epr series

8
Corporation Sales Division l 5F, Samdaeyang B/D, Ohgum-Dong, Songpa-Gu, Seoul, 138-855, Korea Tel. 82 2 400 8450 l Fax. 82 2 400 8240 l http://www.flowbus.com l e-mail : [email protected] Double Acting Actuator EPR 190 - DA - DG : Declutchable Gearbox : Double Acting Configuration : Cylinder Diameter Spring Return Actuator EPR 075 - S8 - C - DG : Declutchable Gearbox : Fail Position C : Closed (Clockwise) O : Open (Anti-Clockwise) : Spring Return Configuration (S8, S9, S10...) : Cylinder Diameter Ordering Codes Due to continuous development product data is subject to change without prior notice. Literature # PA.008.06.Rev.0-18/07/06 R-type EP-Series Actuators for Quarter-Turn Valves

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Pneumatic Actuator

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Page 1: EPR Series

CorporationSales Division l 5F, Samdaeyang B/D, Ohgum-Dong, Songpa-Gu, Seoul, 138-855, Korea

Tel. 82 2 400 8450 l Fax. 82 2 400 8240 l http://www.flowbus.com l e-mail : [email protected]

Double Acting ActuatorEPR 190-DA-DG

: Declutchable Gearbox: Double Acting Configuration: Cylinder Diameter

Spring Return ActuatorEPR 075-S8-C-DG

: Declutchable Gearbox: Fail Position C : Closed (Clockwise)

O : Open (Anti-Clockwise): Spring Return Configuration (S8, S9, S10...): Cylinder Diameter

Ordering Codes

Due to continuous development product data issubject to change without prior notice.

Literature # PA.008.06.Rev.0-18/07/06

R-typeEP-SeriesActuators for Quarter-Turn Valves

Page 2: EPR Series

The EPR-Series pneumatic actuator provides a rugged

solution for quarter-turn valve actuation while reducing maintenance requirements.

The double rack and pinion design offers reliable torque output and efficient

performance. The EPR-Series is a high quality, reliable and economical actuator,

utilizing tried and tested methods of operation combined with Flowbus’s experience

and the latest innovations in technology.

Introduction Reliable SolutionsFlowbus offers comprehensive solutions for project specificcustomer requirements. By combining our high quality productrange, expertise and process experience, we are able to solvecomplicated process problems with reliable, on-time packages. Ouraim is to exceed the quality and operational expectations of ourcustomers, providing them with added value and service.

International StandardsAll EPR-Series actuators comply with the latest ISO5211 valveinterface standards, for optimum strength, standardised dimensionsand direct mounting, and the NAMUR international interfacestandards to enable efficient and accurate assembly of automatedpackages.

Wide Range of Torque OutputsThe EPR double acting actuator has torque outputs from 12 to 4509N.m (108 to 39946 ins.lbs.), while the spring return actuatorproduces spring end torques from 4 to 1252 N.m (38 to 10166ins.lbs.). The actuators are rated for continuous operation atpneumatic supply pressures from 2.5 to 8.0 bar (36 to 116 psig).

High Quality, Cost Effective ActuatorBy incorporating engineering excellence, and the latest precisionmanufacturing techniques, the EPR actuator is constructed to thehighest quality standards and offers efficient, reliable performancein a cost effective package. The corrosion resistant, hard anodizedtreatment on both internal and external surfaces combined withpermanently lubricated, replaceable bearings and guide platesensures reliable operation and extended actuator life. To reduceinstallation space and increase flexibility, the housing length isidentical for both spring return and double acting actuators.

Page 3: EPR Series

8 Blow-Out Proof Drive Shaft The pinion is fitted with an octagon shaped anti-blow out devicecombined with an electroless nickel plated blowout proof bearing,to provide safe, high cycle life.

9 NAMUR Standard Interfaces For ancillary equipment such as positioners and switchboxes, thelatest VDI/VDE 3845 mounting interface is provided to allow quickand simple mounting with direct pinion drive. A NAMUR solenoidmounting pad allows direct mounting of solenoid valves to theactuator.

10 ISO 5211 Valve InterfaceThe EPR-Series has valve mounting pads in accordance withISO5211 standard, providing standardized mounting for ISOcompatible quarter-turn valves.

11 Visual Position Indicator The EPR-Series actuators are supplied as standard with a visualposition indicator.

12 Simple to Convert Converting from double acting to spring return configuration issimple and performed by removing the end caps and adding theunique spring cartridges. Actuator rotation is field reversible bysimply removing, rotating by 180。and re-installing the pistons. 05

04

Advantages

1 Hard Anodized BodyThe extruded aluminum body incorporates an advanced,hard anodizing treatment on the internal and externalsurfaces. This provides reduced friction, increaseddurability and corrosion protection. The body can alsobe provided in a number of optional finishes includingPTFE coated, electroless nickel plated and a variety ofpolyester powder coated colors.

2 Large Piston DesignThe EPR actuators are designed with an optimally sizedpiston rack. This minimizes backlash between the rackand pinion ensuring that they are precisely engaged. Thisfeature guarantees excellent power delivery and accuratevalve modulation.

3 Advanced Rack and Pinion Design A compact, rugged construction, with dual rack and pinion,guarantees stable torque output throughout the actuator’s travel. The design is also suitable for high-cycle, high-speed duties.

4 Travel AdjustmentThe EPR-Series actuators provide two external travel stops allowingfor ±5° adjustment in both open and closed positions. This allowsaccurate valve alignment and provides actuator travel adjustmentfrom 80° to 100°. Optional bolts fitted to the end caps can provideadditional travel adjustment, for the open position. The externallyadjusted bolts can provide open position travel from 0 to 100。.

5 Piston Guide PlateA permanently lubricated, replaceable guide plate is fitted to thepiston rack to remove lateral deflection and ensure smoothoperation by eliminating metal to metal contact, improving wearresistance and increasing efficiency.

6 Drive Shaft Bearings The EPR-Series actuators have self-lubricating, replaceable shaftbearings providing low-friction, and high wear resistance. Thisenables high cycle life and reliable performance.

7 Corrosion Protection Polyester powder coated end caps provide excellent anti-corrosionproperties, and optional finishes are available if required, includingPTFE coating, electroless nickel plating or hard anodizing.

80。

+5。 -5。0。

+5。

- 5。0。

90。100。

Advantages

Page 4: EPR Series

Torque Outputs

Double Acting The EPR-Series actuator isdesigned such that torqueis independent of actuatortravel and is constantthroughout the travel range.

Spring Return Spring return actuatorshave both spring and airtorques and each torquehas a higher start figurethan the end figure. TheEPR-Series actuator is designed such that the spring and air starttorques are equal, as are the spring and air end torques.

Operational Data

Media The operating media should be clean instrument air or non-corrosivegas. The media can be lubricated or non-lubricated. It should have adew point of -20¡� or at least 10¡� below the ambient temperature,and a maximum particle size of 50 micron.

Supply PressureThe EPR-Series is rated for continuous operation at pneumaticsupply pressures from 2.5 to 8 bar (36 to 116 psig).

Temperature Range Standard EPR actuators are designed for operating temperatures of-20°C to 80°C (-4°F to +176°F).Options are available for low -40°C (-40°F) and high +150°C (+302°F)temperatures, and special requirements can be supplied on request.

Torque OutputsThe EPR double acting torque output ranges from 12 to 4509 N.m(108 to 39946 ins.lbs.) and the spring return actuator producesspring end torques from 4 to 1252 N.m (38 to 10166 ins.lbs.).

Actuator Operation

Double Acting Configuration As standard the actuator is supplied for counterclockwise rotationwhen pressure is applied to port A. This pressurizes the internalchamber driving the pistons apart. When air is applied to port B theend chambers are pressurized driving the pistons together causingclockwise actuator rotation.If required, the pistons can be inverted in the housing resulting inclockwise rotation when pressure is applied to port A.

Spring Return ConfigurationAs standard the actuator is supplied for clockwise rotation in airfailure mode. When port A is vented the springs drive the pistonstogether, causing clockwise rotation. When pressure is applied to portA the internal chamber is pressurized driving the pistons apart andcompressing the springs, causing anti-clockwise actuator rotation.port B is used as a breather for the spring chamber swept volume.

Construction Data

1 The EPR series actuators are arugged and compact design,available in both double acting andspring return configurations forquarter-turn valves.

2 Conversion from double acting tospring return configuration is simpleand performed by simply removingthe end caps and adding the requiredspring cartridges.

3 The EPR actuator combines a highprecision, extruded aluminum alloybody with a hard anodized surfacefinish for excellent performance.

4 Die-cast aluminum end caps are polyester powder coated forimproved corrosion resistance.

5 The double rack and pinion design allows efficient, reliableperformance and long life.

6 All moving parts are fitted with permanently lubricated,replaceable bearings and guide plates to eliminate metal to metalcontact and minimize internal wear.

7 External travel stops provide ±5。of travel adjustment in bothdirections of pinion rotation. Optional bolts can be provided in theend caps for greater adjustment.

8 EPR-Series incorporates the latest VDI/VDE 3845 mountinginterface and a visual position indicator as standard.

9 Spring assemblies are designed for high torque and reliableperformance.

10 The gear teeth are precisely manufactured to minimize back lashand offer excellent performance for modulating applications.

11 EPR actuators are designed to offer excellent corrosionresistance in industrial and commercial applications.

12 The blow-out proof pinion provides safety and exceptionalgear life.

13 The EPR-Series is designed for low maintenance and does notrequire any special tools.

14 The EPR-Series actuator is available with a declutchable gearboxoption. This allows quick and simple operation of the highesttorque valves when the air or power supply fails.

15 EPR-Series actuators are certified to IP66/IP67 protection ratings.

16 Approvals and Industry Standards- Actuators manufactured in conformity with CE certification PED

97/23/EC- Actuators certified in accordance with ATEX 94/9/EC- Actuators designed and manufactured under a third party

accredited ISO9001:2000 quality assurance program

Double Acting Actuators

CLOSE(0。)

% OF, TORAVE

OPEN(90。)

100

0

Spring Return Actuators

CLOSE(0。)

% OF, TORAVE

OPEN(90。)

100

0

Specifications

0706

Page 5: EPR Series

Output Torques (Metric Unit)

Spring Return Actuators

EPR 052-SR

EPR 063-SR

EPR 075-SR

EPR 083-SR

EPR 092-SR

EPR 105-SR

EPR 125-SR

EPR 140-SR

(Unit : N.m)

6 6.7 4.3 7.5 4.7 11.3 8.3

7 7.9 5.0 6.8 3.8 10.6 7.3 12.6 9.1

8 9.0 5.7 6.1 2.8 10.0 6.3 11.9 8.1 13.8 9.8

9 10.1 6.5 9.3 5.3 11.2 7.1 13.1 8.9 15.1 10.6

10 11.2 7.2 10.5 6.1 12.5 7.9 14.4 9.7 16.3 11.4

11 12.3 7.9 11.8 6.9 13.7 8.7 15.6 10.4 19.5 14.0

12 13.5 8.6 13.0 7.7 14.9 9.5 18.8 13.0

6 12.7 8.1 12.6 7.6 19.4 13.8

7 14.8 9.5 11.4 5.8 18.2 12.0 21.5 15.1

8 16.9 10.8 10.1 3.9 16.9 10.1 20.3 13.3 23.7 16.4

9 19.0 12.2 15.6 8.3 19.0 11.4 22.4 14.5 25.8 17.6

10 21.2 13.5 17.7 9.6 21.1 12.7 24.5 15.8 27.9 18.9

11 23.3 14.9 19.8 10.8 23.2 14.0 26.6 17.1 33.4 23.3

12 25.4 16.3 21.9 12.1 25.3 15.2 32.1 21.4

6 18.5 12.6 16.9 10.4 26.5 19.2

7 21.6 14.7 14.9 7.7 24.5 16.5 29.3 20.9

8 24.6 16.8 12.9 5.0 22.5 13.8 27.3 18.2 32.1 22.6

9 27.7 18.9 20.5 11.1 25.3 15.5 30.1 20.0 34.9 24.4

10 30.8 21.0 23.3 12.9 28.1 17.3 32.9 21.7 37.7 26.1

11 33.9 23.2 26.1 14.6 30.9 19.0 35.8 23.4 45.4 32.2

12 37.0 25.3 28.9 16.3 33.8 20.7 43.4 29.5

6 27.6 18.1 27.0 16.5 41.8 30.0

7 32.2 21.1 24.2 12.5 38.9 26.0 46.3 32.7

8 36.8 24.1 21.3 8.5 36.0 22.0 43.4 28.7 50.8 35.5

9 41.4 27.1 33.2 18.0 40.5 24.7 47.9 31.5 55.3 38.2

10 46.0 30.1 37.7 20.7 45.0 27.5 52.4 34.2 59.8 41.0

11 50.6 33.2 42.2 23.5 49.5 30.2 56.9 37.0 71.6 50.5

12 55.2 36.2 46.7 26.2 54.0 33.0 68.8 46.5

6 43.9 29.3 37.3 21.5 59.0 41.4

7 51.2 34.2 32.7 15.2 54.4 35.1 65.3 45.0

8 58.5 39.1 28.0 8.8 49.8 28.7 60.6 38.6 71.5 48.6

9 65.8 44.0 45.1 22.3 56.0 32.3 66.9 42.2 77.7 52.2

10 73.1 48.8 51.3 25.9 62.2 35.9 73.1 45.8 83.9 55.8

11 80.4 53.7 57.6 29.5 68.4 39.4 79.3 49.4 101.0 69.3

12 87.7 58.6 63.8 33.1 74.7 43.0 96.4 62.9

6 52.8 33.3 62.7 40.4 94.2 69.2

7 61.6 38.8 57.5 32.8 88.9 61.6 104.6 75.9

8 70.4 44.3 52.2 25.1 83.6 53.9 99.4 68.3 115.1 82.7

9 79.2 49.9 78.4 46.2 94.1 60.6 109.8 75.0 125.5 89.4

10 88.0 55.4 88.8 53.0 104.5 67.4 120.3 81.8 136.0 96.2

11 96.8 61.0 99.3 59.7 115.0 74.1 130.7 88.5 162.2 117.3

12 105.7 66.5 109.7 66.4 125.5 80.8 156.9 109.6

6 88.9 56.1 93.7 57.3 139.7 99.5

7 103.7 65.5 84.9 44.5 130.9 86.6 158.4 111.8

8 118.5 74.8 76.0 31.6 122.0 73.7 149.5 98.9 174.0 121.3

9 133.3 84.2 113.1 60.8 140.6 86.0 165.1 108.5 189.6 130.9

10 148.1 93.5 131.7 73.1 156.2 95.6 180.7 118.0 205.2 140.5

11 162.9 102.9 147.4 82.7 171.9 105.1 196.4 127.6 245.4 172.5

12 177.7 112.2 163.0 92.2 187.5 114.7 236.5 159.6

6 163 106 151 88 229 160

7 191 124 134 64 213 137 260 180

8 218 141 117 41 196 113 243 156 285 194

9 245 159 179 89 226 132 268 171 310 209

10 272 177 209 109 251 147 293 185 335 224

11 300 195 234 123 276 162 318 200 402 277

12 327 212 259 138 301 176 385 253

ActuatorModel

EPR 040-DA 7.2 9.6 10.8 12.0 13.2 14.4 16.8 19.2

EPR 052-DA 12.2 16.2 18.3 20.3 22.3 24.4 28.4 32.5

EPR 063-DA 21.4 28.6 32.2 35.7 39.3 42.9 50.0 57.2

EPR 075-DA 30.4 40.5 45.6 50.7 55.7 60.8 70.9 81.0

EPR 083-DA 46.5 62.0 69.8 77.5 85.3 93.1 108.6 124.1

EPR 092-DA 68.6 91.5 102.9 114.3 125.8 137.2 160.1 182.9

EPR 105-DA 99 132 149 165 182 199 232 265

EPR 125-DA 155 203 232 258 284 310 361 413

EPR 140-DA 265 348 397 441 485 530 618 706

EPR 160-DA 403 530 605 672 740 807 941 1076

EPR 190-DA 627 854 940 1045 1149 1254 1463 1672

EPR 210-DA 758 1043 1136 1263 1389 1515 1768 2020

EPR 240-DA 1113 1532 1670 1855 2041 2226 2598 2969

EPR 270-DA 1691 2327 2536 2818 3100 3381 3945 4509

EndStart

8.0

EndStart

7.0

EndStart

6.0

EndStart

5.5

EndStart

5.0

EndStart

4.5

EndStart

4.0

EndStart

3.0

Pneumatic Stroke Torque (N.m) at Operating Pressure (bar)

EndStart

SpringQ'ty

Position of Stroke

Spring Torque

EPR 160-SR

EPR 190-SR

EPR 210-SR

EPR 240-SR

EPR 270-SR

(Unit : N.m)

6 242 158 233 140 353 250

7 282 185 208 105 328 215 399 281

8 323 211 183 70 303 180 374 246 438 304

9 363 238 278 145 349 211 413 269 477 328

10 403 264 324 176 388 234 452 293 516 351

11 444 290 363 199 427 258 491 316 619 433

12 484 317 402 222 466 281 593 398

6 366 226 380 227 596 424

7 427 264 344 174 560 371 642 446

8 488 302 309 120 524 318 606 393 706 484

9 549 340 488 265 571 340 670 431 769 522

10 611 377 535 287 634 378 733 469 832 560

11 672 415 598 325 697 416 797 506 995 688

12 733 453 661 362 761 453 959 635

6 399 268 465 312 736 560

7 465 313 422 254 693 502 782 584

8 532 358 380 197 651 445 740 526 860 636

9 598 403 608 387 697 468 817 578 937 688

10 665 447 655 411 775 520 895 630 1014 740

11 731 492 732 463 852 572 972 682 1212 902

12 797 537 810 515 929 624 1169 844

6 654 460 620 399 1018 764

7 763 537 548 304 946 669 1076 789

8 872 613 475 210 873 574 1004 694 1180 855

9 981 690 800 479 931 599 1107 760 1283 922

10 1090 767 858 504 1034 666 1210 827 1387 988

11 1199 843 961 571 1138 732 1314 894 1666 1216

12 1308 920 1065 637 1241 799 1593 1121

6 955 657 982 640 1587 1194

7 1114 767 878 502 1482 1055 1681 1237

8 1273 876 774 363 1378 917 1577 1099 1845 1344

9 1432 986 1274 778 1473 960 1741 1205 2008 1451

10 1592 1095 1369 822 1637 1067 1904 1312 2172 1557

11 1751 1205 1533 928 1800 1174 2068 1419 2603 1909

12 1910 1314 1696 1035 1964 1280 2499 1771

ActuatorModel

EndStart

8.0

EndStart

7.0

EndStart

6.0

EndStart

5.5

EndStart

5.0

EndStart

4.5

EndStart

4.0

EndStart

3.0

Pneumatic Stroke Torque (N.m) at Operating Pressure (bar)

EndStart

SpringQ'ty

Position of Stroke

Spring Torque

Actuator Model8.07.06.05.55.04.54.03.0

Pneumatic Stroke Torque (N.m) at Operating Pressure (bar)

Double Acting Actuators (Unit : N.m)

0908

Page 6: EPR Series

Spring Return Actuators

EPR 052-SR

EPR 063-SR

EPR 075-SR

EPR 083-SR

EPR 092-SR

EPR 105-SR

EPR 125-SR

EPR 140-SR

(Unit : inch.pounds)

6 59.6 38.1 57.9 34.3 104.9 77.4

7 69.5 44.5 51.8 25.7 98.9 68.8 110.7 79.5

8 79.5 50.9 45.8 17.0 92.9 60.1 104.6 70.9 116.4 81.7

9 89.4 57.2 86.8 51.5 98.6 62.3 110.3 73.0 133.9 94.6

10 99.3 63.6 92.5 53.6 104.3 64.4 127.8 85.9 151.4 107.5

11 109.3 69.9 98.3 55.7 121.8 77.3 145.3 98.8 168.8 120.4

12 119.2 76.3 115.7 68.7 139.3 90.2 162.8 111.7

6 112 72 97 54 180 130

7 131 84 86 38 169 114 190 133

8 150 96 75 21 158 97 178 116 199 135

9 169 108 146 81 167 100 188 119 229 157

10 187 120 155 84 176 103 218 141 259 179

11 206 132 165 86 206 124 248 162 289 200

12 225 144 195 108 236 146 278 184

6 164 112 129 73 246 180

7 191 130 111 49 229 157 258 184

8 218 149 93 25 211 133 240 160 270 187

9 245 168 193 109 222 136 252 163 311 217

10 273 186 205 112 234 139 293 193 352 247

11 300 205 216 116 275 169 334 223 393 277

12 327 224 257 146 316 199 375 253

6 244 160 208 117 387 282

7 285 187 182 82 362 246 407 287

8 326 213 157 46 337 211 382 252 427 293

9 366 240 311 175 356 217 401 258 491 340

10 407 267 331 181 376 222 466 305 556 387

11 448 294 351 187 440 269 530 352 620 434

12 488 320 415 234 505 316 595 399

6 388 259 284 148 549 391

7 453 303 243 92 508 334 574 395

8 518 346 202 35 467 278 533 339 599 399

9 582 389 426 222 492 282 558 343 691 465

10 647 432 451 226 517 287 650 408 782 530

11 712 476 476 231 609 352 741 473 874 595

12 776 519 568 296 700 417 833 538

6 468 294 488 296 872 647

7 545 343 441 228 825 580 921 668

8 623 392 395 160 778 512 874 600 970 688

9 701 442 732 444 828 532 924 620 1115 795

10 779 491 781 464 877 552 1069 728 1261 903

11 857 540 830 484 1022 660 1214 836 1406 1011

12 935 589 976 592 1167 768 1359 943

6 787 497 725 411 1295 934

7 918 579 646 297 1217 820 1394 982

8 1049 662 567 183 1138 706 1315 868 1465 1005

9 1180 745 1059 592 1237 754 1386 891 1685 1165

10 1311 828 1158 640 1307 777 1607 1051 1906 1325

11 1442 910 1229 663 1528 937 1827 1211 2126 1485

12 1573 993 1449 823 1748 1097 2048 1371

6 1446 939 1154 616 2130 1510

7 1687 1096 1005 406 1982 1300 2285 1578

8 1928 1252 857 196 1833 1090 2136 1368 2392 1602

9 2169 1409 1684 881 1987 1158 2243 1392 2755 1861

10 2411 1565 1838 948 2094 1183 2606 1651 3117 2120

11 2652 1722 1945 973 2457 1441 2969 1910 3480 2379

12 2893 1879 2308 1232 2820 1700 3332 2169

ActuatorModel

EPR 040-DA 58.6 87.9 95 103 117 132 147 170

EPR 052-DA 99 149 161 173 198 223 248 287

EPR 063-DA 174 262 284 305 349 393 436 506

EPR 075-DA 247 371 402 433 495 556 618 717

EPR 083-DA 379 568 615 663 757 852 946 1098

EPR 092-DA 558 837 907 977 1116 1256 1395 1619

EPR 105-DA 808 1212 1313 1414 1616 1818 2020 2343

EPR 125-DA 1259 1860 2046 2204 2519 2834 3148 3652

EPR 140-DA 2154 3182 3501 3770 4308 4847 5386 6247

EPR 160-DA 3283 4848 5334 5745 6565 7386 8206 9520

EPR 190-DA 5100 7813 8288 8926 10201 11476 12751 14791

EPR 210-DA 6164 9545 10017 10788 12329 13870 15411 17877

EPR 240-DA 9058 14025 14719 15851 18116 20380 22645 26268

EPR 270-DA 13757 21300 22354 24074 27513 30952 34391 39894

EndStart

116

EndStart

100

EndStart

90

EndStart

80

EndStart

70

EndStart

65

EndStart

60

EndStart

40

Pneumatic Stroke Torque (in.lb) at Operating Pressure (psig)

EndStart

SpringQ'ty

Position of Stroke

Spring Torque

EPR 160-SR

EPR 190-SR

EPR 210-SR

EPR 240-SR

EPR 270-SR

(Unit : inch.pounds)

6 2141 1401 1787 993 3274 2355

7 2498 1635 1565 682 3053 2044 3514 2467

8 2855 1869 1343 372 2831 1734 3292 2157 3682 2514

9 3212 2102 2609 1423 3071 1846 3460 2203 4240 2917

10 3569 2336 2849 1536 3238 1893 4018 2607 4798 3321

11 3926 2569 3017 1582 3796 2296 4576 3010 5355 3724

12 4283 2803 3574 1986 4354 2700 5134 3413

6 3242 2005 2941 1617 5518 3977

7 3783 2339 2624 1146 5201 3507 5652 3920

8 4323 2673 2306 676 4883 3037 5334 3450 5940 4004

9 4863 3007 4566 2567 5017 2980 5623 3534 6834 4644

10 5404 3341 4700 2509 5305 3064 6517 4173 7728 5283

11 5944 3675 4988 2594 6199 3703 7411 4813 8622 5922

12 6484 4009 5882 3233 7093 4343 8305 5452

6 3529 2376 3599 2293 6811 5234

7 4117 2772 3223 1781 6434 4722 6883 5133

8 4705 3168 2847 1269 6058 4210 6507 4621 7239 5292

9 5294 3564 5682 3699 6131 4109 6863 4780 8327 6121

10 5882 3960 5755 3598 6487 4268 7951 5609 9415 6950

11 6470 4356 6110 3756 7574 5097 9039 6438 10503 7779

12 7058 4752 7198 4585 8662 5926 10126 7267

6 5790 4072 4736 2843 9455 7164

7 6756 4751 4092 2003 8810 6324 9470 6928

8 7721 5429 3447 1163 8166 5485 8825 6089 9901 7074

9 8686 6108 7521 4645 8180 5249 9256 6234 11407 8204

10 9651 6787 7535 4409 8611 5394 10762 7364 12914 9334

11 10616 7466 7966 4555 10118 6525 12269 8495 14420 10465

12 11581 8144 9473 5685 11624 7655 13775 9625

6 8452 5815 7544 4615 14711 11179

7 9860 6784 6624 3390 13790 9953 14792 10870

8 11269 7753 5703 2164 12870 8728 13871 9644 15505 11141

9 12677 8723 11949 7502 12950 8419 14584 9915 17851 12907

10 14086 9692 12030 7194 13663 8690 16930 11682 20197 14674

11 15495 10661 12742 7464 16010 10456 19277 13448 22544 16440

12 16903 11630 15089 9231 18356 12223 21623 15215

ActuatorModel

EndStart

116

EndStart

100

EndStart

90

EndStart

80

EndStart

70

EndStart

65

EndStart

60

EndStart

40

Pneumatic Stroke Torque (in.lb) at Operating Pressure (psig)

EndStart

SpringQ'ty

Position of Stroke

Spring Torque

Actuator Model116100908070656040

Pneumatic Stroke Torque (in.lb) at Operating Pressure (psig)

Double Acting Actuators (Unit : inch.pounds)

Output Torques (Imperial Unit)

1110

Page 7: EPR Series

A B C D E F G RQ T U(ISO228)H I J LK M N O P ZS

EPR 040 0.18 0.18 EPR 125 1.2 / 1.4 1.0 / 1.1

EPR 052 0.22 / 0.27 0.25 / 0.30 EPR 140 1.5 / 1.2 1.8 / 1.4

EPR 063 0.3 / 0.35 0.25 / 0.3 EPR 160 1.8 / 2.1 1.5 / 1.7

EPR 075 0.4 / 0.5 0.3 / 0.35 EPR 190 3.0 / 2.8 2.4 / 3.0

EPR 083 0.5 / 0.6 0.4 / 0.5 EPR 210 3.0 / 3.5 3.0 / 3.5

EPR 092 0.6 / 0.7 0.5 / 0.6 EPR 240 4.0 / 3.5 4.6 / 4.1

EPR 105 0.8 / 0.9 0.7 / 0.8 EPR 270 4.5 / 5.0 4.0 / 4.5

Closing Time (D/S)

EPR 040 0.08 0.07 4.9 4.3

EPR 052 0.12 0.16 7.3 9.8

EPR 063 0.21 0.23 12.8 14.0

EPR 075 0.3 0.34 18.3 20.8

EPR 083 0.43 0.47 26.2 28.7

EPR 092 0.64 0.73 39.1 44.6

EPR 105 0.95 0.88 58.0 53.7

EPR 125 1.6 1.4 97.6 85.4

EPR 140 2.5 2.2 152.6 134.3

EPR 160 3.7 3.2 225.8 195.3

EPR 190 5.9 5.7 360 348

EPR 210 7.5 7.9 458 482

EPR 240 11 9.7 671 592

EPR 270 17 15 1037 915

Opening Closing Opening Closing

Metric Unit ( ) Imperial Unit (Cu. In.)

"Air Consumption depends on Air Supply. Air volume and Action cycle times, the calculation as follows :" /min = Air volume (Air volume opening + Air volume closing) ×[ ] × Action cycle times (/ min)

The above indicated operating time of the actuator is obtained in the following test conditions : 1.Flow capacity Qn=400 Liter/min 2.Solenoid valve with orifice of 4mm 3.Inside pipe diameter 8mm 4.Air supply pressure 5.5bar (79.75psi)5.Medium clean air 6.Temperature : ATM 7.Actuator without external resistance load. Cautions : The operating time will change if the test conditions changed.

Model

Air Volume & Consumption Dimensions

EPR 040 0.8 - 1.8 -

EPR 052 1.4 1.5 3.1 3.3

EPR 063 2.1 2.2 4.6 4.9

EPR 075 2.7 2.9 6.0 6.4

EPR 083 3.3 3.6 7.3 7.9

EPR 092 5.0 5.5 11.0 12.1

EPR 105 5.9 6.7 13.0 14.8

EPR 125 9.0 10.4 19.8 22.9

EPR 140 12.0 14.4 26.5 31.8

EPR 160 19.0 23.3 41.9 51.4

EPR 190 40.0 47.0 88 104

EPR 210 45.5 54.6 97 120

EPR 240 59.0 73.3 130 162

EPR 270 93.6 115.9 206 256

Double Acting Spring Return Double Acting Spring Return

Metric Unit (Kgs) Imperial Unit (pounds)Model

Actuator Weights

Imperial Unit (inches)Model

Opening Time (D/S)Model

Actuator SpeedClosing Time (D/S)Opening Time (D/S)Model

(Unit : sec)

Air Supply (Kpa) + 101.3101.3

EPR 040

EPR 052

EPR 063

EPR 075

EPR 083

EPR 092

EPR 105

EPR 125

EPR 140

EPR 160

EPR 190

EPR 210

EPR 240

EPR 270

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

3.15

3.15

3.15

3.15

3.15

3.15

3.15

3.15

3.15

3.15

5.12

5.12

5.12

5.12

1.12

1.18

1.42

1.65

1.81

1.97

2.26

2.66

2.95

3.43

4.06

4.49

5.12

5.79

1.44

1.63

1.85

2.09

2.24

2.40

2.52

2.93

3.03

3.43

4.06

4.49

5.12

5.79

2.56

2.81

3.27

3.74

4.06

4.37

4.78

5.59

5.98

6.85

8.11

8.98

10.24

11.57

2.36

2.83

3.44

3.92

4.28

4.59

5.24

6.10

6.77

7.76

9.06

10.04

11.38

12.83

0.99

0.99

0.99

0.99

0.99

0.99

0.99

0.99

0.99

0.99

1.43

1.43

1.43

1.43

3.35

3.83

4.44

4.91

5.28

5.58

6.23

7.09

7.76

8.75

10.48

11.46

12.80

14.26

1.57

1.57

1.57

1.57

1.57

1.57

1.57

2.17

2.17

2.17

3.15

3.15

3.15

3.15

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

1.18

1.18

1.18

1.18

0.87

0.87

0.98

1.06

1.06

1.34

1.34

1.77

1.97

1.97

2.36

2.83

2.83

2.83

0.39

0.39

0.39

0.39

0.39

0.55

0.55

0.87

0.87

0.87

1.26

1.26

1.26

1.26

Φ1.42

Φ1.42

Φ1.97

Φ1.97

Φ1.97

Φ2.76

Φ2.76

Φ2.76

Φ4.02

Φ4.02

Φ1.97

Φ1.97

Φ2.76

Φ2.76

Φ2.76

Φ4.02

Φ4.02

Φ4.02

Φ4.92

Φ4.92

Φ5.51

Φ5.51

Φ6.50

Φ6.50

0.433

0.433

0.551

0.551

0.669

0.669

0.866

0.866

1.063

1.063

1.417

1.417

1.811

1.811

0.55

0.55

0.71

0.71

0.83

0.83

1.02

1.02

1.22

1.22

1.97

1.97

2.36

2.36

0.945

0.945

0.945

0.945

0.945

0.945

0.945

0.945

0.945

0.945

0.945

0.945

0.945

0.945

1.26

1.26

1.26

1.26

1.26

1.26

1.26

1.26

1.26

1.26

1.26

1.26

1.26

1.26

4.80

5.79

6.61

7.24

8.03

10.31

10.55

11.85

15.35

18.03

21.46

21.57

24.80

29.29

1/8" NPT

1/8" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

M5¡¿8

M5¡¿8

M6¡¿10

M6¡¿10

M6¡¿10

M8¡¿13

M8¡¿13

M8¡¿13

M10¡¿16

M10¡¿16

M6¡¿10

M6¡¿10

M8¡¿13

M8¡¿13

M8¡¿13

M10¡¿16

M10¡¿16

M10¡¿16

M12¡¿20

M12¡¿20

M16¡¿25

M16¡¿25

M20¡¿25

M20¡¿25

A B C D E F G RQ T U(ISO228)H I J LK M N O P ZS

Metric Unit (mm)Model

EPR 040

EPR 052

EPR 063

EPR 075

EPR 083

EPR 092

EPR 105

EPR 125

EPR 140

EPR 160

EPR 190

EPR 210

EPR 240

EPR 270

30

30

30

30

30

30

30

30

30

30

30

30

30

30

80

80

80

80

80

80

80

80

80

80

130

130

130

130

28.5

30

36

42

46

50

57.5

67.5

75

87

103

114

130

147

36.5

41.5

47

53

57

61

64

74.5

77

87

103

114

130

147

65

71.5

83

95

103

111

121.5

142

152

174

206

228

260

294

60

72

87.5

99.5

108.8

116.5

133

155

172

197

230

255

289

326

25.2

25.2

25.2

25.2

25.2

25.2

25.2

25.2

25.2

25.2

36.2

36.2

36.2

36.2

85.2

97.2

112.7

124.7

134.0

141.7

158.2

180.2

197.2

222.2

266.2

291.2

325.2

362.2

40

40

40

40

40

40

40

55

55

55

80

80

80

80

20

20

20

20

20

20

20

20

20

20

30

30

30

30

22

22

25

27

27

34

34

45

50

50

60

72

72

72

10

10

10

10

10

14

14

22

22

22

32

32

32

32

Φ36

Φ36

Φ50

Φ50

Φ50

Φ70

Φ70

Φ70

Φ102

Φ102

Φ50

Φ50

Φ70

Φ70

Φ70

Φ102

Φ102

Φ102

Φ125

Φ125

Φ140

Φ140

Φ165

Φ165

11

11

14

14

17

17

22

22

27

27

36

36

46

46

14

14

18

18

21

21

26

26

31

31

50

50

60

60

24

24

24

24

24

24

24

24

24

24

24

24

24

24

32

32

32

32

32

32

32

32

32

32

32

32

32

32

122

147

168

184

204

262

268

301

390

458

545

548

630

744

1/8" NPT

1/8" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

1/4" NPT

M5¡¿8

M5¡¿8

M6¡¿10

M6¡¿10

M6¡¿10

M8¡¿13

M8¡¿13

M8¡¿13

M10¡¿16

M10¡¿16

M6¡¿10

M6¡¿10

M8¡¿13

M8¡¿13

M8¡¿13

M10¡¿16

M10¡¿16

M10¡¿16

M12¡¿20

M12¡¿20

M16¡¿25

M16¡¿25

M20¡¿25

M20¡¿25

Technical Data

1312

Page 8: EPR Series

⑱ ⑳

⑯ ⑰

⑤④③

Description Q.ty Standard Material Protection Optional Material

Assembly and Parts

Ancillary Equipment

Declutchable GearboxThe EPR-Series actuator is available with a declutchable gearboxoption. This allows quick and simple operation of the highest torquevalves when the air or power supply fails.

Mounting Kits & CouplingsMounting kits and couplings for EPR-Series actuators can bedesigned and manufactured by Flowbus in accordance with ISO5211 or specific customer requirements.

Extended ViewNO

1 Cap Screw 1 Stainless Steel

2 Indicator 1 Polethyene

3 Snap Ring 1 Spring Steel Nickel Plated

4 Plan Washer A 1 Stainless Steel

5 Plan Washer B 1 Engineering Plastics

6 Housing 1 Extruded Aluminum Alloy Hard Anodized etc

7 Top O-ring 1 NBR Viton / Silicone

8 Travel Cam 1 Alloy Steel

9 Spacer Washer 1 Engineering Plastics

10 Top Bearing 1 Engineering Plastics

11 Drive Shaft 1 Alloy Steel Nickel Plated Stainless Steel

12 Bottom Bearing 1 Engineering Plastics

13 Bottom O-ring 1 NBR Viton / Silicone

14 Hole Sealant 2 NBR Viton / Silicone

15 Adjust O-ring 2 NBR Viton / Silicone

16 Adjust Nut 2 Stainless Steel

17 Adjust Bolt 2 Stainless Steel

18 Piston 2 Die Cast Aluminum Anodized

19 Guide Plate 2 Engineering Plastics

20 Piston Bearing 2 Engineering Plastics

21 Piston O-ring 2 NBR Viton / Silicone

22 Spring 6~12 Spring Steel Dip Coating

23 End Cap O-ring 2 NBR Viton / Silicone

24 End Cap 2 Die Cast Aluminum Powder Polyester Coated

25 End Cap Bolt 8 Stainless Steel

26 Stop Bolt 2 Stainless Steel

27 Stop Nut 2 Stainless Steel

Complete Actuator PackagesFrom simple on/off duties with switchboxes and solenoid valves tocomplete modulating packages with smart positioners or ESD partialstroke testing devices, Flowbus is able to supply an actuatorpackage to suit any duty or customer requirement.

1514