evaluation and design of ion exchange mark wetzel, pe town

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September 24, 2019 Evaluation and Design of Ion Exchange for Optimal PFAS Treatment of Groundwater Mark Wetzel, PE Town of Ayer, MA Ji Im, PE CDM Smith Al LeBlanc, PE CDM Smith

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Page 1: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

September 24, 2019

Evaluation and Design of Ion Exchange for Optimal PFAS Treatment

of Groundwater

Mark Wetzel, PE Town of Ayer, MAJi Im, PECDM SmithAl LeBlanc, PECDM Smith

Page 2: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Presentation Outline

1. Background

2. PFAS Discovery and Response

3. Grove Pond WTP

4. Spectacle Pond WTP

5. Alternative Water Supply

6. Summary

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Page 3: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Community Background

Located in central Massachusetts

9.5 square miles

Population 7,600

Dept. of Public Works – water, wastewater, stormwater, roads & bridges, solid waste, snow plowing, street lights

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Page 4: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Town of Ayer, Massachusetts

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Railroad Town Army Town Movie Town?

Page 5: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Ayer’s Water Supply

5 wells – 3 at Grove Pond, 2 at Spectacle Pond Two Greensand WTPs Two distribution storage tanks Demand: 1.4 MGD (average) & 2.7 MGD (maximum) 60 % of water use is commercial / industrial Total supply yield –

3.7 MGD

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Page 6: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Ayer’s Water Supply Challenges

Very high iron (2.5 to 3.4 ppm) Secondary MCL 0.3 ppm

Very high manganese (0.85 to 5.66 ppm) Secondary MCL – 0.05 ppm

Arsenic – 0.007 to 0.069 ppm MCL – 0.01 ppm

Lead and Copper Rule Total Coliform Rule Aging infrastructure

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Page 7: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

PFOA and PFOS Level (ppt)

PFAS Discovery & Response

Not required to sample for PFAS under UCMR3

Sept. 2016: due to proximity to Fort Devens, MassDEP required Ayer to test Grove Pond Wells for PFOA and PFOS

All wells had PFAS - GP Well 8 was over the 70 ppt EPA Health Advisory Level

Contamination from past Ft. Devens activities

Army Corps of Engineers is investigating extent of groundwater contamination

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Page 8: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Discovery of PFAS vs. MassDEP Guidance Level

8

020406080

100120140160180200220240

Nov-16 Feb-17 May-17 Sep-17 Dec-17 Mar-18 Jun-18

PFOA, PFOS, PFNA, PFHXS, and PFHPA Levels (ppt)Finished Water Well 8 Well 7 Well 6

MassDEP Current Health Guidance

Well 8 Shut Off

Page 9: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

PFAS Discovery & Response

Sampled Spectacle Pond Wells 1A and 2A - both had PFAS levels in 20s and 30s

Since HA was 70 ppt, we did not start to address this supply at the time

Also sampled levels in distribution storage tanks to evaluate system levels

MassDEP is evaluating potential sources of contamination for Spec Pond Wellfield

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Page 10: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Working with MassDEP through 2018 Issues

Worked closely with MassDEP (and still do)

Changed SCADA controls so GP Well 8 would only run with Wells 6 & 7 to blend to below 70 ppt

Dirty water complaints due to water chemistry changes (and stress on WTP)

Positive Total Coliform in August

GP Well 6 “plugging” – required redevelopment

Constructed interconnection with Devens – but they have PFAS also!

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Page 11: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

DPW Actions 2018

Stopped using Well 8 in late February DPW issued public notification on March 29 Evaluated supply alternatives Interconnections, temporary treatment,

use of emergency wells Completed preliminary treatment study Began bench scale testing & final design Re-activated Grove Pond Well 1 Fe 2.6mg/L, Mn 4.9mg/L

Constructed Spec Pond Well 2 replacement Tested at 900 gpm

Cleaned and redeveloped Spec Pond Well 1A

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Page 12: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

DPW Actions 2019 Grove Pond Wellfield

Installed temporary GAC treatment for GP Well 8. Note issues with: Pressure Manganese Winterization

Grove Pond PFAS Treatment Facility under construction -$3.2 M

Finalized grant agreement with Army for $4.4M to construct and operate Grove Pond PFAS Treatment Facility

Outdoor water ban (not popular) Continue to provide regular updates via email, social media, BOS

presentations, Town web site

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Page 13: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

DPW Actions 2019 Spectacle Pond Wellfield

Completed study to for preliminary design and costs for treatment

Submitted application for MassDEP SRF Funding for Spec Pond Treatment

Similar to Grove Pond PFAS treatment Issues: Limited land area due to wetlands, well locations Different raw water quality Different PFAS compounds

Estimated total cost $6.2M

Page 14: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Al LeBlanc, P.E.

Page 16: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

State Regulatory Environment

Overall downward trend of health advisory levels & standards nationally

Public push for more stringent levels in drinking water

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- Previously 70 ppt for combined PFOA & PFOS

- MCLs*: PFNA (23 ppt), PFOA (38 ppt), PFOS (70 ppt) & PFHxS (85 ppt) in Jan. 2019

- 70 ppt for PFOA & PFOS

- Previously 70 ppt for PFOA & PFOS

- Lowered to 20 ppt for 5 compounds in July 2018

- 70 ppt for 5 compounds- To be lowered to 20 ppt)

- 70 ppt for 5 compounds

- 70 ppt for PFOA & PFOS

New Jersey- MCLs for PFNA (13 ppt, effective Sept. 2018), PFOA (14 ppt) and PFOS (13 ppt) to come

*MCL = Maximum Contaminant Level

New York- MCLs for PFOA (10 ppt) and PFOS (10 ppt)

Source: National Telegraph

Page 17: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

MassDEP Health Advisory Levels

Massachusetts Department of Environmental Protection (MassDEP) health advisory level issued in June 2018

70 ppt in drinking water for: PFOA, PFOS, PFHxS, PFNA, and PFHpA, individually or combined– TO BE LOWERED TO 20 PPT

MassDEP has begun the process of developing a PFAS MCL-Process may be completed by next spring

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PFAAs C4 C5 C6 C7 C8 C9 C10 C11 C12

Carboxylates PFBA PFPeA PFHxA PFHpA PFOA PFNA PFDA PFUnA PFDoA

Sulfonates PFBS PFPeS PFHxS PFHpS PFOS PFNS PFDS PFUnS PFDoS

Short-Chain PFAS Long Chain PFAS

Page 18: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Grove Pond Water Treatment Plant (WTP)

Grove Pond WTP 2 million gallons per day (mgd) facility

Three groundwater wells Existing treatment plant: Greensand filtration for

iron and manganese removal

Chemical treatment (e.g. pre-oxidation, disinfection, pH adjustment)

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Page 19: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

PFAS Treatment

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Granular Activated Carbon (GAC)

Anion Exchange (AIX)

Membrane

Water quality (e.g., low organic)

Town’s familiarity with pressure vessels

No liquid waste stream of concern

Comparatively lower cost (vs. membrane)

Page 20: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Bench Scale Testing: GAC versus AIX

PFAS treatment process to be placed downstream of the existing greensand filters (post iron & manganese removal)

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Page 21: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Bench Scale Testing: GAC versus AIX

Bench-scale testing to investigate: Two (2) GAC media coal-based vs. coconut-based

Two (2) AIX resin media gel vs. macroporous

GAC followed by AIX Impact of chlorine residual on

AIX removal of PFAS

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C C C C C CCC’C C CCCCCCC CCCCCCCCCC, C CCCCCCCCC

Page 22: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

GAC

Data in C/Co = final conc. / initial conc. = removal efficiency (lower C/Co = better removal)

The two GAC products behaved similarly Better removal efficiency with sulfonates than carboxylates Better removal efficiency with longer chain compounds

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Coal-Based GAC Coconut-Based GACPF

BS(C

4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

PFBS

(C4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

Page 23: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

GAC

Data in C/Co = final conc. / initial conc. = removal efficiency (lower C/Co = better removal)

The two GAC products behaved similarly Better removal efficiency with sulfonates than carboxylates Better removal efficiency with longer chain compounds

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Coal-Based GAC Coconut-Based GACPF

BS(C

4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

PFBS

(C4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)4 46 58 6 7 8 4 46 58 6 7 8

SulfonatesCarboxylates Sulfonates

Carboxylates

Page 24: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

AIX

Resin 2 is specific for PFAS removal Significant differences in PFAS removal efficiency between the

two resins tested Harder to remove shorter chain carboxylates

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Resin 1 (Macroporous) Resin 2 (Gel)PF

BS(C

4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

PFBS

(C4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

Page 25: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Effects of Pre-GAC Treatment

Marginal improvement in AIX effectiveness by GAC pre-treatment upstream.

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Resin 2 Resin 2 with GAC Pre-Treatment

PFBS

(C4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

PFBS

(C4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

TOC = ~0.5 mg/L

Page 26: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Effects of Residual Chlorine Removal on AIX

Chlorine residual in influent (0.2-0.5 mg/L) from the existing greensand filters

Dechlorination with calcium thiosulfate resulted in enhanced PFAS removal efficiency

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Resin 1 Resin 1 with Residual Chlorine Removal

PFBS

(C4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

PFBS

(C4)

PFH

xS (C

6)

PFO

S(C

8)

PFBA

(C4)

PFPe

A(C

5)

PFH

xA(C

6)

PFH

pA(C

7)

PFO

A(C

8)

Page 27: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Validating Use of RSSCTs for PFAAs on AIX

RSSCT, assuming constant diffusivity and coupled with the Thomas model, were effective for scaling PFAS removal with ground AIX resin

Demonstrated that RSSCT can be used to effectively evaluate PFAA uptake on AIX in low TOC water

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• Datapoints = unground resin testing• Line = scaled from ground resin data

Rapid Small Scale Column Testing (RSSCT)

EBCTGEBCTU

=dGdU

2

where q0 scales with r-0.5to account for surface sorption

constant diffusivity for scaling

Transport Eqn. (Thomas Model):

𝑙𝑙𝑙𝑙𝐶𝐶0𝐶𝐶− 1 =

𝑘𝑘𝑘𝑘𝑞𝑞0𝑄𝑄

− 𝐸𝐸𝐸𝐸𝐶𝐶𝐸𝐸 𝑘𝑘𝐶𝐶0𝐸𝐸𝐵𝐵

Page 28: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Chloride to Sulfate Mass Ratio (CSMR)

Increased CSMR is associated with galvanic corrosion of lead solder connected to copper pipes Raw water: Average sulfate = 16.6 mg/L After 1,000 BVs:

Resin 1: sulfate = 6.4 mg/L Resin 2: sulfate = 16.6 mg/L

After ~30,000 BVs: Both Resin 1 and Resin 2 at the raw water sulfate level

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Scenario CSMRCurrent 7.7

After 1000 BVs – Resin 1 20After 1000 BVs – Resin 2 7.7

Page 29: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

New PFAS Treatment Building

Existing WTP

Approximately 1,800 ft2

Vessel Height: 16’-10”Vessel Diameter: 12’

41’-8”

43’-4”

New PFAS Treatment Facilities

AIX for PFAS Removal Calcium thiosulfate for dechlorination

& bag filters prior to IX Zinc orthophosphate for

improved corrosion control

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Page 30: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

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Construction Cost: $3.1M

Page 31: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Spectacle Pond WTP

MassDEP’s health advisory of 20 ppt anticipated Testing and design of AIX facility Beginning preliminary design process to evaluate process,

costs, schedules Need to vote funding at

Fall Town Meeting Working with MassDEP

Waste Site Clean-up to identify responsible party (not Ft. Devens)

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Page 32: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Point of Use (POU) Filter Testing POU home faucet filter system testing At WTP vs. in distribution system Cold water vs. hot water Continuous use vs. normal residential

use Monitoring PFAS, volume, and various

water quality parameters Preliminary cold water testing results

showed significant impact on capacity with chlorine residual

Based on testing results, this does not appear to be an acceptable alternative short term water treatment option.

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Page 33: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Takeaways & Summary

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Water suppliers need to be provided with public talking points

Need a better understanding of short- and long-term health effects

State PFAS Response Team needed instead of case-by-case response, and regulatory “moving target” provides challenges to implementing solutions.

PFAS actions may create other water quality issues

Many considerations factor into PFAS treatment selection & placement

Pre-design study is critical in determining treatment selection and compatibility with the existing treatment

Page 34: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Acknowledgement

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Town of Ayer DPWDan Van Schalkwyk, P.E.

MassDEP Central Region

CDM Smith teamLisa Gove, P.E., BCEEAlan LeBlanc, P.E., BCEECharles Schaefer, Ph.D.Ji Im, P.E.Michaela Bogosh, P.E.

Page 35: Evaluation and Design of Ion Exchange Mark Wetzel, PE Town

Contact us!

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Find more insights through water partnership at cdmsmith.com/water and @CDMSmith

Ji Im, P.E.603-222-8356

[email protected]@Jihyon_Im

Mark Wetzel, P.E.978-772-8240

[email protected]@dpwsupt

Al LeBlanc, P.E., BCEE603-222-8380

[email protected]