraction

    20

    18

    16

    14

    12

    11

    10

    3/16”

    1/4”

    5/16”

    3/8”

    7/16”

    1/2”

    0.036 3.1 1.75 1 .45 1.22 .6

    5. 4   3 .1 2.5 2.1 1.55 1.34. 0

    9.6 5.5 4.5   3 .8 2.8 2.2 1.8 1.457. 1

    11.9 7.7 6.4   4 .7 3.8 3.1 2.5 2.1 1.859. 3

    20.5 14.0 1 0.4 8.1   6 .6 5.6 4.7 4.1 3.2 2.216.7

    22.6 13.9 10.9 8.8   7 .4 6.3 5.6 4.3 2.9 2.1518.5

    25.2 14.5 11.9 9.9   8 .3 7.3 5.7 3.8 2.85 2.2317.2

    34.8 22.5 19.1 16.0 13.9  11.0 7.5 5.6 4.3 3.527.6

    58.0 39.5 33.3 29.0 22.8  15.5 11.4 8.9 7.6 6.1 4.547.0

    69.5 51.0 40.0 27.0   20.0 15.6 1 2. 7 10. 5 7. 8 6. 1 4.9559.0

    87.0 59.0 40.0 29.5 23.4 19.0 15.8 11.7 9.2 7.5 6.2 4.675.0

    115.0 61.0 45.5 35.2 28.8 24.0 17.8 13.9 11. 2 9.4 6.9 5.490.0

    85.0 44.3 3 9.5   33.0 24.5 19.1 15. 4 1 3.0 9. 8 7.5 6.162.0

    0.048

    0.060

    0.075

    0.105

    0.120

    0.135

    0.188

    0.250

    0.313

    0.375

    0.438

    0.500

    DecimalInches   1” 2” 3” 4” 5” 6” 7” 8” 10” 12” 14” 16” 20” 24” 30”1

    1/8” 11/4” 1

    1/2”   21/2”   3

    1/2”1/4”

      5/16”  3/8”

      7/16”  1/2”

      5/8”  3/4”

      7/8”

    TONNAGES REQUIRED FOR AIR BENDIN G MILD STEEL (w ith te nsile st reng th of 60,000 lbs. psi)

    f o r w id e r o r n a r r o w e r o p e n i n g s in s a m e s t o c k , r e f e r t o t h e n u m b e r s le f t o r

    r ig h t o f t h e r e c o m m e n d e d t o n n a g e .

    To nn a g e s s ho w n i n Cha r t 1 a re fo r a irb e n d s . The t o nn a g e s s ho w n i n b o l d pr in t a re fo r D ie O pe ning e ig h t

    t i m e s t he t h ic kne s s o f t h e m e t a l (ins id e r a d i us is d e t e rm ine d b y t he D ie O pe ning ). The s e a re us e d fo ra ve ra g e w o rk a nd t he i ns id e r a d ius fo rm e d is a ppro x im a t e ly e q u a l t o t he t h ic kne s s o f t h e m a t e r i a l a nd

    ro ug hly 15% o f t he d i e o pe ni ng . This is jus t s ho r t o f t he f r a c t ure po i n t o f m o s t m a t e r ia l s. Re q u ire d

    b e n d in g t o n n a g e v a r ie s d ir e c t ly w it h t h e t e n s i le s t r e n g t h o f t h e m a t e r ia l.

    GENERAL NOTE

    Exacta is a man ufact urer o f h ig h q ua lity and precis ion p rehard ened and th roug h harde ned

    Pre ss Brake Dies .

    The m os t com m on B ra ke Dies a re s t ocked fo r f a s t se rv ice . Ind uc t ion Ha rde ned Dies ca n

    b e suppl ied fo r sc a ly s to ck o r s im ila r sev ere co nd it i ons a t a d d i t ion a l cos t . Where Dies a re

    to b e u sed i n fo rm ing a lum inum , s t a in less s t e e l o r pa i n te d sur fa c es , a super f ine po lished

    f in is h is r e q u ir e d & m u s t b e s p e c if ie d w h e n o r d e r in g d u e t o a d d it io n a l c o s t .

    Reco nd it i on i ng o r rew orking o f c us to m ers ’ exis t i ng B ra ke Dies is a v a ila b l e a t a no m ina l

    c h a r g e .

    Tons Required Per Linear Foot Using Air Bend Dies with these ”V” Die Openings[ Fig u r e s in b o ld t y p e a r e t o n n a g e s r e q u ir e d f o r a v e r a g e w o r k ]

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    SCRATCH-FREE BENDING

    16

    URETHANEV-PAD

    SHEAR BLADES

    Ure t ha n e V-P a d s a re t r ia ng ula r inser t s tha t f i t in t he s t a nd a rd

    1” &2” o pen ing s t e e l V-Dies , t o ena b l e scra t ch -f ree b end s

    eco no m ica l ly. Len g t hs ava ilab le up to 4 f t .

    So l id Ure t ha n e Dies a re a l so a v a ila b l e fo r sc ra t c h- f ree b end ing .

    90˚ d ies a va ila b le in: 1/4”;3/8”;1/2”;5/8”;3/4”;7/8”; a n d 1” v-op e n -ing s. 30˚ Dies ava ilab le in: 3/8” a nd 1/2” v-o pe ning s. Len g t hsa v a ila b le up to 8 f t . These Dies a re th e sa m e sha pe a nd cross

    sec t ion a s co nv ent ion a l s t e e l D ies .

    Tuff bra ke film rolls are u sed w it h st ee l Dies w he n m ark-free b end ing

    is a c o nc ern . It is a t hin ure t ha ne st rip (0.015” t hick) place d direct ly

    o v e r t h e v -o p e n in g o f t h e s t e e l d ie .

    Availab le in: 4” w id e X 100 ft . ro ll

    6” w id e X 100 ft . ro ll

    STAND ARD

    STEEL

    DIE

    URETHANE V-PADS

    SOLID URETHANE DIES

    BRAKE FILM ROLLS

    WE STOCK BLADES FOR THE FOLLOWING POPULAR SHEARS:

    Other non-stock blades made to order

    EXACTA ALSO RESHARPENS & REPAIRS BRAKE DIES & SHEAR BLADES

    Accu she ar

    Allst e el

    Cincinna t i

    Elg a

    Ha co

    Kee t on a

    Niag ara

    Paci fic

    P e a r s o n

    P r o m e c a m

    Wyso ng

             ▼

             ▼

             ▼

             ▼

             ▼

             ▼

             ▼

             ▼

             ▼

             ▼

             ▼

             ▼

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    Exa c t a Fa b t o o l m a n u f a c t u r e s a n d s t o c ks t h e f in e s t EuropeanStyle Precision Press Brake Tooling, American Style PrecisionPress Brake Tooling a n d r e la t e d Accessories.

    Fo r m o r e In f o r m a t io n a sk f o r t h e Precision Press BrakeTooling c a t a lo g u e .

    Exa c t a F a b t o o l’s a b ilit y t o m a n uf a c t ur e a n y s t y le o f PrecisionPress Brake Tooling, Conventional Planed Press Brake Toolinga n d Specials is un pa ra lle led in t he ind ust ry.

    EUROPEAN PRECISION/AMERICAN PRECISION

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    EXACTA FABTOOL

    501 Airpark Center Drive

    Nashville, TN, U.S.A. 37217Tel: 615-367-9833

    Fax: 615-367-9861

    Toll Free: 800-688-2801

    Website: exactapunch-tn.com

    E-mail: [email protected]