enviroranger ers 500 - siemens › dl › files › 747 › ...rails (used to power discrete...

39
Nov 1999 Installation Guide PL-557 33455570 Rev 2.0 EnviroRanger ERS 500

Upload: others

Post on 29-Jan-2021

3 views

Category:

Documents


0 download

TRANSCRIPT

  • Nov 1999

    ISO 9001Certificate #002284

    Peterborough, Ont., Canada

    RE

    GIS

    TER

    ED

    QUALITY

    SY

    ST

    EM

    R

    CANADA

    GERMANY

    Singapore, Brazil

    1954 Technology Dr., P.O. Box 4225,Peterborough, Ontario, Canada K9J 7B1

    Tel.: (705) 745-2431 Fax: (705) 741-0466

    August van de Wielelei 97, 2100 Deurne, Antwerp, BelgiumTel.: +32(0)3326 45 54 Fax: +32(0)3326 05 25

    Parc de la Sainte Victoire, Bât. 5, 13590, Meyreuil, FranceTel.: +33 4 42 65 69 00 Fax: +33 4 42 58 63 95

    Amores No. 1155, Col. Del Valle, 03100, Mexico D.F.,Mexico

    Tel.: +52 5 575-27-28 Fax: +52 5 575-26-86

    Nikkelstraat 10, NL-4823 AB Breda, The NetherlandsTel.: +31(0)76 542 7 542 Fax: +31(0)76 542 8 542

    709 Stadium Drive, Arlington, Texas U.S.A. 76011Tel.: (817) 277-3543 Fax: (817) 277-3894

    A joint venture in a sales office in anddistributors in 56 countries.

    AUSTRALIA

    BELGIUM

    ENGLAND

    FRANCE

    HONG KONG

    MEXICO

    THE NETHERLANDS

    THE UNITED STATES

    182 Normanby Rd., Box 339, South Melbourne, AustraliaTel.: +011-613-9695-2400 Fax: +011-613-9695-2450

    Century House, Bridgwater Road, Worcester, England WR4 9ZQTel: +44 1905 450500 Fax: +44 1905 450501

    Werftstrasse 47, D-40549, Dusseldorf, GermanyTel: +00 49 211 562 3925 Fax: +00 49 211 562 6030

    1 Hoi Wan Street, Suite 602, Quarry Bay, Hong KongTel.: +011 852-2856-3166 Fax: +011 852-2856-2962

    Visit our web site at:www.milltronics.com

    Installation Guide

    PL-557

    33455570Rev 2.0

    EnviroRanger ERS 500

  • Capacitance

    Radar

    Belt scales

    Motion sensing

    Weigh feeders

    Acoustic sensing

    Flowmeters

    Ultrasonic level

    Point level

    Communications

    At Milltronics, we endeavourto design equipment that issimple to use and reliable in itsoperation, with the aim ofsatisfying our customers' needs.

    Milltronics has been designingand manufacturing electronicsbased process measurementequipment since 1954. Ourfields of expertise includecontinuous and point levelmeasurement, weighing andfeeding systems and motionsensing. Technologies includeultrasonic, capacitance andmicrowave radar.

    Milltronics sells and marketsworld wide throughsubsidiaries, distributors andrepresentatives. Throughcontinuous improvement, weare striving to provide ourcustomers with first rate salesinformation, engineeringassistance and after salessupport.

    For more details on ourproducts and services, pleasecontact us and we will provideyou with a listing of the officesor representatives nearest you.

  • PL-557 EnviroRanger Installation Guide Page 3

    Table of Contents

    Specifications ........................................................................................5

    Introduction............................................................................................9About this Manual ..............................................................9Dolphin Plus.....................................................................10Power Interruption ...........................................................10Symbols Used..................................................................10

    Installation............................................................................................11Environmental ..................................................................11Mounting ..........................................................................12Installing the Battery ........................................................17Mounting Location Considerations ..................................18Installing SmartLinx Cards...............................................19

    Wiring ...................................................................................................21System Diagram ..............................................................21Terminal Board ................................................................22Cables..............................................................................23Transducers.....................................................................23Temperature Sensor........................................................24Relays..............................................................................25mA Input ..........................................................................26Level System Synchronization.........................................26Power...............................................................................28Digital Communications ...................................................29Discrete Inputs.................................................................31

    Maintenance.........................................................................................35Battery Replacement .......................................................35Software Upgrades ..........................................................36

    Index .....................................................................................................37

  • Page 4 EnviroRanger Installation Guide PL-557

  • PL-557 EnviroRanger Installation Guide Page 5

    Specifications

    Power� AC version: � 100-230 Vac ± 15%, 50 / 60 Hz, 36 VA (17W)1

    � fuse: F3: 2 AG, Slow Blow, 0.375A, 250V

    � DC version: � 12-30 Vdc, 20W1

    � fuse: F3: 2 AG, Slow Blow, 3A, 250V

    � Transmitter fuse: � F1: Belling Lee, L754, 4000A HRC, ceramic type,100mA, 250V

    � Temp. Sensor fuse: � F2: Belling Lee, L754, 4000A HRC, ceramic type,50mA, 250V

    Environmental, Rack or Panel Mount� location: � indoor

    � altitude: � 2000 m max.

    � ambient temperature: � -20 to 50°C (-5 to 122°F)

    � relative humidity: � 80% for temperatures up to 50°C (122°F)

    � installation category: � II

    � pollution degree: � 2

    Environmental, Wall Mount� location: � indoor / outdoor

    � altitude: � 2000 m max.

    � ambient temperature: � -20 to 50°C (-5 to 122°F)

    � relative humidity: � suitable for outdoor

    � installation category: � II

    � pollution degree: � 4

    Range� 0.3 m (1 ft) to 15 m (50 ft) dependent on transducer

    Accuracy� 0.25% of maximum range or 6 mm (0.24”) whichever is greater

    Resolution� 0.1% of program range2 or 2 mm (0.08”), whichever is greater

    1 Power consumption is listed at maximum. If no load is placed on the EnviroRanger’s 24V

    rails (used to power discrete interlocks on passive devices) then the power consumptionis considerably lower.

    2 Program range is defined as the empty distance from the face of the transducer (P006)plus any range extension (P801).

  • Page 6 EnviroRanger Installation Guide PL-557

    Memory� 256KB static RAM with battery backup

    � 1MB flash EPROM

    Programming� primary: � PC running Dolphin Plus software

    � secondary: � hand held programmer

    Display� back lit LCD

    Temperature Compensation� range: � -50 to 150°C (-58 to 302°F)

    � source: � integral transducer sensor

    � TS-3 temperature sensor

    � programmable fixed temperature

    Temperature Error� sensor: � 0.09% of range

    � fixed: � 0.17% per °C deviation from programmed value

    Outputs� transducer drive: � 315 V peak

    � relays3: � 4 control / 1 alarm relay

    � control: 4 form “A”, NO relays (number 1-4)

    � alarm, rack or panel mount:1 form “B”, NC relay (number 5)

    � alarm, wall mount:1 form “C”, NO or NC relay (number 5)

    � all relays rated 4 A at 250 V ac, non-inductive

    � communication: � RS-232 running Milltronics Dolphin protocol

    � RS-232 running Modbus RTU and ASCII

    � SmartLinx® compatible

    Inputs� mA (analog) (1): � 0-20 or 4-20 mA, from alternate device, scaleable

    � discrete (8): � 10-50 V dc switching level

    � logical 0 = < 0.5 V dc

    � logical 1 = 10 to 50 V dc

    � 3 mA max. draw

    � frequency (2)4: � 1-20,000 Hz

    3 All relays are certified only for use with equipment which fails in a state at or under the

    rated maximums of the relays.

  • PL-557 EnviroRanger Installation Guide Page 7

    � counter (2)4: � 5 msec minimum pulse width

    Enclosure� rack mount: � DIN 3U/21HP, 4 rail plug in unit

    � suitable for standard 3U/84HP (19”) sub rack

    � panel mount: � suitable for DIN 43700 72 x 144 standard panelcut-out on 110mm (4.33“) centres

    � wall mount: � 224mm W x 285mm H x 102mm D(8.8” W x 11.2” H x 4.0” D)

    � Type 4X / NEMA 4X / IP 65

    � Polycarbonate

    Weight� rack mount: � 1.5 kg (3.3lbs)

    � panel mount: � 1.5 kg (3.3lbs)

    � wall mount: � 2.5 kg (5.5lbs)

    Approvals� See product nameplate

    Compatible Transducers� Echomax series, ST Ultrason series, STH series

    4 Discrete inputs 7 and 8 can be configured as frequency inputs, pulse counters, or simplediscrete inputs.

  • Page 8 EnviroRanger Installation Guide PL-557

  • PL-557 EnviroRanger Installation Guide Page 9

    Introduction

    The EnviroRanger is intended for advanced water and wastewaterapplications. This device can handle virtually all of your pump control andlevel monitoring needs – often replacing expensive PLCs and integrating intoa SCADA system for a fraction of the cost of competitive systems.

    The EnviroRanger is programmable.It can be configured for nearly any water or wastewater application andcontrol up to five pumps, gates, or alarms – and can communicate its statusby way of direct serial connection, modem, or industrial communicationnetwork.

    The EnviroRanger is flexible.It can take discrete input from pumps or other devices and modify itsoperation based on that input. It can also time events to maximize efficiencyor minimize cost.

    About this Manual

    NoteThe EnviroRanger ERS 500 is to be used only in the manner outlined inthis instruction manual or protection provided by the equipment may beimpaired.

    This is the Installation Guide for the Milltronics EnviroRanger pumpcontroller.

    The manuals in the EnviroRanger library are:

    Manual Uses

    Programming Reference(PL-556)

    • Parameter values• Parameter uses• Programming methods

    Installation Guide(PL-557)

    • Outline diagrams• Wiring diagrams• Installation requirements

    Communications Reference(PL-558)

    • MODBUS register mapping• Modem configuration

  • Page 10 EnviroRanger Installation Guide PL-557

    Dolphin PlusThe primary method of programming the EnviroRanger is using the DolphinPlus software and a serial connection to the device.

    Programming the EnviroRanger using the optional hand programmer ispossible but is not recommended for complex installations. As a rule ofthumb, if your application falls into one of the pre-configured applicationsthen you can use the programmer but if your application is more complexthen you will want to use Dolphin Plus.

    To buy a copy of Dolphin Plus contact your local Milltronics representative atthe numbers given on the back cover.

    Power InterruptionAll operator programming is stored in non-volatile memory, unaffected bypower interruption. Reporting functions use volatile RAM with batterybackup.

    Symbols UsedThe following symbols are used in the EnviroRanger manuals:

    Symbol Meaning

    alternating current

    direct current

    earth (ground) terminal

    protective conductor terminal

    caution (refer to instructions)

    program button on front of instrument

    infra-red communication port on front of instrument

    RJ-11 communications port

    no co-axial cable connections

  • PL-557 EnviroRanger Installation Guide Page 11

    Installation

    Note:Installation shall only be performed by qualified personnel, and inaccordance with local governing regulations.

    EnvironmentalChoose a mounting location suited to the EnviroRanger enclosure.

    The ideal EnviroRanger mounting location is where the:

    • Ambient temperature is always within -20 to 50°C (-5 to 122°F)

    • EnviroRanger display window is at eye level, unless most interaction isthrough a SCADA system

    • Cable length requirements are minimal

    • Mounting surface is free from vibration

    Avoid mounting locations where the EnviroRanger is:

    • Exposed to direct sunlight, (otherwise, provide a sun shield).

    • Close to high voltage/current runs, contacts, SCR control drives, orfrequency inverters.

    This product is susceptible to electrostatic shock. Follow proper groundingprocedures

    All field wiring must have insulation suitable for at least 250 V.

    Hazardous voltage present on transducer terminals duringoperation.

    DC terminals shall be supplied from an SELV source inaccordance with IEC 1010-1 Annex H.

    Relay contact terminals are for use with equipment having noaccessible live parts and wiring having insulation suitable forat least 250 V. The maximum allowable working voltagebetween adjacent relay contacts shall be 250 V.The non metallic enclosure does not provide groundingbetween conduit connections. Use grounding type bushingsand jumpers.

  • Page 12 EnviroRanger Installation Guide PL-557

    Mounting

    Notes:• Rack and rails supplied by others.• Terminal board screws supplied by others.

    Rack Mount

    Installation

    1. Install rails at positions 5 and 15, offset from the left of the faceplate.

    2. Test the fit of the EnviroRanger to ensure the rails are aligned correctly.

    3. Mount the terminal board on the inside rails of the rack with mountingscrews at positions 6, 10, and 16, offset from the left of the faceplate.

    21 HP

    3U

    18mm0.71” 176mm

    6.91”

    front view

  • PL-557 EnviroRanger Installation Guide Page 13

    4. Slide the EnviroRanger into the rack and press fit with the rail mountedterminal board.

    5. Tighten the four mounting screws on the faceplate.

    6. Wire the unit from the back.

    Note:Metallic racks must be grounded.

    3U/84HP (19”) sub-rack

    EnviroRanger rackmount (DIN 3U/21HP)

    blanking panels mustcover any unused slots

    unit connector

    terminal board(Milltronics supplied)

    Terminal board mounted on theinside of the rear rack rails.

  • Page 14 EnviroRanger Installation Guide PL-557

    Panel Mount

    Installation

    1. Unlatch the retaining clips and remove the terminal board from the unit.

    2. Slide the EnviroRanger through the panel cut-out.

    3. Assemble mounting brackets to the EnviroRanger chassis by hooking theminto the top and bottom (bottom first).

    72mm2.8”

    144mm5.7”

    152mm6.0”

    11mm0.4”

    195mm7.7”

    slip on mounting brackethand tighten (1 in. lb. torque max)

    slip on mounting brackethand tighten (1 in. lb. torque max)

    panel cut out:68 +0.7 by 138 +1.0 mm

    (2.68 +0.03 by 5.43 +0.04 in.)on 110mm (4.33”) centres

    DIN 4370072 x 144

    104mm4.1”

    terminal board extendsbeyond panel faceplate

  • PL-557 EnviroRanger Installation Guide Page 15

    4. Tighten mounting bracket clamping screw (top & bottom).

    5. Wire the terminal board.

    6. Press fit the terminal board to the EnviroRanger. To ensure that the pressureon the rear of the unit is minimized, provide external support for the wires.

    clamping screw

    terminal board(Milltronics supplied)

    Ensure wiring isexternally supported

    panel material

    68+0.7mm(2.68+0.03”)

    41mm minimum(1.6”)

    138+1.0mm(5.43+0.04”)

    clip for terminal board

  • Page 16 EnviroRanger Installation Guide PL-557

    Wall Mount

    Installation

    1. Mark and drill holes for the four mounting screws (customer supplied)2. Mount the enclosure using a long screwdriver

    The next steps are determined by your cabling system.

    Conduit

    If your cable is routed through conduit follow these steps:

    1. Unplug the display ribbon cable from the motherboard.2. Remove the four mounting screws holding the motherboard to the enclosure.3. Remove the motherboard from the enclosure, be careful not to damage the

    electronics with static electricity.4. Drill any required cable entry holes.5. Attach the conduit to the enclosure.6. Reinstall the motherboard with the mounting screws and plug in the display

    ribbon cable.

    209mm(8.2”)

    172mm(6.8”)

    15mm(0.6”)

    267mm(10.5”)

    285mm(11.2”)

    102mm(4.0”)

    mounting holes(4 places)

    28mm(1.1”)

  • PL-557 EnviroRanger Installation Guide Page 17

    Cable Glands

    If your cable is exposed and enters the EnviroRanger enclosure through thesupplied cable glands, follow these steps:

    1. Unscrew the glands and attach them loosely to the enclosure.2. Thread the cables through the glands, ensure the power cable is kept

    separated from the signal cables.3. Wire the cables to the terminal blocks.4. Tighten the glands to form a good seal.5. If you require more holes than are supplied in the enclosure, follow the steps

    found on page 16.

    Installing the Battery

    Disconnect power beforeinstalling or replacing thebattery.

    Do not install the memory backup battery until the EnviroRanger is installed,as it begins operation immediately.

    The unit is supplied with one battery. Insert the battery into the holder asshown before using the EnviroRanger.

    To install the battery

    Rack or Panel Mount

    1. Remove the plastic side shield.

    2. Slide the battery into the holder being careful to align the + and – terminals(sides) correctly.

    3. Replace the plastic side shield.

    Wall Mount

    1. Open enclosure lid

    2. Slide the battery into the holder being careful to align the + and – terminals(sides) correctly.

    3. Close and tighten enclosure lid

  • Page 18 EnviroRanger Installation Guide PL-557

    Mounting Location Considerations

    Laptop AccessWhen mounting the EnviroRanger try to provide a place for a laptopcomputer. A laptop running Dolphin Plus is an excellent configuration anddiagnosis tool for the EnviroRanger.

    The Rack and Panel mount versions of the EnviroRanger have a serial (RS-232) connection on the face of the unit. TheWall mount version has the serial connectionon the top of the motherboard, inside theenclosure. See Wall Mount on page 19 forRJ-11 placement.

    All units have RS-232 connections on theterminal board so they can be permanentlywired to modems for remote access ortelephone jacks for easy local access. Referto Digital Communications on page 29 forinformation on how to wire a permanentcommunications connection to the EnviroRanger terminal board.

    Hand Programmer AccessIf a laptop is not used to configure the EnviroRanger then ensure there isenough room in front of the unit to stand with a hand programmer. The handheld programmer is aimed at the receiver as shown below.

    If values from the hand programmer are not accepted (display does notrespond) try repositioning it. For the rack and panel mounted versions,ensure that the program button is pressed and the unit is in program mode.

    RJ-11Port

  • PL-557 EnviroRanger Installation Guide Page 19

    Installing SmartLinx CardsOption cards are installed into the areas shown.

    Wall Mount

    SmartLinx module

    power supply

    p/n 24751503 = acp/n 24751502 = dc

    mounting hole

    mounting hole RJ-11

  • Page 20 EnviroRanger Installation Guide PL-557

    Rack or Panel Mount

    To install the optional SmartLinx card:

    1. Press fit the card onto the female connectors as shown in the diagram.

    2. Use the screws supplied with the SmartLinx card to mount the card to theposts on the EnviroRanger.

    3. Install and configure the SmartLinx communication card as per theinstructions supplied with the card.

    Communication WiringThe SmartLinx Profibus DP manual (PL-534) shows cabling to a terminalblock. When using a SmartLinx card with the EnviroRanger all wiring shouldbe made to the EnviroRanger terminal board.

    The Profibus terminal block (from PL-534) maps to the EnviroRangerterminal board as shown:

    Profibus DP Wire Rack or Panel Mount Wall Mount2 Bus Ground 65 1-- RTS 66 2

    3 or 6 A-Line 68 44 or 7 B-Line 69 5

    1 Vcc 71 75 or 8 Cable Shield 22 38

    battery

    SmartLinx card

    mounting screws

    wire thecommunicationscable to theSmartLinx terminalblock (65 – 73)

  • PL-557 EnviroRanger Installation Guide Page 21

    Wiring

    Verify all EnviroRanger system components have been installed inaccordance with the associated product instruction manuals.

    Connect all cable shields to the EnviroRanger shield connections. To avoiddifferential ground potentials, do not connect cable shields to ground (earth)elsewhere.

    Exposed conductors on shielded cables should be kept as short as possible.

    System DiagramEnviroRanger

    Milltronics transducer,see specifications

    Milltronics TS-3 temperaturesensor (optional)

    customer device

    customer alarm, pump,or control device

    customer devicemA input

    relay output

    serial output

    discrete input

    customer network, modem,or laptop running Dolphin Plus

    SmartLinx cardcustomer industrial network

  • Page 22 EnviroRanger Installation Guide PL-557

    Terminal BoardThe terminal board on the EnviroRanger allows all inputs and outputs to beconnected simultaneously.

    Rack or Panel MountThis diagram is found on the side shield of the EnviroRanger.

    Wall Mount

    ac version

    dc version

    Route wiresto these

    terminals up

    Route wiresto theseterminals

    down

    Recommended torque on terminalclamping screws:

    • 0.56-0.79 Nm• 5-7 in.lbs

    dc version

    ac version

    Recommended torque on terminalclamping screws:

    • 0.56-0.79 Nm• 5-7 in.lbs

  • PL-557 EnviroRanger Installation Guide Page 23

    CablesThe EnviroRanger uses a transceiver that requires a shielded two-wireconnection to the transducer.

    Connection Cable TypemA inputsynctemperature sensordiscrete inputdc input

    14-20 AWG (2.0-0.5 mm2), copper

    transducer

    2-wire twisted pair / braided and foil shielded20 AWG (0.5 mm2), PVC jacket

    Do not use a coaxial transducer cableextension with the EnviroRanger.

    relay outputac input

    12-14 AWG (3.3-2.0 mm2), copper

    TransducersRun the transducer cable in grounded metal conduit, separate from otherwiring, (except TS-3 temperature sensor wiring, if applicable).

    Notes:• Do not use coaxial cable.• Do not connect the shield and white transducer wires.• Older transducer manuals will recommend these practices, disregard

    that information.

    Rack or Panel Mount

    Hazardous voltage present on transducer terminals duringoperation.

    transducer1

    transducer2

    black

    white

    shield shield

    white

    black

  • Page 24 EnviroRanger Installation Guide PL-557

    Wall Mount

    Temperature SensorAll Milltronics Echomax and ST-H transducers have an internal temperaturesensor. For optimum accuracy, use a separate TS-3 temperature sensor if:

    • the transducer is exposed to direct sunlight (or other radiant heat source),

    • the transducer connected is a ST-25 or ST-50

    • the transducer face and monitored surface temperature differs.

    • faster response to temperature changes is required.

    Accurate temperature readings are critical to accurate level measurementsbecause the speed of sound changes as a function of the air temperature.

    Rack or Panel Mount

    Use a TS-3 temperature sensor only. Do not jumper unused TS-3 terminals.

    white (-)

    black (+)

    shield

    transducer 1transducer 2

    black

    white

    shields

    wht.

    blk.

  • PL-557 EnviroRanger Installation Guide Page 25

    Wall Mount

    RelaysRelay contacts are shown in the de-energized position. In software, all relaysare handled identically and can be configured as positive or negative logicusing P118.

    Rack or Panel Mount

    Wall Mount

    Relay ratings:• 4 Form “A”, NO

    relays (1-4)• 1 Form “B”, NC

    relay (5)• 4 A at 250 V ac,

    non-inductive

    Power Failure

    Relays 1 to 4 arenormally open andwill fail in the openstate.

    Relay 5 is normallyclosed and will fail inthe closed state.

    relay 1

    relay 2

    relay 3

    relay 4

    relay 5

    black (+)

    shield

    Power Failure

    Relays 1 to 4 arenormally open andwill fail in the openstate.

    Relay 5 can bewired either normallyopen or normallyclosed and will fail inthe state shown inthe diagram.

    Relay ratings:• 4 Form “A”, NO

    relays (1-4)• 1 Form “C”, NO

    or NC relay (5)• 4 A at 250 V ac,

    non-inductive

    white (-)

    relay 1

    relay 2

    relay 3

    relay 4

    relay 5

  • Page 26 EnviroRanger Installation Guide PL-557

    mA InputIf EnviroRanger features are required based upon measurements obtainedfrom another level monitor, connect the level monitor mA output, to theEnviroRanger mA input terminals. Most EnviroRanger display, relay and mAoutput features may be used based upon the measurements provided by theauxiliary level monitor.

    If this feature is used, refer to Transducer (P004) and mA Input Parameters(P250, P251, and P252) in the EnviroRanger Programmers Reference.

    Rack or Panel Mount

    Wall Mount

    Level System SynchronizationWhen multiple ultrasonic level monitors are installed within a singleplant/facility, ensure the transducer cable(s) of each system are run inseparate grounded metal conduits. Otherwise, synchronize the levelmonitors.

    When level monitors are synchronized, no unit can transmit while another isawaiting echo reception.

    To synchronize the EnviroRanger with another EnviroRanger, or otherMilltronics instruments…

    • Mount the level monitors together in one cabinet.

    • Use a common power (mains) supply and ground (earth) for all units.

    • Interconnect the SYNC terminals of all level monitors.

    neg.

    pos.

    shield

    neg.

    pos.

    shield

    mA input

    mA input

  • PL-557 EnviroRanger Installation Guide Page 27

    To synchronize the EnviroRanger with other Milltronics ultrasonic levelmonitors contact Milltronics or your local distributor.

    Rack or Panel Mount

    Wall Mount

    other Milltronics device

    other Milltronics device

  • Page 28 EnviroRanger Installation Guide PL-557

    Power

    Important!Before applying power to the EnviroRanger for the first time, ensure anyconnected alarm/control equipment is disabled until satisfactory systemoperation and performance is verified.

    AC

    Notes:• The equipment must be protected by a 15 A fuse or circuit breaker in

    the building installation.• A circuit breaker or switch in the building installation, marked as the

    disconnect switch, shall be in close proximity to the equipment andwithin easy reach of the operator.

    Rack and Panel Mount

    Wall Mount

    DC

    Rack and Panel Mount

    terminal 46 shall beconnected to a reliableearth ground

    terminal 11 shall beconnected to a reliableearth ground

  • PL-557 EnviroRanger Installation Guide Page 29

    Wall Mount

    Digital CommunicationsWiring the EnviroRanger for communications allows it to be integrated into afull SCADA system, an industrial LAN, or directly connected to a PC runningDolphin Plus.

    RS-232 Serial Connection

    Rack and Panel Mount

    Do not ground cable shield to signal ground, instead, ground the cable shieldto terminal 22.

    signal ground

  • Page 30 EnviroRanger Installation Guide PL-557

    Wall Mount

    When wiring serial communications to a Dolphin Plus unit you need onlyconnect the Rx, Tx, and signal ground lines. See the Dolphin Plus manualfor more detailed wiring information.

    See the EnviroRanger Communications Reference for more details on wiringfor Modbus-based SCADA systems.

  • PL-557 EnviroRanger Installation Guide Page 31

    Discrete InputsDiscrete inputs are used to trigger or alter the way EnviroRanger controlsdevices such as pumps and alarms. These inputs accept a dc currentbetween 10 and 50 V as the signal triggered by an external device such as apump, float, or other alarm.

    These external devices can be either self-powered and supply the dc voltageor they can be passive and use power supplied by the EnviroRanger.

    Discrete Inputs

    Rack and Panel Mount

    Discrete inputs have a positive and negative terminal.

    Discrete Input Positive Terminal Negative Terminal1 26 232 25 233 24 234 10 235 9 76 8 77 33 348 35 36

    common (neg.) for discrete inputs 5 and 6

    discrete input (pos.) 6

    discrete input (pos.) 5

    discrete input (pos.) 4

    discrete input (pos.) 1

    discrete input (pos.) 2

    discrete input (pos.) 3

    common (neg.) for discrete inputs 1 to 4

    discrete input (pos.) 7

    discrete input (neg.) 7

    discrete input (neg.) 8

    discrete input (pos.) 8

  • Page 32 EnviroRanger Installation Guide PL-557

    Powered by EnviroRanger

    Powered by External Device

    input contacts from external device

    Example Wiring

    Shown to the left is anexample of all eight discreteinputs wired using the 24Vdcrails on the EnviroRanger.

    Use this model of wiring if yourexternal device does notprovide power to the discreteinputs.

    DI 6 +

    DI 5 +

    DI 4 +

    DI 3 +

    DI 2 +

    DI 1 +

    DI 7 +

    DI 8 +

    DI 7 -

    DI 8 -

    DI common iswired to 24V -

    input contacts from external device

    DI 8

    DI 5

    DI 6

    DI 4 DI 1

    DI 2

    DI 3

    Example Wiring

    Shown to the left is anexample of all eight discreteinputs wired using powersupplied from an externalsource.

    Use this model of wiring if yourexternal device provides itsown power to the discreteinputs.

  • PL-557 EnviroRanger Installation Guide Page 33

    Wall Mount

    Discrete inputs have a positive and negative terminal.

    Discrete Input Positive Terminal Negative Terminal1 55 542 56 543 57 544 58 545 41 396 40 397 14 158 16 17

    discrete input (pos.) 7

    discrete input (neg.) 7

    discrete input (pos.) 8

    discrete input (neg.) 8

    common (neg.) for discrete inputs 5 and 6

    discrete input (pos.) 6

    discrete input (pos.) 5

    common (neg.) for discrete inputs 1 to 4

    discrete input (pos.) 1

    discrete input (pos.) 2

    discrete input (pos.) 3

    discrete input (pos.) 4

  • Page 34 EnviroRanger Installation Guide PL-557

    Powered by EnviroRanger

    Powered by External Device

    input contacts from external device

    Example Wiring

    Shown to the left is anexample of all eight discreteinputs wired using the 24Vdcrails on the EnviroRanger.

    Use this model of wiring if yourexternal device does notprovide power to the discreteinputs.

    DI 6 +

    DI 5 +

    DI 4 +

    DI 1 +

    DI 2 +

    DI 3 +

    DI 7 +

    DI 8 +

    DI 7 -

    DI 8 -

    DI common iswired to 24V -

    input contacts from external device

    DI 8

    DI 5

    DI 6

    DI 4

    DI 3

    DI 2

    DI 1

    Example Wiring

    Shown to the left is anexample of all eight discreteinputs wired using powersupplied from an externalsource.

    Use this model of wiring if yourexternal device provides itsown power to the discreteinputs.

    DI 7

  • PL-557 EnviroRanger Installation Guide Page 35

    Maintenance

    The EnviroRanger requires no maintenance or cleaning, however a programof periodic checks is advised.

    Battery Replacement

    Disconnect power or removefrom rack before installing orreplacing the battery.

    The battery life depends on ambienttemperature and the length of time that theunit is in an unpowered (battery backed up)state.

    Every time the EnviroRanger is powered off the RAM is powered forapproximately 20 minutes by a capacitor. Ensure that the battery is changedbefore the time is up or the unit will require re-programming.

    The battery has a ten year life expectancy, and should be replaced at thattime if usage hasn’t exhausted it.

    Replace the battery with Rayovac BR2032.

    To replace the battery

    Rack or Panel Mount

    1. Remove the plastic side shield.

    2. Remove and dispose of the old battery.

    3. Slide the battery into the holder being careful to align the + and – terminals(sides) correctly.

    4. Replace the plastic side shield.

    Wall Mount

    1. Open enclosure lid

    2. Remove and dispose of the old battery.

    3. Slide the battery into the holder being careful to align the + and – terminals(sides) correctly.

  • Page 36 EnviroRanger Installation Guide PL-557

    4. Close and tighten enclosure lid

    Software UpgradesThe software in the EnviroRanger can be upgraded in the field using alaptop and a Milltronics utility.

    Contact your local Milltronics representative for information on the currentstatus of EnviroRanger software or visit:

    http://www.enviroranger.com/

  • PL-557 EnviroRanger Installation Guide Page 37

    Index

    about this manual ..........................7

    ac power

    rack or panel ............................26

    wall...........................................26

    accuracy ........................................4

    analogue input ........... See mA input

    approvals .......................................6

    battery

    installation ................................15

    replacement .............................33

    cables ..........................................21

    communication

    rack or panel ............................27

    wall...........................................28

    communication wiring ..................18

    Communications Reference ..........7

    compatible transducers .................6

    dc power

    rack or panel ............................26

    wall...........................................27

    digital inputs...... See discrete inputs

    discrete inputs

    example .............................30, 32

    rack or panel ............................29

    wall...........................................31

    display............................................5

    Dolphin Plus...................................8

    enclosure .......................................6

    environmental ................................9

    rack or panel mount ...................4

    wall mount..................................4

    EnviroRanger library......................7

    inputs .............................................5

    installation......................................9

    Installation Guide...........................7

    installing smartlinx cards .............17

    installing the battery.....................15

    introduction ....................................7

    level system synchronization.......24

    library

    manuals .....................................7

    mA input

    rack or panel ............................24

    wall...........................................24

    maintenance ................................33

    memory..........................................5

    mounting

    panel ........................................12

    rack ..........................................10

    wall...........................................14

    mounting location ....................9, 16

    other manuals................................7

    outputs

    rack or panel mount ...................5

    panel mount.................................12

    power.............................................4

    ac .............................................26

    dc .............................................26

    power interruption..........................8

    programming .................................5

    programming considerations .......16

    Programming Reference ...............7

    rack mount...................................10

    rack or panel mount

    ac power ..................................26

    communication.........................27

    dc power ..................................26

    discrete inputs..........................29

    mA input...................................24

    relays .......................................23

    RS-232.....................................27

    synchronization........................25

    temperature sensor..................22

    transducers ..............................21

    range .............................................4

    relays

    rack or panel ............................23

    wall...........................................23

    replacing the battery ....................33

    resolution .......................................4

  • Page 38 EnviroRanger Installation Guide PL-557

    RS-232

    rack or panel ............................27

    wall...........................................28

    smartlinx installation ....................17

    smartlinx wiring............................18

    software upgrades .......................34

    specifications .................................4

    sunlight ..........................................9

    symbols used in manual ................8

    synchronization

    rack or panel ............................25

    wall...........................................25

    system diagram ...........................19

    temperature compensation............5

    temperature error...........................5

    temperature sensor

    rack or panel ............................22

    wall...........................................23

    terminal board

    rack and panel .........................20

    transducers..................................21

    rack or panel ............................21

    wall...........................................22

    wall mount ...................................14

    ac power ..................................26

    communication.........................28

    dc power ..................................27

    discrete inputs..........................31

    mA input...................................24

    relays .......................................23

    RS-232.....................................28

    synchronization........................25

    temperature sensor..................23

    transducers ..............................22

    wastewater ....................................7

    water..............................................7

    weight ............................................6

    wiring ...........................................19

  • EnviroRanger ERS 500

    Nov. 1999

    Communications Reference

    PL-558

    33455580Rev 2.0

    ISO 9001Certificate #002284

    Peterborough, Ont., Canada

    RE

    GIS

    TER

    ED

    QUALITY

    SY

    ST

    EM

    R

    CANADA

    GERMANY

    Singapore, Brazil

    1954 Technology Dr., P.O. Box 4225,Peterborough, Ontario, Canada K9J 7B1

    Tel.: (705) 745-2431 Fax: (705) 741-0466

    August van de Wielelei 97, 2100 Deurne, Antwerp, BelgiumTel.: +32(0)3326 45 54 Fax: +32(0)3326 05 25

    Parc de la Sainte Victoire, Bât. 5, 13590, Meyreuil, FranceTel.: +33 4 42 65 69 00 Fax: +33 4 42 58 63 95

    Amores No. 1155, Col. Del Valle, 03100, Mexico D.F.,Mexico

    Tel.: +52 5 575-27-28 Fax: +52 5 575-26-86

    Nikkelstraat 10, NL-4823 AB Breda, The NetherlandsTel.: +31(0)76 542 7 542 Fax: +31(0)76 542 8 542

    709 Stadium Drive, Arlington, Texas U.S.A. 76011Tel.: (817) 277-3543 Fax: (817) 277-3894

    A joint venture in a sales office in anddistributors in 56 countries.

    AUSTRALIA

    BELGIUM

    ENGLAND

    FRANCE

    HONG KONG

    MEXICO

    THE NETHERLANDS

    THE UNITED STATES

    182 Normanby Rd., Box 339, South Melbourne, AustraliaTel.: +011-613-9695-2400 Fax: +011-613-9695-2450

    Century House, Bridgwater Road, Worcester, England WR4 9ZQTel: +44 1905 450500 Fax: +44 1905 450501

    Werftstrasse 47, D-40549, Dusseldorf, GermanyTel: +00 49 211 562 3925 Fax: +00 49 211 562 6030

    1 Hoi Wan Street, Suite 602, Quarry Bay, Hong KongTel.: +011 852-2856-3166 Fax: +011 852-2856-2962

    Visit our web site at:www.milltronics.com