euro-rigging presentation 2013
DESCRIPTION
Euro-Rigging, independent engineers and consultants, active in the field of heavy mechanical engineering in the widest sense of the word with specific know-how in the field of systems for lifting and transport. Over many years Euro-Rigging has gained expertise and experience in: •Consultation in the area of complex lifting and transport •The design and construction of heavy mechanical equipment •Complex design calculations Euro-Rigging provides services for: •Manufacturers of heavy equipment •Offshore and Process industry •Civil engineering Contractors and foundation companies http://www.euro-rigging.nl/TRANSCRIPT
engineers & consultants
Euro-Rigging
Independent engineers and
consultants
Since 1979
engineers & consultants
Euro-Rigging
• High-quality engineering, project management and consultancy
• Highly skilled and educated engineers and project managers
• ISO 9001: 2008 certified quality system
• Fully independent, activities world wide
• Special offshore team
• Design in accordance with all major design standards and classification
Euro-Rigging world wide Euro-Rigging offshore team
engineers & consultants
Euro-Rigging Business Units
CRANES OPERATIONS OFFSHORE WIND
engineers & consultants
In 2D:
• Autocad / Mechanical 2011
In 3D:
• Pro-Engineer/Wildfire
• Solid Edge
Design calculations:
• MathCad 2011 Professional
• In-house developed software
FEM-analysis:
• Pro-Mechanica
• Patran Nastran
• Femap / NX Nastran
Design tools
engineers & consultants
Euro Rigging project management from A to Z
The added value of project management by Euro Rigging
• One stop shop from Engineering to Commissioning
• Project Management from A to Z
• Elimination of risks
• Reduction of costs
• Increase of efficiency
• Triple A suppliers
• Well documented
• Proper certification
• Your challenge solved !!
engineers & consultants
Euro-Rigging Business Units
CRANES OPERATIONS OFFSHORE WIND
engineers & consultants
Mobile cranes and piling equipment
• CE marking of equipment
• Survey and measurement of the crane and stability tests
• Concept, Basic and Detailed design of equipment
• Upgrade and refurbishment of equipment
• New capacity charts
• Modification of equipment to client’s spec
Offshore cranes
• Concept, basic and detailed design of offshore cranes
• Design of interfaces and reeving
• Capacity charts
• Analysis of fatigue behaviour
• Test protocol / certification
Cranes and equipment
engineers & consultants
Upgrade of CC 12000 boom head design
SL tray CC12600
• Conceptual design of a 500 t SL tray
and an adjustable stinger to cope
with 1.5 degree list of the crane
• Detailed design including finite
element analyses
• Detailed design of telescopic
system for stinger
• Complete set of shop drawings for
construction by a third party
(Wabucon)
• Upgrade to 1600 t capacity
• Design new boom head
• Redesign jib configuration
• Capacity charts
• Test protocol
Cranes and equipment Project examples
Design of new boom for Lima 2400 and 7707
• Design of complete new boom, including boom base and head
• Capacity charts
• Machine list charts for use on pontoon
• Analysis of fatigue behavior
Development of the 6100XLR piling machine
• Concept development
• Layout design
• Detailed calculations and FEA
• Construction drawings in detail
engineers & consultants
Demag TC 1000 on pontoon Ibis
Kobelco on Jack up barge Deep River 1 Upgrading of capacity charts
Special application for mobile crane
• Layout design
• Detailed calculations
• Calculation of lifting charts
• CE-marking
• Detailed construction drawings • Verification of: Strength and stability of the crane
Strength of pendants and super lift attachment
Deck strength pontoon
Capacity charts with super lift
• Report with conclusions and recommendations
• Detailed capacity calculations
• Optimizing ballast and Superlift
ballast
• Check on 100+ critical design
parameters
• Advice on modifications
• Prepare test procedures
• Design interface/ pedestal for Kobelco CKE
1800
• Calculation of capacity charts
• Task Risk Analysis
Cranes and equipment Project examples
engineers & consultants
Kobelco 7250-2 fitted with a Hitachi
KH1000-3 luffing jib
Design of lifting gantries on board of a dredger
CE marking FUWA Quy 90E
• Stability check Quy 90E crawler
crane with luffing jib
• Calculation of EN 13000 capacity
chart
• Task Risk Analysis
• CE package
• Design of new boom head
• New luffing winch built in boom section
• Optimization of ballast
• New set of capacity charts
• Modification various components
• Reinforcement of boom sections
• Concept development
• Layout design in Pro-Engineer
• Fe-analyses ( MSC Patran-Nastran)
• Construction drawings
Cranes and equipment Project examples
engineers & consultants
Euro-Rigging Business Units
CRANES OPERATIONS OFFSHORE WIND
engineers & consultants
Euro-Rigging provides the following lifting and transport services for project execution for the process and power industry, both onshore and offshore:
• Plan and design review
• Plan development
• Supervision during erection of cranes
• Site engineering
• Route survey
• Reviews of transportation and erection proposals
• Review of calculations of ground loadings
• Review of lifting proposals
• Site attendance/consultancy during assembly of the crane
and erection of heavy loads
Operations
engineers & consultants
Transport FCCU internals
Column Transport and erection 350 tonnes Motiva Texas USA - Crude Expansion Project
Exxon Fawley – FCCU regenerator revamp
• Plan and design review
• Supervision during erection of the
crane
• Site engineering during installation
• Consultancy on behalf of the owner
• Plan development
• Route survey
• Plan review land transport
• Various consultancy
• Various reviews of transportation and
erection proposals of HL’s
• Review of calculations of ground
loadings
• Review of various lifting proposals
• Plan development
• Route survey
• Plan review land transport
• Various consultancy
Operations Project examples
engineers & consultants
• Various reviews of CC 8800 twin assembly plans
• Review of calculations of ground loadings
• Review of various lifting proposals
• Site attendance/consultancy during assembly of the crane
and erection of HL’s
Operations Project examples
Consultancy ExxonMobil Singapore: Parallel Train Project
engineers & consultants
Seminars and training
Euro-Rigging provides world wide heavy lift seminars and (refresher) rigging and lifting courses
The Euro-Rigging rigging course covers:
1. Rigging introduction
2. Safety
3. Lifting equipment
4. Pull lift / Lever hoist and chain hoist
5. Shackles and eye bolts
6. Endless roundslings
7. Beam clamps and beam trolley’s
8. Attaching loads
9. Lifting scaffolding and lifting/trolley beams
10. Calculation of W.L.L. by utilizationfactors
engineers & consultants
Special access onshore and offshore
Temporary and permanent access devices
When scaffolding or cranes are not the most economical
or best solution we provide engineered solutions for your
access challenges on & offshore
• Design of access devices
• Method statement and risk assessment
• Construction, testing and certifying of equipment
• Execution of special access projects(specialized partners)
Special access constructions for:
• Spheres, Storage tanks, Reactors and Columns
• Offshore suspended platforms for inspection access
engineers & consultants
Euro-Rigging Business Units
CRANES OPERATIONS OFFSHORE WIND
engineers & consultants
Euro-Rigging successfully completed over 250 offshore projects
Our offshore expertise
• Non-routine lifting
• Engineering and production of offshore lifting equipment
• Engineering and installation of platform extensions
• Decommissioning and lifetime extension projects
• Offshore access engineering and equipment where
scaffolding is not the best solution
We are working for
• Owners and (sub)contractors in the offshore industry
• All major lifting and transportation companies
• EPCI contractors serving Oil & Gas
Euro Rigging offshore devision expertise and customers
engineers & consultants
Offshore- Flare tip replacement
Euro-Rigging offers a complete flare tip replacement package
for onshore and offshore flares.
The package consists out of:
• Handling study, including method statement with 3d
diagrams
• Flare tip replacement equipment, tested, preserved and
third-party certified
• Execution support from preparation to execution
We design flare tip handling studies and equipment for:
• Onshore from guy wired to retractable flares
• Offshore from platforms (booms and stacks) to challenging
flare tip replacements on FPSOs
Fixed, retractable davits Elevator systems
Temporary A-frames Temporary davits
engineers & consultants
Non-routine lifting - Flare tip replacement Temporary davit and temporary A-frame
engineers & consultants
Non-routine lifting - Flare tip replacement From retracted davit to operational davit
engineers & consultants
Offshore container (HVAC-Unit) lifting Temporary lifting device
Non-routine lifting – Temporary lifting devices
engineers & consultants
Non-routine lifting – Offshore rigging, lifting and installation
Strongback and riser installation AJS Switch room installation Taqa
engineers & consultants
Exchange MRU Sections Taqa Riser installation Taqa
Non-routine lifting – Offshore rigging, lifting and installation
The lower part of a 10 meter
vessel was replaced by
cutting and jacking the vessel.
The removed parts where
brought out by means of
rigging to a lay down area in
reach of the deck crane.
engineers & consultants
Installation ( skidding and lifting) of a VGRU-unit
Non-routine lifting – Offshore rigging, lifting and installation
Exchange ( skidding and lifting) of compressor and gas engine
engineers & consultants
Euro-Rigging Business Units
CRANES OPERATIONS OFFSHORE WIND
engineers & consultants
1. Method statement consisting out of:
- Project description
- Logistic plan
- Transport plan
- Lift plan
- Planning
- Asset and equipment list
- Site preparation (logistic and site improvement)
- Risk Analysis
2. Equipment: Lifting tools, sea fastening, load spreading
3. Project Management during the complete project
Wind Energy
Wind farm installation project engineering (onshore or offshore).
www.windfarm-solutions.com
engineers & consultants
Wind Energy Wind Energy
Lifting plans and layouts
engineers & consultants
Wind Energy
Handling equipment design and supply
www.windfarm-solutions.com
Upending tool
Upending tool
Pile Gripper frame
Upending hinge
Pile Gripper frame
Anode Frame lifting tool
engineers & consultants
Transition piece sea fastening
Offshore wind energy
Sea fastening
www.windfarm-solutions.com
Sea fastening / bottom frame Ampelmann
engineers & consultants
Offshore wind energy
Crane design and engineering
www.windfarm-solutions.com
Design of a back stay tension ring (BSTR) for the m1200 at the Sea Jack
engineers & consultants
Offshore wind energy
Barge reinforcement
www.windfarm-solutions.com
Design and engineering of a pedestal crane and barge reinforcement
engineers & consultants
Offshore wind energy
Crane design and engineering
www.windfarm-solutions.com
Design and engineering of a boom and A-Frame for erection of offshore wind turbines
• Concept development
• Layout design
• FE-analyses
• Construction drawings
engineers & consultants
Upgrade Svanen with equipment for erection of offshore wind turbines
• Concept development
• Layout design
• FE-analyses
• Construction drawings
Offshore wind energy
Crane design and engineering
www.windfarm-solutions.com
engineers & consultants
A few references
engineers & consultants
Thank you for your attention
For more information please visit our websites
www.eurorigging.nl
www.riggingamericas.com www.windfarm-solutions.com
www.3dliftplan.com
Euro-Rigging B.V. Savannahweg 69 3542AW Utrecht The Netherlands
T: +31 (0)30 2 40 80 60 F: +31 (0)30 2 41 47 67