environmental sanitation clearance
TRANSCRIPT
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Basic Project Information
Name of the Project : Proposed 2,000 cubic meters per dayCapacity Sewerage Treatment Plant
Location : Magay St., R.T. Lim Boulevard,Zamboanga City
Nature of Project : Wastewater Management Project
Proponent Profile
Proponent Name Zamboanga City Water District
Address Pilar St., Zamboanga City
AuthorizedSignatory/Representativeto Apply for ECS
Leonardo Rey D. VasquezGeneral Manager
Represented by :Arnulfo A. AlfonsoAssistant General Manager for TechnicalServices
Contact Details Tel No. : 991-1556Field Office (Engineering) : 955-4235Fax No. : 991-2799
2.0 Site Information
The proposed project site was chosen based on location,
possibility of land availability, land area, and elevation with
respect to flood level.
The existing site of the Materials Recovery Facility (MRF)
owned by the Local Government of Zamboanga City is located 300
meters away from the West Pumping Station. The project will
utilize 1,800 square meters of the area for the construction of
the 4,000 cubic meter capacity Sewerage Treatment Plant.
Last April 22, 2014, a Memorandum of Agreement has been
signed by the Local Government of Zamboanga, represented by the
City Mayor, Maria Isabelle Climaco-Salazar, and the Zamboanga
Ciy Water District, represented by its General Manager, Leonardo
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Rey D. Vasquez, for the use of the said area. This was witnessed
by members of the Board of Directors of ZCWD and the department
heads and key personnel of the local government.
The project site is bounded on North by Gov. Lim Avenue
(Magay Street), on the East by a Mosque and the open space
nearing the Zamboanga City Public Market, on the south by the
Magay Creek along the Philippine Ports Authority, on the West by
the MRF. Along the North side, there are found certain
structures made of light materials but which are no longer part
of the bounded area.
2.0 Project Rationale/Objective
The provision of effective sanitation services is a key
development challenge in the Philippines. As the population
rises and is increasingly concentrated in urban centers, there
is corresponding increase in wastewater generation. Under the
Clean Water Act, water utilities in highly urbanized areas, in
coordination with local government units (LGUs), are required to
connect existing sewage lines to available sewerage systems. In
areas where there are no sewerage systems, water utilities may
adopt a sanitation improvement program that will regularly
remove septage to increase the performance of septic tanks.
Within the ZCWD franchise area, only a very small
percentage of households are connected to the existing
sewerage system. The existing system however lacks the
necessary treatment facility to treat raw sewage. Most houses
that are not connected to the existing system use septic tanks
which only provide partial treatment of sewage. The lack of
maintenance of septic tanks renders the partial treatment
useless as it makes the septage or the contents of the septic
tank more pollutive when directly discharged to drainage canals
and eventually to bodies of water. This is also the case forsewerage systems without wastewater treatment facilities.
2.1 Objectives
The operational objectives of the project are:
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1. To provide a Sewage Treatment Plant (STP) for the
existing ZCWD sewer network that will reduce pollution
attributed to untreated sewage discharge or overflow from
households;
2. To rehabilitate the existing sewer network including
the expansion of the sewerage coverage area;
3. To provide efficient and affordable sewerage service
initially to existing ZCWD sewered customers and
ultimately to all targeted areas within the franchise of
ZCWD;
4. To comply to all existing local and national
environmental laws and regulations on effluent and sludge
disposal by construction and operation of efficient
treatment plants and sludge disposal facility; and
5. To improve water quality, sanitation and public health
conditions to enhance economic productivity and potentials
in fishery, aquatic life and eco-tourism in the general
areas of Zamboanga City and adjoining municipalities.
3.0 Project Type and Area Covered
This project will cover the existing collection system
which covers approximately 80 hectares of the downtown area
including the following barangays: Zone I, II, portion of Zone
III and Zone IV.
The general project scheme will take on the following
components:
Phase I (Year 2010-2015)
Construction of STP at MRF Site with 2015 design sewageflow
Construction of interconnection works from West Pumping
Station to STP at MRF
Phase II (Year 2015-2020)
Sewer network investigation and rehabilitation works
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Rehabilitation of East and West Pumping Stations and
discharge lines
Expansion of Sewerage System utilizing separate system of
sewage collection (pipe laying, interconnection, and
service connection works)
Expansion of STP to accommodate flows from expansion area
(2020 design sewage flow)
4.0 Operational Process
Sewer System
The sanitary system dates back to year 1933 when it
was constructed during the American occupation. It covers
an area of approximately 80 hectares covering most of thecitys downtown area. The collection system consists of
approximately 11,400 l.m. of vitrified clay pipes with
lengths and sizes broken down as follows: 830 l.m. of 100
mm diameter, 5,390 l.m. of 150 mm, 4,960 l.m. of 250 mm,
and 220 l.m. of 300 mm. Excluded are private lines of large
establishments connected into the system. Figure 3-4 shows
the existing layout plan of the sewerage system. The Magay
Creek (Sucabon Creek) divides the sewer service area into
the East and West catchment areas. Sewage flow from the
East catchment are conveyed by gravity to the East PumpingStation, which are then pumped to the West Pumping Station
via two 200 mm diameter cast iron (CI) pressure pipes.
Likewise, sewage flows generated from the West catchment
are collected in the receiving tanks of the West Pumping
Station where together with the flows from the East
catchment are no currently being discharged into Magay
Creek.
5.0 Plans and Specifications
This project will be undertaken under a Design and Build
Scheme. Thus, the detailed plans and specifications of this
project cannot yet be presented.
However, a the preliminary design of the sewerage treatment
plant is presented as follows:
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5.1 Treatment Options
(1) Sewage Characteristics and Effluent Limits
The sewage treatment plant (STP) should be able
to produce an effluent that meets all the required
discharge standards, must be cost-efficient with
minimal operational and maintenance requirements
and must be robust enough to accept varying organic
and hydraulic loads. Varying and fluctuating
wastewater characteristics are highly expected
during STP operations. Low organic content of
sewage (i.e. BOD < 70 mg/l) is susceptible to
endogenous respiration in the aeration tank for
biological treatment system. Such condition will
result to thinning of bio-sludge in the reactor and
formation of sludge with poor ability to settle. In
addition to appropriate STP design, good operation
and process control will be the key in meeting the
compliance limit all the time.
The proposed sewage flow characteristics are
presented with range values and are shown in the
Table 5.1. The one-time sampling conducted in March
2009 yielded a BOD of 98 mg/l. This is relativelylow compared to average sewage characteristics.
Since this is a one-time sampling event, the design
parameters for the STP will be referred to reported
literature values. The effluent standards of Class
C water as stipulated in DAO 35 should be used as
the treatment objective criteria for the proposed
STP.
The specific water quality parameters that must
be complied with are listed in Table 5.2.
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Table 5.1 Design Criteria for ZCWD-STP
Table 5.2 Effluent Standards: Conventional and Other
Pollutants Inland Waters Class C
Parameter Units Effluent LimitsColor PCU 150pH 6.5-9.0
COD mg/L 100
BOD5
@ 20 mg/L 50
Total Suspended Solids mg/L 70Oil and Grease mg/L 5
Phenolic substances mg/L 0.10Total Coliforms MPN/100 ml 10,000
source: DENR Administrative Order No. 35 s. 1995
(2) Preliminary Treatment Units
Preliminary treatment units, the first stage of
sewage treatment, must be able to efficiently remove
coarse solids and other large materials often found insewage to protect downstream equipment such as
transfer and sludge pumps and mechanical scrapers.
Preliminary (or pre-treatment) operations typically
include flow equalization, oil and grease removal,
coarse to fine screening, grit removal and, in some
cases, macerating or grinding of large suspended
solids. A number of pre-treatment units are
recommended for the sewage treatment plants. These are
the following:
Screening - Coarse screening of solids with particle
diameter of 6 to 150 mm may be accomplished using bar
racks or bar screens (mechanically cleaned). Inert
materials less than 6 mm in diameter may be removed by
fine screens (fixed parabolic type or rotary drum).
Inclined bar screens are frequently applied atSTPs,
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pumping stations and polder pumps. It may be a
continuous self-cleaning screening belt that removes
fine and coarse solids with mesh width of screen in
the range of 0.5 to 30 mm.
Removal of Grits - This is accomplished after
screening and before flow equalization in order to
protect mechanical equipment from abrasion and
accelerated wear. Grit removal will separate sand,
gravel or any other heavy non-putrescible materials
from the sewage. This may be accomplished in grit
removal chambers or by centrifugal separations of
solids.
Flow Equalization - This pre-treatment unit is often
required for separate systems whether operating on
dry- or wet- weather flow. This is often accomplishedby using equalization basin properly designed based on
peak and minimum diurnal flow patterns providing an
average of 2 hours detention for the design flow.
(3) Main Treatment Units
The main treatment may either involve chemical
treatment or biological treatment. In some cases, the
enhanced chemical precipitation process using either
plate clarifiers or diffused/dissolved air flotationmay be considered as an alternative to biological
treatment units especially for combined sewer flows.
The process is usually attractive to sewage flow with
low organic loads but relatively high inert or non-
biodegradable suspended solids. However, the process
will entail large chemical consumption and
subsequently will produce considerable volume of
sludge which will need further processing, treatment
and disposal. Organic removal using biological
treatment process is recommended for this project.Four (4) biological treatment systems were evaluated
using a technology selection criteria developed for
MWCI in Metro Manila (MTSP Feasibility Study in 2003).
These selection criteria are as follows:
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Table 5.3 Comparative Advantages and Disadvantages of
Selected Biological Treatment Systems
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(4) Sludge Handling and Other Post Treatments
Sludge treatment and disposal is a major
consideration in choosing the appropriate main
treatment technology. Sludges are mainly due to the
production of excess sludges during the biological
treatment process. To prevent nuisance due to odor,
these sludges must be stabilized, dewatered and
disposed of properly in landfill as soon as possible.
Sludges may be stabilized and later used as soil
conditioners or fertilizers. Available separation
technologies considered are presented in Table 5.4.
Chlorine disinfection is often used for STP system.
Other options currently used are ultraviolet (UV)
radiation, ozonation, chlorine dioxide, peracetic acid
and electron beam irradiation (E-beam).
Table 5.4 Comparative Advantages and Disadvantages of Bio-
Sludge Handling Equipment
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Fig. 5.1 Sample STP Site Layout as recommended by Philippine Water Revolving Fund
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6.0 Description of Existing Environment
Topography and Geology
The study area is situated on a coastal plain covering
stretches of generally flat terrain with elevations ranging from
zero to 50 meters above mean sea level (mamsl). In general, the
profile is sloping from the shoreline before gradually becoming
rolling and mountainous toward the center of the peninsula. The
urban center of the study area is situated in a relatively flat
terrain located near the shoreline with elevations reaching only
up to 5 mamsl.
The coastal plains of the Zamboanga Peninsula are covered
by recent alluvium, raised coral reefs, and beach deposits. The
uplands on the other hand are made up of igneous and sedimentary
rocks of tertiary age, mainly andesitic, volcanic, limestones,
shales, and tuffs.
A large expanse of the study area is covered by lowland San
Miguel silt, characterized by a reddish brown color, friable,
and takes the form of a fine granular silt loam. This soil type
is mostly planted to rice, corn, and fruit trees.
The mountainous portions of the study area have soils which
are characterized by gray to dark gray which was formed from
residual soils underlain with coralline limestone. Drainage in
this soil type is good externally and varies from fair to poor
internally.
Hydrology
Zamboanga City has two pronounced seasons, the wet and dry.
The wet season begins in April and ends in November while therest of the year is dry with occasional rains. The mean annual
rainfall over the study area is 1,129 mm with an average
temperature of 27.2 C, December and January being the cold
months with temperature registers of 26 to 27 C1
1Zamboanga City Climatological Station, PAGASA (1950-1985)
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There are two major river systems that traverse the study
area. These are the Tumaga River and the Baliwasan River. The
Tumaga River drains the Pasonanca Reserve at the upstream
running southeast before exiting into the Moro Gulf. The
Baliwasan River on the other hand drains the eastern most
portion of the study area before finally discharging intothe
Basilan Strait. One of the major tributary which branched out
from the Tumaga River is Magay Creek. This creek drains the city
center of Zamboanga City, originating from Barangay Camino Nuevo
and discharging into Basilan Strait fronting the international
sea port.
7.0 Brief Discussion On Environmental And Health Impacts
One of the objectives of constructing this sewerage
treatment plant is to improve the water quality, sanitation and
public health conditions to enhance economic productivity and
potentials in fishery, aquatic life and eco-tourism in the
general areas of Zamboanga City and adjoining municipalities.
The World Health Organization (WHO) has classified diseases
related to water into four categories:
1)water-borne diseases e.g., cholera, hepatitis A,typhoid,
diarrhea and dysentery;2)water-washed diseases e.g., diarrhea, intestinal
parasitism, conjunctivitis (sore eyes), and skin diseases;
3)water-based diseases e.g., schistosomiasis; and
4)water-vector related diseases e.g., malaria, filariasis and
dengue or H-fever.
The discharge of untreated wastewater into the coastal
waters poses detrimental effects not only to the water body and
its biodiversity but also to the aquatic resources that are
eventually consumed by the people of Zamboanga.
Thus, it is anticipated that upon the operation of this
sewerage treatment plant, there will be gradual but considerable
improvements in the water quality of the receiving body. The
limited pollution load of the effluent discharged into the
creek, which are within or even lower than the standards set by
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DENR, would allow the natural assimilation of these pollutants
by the water body.
Possible environmental impacts that are expected in the
operation of the STP include the following:
Odour and air pollution from the plant and from the
disposal of effluents and sludge;
Infiltration of sewage into topsoil, aquifer, or water
supply and impact of water supply;
Mosquito breeding and diseases transmitted by
mosquitos;
Solid waste disposal of sludge and other wastes;
Tourist and recreation areas such as nature reserves,
forests, parks, monuments, sport centers, beaches, and
other open areas which would be impacted;
Possible emergencies and plant failures, the frequency
at which they may occur, and possible consequences of
such emergencies.
In order to mitigate these impacts, the winning bidder or
contractor would be required to incorporate measures that would
control odor and install air emission control equipment to
mitigate the impacts on air.
There is a slim chance of infiltration of sewage into the
water supply since there is a sanitary clearance that is being
observed against the water system. Futhermore, the water sources
are located upstream of the location of the sewerage system and
the proposed STP. However, regular maintenance checks are being
performed to mitigate infiltration of sewage into the ground
water. The Phase II of this project involves the replacement of
of the old sewer lines where the structural integrity of such
pipes are already in question considering the age of said pipes.
To avoid mosquito breeding within the STP from tanks, most
of said tanks will be constructed sub-surface and will be
enclosed. The aeration process of the said tanks will not be
conducive for mosquito breeding because of its continuous
disturbance and agitation.
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The present case where raw sewage is directly discharged
30-40 meters from the West Pumping Station could have
contributed to the degrading water quality of the Cawa-Cawa Bay.
Despite such fact, tourism has not dwindled, but had rather
increased the number of beach goers. However, with the advent of
the STP operation, it could be expected that the water quality
of the beach would gradually improve with its continuous
operation.
8.0 Brief Discussion on Mitigating/Control Measures
The following mitigating measures will be implemented in
the event that the following circumstances may arise during the
operation of the STP:
Treatment Plant Failure
Standby generators should be provided in order to
provide immediately the power requirements should there be
power failure. Chlorination of the effluent could also be
increased during these periods to reduce pathogenic
bacteria in the effluent.
It will be ensured that all plant equipment must at
all times be in good operating condition. Trainingprogrammes and for plant operation and maintenance
activities will be included as part of the project's
technical assistance program. Funds will be allotted to
make available new equipment parts and training after the
project's contractors have completed their obligations.
Outfall Location and Design
The location of the effluent outfall is be so located
as to ensure the maximum dilution of the effluent in theMagay Creek.
However, the discharge of effluent will not be
regularly determined as water reclamation will be an option
in the operation of the STP which will also be open for use
by the City Environment and Natural Resources Office, the
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City General Services Office and the Philippine Ports
Authority for their general purposes use.
Plant Odour, Mosquito And Other Nuisance
Odours from the plant are expected to be reduced from
existing levels and not pose a major problem due to the
location of the project site and the south-westerly wind
which would carry most of the odour to the sea.
Fly and mosquito breeding can be controlled in ponds
and the sludge drying lagoons by chemical application (i.e.
calcium hypochlorite, chlorine).
Noise from the plant is expected to be minimal, and
the location of the plant and wind direction will reduce
this adverse impact. Adverse impacts of heavy traffic to
and from the plant of local street traffic and noise is
expected to be minimal during plant operations.
Other control and mitigating measures which will be
implemented during the construction and operation phases of this
project will be discussed under the section on
Mitigating/Control Measures.
9.0 Occupational and Safety Measures
Since the project will be using the Design and Build
Scheme, the contractor will be required to observe the following
occupational and safety measures, among others. They shall
provide sufficient number of the following items to ensure the
safety and welfare of their employees, its subcontractors, the
Engineer and its agents and the public during the execution of
the work.
1.PPE
2.Signages
3.Barricades or bollards
4.Warning Lights
5.Steel plates for open excavation
6.Board-up fence
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7.Access ladder
8.Sheeting and shoring for excavation
9.Safety engineer and traffic aides
10. Other safety equipment necessary to execute the work
in a safe manner
11.
All other items that are required by the DPWH, City
Engineers Office and/or LGU for the safe execution of the
Work
During plant operations, the following safety measures will be
implemented on the following phases/aspects of the operation:
9.1 Safety
ZCWD, as the end user, shall be responsible in
ensuring the safety of its employees and guests by
providing a safe working environment. It shall ensure that
prior to the operation of the Sewerage Treatment Plant, its
employees shall have completed a safety training. Monthly
safety meetings, and regular safety trainings, will be
conducted to update the existing safety plans. All
employees will undergo CPR and Basic First Aid Training.
The STP Supervisor will maintain a record of all
training provided. He shall also be responsible forinsuring that all plant plans and programs are reviewed on
an annual basis.
9.2 Peak Flows
The STP personnel shall determine peak flows and when
influent wet wells high level alarm is activated. In such
cases, the Supervisor shall be alerted and the latter shall
assign an Operator who will monitor the plant during the
peak flow event.
Operators will check the condition of the bar screens
and watch for hydraulic over loading of treatment processes
for the duration of the event. The STP will be monitored 24
hours a day for as long as the peak conditions exist.
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9.2.1 Responding to Peak Flows
ResponsiblePersonnel
Action
Operator - receives an alarm forinfluent high level
-
acknowledges the alarm andchecks plant flow
- - notifies Supervisor ofthe alarm condition
Supervisor - Checks current weatherconditions and predictedrainfall
- Schedules Operators tomonitor the plant duringthe event.
Scheduled
Operator
- Monitors flow through the
treatment process- Checks for influent flow inexcess of pump capacity
- Monitors chlorinationprocess to insure properfunction
- Manually rakes screens whennecessary
- Checks grit classifier forcontinuous operation
- Checks sewer levels at key
manholes in the collectionsystem as may be directedby the Supervisor
- Log activities in theOperations Log Book
9.3 Sanitary Sewer Overflows
There is an overflow event when there is a release of
untreated sewage to the environment or inside of a building
not including permitted combined sewer overflow points. The
cause of the overflow includes:
Overtopping of manholes
Overflow of pump station wet wells
Force main pipeline breaks
Air release valve failures
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Sewer line blockages
Sewer line or main failures
Flow exceeding the capacity of the collection
system
These cases require immediate emergency responses
which include, but are not limited, to the following:
Division Manager to mobilize personnel to stop,
control, contain and clean up the spill.
Division Manager must notify the following
authorities:
o DPWH or City Engineers Office, as the case
may be;
o Department of Health, Center for Health
Development;o Department of Environment and Natural
Resources-Environmental Management Bureau
o Local Government of Zamboanga City
The STP manager must ensure that the contaminated area
is barricaded of and evaluates the event to eliminate
hazards, both current and future, to the public health and
environment.
It shall also undertake the following preventive
measures, to wit:
Establish a gravity sewer cleaning schedule;
Conduct video inspection of the collection
system;
Verify the capacity of the collection system and
of the plant with each new development;
Provide battery back up alarm system in both
pumping stations;
Redundant pump, valve and control system in all
pump stations;
Provide emergency power generation system at
plant and in all pumping stations
9.3.1 Responding to Sewer Overflows
Responsible Action
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Personnel
Plant Manager - Upon notification of anoverflow event, evaluatesthe resources needed tostop , contain or control
the event;- Assigns a response team tostop, contain and controlthe spill
- Mobilizes the personnelresponsible
- Reports the overflow eventto the proper authorities
Response Team - If the spill is in atraffic area, diverttraffic away from the spillwith barriers and/orflaggers;
- Contains the spills withsandbags or other barriers
- Blocks storm drains andother runoff points toprevent spill from reachingreceiving waters;
- If spill is on thepavement, hoses down thespill area thoroughly usingthe vacuum truck to pick upthe rinse water; or
- If spill is on bare ground,removes the contaminatedsoil;
- Returns the site conditionit was in before the spill.
- Completes other clean uptasks as may be directed bythe Department of Health,the supervisors and properauthorities.
-
Reports clean up measuresundertaken o the plantmanager.
ScheduledOperator
- Monitors flow through thetreatment process
- Checks for influent flow inexcess of pump capacity
- Monitors chlorination
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process to insure properfunction
- Manually rakes screens whennecessary
- Checks grit classifier for
continuous operation- Checks sewer levels at keymanholes in the collectionsystem as may be directedby the Supervisor
- Log activities in theOperations Log Book
9.3.2 Reporting a Sewer Overflow Event
The STP Manager, within five (5) days from the
occurrence of a sewer overflow event, will take thefollowing actions:
1.Receive a notification of the event;
2.Investigate the cause of the event;
3.Gathers data about the event including start
time, duration, estimated volume discharged,
area affected and point of entry intro
receiving waters;
4.Writes the detailed report on the event
including the steps taken to prevent
reoccurrence.
5.Submits the written report to the ZCWD
Management, DENR-EMB, DOH-CHD IX, and the
City Health Office.
The Supervisor shall:
1.Gather the necessary data including
surrounding the event including the start
time, duration, estimated volume and
affected area;
2.
Inform ZCWD Management, DENR-EMB IX, DOH-CHD
IX and the City Health Office to report the
incident and pass on information gathered.
3.Take photographs of the incident for
documentation purposes.
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4.Contacts the STP Manager to report the
incident and pass on information;
5.Writes the summary of the incident to be
submitted to the STP Manager;
9.4 Chemical Handling
As a measure of safety, personnel must at all times
wear protective gear including but not limited to safety
glass and gloves.
9.4.1 First Aid for Chemical Exposure
1.Eyes : Wash eyes thoroughly with water
for 15 minutes and
get medical
assistance
2.Skin : Flush skin with soap and water.
Get medical attention
3.Ingestion : Seek medical attention
immediately. Induce
vomiting if conscious.
4.Inhalation of spray or dust : Remove to
fresh air and get
immediate medicalattention.
These first aid measures shall be updated accordingly,
particularly as the type of chemical used for the STP will
be known.
When cleaning chemical spills, make sure that
appropriate protective gear and equipment are being worn.
For liquid spills, flush small spills into the wet well.
For larger spills, contain the spill and recover as much ofthe chemical as possible. Discharge the remaining liquid
directly into the wet well. Rinse the area and discharge
the wash water into the wet well.
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In case of solid spills, dispose appropriately into
the designated dumpster according to the nature of the
waste (biodegradable, non-biodegradable, hazardous, etc.).
9.5 Responding to Earthquake and Tsunami
When an earthquake strikes, employees are advised to
drop, cover and hold (drop and cover under a desk or
sturdy table). Windows, bookshelves, filing cabinets and
other objects that could fall should be avoided. Hold onto
the desk or table; if it moves, move with it. If outdoors,
move to a clear area, away from trees, signs, buildings or
downed electrical wires and poles.
After the earthquake, check yourself and those around
you for injuries. Be prepared for aftershocks. A severe
earthquake may necessitate the opening of an Emergency
Operation Center. The STP should take the following steps:
Responsible Personnel Action
STP Manager - Checks on the welfare of allplant personnel. Injuredpeople will be cared for as afirst priority.
- Goes to the Emergency ResponseCenter or sends his supervisor
or any representative of theSTP;
- Assigns operators toinvestigate for damagesstarting with the main plantand outfall, then pumpstations and force mains.
- Plan for work schedules tocover 24 hours/day until theemergency condition isdeclared and ended.
Plant Operator -
Conducts a plant walkthroughnoting equipment andstructural damage
- Reports his findings to thesupervisor
Laboratory Operator - Checks laboratory forequipment or structural damageand assist in the clean up of
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the laboratory following achemical hygiene plan
- Reports any damage to thesupervisor
Supervisors - Evaluate the damage reports
and plan for system operationaround problem areas.- Assigns remaining operators
into teams to check pumpstations and force mains forsigns of damage.
- Plans for equipment andmanpower needed to keep thesystem running.
- Reports damage and measuresneeded to be taken to the STPmanager
The likelihood of a Tsunami affecting the STP and the
West Pumping Station is not remote considering its
proximity to the Cawa-Cawa Bay. However, no records of
tsunami in the said area has been made in the history
because of its location and the presence of the Great and
Little Sta. Cruz Island fronting the bay, as well as the
other islands in the nearby area.
However, as a measure of disaster preparedness, the
following are the actions that will be taken in the eventof a tsunami:
Responsible Personnel Action
Supervisor - Receives a tsunami warning- If the ETA is more than 1hour, assigns an operator tomonitor the West PumpingStation
- If the ETA is less than 1hour, move all vehicles andpersonnel to higher ground and
wait for an all clear sign- Monitor local news for all
clear or new tsunamiinformation and relay latestnews to the operators
- Contact local septage haulersto place them on standby inthe event of a possible pump
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out of pumping stations wouldbe needed
Pumping StationOperator
- Contacts the Philippine PortsAuthority and the nearbyresidents and informs them of
the warning and that thepumping station will not beable to pump waste until theclear sign is received.
- Pumps down the West PumpingStation and shuts off allpower to the station
- Prepares for the pump out ofthe West Pumping Station inthe event of its loss in thesurge
- Monitors the pumping stationfrom a high ground until givenan all clear sign.
Laboratory Operator - Checks laboratory forequipment or structural damageand assist in the clean up ofthe laboratory following achemical hygiene plan
- Reports any damage to thesupervisor
Supervisors - Evaluate the damage reportsand plan for system operationaround problem areas.
- Assigns remaining operatorsinto teams to check pumpstations and force mains forsigns of damage.
- Plans for equipment andmanpower needed to keep thesystem running.
- Reports damage and measuresneeded to be taken to the STPmanager
9.5.1 Post Tsunami Action
Since tsunamis often occur as a series,
activities will not be resumed until PAG-ASA has given the
all clear. If generated by a local earthquake, be
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prepared for an after shocks. The following earthquake
action plan:
Responsible Personnel Action
Supervisor - Receives a tsunami warning All
Clear message; notifies allpersonnel;
- Assigns other personnel,septage haulers, etc. toassist if necessary
- Prepares a written report ofactions taken and damageencountered. If sewage hasescaped into the environmentinclude the report with theOverflow report
Pumping StationOperator
-
Inspects the West PumpingStation. Reports the problemssuch as flooding or power lossto supervisor.
- Prepares for the pump out ofany pump station in the eventof its loss in the surge.
STP Operator - Prepares for peak flowSupervisors - Evaluate the damage reports
and plan for system operationaround problem areas.
-
Assigns remaining operatorsinto teams to check pumpstations and force mains forsigns of damage.
- Plans for equipment andmanpower needed to keep thesystem running.
- Reports damage and measuresneeded to be taken to the STPmanager
9.6 Standard Operating Procedures for Escape Route
In the event of a fire alarm, personnel should follow
the escape route which will be strategically posted in the
building and should exit the building immediately.
Operators should take their cellular phones with them and
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have the Laboratory Operator call 117 for the fire
department.
All plant personnel will meet in the parking lot. A
head count will be taken to ensure that everyone has made
it out of the building safely.
After the fire department has completed extinguishing
the fire, the STP manager and/or supervisors will evaluate
the extent of the damage. A plan for operation of the plant
around the damaged area will be formulated on a case to
case basis.
9.7 STP Blood-borne Pathogen Site Specific Plan
9.7.1 Potential Hazards
There is a potential for exposures from needles
and other contaminated sharps which may be present in
the wastewater flow stream through primary treatment
or in the sludge flow stream.
The sewage flow stream through primary
treatment. This includes manholes, pump
stations, bar screens, and the primary
clarifiers. The sludge flow stream which includes the
primary sludge pumps, the thickened sludge
pumps, and the belt filter press, as the
case may be.
First Aid/CPR
All blood and other potentially infectious
materials is treated as if known to be
infectious with HIV and HBV.
9.7.2 Control Measures
If an employee comes into contact with blood or
other potentially infectious materials, they will
remove any personal protective equipment and
immediately, or as soon as possible, wash their hands
and other exposed areas with soap and warm running
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water in the restrooms at the STP. The incident will
immediately be reported to the supervisor who will
assist the employee to the nearest medical center if
immediate medical attention is necessary.
9.7.3 a. Sewage Flow Stream through Primary
Treatment
1.Manhole and Pump Stations
All employees will wear boots with
steel toes and steel shanks when entering
any portion of the collection system where
wastewater is present. If an employee has to
kneel down, they will wear appropriate knee
protection. Protective gloves will be worn
whenever an employee must put their hands
into the wastewater.
2.Plugged pumps
Any pump that is plugged will be
cleared as much as possible using mechanical
means. Employees will wear protective gloves
if they must reach into the pump with their
hands.
3.Bar Screens
For this project, bidders will be
required to propose bar screens that are
mechanically cleaned. However, if the
screens need to manually cleaned, such as
when the equipment backs down, it must use a
rake specifically designed for that barscreen. The screenings are raked onto a
platform, shoveled onto the screenings
conveyor or into a garbage can and then
dumped into the screenings dumpster.
4.Screening Dumpsters
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Employees must not place any part of
their body into the screenings dumpster
especially when all work is done using
mechanical means.
5.Primary clarifiers
No work is done in the primary
clarifiers unless they are completely pumped
out.
9.7.3 b. Sludge Flow Stream
When work is done on any equipment that is
part of the sludge flow stream (i.e. Primary
Sludge Pumps, Thickened Sludge Pumps, Belt Filter
Press and All Sludge Piping) all material will be
removed from pumps, piping, etc. using mechanical
means as much as possible. Employees will wear
protective gloves if they must reach into any
such equipment with their hands. After all the
sludge has been removed from the equipment it
will no longer be considered a potential hazard.
9.7.3 c. First Aid/CPR
Whenever CPR is given disposable gloves and
a mouth to mouth barrier will be used. Gloves and
eye protection will be worn for any first aid
that involves blood and/or body fluids. When
there is more than one victim employees will
change protective equipment (gloves, etc.)
between each person.
9.7.4 Personal Protective Equipment (PPE)
PPE will be removed immediately, or when
feasible, if penetrated by blood or other potentially
infectious material. All PPE will be inspected for
contamination or loss of integrity (holes, cracks,
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etc.) prior to use. Re-usable PPE will be
decontaminated using a 1:10 bleach solution (made
fresh) then inspected for structural defects.
Defective PPE will immediately be brought to the
Supervisor for repair or replacement. All employees
will remove contaminated PPE or other clothing
following safe removal techniques as shown in
training.
9.7.5 Cleaning Procedure for Blood and Other
Potentially
Infectious Material (OPIM)
Always wear gloves to clean up blood or OPIM. Use
a 1: 10 bleach solution (made fresh) to clean up all
potentially infectious material.
9.7.5 a. Small Area
1.Cover the contaminated area with disposable
paper towels and pour bleach solution over
the entire area.
2.Fold the papertowels into themselves and
discard into a red biohazard bag.
3.Cover the area with bleach solution and wipe
up with papertowels.
4.Place the papertowels into the red biohazard
bag then remove the gloves and place them
into the biohazard bag also.
9.7.5 b. Large Area
1.Fill a mop bucket with a 1:10 bleachsolution.
2.Carefully mop the area without spreading the
contaminated material.3.Allow the area to dry.4.Change the water in the mop bucket.5.Mop the entire area with new bleach
solution.6.Change the water and rinse the mop head in a
new bleach solution.
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7.Place the mop head in a red biohazard bagand send in for cleaning.
9.7.6 Waste Handling and Disposal
Do not fill any biohazard waste container tooverflowing. If the outside of the container is
contaminated, use gloves while handling it. Place
the contaminated container into another container
(double bag, etc.) to prevent spreading the
contamination.
9.7.6 a. Types of Contaminated Waste (notReusable Material)
1. Garbage
Bandaids, kleenex, papertowels, etc.that will not release any blood or OPIM(liquid, semi-liquid, or dried flakes) whencompressed. These items can be thrown intothe trash.
2. Regulated waste (material that goes in ared bag for disposal)
Liquid or semi-liquid blood or OPIM
Items contaminated with blood or OPIMwhich would release these substances ina liquid or semi-liquid state ifcompressed.
Items caked with dried blood or OPIMwhich are capable of releasing thesematerials during handling
Contaminated sharps
The actual volume of blood is not thedetermining factor as to whether or not
a particular material is to beconsidered regulated waste. Forexample, 10mL of blood on a disposablebed sheet would appear as a spot (notregulated waste) while the same amountof blood on a cotton ball would likelycause saturation and dripping(regulated waste).
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9.7.6 b. Waste Handling
1.Contaminated Sharps
All contaminated sharps will be placedin a sharps container using mechanicalmeans (pliers, tongs, etc.). The sharpscontainer will be marked as Used andproperly disposed of. The tongs, etc.,will be disposed of or cleaned using a1:10 bleach solution (made fresh).
2.Contaminated Laundry
Contaminated laundry (includinguniforms with employees blood on them)
will be placed in a separate red biohazardbag and disposed of accordingly (ifhazardous waste treater becomes availablelocally, the biohazard wastes will bepicked-up by them for proper disposal).
3.Regulated Waste
All regulated wastes (other thansharps) will be placed in a red biohazardbag.
9.7.6 c. Disposal
All bloodborne pathogen waste will beplaced in a biohazard container located inthe equipment bay. In the absence of ahazardous waste treater, the contractor mustbe able to provide the STP with acontainment for hazardous waste. It must beconstructed in a manner that will preventcontamination of soil and ground water.
All wastes must be in proper leak andspill proof containers ( double bagged inbiohazards red bags, sharps containers,etc.) prior to disposal.
9.7.6 d Training
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All STP employees with occupational exposurewill receive annual bloodborne pathogen trainingprovided by the City Health Office. The STP willalso give site-specific training to all employeeson an annual basis. All new employees will begiven bloodborne pathogen orientation trainingand be offered the Hepatitis B Vaccination within10 days of hire or prior to initial assignment toa job with occupational exposure. Generaltraining on bloodborne pathogens, personalprotective equipment, exposures, etc. will beprovided using a video one year and by acertified trainer contracted by the City HealthOffice the following year. This plan will bereviewed annually by the Supervisor and the STPManager.
9.7.6 e. Control Devices
Bloodborne Pathogen Kits are located at thefollowing stations:
all vehicles
in the laboratory next to the door
outside the entrance to the Mens
Restroom in the Administration Building
in the shop above the deep sink
The kits contain the following: Red biohazard waste bags
Mouth to mouth barrier
Nose/mouth mask
Disposable gloves
Disposable aprons
Infectious liquid spill control powder
Additional information:
Sharps containers are located in allthe trucks. Contact the supervisor forreplacements.
Additional disposable gloves are in thelaboratory and in the trucks.
Kneepads are located in the lockers.
Red bags for contaminated laundry(including uniforms with employees
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blood on them) are supplied and arelocated in the mens locker room.
Red bags for all other contaminateditems are located in the laboratory.
Vehicle kits are inspected and re-
stoked immediately following use orannually when the vehicles areserviced.
Facility kits are used for the annualsite specific training. After thetraining the kit contents areinspected, re-stocked and sealed again.
9.8 Standard Operating Procedure for Chemical Handling
9.8.1 General Precautions
Safety Precautions
Wear safety glasses, a face shield, gloves, rubber
boots, and rain gear when receiving the chemicals.
9.8.2 First Aid for Chemical Exposure
1.Eyes
Immediately flush skin with running water for at
least 15 minutes while removing contaminated
clothing and shoes. Do not attempt to neutralize.
Get medical attention. Wash all clothing before
reuse. Dispose of contaminated shoes.
2.Skin
Immediately flush skin with running water for at
least 15 minutes while removing contaminated
clothing and shoes. Do not attempt to neutralize.
Get medical attention. Wash all clothing before
reuse. Dispose of contaminated shoes.
3.Ingestion
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Give several glasses of water if victim is
conscious. Do NOT induce vomiting. Seek medical
attention immediately. Do not give anything by
mouth if person is unconscious or if having
convulsions.
4.Inhalation
Stop work immediately and move to fresh air. If
breathing has stopped give CPR to person. Seek
medical attention if the exposure is severe.
9.8.3 Spill Reporting
a. Reportable Quantity
The reportable quantity is determined on the
type of chemical spilt. A list of chemicals that
will be used by the STP as well as the
corresponding reportable quantity shall be
prepared.
b. Notification
If there is a spill greater than the
reportable quantity released into theenvironment, call 117 and then notify the
supervisor.
9.8.4 Spill Clean Up
Wear the appropriate PPE.
A.
Land/Liquid Spill
Contain the spill and recover as much of the
chemical as possible and pump into the chemical
tank. Use a commercial absorbent to absorb the
remaining chemical. Place the used absorbent
material in a drum and dispose of at a hazardous
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waste disposal site. Dike the area to contain the
wash water, then hose the pavement. Neutralize
the wash water before discharging the wash water
into the headworks.
B.
Solid Waste
Dispose of solid waste at a hazardous waste
disposal site.
9.9 Accident Prevention Plan Confined Spaces Entry
Procedures
A confined space is defined as a space that:
1.is large enough and so configured that an
employee can bodily enter and performassigned work; and
2.has limited or restricted means for entry
or exit (for example, tanks, vessels,
silos, storage bins, hoppers, vaults, and
pits are spaces that may have limited
means of entry); and
3.is designed for continuous employee
occupancy
For the purpose of this safety provisions, twoconfined space classifications:
1.Class A Space confined space is not
exposed, nor has the potential of being
exposed to raw wastewater; Non-IDLH (
Non-Immediately Dangerous to Life or
Health);
2.Class B Space confined space is
exposed, or has the potential of being
exposed to raw wastewater (IDLH);
9.9.1 Entry Procedures for Class A Space
Whenever it is necessary to enter a confinedspace, the following procedure shall be strictlyadhered to. Any willful violation of these procedures
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can be considered cause for immediate dismissal fromthe employment.
1.A confined spaces entry permit shall beused to review the required precautionsand conditions prior to entry. The permitshall be fully completed and understoodby each employee involved with the jobtask. Each permit authorizes a singleentry into the specified confined space.Should the space be vacated andventilation is halted, a new permit shallbe required upon re-entry into theconfined space. Confined spaces entrypermits are valid only when signed by theattendant.
2.All traffic control measures shall betaken.
3.
The hazardous waste guidelines hereinprovided shall be followed whereapplicable.
4.An initial test of the atmosphere shallbe performed to assure that the oxygencontent, carbon monoxide, hydrogensulfide and any explosive vapors are atan acceptable level. Whenever possible,this test shall be performed prior toactually opening the space; for example,manholes should be tested before removing
the cover by probing the atmospherethrough the cover pick-hole. Importantsteps include:
a.Ensuring that instrumentation hasbeen calibrated according tomanufacturers instructions prior to
use.b.Understanding the following
operating instructions for theinstrument.
c.Atmospheric testing devices shall be
tested with calibration gas prior touse. The purpose of this test is toensure that the device willrecognize alarm conditions.
d.If an alarm condition develops, thearea shall be immediately evacuatedand the lead worker contacted.
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e.Ventilation is not a substitute foratmospheric testing.
f.Ventilation shall be performed forfive minutes or five air exchangeswhichever is greater. Care shall betaken to prevent pockets ofunventilated gases in the confinedspace. Also, the fresh air supplymust be from an uncontaminatedsource, for example, avoid engineexhaust.
g.Ventilation shall be continued aslong as the confined space isoccupied. If the ventilation hosemust be removed to move men ormaterials through the entryway, thehose shall be replaced and
ventilation continued as soon as itis possible to do so. All work shallstop and the area shall be evacuatedif ventilation fails.
h.The confined space shall beevacuated if any indications of illeffects such as dizziness,irritation or excessive odors arenoted.
5.All persons entering confined spacesshall read and understand this guidelines
and trained as to the nature of thehazards involved, the necessaryprecautions, and the use of protectiveand emergency equipment required.
6.All persons entering a confined spaceshall wear an approved rescue harness.
7.No routine tasks shall be performed inany atmosphere that causes an alarmcondition. Should it become necessary toenter a space to rescue a worker, thefollowing procedure shall be followed:
a.
Summon helpb.If the worker is attached to a
lifeline, attempt to remove theworker to fresh air. If he cannot beremoved, continue ventilation
c.The space may not be entered byanyone until there is a trainedattendant at the entryway. If you
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are alone, the odds are that youwill die if you enter the space tosave another worker.
d.Prepare to enter the space toperform the necessary rescue. Therescuer will be wearing a safetyharness with lifeline attached, aten-minute escape pack, or a SCBA.Other equipment may be requireddepending on the circumstances.
8.No smoking shall be permitted inside, orwithin ten feet of a confined space.
9.One person shall be designated as theattendant. The attendants responsibilitiesare as follows:
e.The attendant shall be responsiblefor safe entry on site.
f.
The attendant shall be responsiblefor the condition of testing andsafety equipment in use.
g.The attendant shall remain at theentryway at all times when workersare in the confined space.
h.The attendant shall keep watch on,maintain communication with theworkers and SHALL NOT leave theentryway to satisfy routine needs ofthe workers, such as fetching tools,
etc.i.The attendant shall monitor the
atmospheric testing device andinform the workers should an alarmcondition develop.
10. Atmospheric testing shall be continuouswhile the confined space is occupied.
11. All persons shall immediately vacatethe confined space should an alarm conditiondevelop. Alarm set points shall be:
j.Oxygen 19.5% minimum and 23%
maximum.k.Hydrogen Sulfide 10 ppm maximum.l.Lower explosive limit (lel) 10%
maximum.m.Carbon Monoxide 35 ppm maximum
12. All workers in confined spaces shallwear a hard hat.
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13. If any piece of equipment required forsafe entry of confined spaces is defectiveor missing, work shall be halted until theequipment is repaired or replaced.
14. All portable electric tools shall beconnected to a ground fault interrupter.
15.
Hot work shall not be permitted if theatmosphere contains explosive gases greaterthan 10% of the lower explosive limit.
16. Any hazardous condition encounteredshall be noted on the confined space entrypermit.
9.9.2 Class B Entry Procedures
1.All Class A space entry procedures shallbe followed.
2.
2. All persons entering a Class B space
shall be on an approved lifeline.3.All persons entering a Class B space shall
carry a ten minute escape pack. The use of aself-contained breathing apparatus (SCBA)shall preclude this requirement. An air linerespirator is not a SCBA.
4.A Class B space may be downgraded to aClass A space if presenceor potential ofraw wastewater exposure is eliminated.
9.9.3 Hot Work
It is any procedure that by its nature couldcause combustion of explosive gases. This wouldinclude, but is not limited to welding, brazing,soldering, cutting, heating, grinding, drilling,sanding and chipping. Hot work shall require a hotwork permit.
1.Any hot work involving sources of ignitionand including welding and burning shallrequire positive assurance that fire hazards
and flammable atmospheres have beencontrolled. Combustible material shall beprotected.
2.A combustible gas indicator shall test theatmosphere continuously.
3.Where hot work involves the generation oftoxic gases, vapors, or fumes, local exhaust
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and/or respiratory protection shall beequired.
4.Compressed gas cylinders should notgenerally be allowed in confined spaces.Compressed gas lines shall be protected fromrupture or damage
5.
Compressed gas cylinders or electricgenerators should be attended at all times.Sources of compressed gases or arc weldingpower shall be turned off immediately whenan emergency arises, or when work isinterrupted or completed.
9.9.4 Use of Toxic and/or Flammable Materials inConfined Spaces
Work in confined spaces frequently requires the use
of toxic or flammable materials. These include, butare not confined to, coating, linings, paints,cements and solvents.
1.Quantities of toxic or flammable materialsbrought into or used in confined spacesshall be limited to the smallest amountconsistent with efficient use.
2.Containers shall be designed to minimizeevaporation and spillage. Safety cans orsmall squeeze bottles are preferable when
applicable.3. Continuous ventilation shall be provided
in sufficient quantity and design tocontrol fire and health hazards.
4.Atmospheres shall be tested continuouslyto provide positive assurance that hazardsdo not exist. In no instance shallflammable vapour concentrations exceed 10%of the lower explosive limit.
5.Spraying of toxic or flammable substancessuch as paint is not recommended.
6.
Respiratory protective equipment shall beused as required.
7.Sources of ignition shall be eliminatedwhen flammable liquids are used.
8.Materials, equipment and training shall beprovided to clean up spills.
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9.All applicable instructions orrecommendations from the manufacturershall be enforced.
9.9.4 Permit Required Confined Spaces for the STP
1.
Administration Building
a.Oil-Water Separator Sump
2.Headworks
a.Influent Sampling Manholeb.Influent Wet Wellc.Lower Level Sump Pump Wet Welld.Septage Tankse.Screw Pump Inlet Sumps
f.
Influent Channelg.Barscreen Channelsh.Parshall Flume Chambers
3.Primary Clarifiers
a.Primary Influent Channelb.Primary Tanks #1 and #2c.Primary Effluent Channeld.Secondary Bypass Channele.Gravity Thickeners #1 and #2
4.Aeration Basins
a.Influent Channels of Tanksb.Open air tanks which cannot be
effectively ventilated. Personnelentering these tanks should carry aconfined space meter.
c.Effluent Channeld.Scum Pit
5.
Chemical Rooms6.Effluent Area
a.Splitter box (if available)b.Chlorine Contact Chambersc.Secondary Clarifiers which are open
air tanks that cannot be effectivelyventilated. Personnel entering these
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tanks should carry a confined spacemeter.
d.Under Drain Pump Statione.Scum Boxf.Chemical Mixing Chamberg.Effluent Channelh.
Effluent Pumps Wet Welli.Effluent Pumps Valve Vault
7.Odor Control Facility
a.Chemical Storage Tanksb.Caustic Tankc.Scrubber Caustic Tankd.Scrubber Ductinge.Scrubber Fan Housing
8.
All Areas Outside of the Main Plant
a.All pumping station wet wellsb.All pumping station valve vaultsc.All collection system manholesd.All flowmeter vaults
9.9.5 Non Permit Required Confined Spaces
A. Attic Spaces in the Admin BuildingB. Screw Pump Room Stairwell Area
C. Polymer Tank Containment Area
9.10 Accident Prevention Plan Hazardous Communication Plan
1.Plant Hazard Communication
To ensure that information about the dangers ofall hazardous chemicals used by the Sewerage TreatmentPlant is known by all affected employees, thefollowing hazardous information program has been
established.
All operators must participate in the HazardousCommunication Program. This program will always beavailable on the bookshelf above the control room deskfor review by any interested operator.
2.Container Labelling
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All operators will verify that all containersreceived for use will be clearly labelled as to thecontents, note the appropriate hazard warning, andlist the name and address of the manufacturer. Whentransferring contents to a secondary container theoperator will label the container with either an extracopy of the original manufacturers label or with
labels that have the identity and the appropriatehazard warning. For help with labelling, coordinatewith the Laboratory or Operations Supervisor. Theplant maintenance program will generate a work orderevery six months assigning an operator to review andupdate the file and to check the plant for newchemicals that encoding and inventory. The operatorassigned with MSDS will review secondary labelling andupdates as needed.
3.Material Safety Data Sheets (MSDS)
The STP Manager is responsible for establishingand monitoring the plantsmaterial safety data sheets(MSDS) and will make sure procedures are developed toobtain the necessary MSDS and will review incomingMSDSs for new or significant health and safety
information. The Operations Supervisor will see that
any new information is passed on to affectedemployees.
Copies of MSDSs for all hazardous chemicals in
use will be kept in the same location as thisguidelines; MSDSs will be available to all operators
during each work shift. If an MSDS is not available,immediately contact the current Safety Officer, theSTP Manager and/or the designated supervisor.
4.Employee Training Information
The Operations Supervisor is responsible for the
plant's employee training program. The OperationsSupervisor will ensure that all program elementsspecified below are carried out, and will also clearall program elements with the Plant Manager. Uponstarting work, each new employee of the WastewaterTreatment Plant will receive a health and safetyorientation included in normal Wastewater TreatmentPlant training that includes the following:
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1.An overview of the requirements contained inthe Hazard Communications Standard.
2.Hazardous chemicals present at the SewerageTreatment Plant.
3.Physical risks such as gas build up in pipingand health risks of the hazardous chemicalsincluding the symptoms of overexposure.
4.How to determine the present of hazardouschemicals in the Sewerage Treatment Plant.
5.How to reduce or prevent exposure to hazardouschemicals through use of control procedures,work practices and personnel protectiveequipment.
6.Steps ZCWD has taken to reduce or preventexposure to hazardous chemicals
7.Procedures from the MSDSs to follow ifemployees are overexposed to hazardous
chemicals.8.How to read labels and review MSDSs to obtain
information.9.Location of the MSDS file and written hazard
communication program.10. Prior to introducing a new chemical hazard
into the Sewerage Treatment Plant, eachoperator will be given information and trainingas outlined above for the new chemical hazard.
5. Hazardous Non Routine Task
Periodically, all operators are required toperform hazardous non-routine tasks. Some examplesof non-routine tasks are confined space entry,painting, etc. Prior to starting work on suchprojects, each affected operator will be giveninformation by the Plant Manager and/or theOperations Supervisor about the hazardous chemicalsthe operator may encounter during such activity.This information will include specific chemicalhazards, protective and safety measures the operator
can use, and steps the City is using to reduce thehazards, including ventilation, respirators,presence of another operator and emergencyprocedures.
6. Informing Contractors
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It is the responsibility of the City to providecontractors with information about hazardouschemicals their employees may be exposed to on thejob site and suggested precautions for thecontractor's employees. Contractors will becontacted before work is started, to gather anddistribute information concerning any chemicalhazard that they may bring to the WastewaterTreatment Plant.
7. List of Hazardous Chemicals
All hazardous chemicals to be used will belisted in the MSDS books that will be located on thebookshelf above the control room desk. The bookswill be broken into four categories.
Volume I Oil and Paints
Volume II Hardware and Cleaners
Volume III Odor Control Chemicals andPlant Chemicals
Volme IV Laboratory Chemicals
Operators unfamiliar with the hazards of anychemical will look up the MSDS for that chemicalprior to using the chemical.
8. Hazard Communication Training Program
A.Objective
The Zamboanga City Water District SewerageTreatment Plant will establish a hazardcommunication training program the purpose ofwhich is to provide the knowledge andinformation the operator or part-time employeewill need and has the right to know pertainingto the safe handling of any hazardous chemicalused within or around the Sewerage TreatmentPlant. Binders will be assembled which willcontain the following:1.The Hazard Communication Standard2.The Laboratory Chemical Hygiene Plan3.The Hazard Communication Program Policy4.The Hazard Communication Training Policy
a.Current inventory listing all materialscontaining hazardous chemicals;
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b.Material Safety Data Sheet for allmaterials and products listed on theinventory. Request Letters Blank Forms.These binders will be available at alltimes to plant employees for review andwill be stored in the bookshelf areaabove the control room desk.
9. Training on the use of the Program
A. Hazard Communication Standard
As part of the training program, it isrequired that all STP employees read and becomefamiliar with the requirements of the HazardCommunication Standard.
Upon starting work at the STP, each newemployee will receive as part of their training,instructions on the use of the HazardCommunication and a review of the HazardousChemicals used in the operation of the Plant.
B. Hazardous Chemicals Inventory
A current and updated inventory will bekept listing all materials and productscontaining hazardous chemicals that are marked
with a warning or caution label. as newmaterials containing hazardous warning enter thePlant, they will be added to the inventory and aMSDS will be obtained from the Supplier orManufacturer and added to the binder.
C. Labeling
Chemical Manufacturers and Distributors arerequired to label, tag, or mark each containerof hazardous chemical (s), the appropriate
hazard warning, and the name and address of theChemical Manufacturer or responsible party.Containers, into which hazardous chemicals aretransferred, once they arrive at the Plant, mustalso be labelled with the identity of thehazardous chemical (s) and appropriate hazardwarnings if such identification is on acontainer, it must be reported immediately to
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the Plant Manager and/or Operations Supervisor.It should never be considered that a product issafe without first reading the label. If indoubt or if more information is needed relatedto the product, check the Hazard Communicationinventory and read the MSDS on the productbefore using.
D. MSDS
The Material Safety Data Sheet (MSDS) is animportant document, which provides the user withthe chemical hazard information needed to handlethe product safely. Described are the primaryroutes of entry into the body such asinhalation, ingestion, or skin absorption; and
precautions to take such as proper workpractices, personal protective clothing andequipment. All employees are required to takeadvantage of this information to avoidunnecessary injury.
10. Chemicals Used in the Treatment of Wastewater
A. Bulk ChemicalsHazardous chemicals commonly used at the
Plant and Pump Stations for the treatment ofwastewater may include, but not limited to,Sodium Hydroxide, Sodium Hypochlorite, Polymer,Sodium Bisulfite, Granulated Carbon and Bioxide.
B. Lab Chemicals
Lab chemicals are addressed in the ChemicalHygiene Plan, which will be prepared prior toplant operation.
C. Chemicals used in maintenance
Chemicals contacted during maintenanceprocedures include #2 diesel, solvent,acetylene, oxygen, carbon monoxide, oils andgreases. Refer to individual MSDSs for hazardinformation and first aid measures for any
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maintenance product that is unfamiliar to theuser.
11. Hazard Information and First Aid Measures
First Aid Measures for each type of chemicalsthat will be used for the STP will be developed upondetermination which of the common wastewatertreatment chemicals will be used for this purpose.
In general however, the following general firstaid measures will be performed:
1.Eyes - Flush immediately with plenty of watercontinually for 15 minutes. Get medicalattention immediately.
2.Skin - Flush plenty of water and removecontaminated clothing if needed. Get medical
attention immediately.3.Inhalation- remove to fresh air immediately.
Get immediate medical attention.4.Ingestion - do not induce vomiting. Give large
quantities of water. Get immediate medicalattention.
5.Spillage - contain spill and assess thesituation
6.Personal Protective Equipment - to protect thebody from contact, wear impervious gloves,goggles, face shield and chemical spill
raingear
9.11 Accident Prevention Plan for Hazardous Energy Control& Safety Lockout / Tag-out
Purpose
In order to ensure maximum safety foremployees and associated personnel, the ZCWDSewerage Treatment Plant will establish thefollowing regarding the de-energizing of
hazardous energy sources on equipment down formaintenance or service. These energy sources caninclude electrical, hydraulic, pneumatic andgravity.
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Procedure
1.Before any type of power equipment is tohave maintenance or service performed, itshall be isolated from all power and storedenergy sources. If possible, the storedenergy of the equipment being serviced ormaintained shall be released. The purpose ofthis procedure is to ensure that no re-energization will occur until the lockoutsystem is removed. All employees of theSewerage Treatment Plant are required to usethese procedures.
2.Proper notification to all affectedemployees or associated personnel must beestablished prior to locking out equipment.
A supervisor, all operators and anycontractors or sub-contractors workingaround equipment to be locked out shall benotified. All employees who are in the samework area are to be notified. All employeeswhose work area can be affected by thelockout shall be notified.
3.Equipment to be locked out shall be shutdown by normal means before locking out. Allstored electrical energy, hydraulic energy,
mechanical energy, pneumatic energy,gravitational energy, or other stored energyshall be released or neutralized. Any storedenergy, which cannot be released, is to beblocked and/or locked to prevent itsrelease.
4.Lockouts require personal locks to beeffective. Tags for identification purposesshall accompany locks and/or lockoutdevices. If more than one person is working
on a locked out unit, lockout clips thatwill accommodate more than one lock shall beused. Each employee shall have a lock on thelockout clip.
5.Electrical power lockouts are to be placedat the energy source. Motor disconnects,branch power switches, and brand power
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breakers are energy sources. Circuit breakerboxes are not good lockout points as theyprevent access to other circuits in thebreaker box. On/Off switches are notacceptable lockout points.
6.
When a chain is used as a locking device, agang lock clip shall be used to join chainends to accommodate multiple locks.
Lock-Out Station Locations
Lock-out stations for the ZCWD SewerageTreatment Plant will be located as soon asthe plans for the designs of the STP will beapproved and before the plant operationcommences.
Tag-Out Procedures
1.All equipment taken out of service shall betagged out in accordance with EquipmentSpecific Tag-out Procedures utilizing an"out of service" tag attached to a gang lockclip with a nylon self-locking wire tie.
2.All equipment being put back into serviceshall be done in accordane with Equipment
Specific Start up Procedures. Start up shallbe authorized by a supervisor or plantmanager, unless startup is being performedby individual who took equipment out ofservice in accordance to Equipment SpecificTag-out Procedures.
3.Authorization for start up shall be recordedon the tag out/start up sheet. Adherence toprocedures shall be recorded on tag-out/startup sheet.
4.Tags are not to be used to provide a safeworking environment for any individual. Tagsare to be used only to keep a piece ofequipment out of service.
5.Procedures, logs, tags, ties, and locks arelocated at each lockout/tag-out station.
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Lock Out Procedures
Any person subject to injury workingon or around tagged out equipment shallinstall a personal lock on the gang lockclip used for tag-out. A signed and datedDanger--"Do Not Operate" tag shallaccompany all personal locks. The key tothe lock will be on the person whoinstalled the lock at all times. Theselocks will be removed by the end of eachshift, or working day, and re-installed when andif work is to be resumed by that person.These locks and tags are located at eachlockout/tag-out station.
1.
All equipment being worked on shall belocked out in accordance with EquipmentSpecific Lock-out Procedures utilizing an"Do Not Operate" tag attached to a ganglock clip with a lock for each personworking on or around the equipment.
2.All equipment being put back into serviceshall be done in accordance with EquipmentSpecific Start up Procedures. Start upshall be authorized by a supervisor or
plant manager, unless start up is beingperformed by individual who took equipmentout of service in accordance to EquipmentSpecific Lock-out Procedures.
3.Authorization for start up shall berecorded on the Lockout/start up sheet.Adherence to procedures shall be recordedon the Lockout/start up sheet.
4.Procedures, logs, tags, ties, and locks are
located at each lockout/tag-out station.
A. Lock out/Tag out Devices
1.Lock out/tag out devices shall be capableof withstanding the environment to whichthey are exposed for the maximum time thatexposure is expected.
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2.Lock out/tag out devices shall besubstantial enough to prevent removalwithout use of excessive force or unusualtechniques; such as with the use of boltcutters or other metal cutting tools.
3.Lock out/tag out devices shall bestandardized in color (red). Print andformat in tags shall be standardized.
B. Periodic Inspection
An annual inspection shall be performed anddocumented by safety officer. The purpose ofthis inspection is to ensure the procedures andrequirements of this policy are being followed.Any deviations or inadequacies identified shallbe corrected.
C. Training
1.Training shall be provided on an annualbasis to ensure that employees understandthe purpose and function of the lock out-tag out program, and that the employeesacquire the knowledge and skills requiredfor the safe application, usage, andremoval of lock out/tag out devices.
2.When a tag-out system is used, as is the
case at this plant, employees shall betrained in the limitations of tags. Tagsare essentially warning devices and do notprovide physical restraint that is providedby a lock. When an out-of-service tag isattached to an energy-isolating device, itis not to be removed without authorizationfrom a foreman or plant manager, unlessperson removing tag is same person whotagged outequipment removed from service.This policy is never to be bypassed,
ignored, or otherwise defeated.3.Retraining shall be provided to affected
employees whenever there is a change inmachines, equipment or processes thatpresent a new hazard, or when there is achange in the energy control procedures.
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Compliance
Any employee who does not comply withthis plan is subject to disciplinaryactions and possible termination of employment.
9.12 Chemical Hygiene Plan
Purpose
The purpose of the Chemical Hygiene Plan is toprotect employees from health hazards while workingwith hazardous chemicals by establishing safe workpractices and procedures.
Hazardous chemicals Chemicals for which there
is significant evidence based on
at least one legitimate studythat acute or chronic healtheffects may occur in exposedemployees.
Health hazard A chemical that is a health
hazard will likely cause a measurablechange in the body. The term health
hazard includes chemicals which are
carcinogens, toxic or highly toxicagents, reproductive toxins,
irritants, corrosives, sensitizers,hepatotoxins (chemicals which produceliver damage), nephrotoxins(chemicals which produce kidneydamage), neurotoxins (chemicals whoseprimary toxic effect is on thenervous system), agents which act onthe hematopoietic (blood) systems,and agents which damage the lungs,skin, eyes, or mucous membranes.
Acute health effects areimmediate or slightly delayed (burns,inflammation, allergic responses,damage to eyes, lungs, nervoussystem); chronic health effects aredelayed or cumulative afterrepetitive exposure (some arereversible after elimination of
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exposure to chemical, some areirreversible (cancer).
In addition to the chemicalhazards there are physical hazards toconsider. Physical hazards includefire, explosion, electrical shock,and hazards from the means ofcontainment (gas cylinders, glassapparatus, furnaces, etc).
Plan Management
A. Availability of the Chemical HygienePlan
A copy of the Chemical Hygiene Plan is
kept in the lab with a copy of the NPDESPermit, SOPs, the QA/QC Manual, and otherrelated documents. The Chemical Hygiene Planis readily available to employees, employeerepresentatives and, upon request, to thedirector of the department of Labor andIndustries.
B. Responsibility
1. The Plant Manager is ultimately
responsible for ensuring the ChemicalHygiene Plan is implemented andenforced.2. The Lab Supervisor is alsodesignated as the Chemical HygieneOfficer. The Chemical Hygiene Officerhas the following responsibilities:
Work with administrators and otheremployees to establish chemicalhygiene policies and practices.
Monitor purchase, use, and
disposal of chemicals used in thelab
Know the current legalrequirements concerning regulatedsubstances
Seek ways to improve the ChemicalHygiene Plan
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3. The Lab Supervisorsresponsibilities are:
Ensure workers know and follow thechemical hygiene rules.
Ensure protective equipment is
available and in working order Ensure appropriate training has
been provided
Provide regular, formal chemicalhygiene and housekeepinginspections
Ensure routine inspections ofemergency equipment are done
Know the current legalrequirements concerning regulatedsubstances
Determine the required levels ofprotective apparel and equipment
Ensure employees are trained andthe facilities are adequate forany material being ordered
4.The lab worker is responsible for:
Following the practices describedin the Chemical Hygiene Plan foreach operation
Developing good personal chemical
hygiene habits
C. Information and Training
All Wastewater Treatment Plantemployees are trained in first aid. Chemicalhygiene training occurs each time anoperator rotates into the lab. Trainingcovers the following issues:
The risks associated with workingin the lab
What to do if there is an accident The location and proper use ofprotective apparel and equipment
Review of the Chemical Hygieneplan
D. Review and Update of the Plan
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The Chemical Hygiene Plan is reviewedand updated by the Chemical Hygiene Officeras follows:
Annually
Whenever new procedures are
implemented which involve the useof hazardous chemicals
To reflect changes in the law
Procedures for Working with Chemicals
A. Emergencies
In case of an emergency CALL 117 forfire, ambulance, and police.
B. General Rules
Minimize all chemical exposures byplanning ahead and performing work in amanner which reduces the duration and extentof exposure to all chemicals.
Avoid skin contact with all chemicals(Few chemicals are without
hazards)
Use special precautions for chemicals with
special hazards. Assume any mixture is more toxic than its
most toxic component
Assume all substances of unknown t