especificación compra de valvulas y accesorios

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  • 8/11/2019 Especificacin Compra de Valvulas y Accesorios

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    pl VM

    G A S

    erencia Proyecto Aumento de la pp

    Capacidad de Fraccionamiento Jose ACFJ) .

    - Technical Documents -

    DESCRIPTION

    DOCUMENT NUMBER

    PROJECT:

    V

    FRACTIONATION TRAIN

    AT

    JOSE

    DB1

    10701 PW0I3MD1601 0

    DEPARTMENT

    ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY

    PURCHASING REQUIREMENTS

    FO R

    VALVES

    DISCIPLINE:

    PIPING

    DATE

    PROJECT NUMBER:

    D8 7

    02

    I

    23

    I

    09

    APROV.

    REV}

    TOTAL

    REV

    APROV

    REV

    DATE DESCRIPTION THE CHANGE

    PAG

    BY

    BY

    PDVSA

    CONS

    BY

    B 02/23/09

    ISSUE

    WITH

    COMMENTS

    INCOPORATED

    20

    AT

    AA.S. V H

    A

    12131 8

    PRELIMINARY ISSUE

    FOR

    COMMENTS

    20

    AT A AS

    V H

    REV E\NED

    Y ENP?] ;

    APPROVED BYlEN??; ;

    APPROVED

    BY

    rpDVSA :

    J t . . d - ~ .

    /

    A ~

    SIGN:

    SIGN:

    SIGN:

    NAME: Ahmed Tawheed

    NAME: Ahmed Abusenna NAME: Valmore Haddad

    By Luis Guzmn at 3:05 pm, May 05, 2009

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    . ....

    PDvaA.

    Gerencia Proyecto Aumento de la

    E pp

    GAS Capacidad de Fraccionamiento

    Jose

    ACFJ

    - Technical

    Documents

    -

    DESCRIPTION

    DO UMENT NUM ER

    PROJECT:

    V FRACTIONATION TRAIN AT JOSE.

    DB1 7 PW0I3MD16010

    DEPARTMENT:

    ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE:

    PIPING

    B

    2123 9

    PROJE TW

    D8 7

    Page f

    DETAILED ENGINEERING

    SUPPLEMENTARY PURCHASING

    REQUIREMENTS FOR

    VALVES

    V FRACTIONATION TRAIN AT JOSE

    ACFJ PROJECT

    PROJECT W 081010701

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    Gerencia Proyecto Aumento de la

    E

    - GAS

    Capacidad de Fraccionamiento Jose ACFJ -

    - Technical Documents -

    DESCRIPTION

    DO UMENT NUM ER

    PROJECT: V FRACTIONATION TRAIN

    AT

    JOSE.

    DB1010701PW0I3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE: PIPING B

    2123 9

    W PROJECT:

    8 7

    Page

    3 f2

    INDEX

    PAG.

    1. GENERAL 6

    1.1.

    Scope

    6

    1.2.

    Substitutions

    6

    3 Codes And Standard 6

    PETROLEOS DE VENEZUELA, PDVSA 6

    International Codes

    7

    2 VALVE REQUIREMENTS 8

    2

    General 8

    2.2. Valve Categories 9

    2.3. Non-Standard Valves 9

    2.4. Material

    Substitutions 9

    2.5. Face-to-Face

    2.6. End Connections 10

    2.7. Raised Face

    Finish

    2.8. Back Seating

    2.9. Stem Packing

    2.10. Trim Materials

    2.11. Body Bonnet

    Joint

    2.12. Bonnet and Gland Bolting

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    ...........

    PDVIIA

    Gerencia

    Proyecto

    Aumento de la Enpp3

    GAS Capacidad

    de Fraccionamiento

    Jose ACFJ

    - Technical Documents -

    DESCRIPTION

    DO UMENT NUM ER

    PROJECT: V FRACTIONATION TRAIN AT JOSE.

    DB1 0701PW0I3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.:

    Date:

    FORVALVES

    DISCIPLINE:

    PIPING

    B 2123 9

    PROJECT N 8 7

    Page

    4

    of

    20

    2.13. Valve Operators 12

    2.14. Drain Taps 12

    2.15. End Protect ion 2

    2.16. Valve

    Coding

    3

    2.17. Flanged or Buttweld Series Steel Gate Valves 13

    2.18. Flanged or Buttweld Series Steel Globe Valves 13

    2.19. Flanged or Buttweld Series Check Valves 14

    2.20. Ferritic Alloy Steel Valves 14

    2.21.

    Small

    Steel and Ferritic

    Alloy

    Steel Valves 14

    2.22. Bronze/Brass Valves 14

    2.23. Valves in Sour Service 14

    2.24. Plug Valves 15 .

    2.25. Ball Valves 15

    2.26.

    Butterfly

    Valves 15

    2.27.

    Cast

    Iron

    Valves 15

    2.28. Copper Alloys 15

    2.29.

    Welding Procedures 6

    3. INSPECTION AND TESTING

    6

    3.1. Visual Inspection

    6

    3.2. Non-Destructive Tests 16

    3.3. Pressure Testing

    1

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    t

    PD\f8A Gerencia Proyecto Aumento de la

    Ea;p p

    GA S Capacidad de

    Fraccionamiento

    Jose ACFJ

    - Technical

    Documents

    -

    DESCRIPTION

    DOCUMENTNUMBER

    PROJECT: V FRACTIONATION

    TRAIN

    AT

    JOSE

    DB1010701PWOl3MD16010

    DEPARTMENT: . ENGINEERING

    DOCUMENT:

    SUPPLEMENTARYPURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE: PIPING

    B 02/23/09

    PROJECT

    8 7

    Page 5 of 20

    3.4.

    Impact Testing

    17

    3.5. Number

    of

    Valves to be Tested 18

    3.6. Repairs 18

    4. VALVE MARKING 19

    4.1. BODY MARKING 19

    4.2. Identification plate

    marking

    19

    5

    ACCESSORIES AND SPARE PARTS

    2

    5.1. Accessories

    and

    Spare Parts

    2

    5.2. Locking

    Device

    20

    6

    PAINTING 20

    6.1. Above Grade

    Valves

    20

    6.2. Buried Valves 20

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    e

    Gerencia Proyecto Aumento de la E pp l

    GAS Capacidad de Fraccionamiento Jose ACFJ) .

    - Technical Documents -

    DESCRIPTION

    DO UMENTNUM ER

    PROJECT: V FRACTIONATION TRAIN

    AT

    JOSE.

    DB1010701PWOl3MD1601 0

    DEPARTMENT ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.:

    Dale:

    FOR

    VALVES

    DISCIPLINE:

    PIPING

    B

    2 23 9

    PROJECT N: 8 7

    P age 6

    of

    1. GENERAL

    1.1. S co pe

    This specification covers the general requirements f or valves that will be

    installed

    in

    the piping systems which will

    be

    constructed by V Fractionation

    Train at Jose Project. It is the intent of this specification to supplement the

    long descriptions

    in

    the material requisitions. These requirements form part of

    the inquiry and purchase order.

    1.2. Substitutions

    Items specified or referenced by manufacturer and figure number are not

    intended to exclude equal items offered by other manufacturers. Products of

    reputable manufacturers and of comparable type, quality and characteristics

    may be submitted for ENPPI s review. Deviations from the purchase

    descriptions in the requisitions and/or this specification should be clearly

    highlighted in the bidder s quotation.

    1.3. Codes And Standard

    The latest issue of all standards, codes and specifications referred to herein

    form a part of

    the requirements

    of

    this specification. Piping materials std.

    included in this specification shall be in accordance with the referenced

    standards shown.

    PETROLEOS

    VENEZUELA,

    SA

    PDVSA)

    PDVSA

    N

    PI-08-01-01

    PDVSA HA-221

    PDVSA N 10605.1.750

    PDVSA IR-S-04

    Manual de inspecci6n valvulas de bolas,

    mariposa, tap6n, compuerta, globo y retenci6n.

    Materiales e Tuberias

    Accesibilidad y espacio para valvulas. Manual de

    Ingenieria de Disei io)

    Gufa para la elaboraci6n de permisos

    PDVSA

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    PD1I8Al Gerencia Proyecto Aumento de

    l a B p p l

    GA S Capacidad de Fraccionamiento Jose ACFJ) .

    - Technical Documents -

    DESCRIPTION

    O UMENT

    NUMBER

    PROJECT: V

    FRACTIONATION

    TRAIN

    AT

    JOSE

    DB1 0701 PW0l3MD1601 0

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY

    PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR

    VALVES

    DISCIPLINE: PIPING

    B 02/23/09

    PROJECT

    W:

    8 7

    Page 8 f2

    for

    tandard Test Methods

    and

    Definitions

    Mechanical Testing of Steel Products

    American

    Water

    Works

    Association

    MSS

    MSS SP-55

    ASTM A370

    AWWA

    AINWAC-500 Standard for Metal-Seated Gate Valves for Water

    Supply Service

    Manufacturers Standardization Society

    Quality Standard for Steel Castings for Valves,

    Flanges, and Fittings and Other Piping

    Components - Visual Method for Evaluation of

    Surface Irregularities

    NACE National Association Of Corrosion Engineers

    NACE MR 175 1S 15156 Material Requirements - Metals for Sulfide Stress

    Cracking

    and

    Stress Corrosion Cracking

    Resistance

    in

    Sour Oilfield Environments

    In case of contradiction, PDVSA inspection will solve it consulting other

    involved departments and will notify

    in

    due course

    of

    time

    in

    writing to the

    contractor

    2. VALVE REQUIREMENTS

    2.1. General

    The following valve requirements are intended

    to

    supplement the basic valve

    purchase description. Manufacturer s names

    and

    model numbers are shown

    in

    the purchase descriptions to indicate the desired requirement of valves

    only. Equals in design, construction, material, and rating may be offered

    unless otherwise specified.

    Requirements of this section apply to valve types indicated

    in

    2.2.

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    Gerencia Proyecto Aumento de

    la

    _ p p l

    GAS Capacidad de Fraccionamiento

    Jose

    ACFJ

    - Technical Documents -

    DESCRIPTION

    DO UMENT NUM ER

    PROJECT: V FRACTIONATION TRAIN

    AT

    JOSE.

    DB 0701PWOl3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE: PIPING

    B

    2123 9

    PROJ T

    8 7

    Page 9 of

    2.2. Valve Categories

    The valve categories are as follows:

    Gate valve

    Globe valve

    Check valve

    Alloy valves

    Small steel and ferritic alloy steel valves

    Brass valves

    Corrosion-resistant valves

    Plug valves

    Soft-seated ball valves

    Butterfly valves

    2.3. Non-Standard Valves

    Certain type valves do not conform entirely to ASME pressure and

    temperature ratings or the standards mentioned

    in

    this specification.

    In

    such

    cases, valves that differ somewhat

    in

    pressure rating or temperature limits

    from those of the manufacturer and model number listed in the material

    requisitions may be offered. Any exceptions to the description in the material

    requisition form, however, must

    be

    clearly noted

    in

    the quotation.

    2.4. Material Substitutions

    Alternative valve designs suitable for the service in the requisition forms may

    be offered separately. Valve bodies of 9 chrome may be offered when the

    specified 5 chrome valve bodies are not available. Where Type 304 stainless

    steel is specified, Type 316 stainless steel may be offered. Substitution of

    austenitic stainless steel valves for ferritic alloy valves must be approved by

    PDVSA before the order is placed. Where pressure containing parts have

    been noted as forged, substitution of castings is not permitted without

    approval.

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    PDV

    Gerencia Proyecto

    Aumento

    de

    la liH_

    GA S Capacidad de Fraccionamiento Jose ACFJ)

    - Technical

    Documents

    DESCRIPTION

    DOCUMENT

    NUMBER

    PROJECT: V FRACTIONATION

    TRAIN AT JOSE

    DB1 010701 PWOl3MD16010

    DEPARTMENT:

    ENGINEERING

    DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE:

    PIPING

    B

    02/23/09

    PROJECT

    8 7

    Page 10 of 20

    2.5. Face-to-Face

    All flanged and buttwelded end valves shall

    be

    face-to-face dimensions

    in

    accordance with ASME B16.10, where applicable.

    2.6. End Connections

    End

    connections of flanged steel and cast iron valves shall

    be in

    accordance

    with ASME B16.5 and ASME

    B 6

    respectively. Flanged valves larger than

    24 inches shall have the drilling as stated in the description of the valve.

    End flanges shall be integral with body. Flanges applied by full penetration

    buttwelding are allowed only if specified.

    End connections of threaded and socketweld valves shall

    be in

    accordance

    with the following:

    Threaded valves

    Internally tapered threads per

    ASM

    E B

    Socketweld valves

    Internal sockets per ASME B16.11.

    End connections of carbon steel buttweld end valves shall have machined

    ends in accordance with ASME B16.25, Figures 1 2 or

    3

    2.7. Raised Face Finish

    The valve flange contact face finish shall

    be in

    accordance with the following:

    Class 150 and 300 flanges shall have a serrated finish concentric or

    spiral) with a roughness between 250 and 500 AARH micro inches)

    for non-metallic gaskets.

    Whenever smooth flanges finish between 125 and 250 AARH is

    required, it will

    be

    specified in ENPPl s purchase description.

    For all flanged valves, the face finishing must be per ASME B16.5.

    When the line spec. specify spiral wound gaskets, the finish of serrated

    face must have a rugosity from 125 up 200 AARH, unless otherwise

    specified.

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    e PD A Gerencia Proyecto umentode la . n p p

    . GAS Capacidad de Fraccionamiento Jose ACFJ) .

    - Technical Documents -

    DESCRIPTION

    DOCUMENT NUMBER

    PROJECT: V FRACTIONATION TRAIN

    T

    JOSE.

    DB1

    1

    0701 PW0I3MD1601 0

    DEPARTMENT: ENGINEERING

    DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.:

    Date:

    FORV LVES

    DISCIPLINE:

    PIPING

    B 2123 9

    PROJECT

    D8 7

    Page

    11

    of 20

    2.8. Back Seating

    Back seating is required for gate and globe valves to permit repacking under

    pressure while the valve is in the open position.

    2.9. Stem Pa ck in g

    Packing for all valves shall be manufacturer s standard and subject to ENPPI

    approval.

    2.10. Trim Materials

    Valve trim materials shall

    be in

    accordance with the project piping class. Hard

    facing shall

    be

    manufacturer s standard. Where 11-13 chrome trim is

    specified, stellited seats or stellited seat and disc may be substituted.

    2.11. Body Bonnet

    Joint

    Metallic and non-metallic bonnet gaskets shall have corrosion resistance

    equal, or greater than that of the body

    and

    bonnet materials. Bonnet gasket

    material shall be as specified in the project piping class.

    2.12. Bonnet

    and

    Gland Bolting

    Bonnet bolting shall

    be

    ASTM A193, Grade

    B7

    for carbon steel and ferritic

    alloy steel valves. Strain hardened austenitic stainless steel bonnet bolts

    shall be used for stainless steel and 3 1/2 percent nickel valves. Bonnet

    bolting for killed carbon steel valves shall be ASTM A193, Grade B7

    quenched and tempered, or strain hardened austenitic stainless steel.

    Where corrosion resistant bonnet bolting is specified

    in

    the valve purchase

    description, bonnet bolts smaller than 1/2-inch shall be ASTM A193, Grade

    B6, and bonnet bolts 1/2 inch and larger shall be ASTM A193, Grade

    B7

    hot

    dip galvanized. Where corrosion resistant gland bolting is specified in the

    valve purchase description, the bolting material for the eyebolts and the lug

    bolts

    sh ll

    be

    Type 3 4

    or

    Type 3 6 st inless steel

    or

    3 chrome

    PDVSA

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    e

    P vtl

    Gerencia Proyecto Aumento de la

    E

    GAS

    Capacidad de Fraccionamiento

    Jose

    ACFJ)

    - Technical Documents -

    DESCRIPTION

    DO UMENT NUM ER

    PROJECT: V FRACTIONATION TRAIN

    T

    JOSE. DB1

    01

    0701 PW0l3MD1601 0

    DEPARTMENT

    ENGINEERING

    DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR V LV S

    DISCIPLINE:

    PIPING

    B

    2123 9

    PROJE T N

    8 7

    P ag e 1 2of 20

    2.13. Valve Operators

    Where gear operators are specified, valves shall

    be

    provided with

    manufacturer s standard enclosed gear operators.

    Chain operators, gear operators, and impact hammers shall have hot dipped

    galvanized clamps and austenitic stainless steel bolting. Chains shall be hot

    dipped galvanized.

    2.14. Drain Taps

    Any valve specified with drain taps shall

    be

    furnished drilled and tapped at

    locations indicated in the project valve description. The letter indicating the

    drain tap position corresponds to those shown in

    MSS SP 4S

    Threads shall

    be

    tapered pipe threads in accordance with ASME 81.1. Drain taps shall

    be

    fitted with forged plugs in accordance with ASME 816.11

    of

    the same basic

    body material as the valve body.

    All gate valves shall have inspection

    and

    testing in accordance with API-598,

    by the manufacturer.

    2.15. End Protection

    Gate and globe valves shall be shipped in the closed position and plug and

    ball valves shall be shipped in the open position. Butterfly valves shall be

    shipped with the disc cracked slightly open but the disc shall not protrude

    beyond the valve body. Valves shall be shipped with the stem packing

    installed. Faces of flanged valves shall be protected over the entire gasket

    surface with metal, hardboard, heavy solid plastic, or solid wood flange

    protectors securely attached to the valve. Valves with screwed or socketweld

    ends shall have the ends protected with metal, wood, or plastic plugs.

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    P Gerencia

    Proyecto Aumento

    deja

    GAS Capacidad de Fraccionamiento Jose (ACFJ)

    - Technical Documents -

    DESCRIPTION

    DOCUMENT NUM ER

    PROJECT:

    V FRACTIONATION TRAIN AT JOSE.

    DB1

    0701PWOl3MD16010

    DEPARTMENT

    ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.:

    Date:

    FOR VALVES

    DISCIPLINE:

    PIPING B 2123 9

    PROJ T N 8 7

    Page 13 of

    2

    2.16. Valve Coding

    Valve codes are composed of letters

    and

    numbers. The valve size prefixes

    the code. Examples

    of

    typical codes are given below:

    Size, inches

    12 A B

    A

    T 1

    Specialtv (gear operator)

    Gate valve

    Valve number (flanged, Raised face).

    All buttweld valve call-outs must specify the wall thickness at the weld bevel

    along with the size. For example, a 6-inch schedule 40-bore buttweld valve is

    called out as 6 x.280. The size

    and

    the wall thickness shall prefix the valve

    code.

    The valve code identifies the valve from the time it is ordered until it is

    installed. The valve manufacturer shall attach to each valve a corrosion

    resistant tag with project s valve code number, as a part of valve marking (see

    paraA.1). The tag shall be placed either under the handwheel nut or a bonnet

    bolt.

    2.17. Flanged

    or Buttweld

    Series Steel Gate Valves

    Gate valves shall conform to all requirements

    of

    API-600, and ASME B16.34.

    Where the gate valve specified

    has

    a solid wedge, a valve with a flexible

    wedge may be offered for consideration.

    2.18. Flanged or Buttweld Series Steel Globe Valves

    Globe valves shall conform to API-600,

    and

    ASME B16.34 where applicable

    (handwheel and trim material, bonnet gasket, bonnet bolting, marking, body

    and bonnet wall thickness, etc).

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    PDV

    Gerencia Proyecto Aumento de

    la

    uppl

    GAS

    Capacidad de Fraccionamiento

    Jose

    ACFJ)

    - Technical Documents -

    DESCRIPTION

    DO UMENT NUM ER

    PROJECT: V FRACTIONATION TRAIN AT JOSE.

    DB1010701PWOl3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT: SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE: PIPING

    B 2 23 9

    PROJECT NQ:

    8 7

    Page

    of

    2

    2.19. Flanged or Buttweld Series Check Valves

    Check valves shall conform to API-600, and ASME 816.34 where applicable

    materials, bonnet bolting, marking, body wall thicknesses, etc.). Any

    deviations from ASME 816.10 face to face dimensions shall

    be

    clearly stated

    in

    the quotation.

    Wafer-type check valves shall conform

    to

    API-594.

    2.20. Ferritic

    Alloy

    Steel Valves

    Flanged gate, globe, and check valves constructed of Ferritic alloy,

    P 6

    and

    under, shall meet the above requirements for steel gate, globe, and check

    valves.

    2.21. Small Steel

    and

    Ferritic

    Alloy

    Steel Valves

    These valves shall conform to API-602.

    Where small forged alloy steel valves have been specified

    in

    the valve

    descriptions, the substitution of cast valves is not permitted without approval

    from PDVSA.

    2.22. Bronze/Brass Valves

    Manufacturer s standard valves are acceptable unless specific requirements

    are given

    in

    the valve description.

    2.23. Valves in Sour Service

    Where valves are subject to sour service as defined by the code NACE

    MR-01-75, the materials

    of

    construction, heat treatments, welding and

    hardness shall be

    in

    accordance with the requirements

    of

    this applicable

    code.

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    ~ p l W A

    S

    Gerencia Proyecto Aumento de la l

    Capacidad de Fraccionamiento

    Jose

    ACFJ)

    - Technical Documents -

    DESCRIPTION

    DOCUMENTNUMBER

    PROJECT:

    V FRACTIONATION TRAIN AT JOSE

    DB

    1

    0701PWOl3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY

    PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE: PIPING

    B

    2123 9

    PROJE TW

    8 7

    Page 5

    of

    20

    2.24. Plug Valves

    These valves shall conform

    to

    API-599

    and

    API-593 where applicable. All

    lubricated plug valves shall have giant button head lubricators. Each

    wrench-operated plug valve shall

    be

    furnished with wrench.

    2.25. Ball Valves

    These valves shall conform to ASME B16.34 where applicable. Soft seated

    ball valves ordered with fire-tested design shall include a secondary metal

    seal as a back-up for the primary seat. Each wrench-operated ball valve shall

    be

    furnished with a wrench. Metal seated ball valve shall

    be

    specified for high

    temperature services and/or erosive services.

    2.26.

    Butterfly

    Valves

    These valves shall conform to API-609 where applicable. All

    wrench-operated butterfly valves shall have notched throttling plates.

    Rubber seated butterfly valves shall

    be

    used for fighting service. Metal seated

    types shall

    be

    used for high temperature services with tight shut-off

    requirements.

    2.27.

    Cast

    Iron Valves

    Cast iron gates, globes and checks shall generally conform to API-595 and

    where applicable AWWA C-500.

    2.28. Copper Alloys

    Where valves are specified no brass, copper, or copper alloys permitted ,

    this shall

    be

    understood to mean that no copper alloy material shall

    be

    used

    in

    the construction

    of

    these valves, including internal and external parts.

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    _ P VS Gerencia Proyecto Aumento de la

    nppl

    GAS Capacidad de Fraccionamiento Jose (ACFJ)

    - Technical Documents -

    DESCRIPTION

    DOCUMENT NUMBER

    PROJECT:

    V FRACTIONATION TRAIN AT JOSE.

    DB1

    1

    7 1

    PWOl3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY

    PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR

    VALVES

    DISCIPLINE: PIPING B

    2 23 9

    PROJECT

    N D8 7

    Page 16

    of

    20

    2.29. Welding Procedures

    The supplier shall, furnish welding procedure qualifications for POVSA's

    approval, for valves requiring pressure retaining welds (including seal welds

    and weld repairs to casting). The procedures and qualification shall include

    hardness testing

    in

    accordance with ASTM-A370 (specifically 16.0 and 17.0)

    for materials with maximum hardness limitations

    Shown

    in

    ASME B31.3, table

    331.3.1 as well as all the materials under the regulations of NACE code

    MR-01-75 latest revision. The hardness testing shall be performed on the

    weld and the heat affected zone and after any required heat treatment.

    INSPECTION AND TESTING

    3.1. Visual Inspection

    Cast steel valve bodies shall be sound and free of visual defects

    in

    accordance with MSS-SP-55. Visual inspection shall be done by the

    manufacturer for 100 of the cast valves in the lot and may be witnessed by

    ENPPI's inspector.

    3.2. Non-Destructive Tests

    Radiographic, ultrasonic or magnetic particle examinations of valve bodies

    shall

    be

    executed by the manufacturer only

    in

    the following cases:

    Valves with ASME rating 900 pound and higher.

    Valves bodies and bonnets made by weld assembly of segments of

    castings, forgings, bars, tubular products or plates or combinations. All

    pressure retaining welds shall be examined in accordance with ASME

    SEC.vIlI-division I for 100 of the valves to assure a weld joint

    efficiency of 1.0. Certified records of these tests shall

    be

    submitted to

    ENPPI for review.

    All cast valves with BWends NO

    2

    shall

    be

    100 radio graphed in

    accordance with code ASME 816.34

    All forged and cast valves with BW ends NO :;; 1

    shall undergo a

    ultr sonic ex min tion in ccord nce vvith codeASME 8 6 34

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    e PDVS Gerencia

    Proyecto Aumento

    de

    la

    Enpp

    GAS

    Capacidad

    de

    Fraccionamiento

    Jose

    ACFJ)

    - Technical Documents -

    DESCRIPTION

    DOCUMENT NUM ER

    PROJECT:

    V FRACTIONATION TRAIN

    AT

    JOSE.

    DB1010701PW0l3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.:

    Date:

    FOR VALVES

    DISCIPLINE:

    PIPING

    B 2123 9

    PROJECT 8 7

    Page 17 of 20

    3.3. Pressure Testing

    Pressure testing for valves shall generally be conducted in accordance with

    the codes specified herein and the standards to which they are designed.

    All steel and ductile iron valves shall basically be pressure tested

    in

    accordance with API-598 and ASME 816.34. Manufacturer s standard

    pressure test may be used only after the consent

    of

    approval by ENPPI

    to the manufacturer s submitted procedures. Also S 5146 may be

    used as an alternative after the consent of approval by ENPPI.

    Pressure tests shall be as follows:

    Shell test pressure including body, bonnet and cover plate at not

    less than 1.5 t imes the pressure rating at

    C

    rounded off to

    the next higher one bar increment.

    2

    Seat test pressure at

    times the pressure rating at 38 C

    rounded off to the next higher one bar increment.

    3

    Low-pressure seat test at 6.9 bars air test).

    4 High-pressure closure at times the pressure rating at

    C

    rounded off to the next higher one bar increment. See para. 7.2

    of

    ASME 816.34).

    Assigned inspector shall witness all the pressure tests.

    3.4.

    Impact Testing

    Requirements for impact testing

    of

    materials shall be governed

    by

    the

    provisions of paragraph 323.2.2 of ASME 831.3. The testing methods and

    acceptance criteria shall be

    in

    accordance with paragraph 323.3 of ASME

    831.3.

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    e P VS Gerencia Proyecto Au me nto d e la liHa

    l

    GAS Capacidad de Fraccionamiento Jose ACFJ)

    - Technical Documents

    DESCRIPTION

    DO UMENT NUM ER

    PROJECT:

    V FRACTIONATION TRAIN AT JOSE.

    DB1

    1

    0701 PW0I3MD1601 0

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENT RY

    PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR

    V LVES

    DISCIPLINE: PIPING

    B 2 23 9

    PROJECT

    W

    8 7

    P age 18 of 20

    3.5. Nu mber

    of

    Valves

    to

    be Tested

    Valves to be tested in the presence of ENPPI inspector are as follows:

    For nominal valves sizes 24 inch and smaller and rating up to 300

    pound ASME, the number of valves to

    be

    tested = Square root of the

    quantity in the lot.

    For nominal valves sizes 14 inch and smaller and rating

    Up

    to 800

    pound ASME, the number of valves

    to be

    tested square root of the

    quantity in the lot

    For nominal valves sizes 16 inch and larger

    and

    rating

    up

    to 800 pound

    ASME, all valves shall be tested.

    For nominal valves all sizes rating greater than 900 pound ASME, all

    valves shall

    be

    tested.

    For nominal valve sizes larger than 26 inches, all valves shall

    be

    tested.

    3.6. Repa ir s

    Repair of shell defects in cast steel valves, as defined in the applicable

    ASTM, code are permitted only after the consent of approval by ENPPI

    on

    the manufacturer s repair weld procedure.

    Casting repairs of cast iron and ductile iron valves is not permitted.

    Repair of castings mechanical means with metal plugs, or

    impregnation with metallic or non metallic materials are not permitted.

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    _ PDVS Gerencia Proyecto Aumento de

    l E p l

    GAS

    Capacidad

    de

    Fraccionamiento

    Jose

    ACFJ

    - Technical Documents -

    DESCRIPTION

    DOCUMENT NUM ER

    PROJECT:

    V FRACTIONATION TRAIN

    AT

    JOSE.

    DB1010701PWOl3MD1601 0

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.:

    Date:

    FORVALVES

    DISCIPLINE: PIPING

    B 2123 9

    PROJECT

    N :

    D8 7

    Page 19 of 20

    4. VALVE MARKING

    All valves shall generally be marked

    in

    accordance with MSS-SP-25 nd ASME

    816.34 as well as the following:

    4.1. BODY MARKING

    Manufacturer name or trade name.

    Material designation.

    Melt identification.

    ASME pressure rating

    Size.

    n

    valves where size

    of

    shape limits the body marking, they may

    be

    omitted

    in

    the opposite direction

    of

    the above sequence.

    4.2. Identif ication plate marking

    Manufacturer name or trade mark.

    Valve trim identification.

    Valve body identification.

    ASME pressure rating.

    Valve size and code as per para. 2.16 .

    Limiting maximum temperature for soft seated valves .

    WHAT MATERIAL KIND MUST BE USED

    FOR THESE PLATES ???

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    PD\fSA Gerencia

    Proyecto

    Aumento de la n p p

    G S

    Capacidad de Fraccionamiento Jose ACFJ)

    - Technical Documents -

    DESCRIPTION

    O UMENT NUMBER

    PROJECT:

    V FRACTIONATION TRAIN TJOSE.

    DB1010701 PWOl3MD16010

    DEPARTMENT: ENGINEERING

    DOCUMENT:

    SUPPLEMENTARY PURCHASING REQUIREMENTS

    Rev.: Date:

    FOR VALVES

    DISCIPLINE: PIPING B

    2 23 9

    PROJECT W

    8 7

    Page 2

    of

    2

    5. ACCESSORIES AND SPARE PARTS

    5.1. ccessoriesand Spare Parts

    Accessories and spare parts to be furnished together with the ordered valves

    shall be suitable for 2 years service. Bidders shall propose these items and

    include them

    in

    a separate quotation.

    5.2.

    Locking

    Device

    When valve locking device is called for, the valve shall be locked in either the

    closed or open position by means of padlock or

    pin

    as standard. Such device

    with padlock shall be included in the vendor s supply scope. Vendor shall

    propose his locking system for the valves for acceptance by ENPPI.

    6

    PAINTING

    6.1. boveGrade Valves

    All valves installed above grade shall be prepared and painted according

    to

    the manufacturer standard, unless otherwise agreed upon between ENPPI

    and manufacturer.

    6.2. B ur ie d Valves

    Shall

    be

    protected by two or three layers of epoxy-tar painting reaching a total

    min. thickness of 400 microns.

    Before painting, surfaces shall be clean, free of rust or grease and completely

    dried up